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CSI # 16xxx – Mission Critical (MC11) CYBEREX Mission Critical (MC11) PDM Mark II/SS3 Dual Input PDM With Input-positioned Digital Static Transfer Switch GUIDE SPECIFICATIONS 1 1.1 GENERAL SUMMARY (PDM/STS) This specification covers the electrical characteristics and general requirements for a combination of a power distribution module (PDM) and digital static transfer switch (DSTS). This combination shall consist of a digital static transfer switch (DSTS) at the input of a PDM plus output distribution. The output distribution shall be configurable with panel boards or sub feed breakers. The equipment so combined shall hereafter be referred to as a “Mission Critical PDM (Model MC11)” or “PDM/DSTS”. The system shall be designed primarily for distribution of electrical power beneath a raised floor and shall provide a redundant power path from input to output in order to increase reliability, serviceability and availability. The system shall be designed primarily for distribution of electrical power in computer (IT) rooms, but its design shall also permit its adaptation for use in electrical rooms, industrial plants and other applications. The system shall be an integrated device which provides isolation, distribution, control and monitoring of AC power; and shall properly interface redundant AC power sources with sensitive electronic loads. The Mission Critical PDM defined in this specification is comprised of separate cabinets containing either the PDM or DSTS components. The following sections in this specification are classified according to their applicability to the PDM, DSTS or both and are labeled accordingly. 1.2 SYSTEM RATING SUMMARY (PDM/DSTS) The Mission Critical PDM system described in this specification shall have the following characteristics: Input: 480VAC, 3 phase, 3 wire (dual sources) Output: 208/120VAC, 3 phase, 4 wire, 60 Hz PDM rating: [75] [100] [125] [150] [200] [225] [300] kVA DSTS rating: [200] [400] amperes, 480VAC, 3 phase, 3 wire, 60 Hz, short circuit withstand 100 kAIC 1 061810 CSI # 16xxx – Mission Critical (MC11) The above equipment definition is based on the following table: MC11 Available Configurations Transformer kVA DSTS Voltage Rating DSTS Ampere Rating Effective PDM/DSTS kVA Through-put 75 100 125 150 200 225 300 480VAC 480VAC 480VAC 480VAC 480VAC 480VAC 480VAC 200 200 200 200 400 400 400 75 100 125 150 200 225 300 (Note: Other input and output voltages and frequencies available by special order) 1.3 ACCESS FOR INSTALLATION AND MAINTENANCE (PDM/DSTS) [Each PDM/DSTS shall consist of two (2) 34” cabinets – one for the DSTS and one for the transformer cabinet plus distribution. Total equipment lineup shall be 68 inches.] (Note: Some 300 kVA transformers with low inrush, high K rating and/or low temperature rise may require a 46” cabinet. Total equipment width: 80 inches.) (Additional PDM side cars may be included in the PDM/DSTS line-up as required for distribution space beyond that which is provided on the front of the transformer cabinet.) The DSTS shall be placed at either end of the line-up in order to provide side access to the DSTS circuit breakers for installation and maintenance unless rear access to the DSTS is provided. Rear access shall be provided for access to the transformer if its side access is blocked by an end-placed distribution side car. Front access shall be required for operation and maintenance. Cable entrance for the two sources shall be top or bottom of the DSTS cabinet; cable exit from distribution shall be top and bottom for PDM cabinets that do not have a transformer; cable exit shall be bottom only from PDM cabinets with a transformer. Rear distribution shall not be allowed in side cars unless they are placed at the end of the line-up. 2 061810 CSI # 16xxx – Mission Critical (MC11) 1.4 STANDARDS (PDM) The PDM shall be designed, tested (or certified) and manufactured to the following standards: 1.5 Underwriters Laboratories Standard, UL 60950 Underwriters Laboratories Standard, UL 891 STANDARDS (DSTS) The DSTS equipment and components shall be manufactured in compliance with the applicable requirements of the following standards: 1.6 Underwriters Laboratories (UL). The DSTS shall be ETL Listed to UL 1008. Submit documentation with the bid indicating listing agency and file number. ANSI/IEEE C 62.41 Surge/Noise suppression STANDARDS (PDM/DSTS) All component of the Mission Critical (PDM/DSTS) shall be designed and manufactured the following standards: 1.7 ANSI/NFPA 70 (2008) National Electrical Code (2008) NEMA (All applicable standards) DEFINITIONS (PDM/DSTS) The following definitions shall apply throughout this specification: DSTS - a complete automatic digital static transfer switch and associated accessories. PDM – a complete power distribution module consisting of a main input breaker, step-down isolation transformer, and output distribution in the form of panel boards, sub feed breakers or both. Bypass - direct power flow from one source to the critical load as required for maintenance of the DSTS without disruption of the load. Redundant - inclusion of one more device than is required to achieve continuous operation without disruption of the load. Owner, User or Buyer - owner (or its designated representatives). Manufacturer - the firm or corporation who will manufacture and deliver the DSTS equipment specified herein. Specifications - technical instructions described or portions of standards referenced herein, and any addenda thereto. 3 061810 CSI # 16xxx – Mission Critical (MC11) 1.8 SYSTEM DESCRIPTION (PDM) 1.8.1 Environmental Requirements The PDM shall be capable of withstanding any combinations of the following environmental conditions without mechanical or electrical damage or degradation of operation: Operating temperature: 0C to 40C (300kva 0C to +37C) Storage: 0C to +60C Relative humidity: 10% to 95% non-condensing Maximum operating altitude without de-rating: 2,500 meters Non-operating altitude: 15,000 meters Audible noise: 55 db maximum 1.8.2 Electrical Requirements The PDM shall have a full load continuous capacity of [50] [75] [100] [125] [150] [200] [225] [300] kVA. The input voltage to the PDM shall be 480 VAC, three (3) phase, three (3) wire plus ground @ 60 Hz. The output voltage from the PDM shall be 208/120 VAC wye, three (3) phase, four (4) wire plus ground @ 60 Hz. 1.9 SYSTEM DESCRIPTION (DSTS) 1.9.1 Environmental Requirements The DSTS shall be capable of withstanding any combinations of the following environmental conditions without mechanical or electrical damage or degradation of operation. Operating ambient temperature: 0 to 40°C. Non-operating storage temperature: 0 to 80°C. Relative humidity: 10% to 95% non-condensing. Noise Level: <65dba at six feet from the DSTS. Maximum operating altitude without de-rating: 6000 feet above sea level. Equipment shall be designated for indoor use in a clean (dustfree) temperature and humidity controlled environment. AC to AC efficiency defined as the ratio (expressed as a percentage) of AC output kW to AC input kW at full nominal rating at 0.8 power factor load shall not be less than 99%. Provide proposed efficiency data in specification compliance form in the proposal, if other than this figure. 4 061810 CSI # 16xxx – Mission Critical (MC11) 1.9.2 Electrical Characteristics Nominal Source Voltages: 480 volts AC plus ± 10%, 3 phase, 3 or 4 wire + ground (neutral is not switched, nor is it utilized in the MC11). Source Frequencies: [60 Hz] ± 5%. Continuous Current Rating: [200] [400] Amps. Load Power Factor: Unity to .50 lagging or leading. Overload Rating: o 125% for 30 minutes o 150% for 1 minute o 200% for 10 seconds o 1000% for 3 cycles o 1500% for 1 cycle Harmonic Current fed back from the load: Unlimited Source Voltage THD in the line feeding the load: o Maximum 5% total harmonics or as acceptable to the load. o Maximum 3% single harmonic or as acceptable to the load. Voltage Transient Withstand without failure or mis-operation, present on the line: Up to 20,000-volt spike, per IEEE C62.41 Category C3 Standards. Such transient levels shall not effect the operation of the DSTS except to cause a transfer due to over-voltage beyond pre-set limits. Over-current Protection: The non-automatic internal breakers shall be rated at a continuous [200] [400] AF/NA current rating (frame rating should be higher if the breaker is de-rated 80%), with magnetic trips set at their highest setting to allow coordination with up-stream protective devices. Short circuit and overload rating shall be such that the unit does not drop the load while such conditions are being protected or acted on by properly rated thermal-magnetic circuit breakers in the owner’s distribution system. 1.9.3 Construction, Enclosure and Access The DSTS assembly shall be constructed in modular configuration for maximum ease of maintenance, installed in NEMA Type-1 metal enclosures made of 11 gauge steel frame and 16 gauge steel sides, with provisions for computer room installation (with casters and leveling feet). Sheet metal parts shall be either electroplated or primed and painted. Color shall be manufacturer’s standard. Individual enclosures shall require front access for equipment operation and removal of serviceable parts such as pc boards, 5 061810 CSI # 16xxx – Mission Critical (MC11) SCR assemblies and plug-in breakers. Front doors shall be lockable to provide access only by authorized personal. Deadfronts shall be provided behind the lockable front doors to allow safe operation of breakers and to cover all energized parts. Individual enclosures shall also require rear access or one side access for installing, torquing or IR scanning of customer connections. Left or right side access, dictated by operational position, must be specified at the time of order. Side and rear access doors shall be lockable. All circuit breakers shall be plug-in or rack-out/draw-out. The enclosure shall have all normal operating controls, instrumentation, display and lights mounted on the front door. All control setting adjustments for voltage level sensing shall be via a menu driven software on a color LCD panel on the front of the unit. Adjustments options of the menu shall require the knowledge of a security access code so as to not allow unauthorized staff to make such adjustments. The doormounted controls shall be for human interaction with the DSTS’ internal logic only. In the absence of or malfunction of the door-mounted controls (e.g. if they are disconnected or not operational) the DSTS shall enable an internal set of PCBmounted auxiliary operators that allow basic control functions to be effected from inside the DSTS by qualified service personnel. All wiring, terminal boards, logic assemblies shall be accessible with ease from the front or side with doors open, without having to remove any other assemblies first. SCR assemblies shall be pull-out type for ease of replacement of the entire phase assembly. 1.9.4 Modularity of Construction Sub-assemblies shall be constructed for ease of access and replacement of parts. Circuit boards shall use industry-accepted connectors. Connectors shall be chosen such that erroneous connections are not possible. SCR assemblies shall be pullout style for ease of replacement and minimal down time. 1.9.5 Bracketing and Wiring Brackets and securing hardware shall be electroplated with corrosion resistant material. Internal wiring conductors shall be combined into cables or bundles and tied securely together. All wiring shall be clearly marked. All logic and control connections shall be routed away from any power runs for noise suppression. 6 061810 CSI # 16xxx – Mission Critical (MC11) 1.9.6 Conducting Material All internal bus work shall be fabricated of custom-formed copper. All bus work shall be rated for 1000 amperes per square inch cross section or to not exceed a temperature rise of 50 degrees Centigrade in free air. Aluminum is not acceptable for the referenced requirements. If the owner or their representatives discover noncompliance in this area during or after completion of installation (regardless of signed acceptance tests), the DSTS manufacturer is responsible for replacing all areas of such noncompliance at its own expense including materials, freight, and site labor expenses. 1.9.7 Material and Workmanship All materials and parts comprising the DSTS shall be new, of current manufacture, high grade, and free from all defects or imperfections, and shall not have been in prior service, except as required during factory testing. Workmanship shall be of the highest quality. 1.9.8 Short Circuit Bracing Unit construction and component selections shall incorporate ratings, support, and bracing methods to allow for the specified short circuit withstand rating of the unit (including all electro-mechanical and power electronic devices, interconnections, cable and bus work). 1.9.9 EMI Susceptability Radiated and conducted EMI generated within the units shall be suppressed to prevent excessive interference with associated nearby electronic equipment. Units shall also not be susceptible to misoperation due to EMI or RFI generated by a hand held VHF or UHF transceiver from a distance of 24 inches in front of a unit, with the doors closed. 1.9.10 Surge/Noise Suppression Power SCRs used in the system shall be conservatively rated for dv/dt of at least 800v/u-Sec. The design of the unit and component selections shall provide capability to withstand noise spikes per ANSI/IEEE C 62.41 standards (2kv impulse) without malfunction or any device breakdowns or sporadic transfers. All power supplies shall incorporate noise immunity circuits. 1.10 WARRANTY (PDM/DSTS) The PDM/DSTS manufacturer shall guarantee the entire system against defective material and workmanship for a period of one (1) year from date of shipment. With purchase of Factory Start-up Services and used in the continental United States, the manufacturer shall include labor and expenses for a 7 061810 CSI # 16xxx – Mission Critical (MC11) period of one (1) year from date of Factory Start-up, not to exceed eighteen (18) months from date of factory shipment. 1.11 RELIABILITY (DSTS) 1.11.1 Overview As the intended use of the DSTS is to achieve the ultimate reliability of availability of power to critical loads, using two available power paths, it is required that this device not introduce additional failure contributions that would interfere with maintenance of power to the load, as long as one or the other of the connected sources are available and within tolerance of the load. The following critical reliability parameters are therefore required. 1.11.2 Experience and Actual Accumulated Service History The manufacturer shall have a minimum of 30 years of experience in the design and manufacture of stand alone digital static transfer switches and a minimum of 6000 installed locations with a proven history of reliable operation. Provide a list of minimum 10 sites with a description of the switch, rating and the names and phone numbers of the contacts, and the number of years in operation, for the purposes of checking references of the bidder. Prior experience with UPS bypass switches is not acceptable for this project. It is the owner’s intent to purchase products only from qualified bidders with a well-established history of DSTS products. 1.11.3 High Reliability Logic Components The DSTS logic shall be Fault Tolerant in that no single point of failure on the communications bus, internal wiring or any board can cause a disturbance of power to critical loads, as long as two sources of power are available. 1.11.4 Eliminate Single Point Failures A conservative approach shall be taken in all aspects of the design to eliminate single point failures as follows: Redundant logic power supplies for the system and all critical logic boards - The digital static switch system shall employ redundant internal power distribution for all critical circuits. Two independently derived control power buses shall feed each critical function, such as the Main Logic Board. Each control power bus shall be derived from three power sources: one connected to the normal input source, a second to the alternate input source, and the third to the output load bus. The loss of a power source and the failure of any of the redundant supplies shall not prevent the functioning of any critical circuit. 8 061810 CSI # 16xxx – Mission Critical (MC11) Separate SCR drives for the two sources - Gating and control logic of the two sources shall be segmented such that each source has complete gate control and firing logic. Failure of any component on one source gate drive shall not prevent transfer to the other source. Exception: If the gate drive board experiencing the failure is driving its SCRs to conduction and the failure is in the communications path, the gate drive board shall lock itself into a continuous SCR conduction mode until communications are restored. Upon failure, the condition shall cause an audible and visual annunciation. Two load isolation non-automatic breakers in parallel with each other, each rated at full load and full fault withstand capacity, to share the load current from the SCR switch. 2 2.1 PRODUCT (PDM/DSTS) COMPONENTS (PDM) 2.1.1 Cabinet Construction: Main Transformer The PDM’s primary element is the main transformer cabinet intended to house the main input connection, main input breaker, the transformer and basic metering and communications electronics. The main transformer cabinet may also include power distribution devices such as panel boards and sub feed circuit breakers which will be covered in other sections of this specification. The PDM main transformer cabinet enclosure shall be designed for placement on the computer room raised floor. The system shall be aesthetically pleasing and shall not exceed [34] "W, 34"D, and 77.4"H. (46”W enclosure is required for certain 300kVA transformers depending on transformer options selected – e.g low temp rise, low inrush, high K rating) The main transformer cabinet enclosure shall be a single bay vertical cabinet using natural convection for cooling purposes. Forced air (fan) cooling is expressly forbidden via this specification. The main transformer enclosure shall be designed to allow all routine service, including compensation tap changes, to be made requiring FRONT ACCESS. This feature is a strict requirement of this specification, due to the valuable nature of computer room raised floor space on this project. 2.1.2 Cabinet Construction: Distribution Side Cars The PDM shall be provided with [1] [2] [3] distribution side cars for additional distribution devices as follows: 9 061810 CSI # 16xxx – Mission Critical (MC11) [quantity] 10” Side-facing side car [quantity] 24” Front-facing [and Rear-facing] side car [quantity] 34” Front-facing [and Rear-facing] side car The side cars shall be affixed to the left and/or right sides of main transformer cabinet to form a continuous equipment line-up of uniform height and depth (except for ventilation top hat on the main transformer cabinet which does not extend to the edges). The 34” and 24” front-facing (but not the 10” side-facing) side cars shall be provided with swivel casters and stabilizing feet (see Cabinet Construction: General). 2.1.3 Cabinet Construction: General The PDM cabinet enclosures shall be mobile and contain four (4) 360o swivel casters and four (4) stabilizing feet for stability purposes. The PDM cabinet enclosures shall be painted standard Cyberex black to complement the data processing equipment in this facility. The paint shall be applied using powder coating methods and shall be heat treated and matte finished to help protect the surface of the PDM. 2.1.4 Cabinet Access Cabinet access shall be as follows: Front Access required for operation. Side access required for operation of the Side-facing Side Car. Rear access required for operation of Rear-Facing side car. Left, Right, or Rear Access required for servicing the Main Transformer cabinet. If side cars are placed on both sides of the main transformer cabinet, then rear access is required for service. Bottom cable entrance/exit for main transformer cabinet Top or bottom exit for distribution side cars 2.1.5 Input Main Circuit Breaker The PDM shall include an input main circuit breaker to provide both system protection and a means of disconnecting power from the system. The system's input main circuit breaker shall be a line voltage rated, 3-pole thermal magnetic molded case circuit breaker sized for 125% of the PDM full load input current rating. The system's input main circuit breaker shall contain a 24 VDC shunt trip mechanism which shall be interfaced to the local Emergency 10 061810 CSI # 16xxx – Mission Critical (MC11) Power-Off (EPO) pushbutton on the PDM as well as remote EPO pushbutton connections for all remote needs. The system's input main circuit breaker shall have a standard interrupt rating of 65kAIC@480V for all kVA offerings. Lower kAIC ratings shall also be available. 2.1.6 High Isolation Transformer The PDM shall contain a high isolation electro-statically shielded transformer for both voltage step-down and isolation purposes. The transformer shall be constructed using all copper windings and shall employ six (6), 2 1/2% full load compensation taps (two [2] above and four [4] below nominal). The PDM high isolation transformer shall have the following electrical and construction characteristics: Rated kVA Primary Voltage Secondary Voltage kVA 480 VAC, 3 PH, 3 W + Ground 208/120 VAC, 3 PH, 4 W + Ground Input/Output Frequency 60 Hz Percent Impedance 3.0 – 5.2% Percent Reactance 2.0 – 4.2% Voltage THD (added) 1% max. Full Load Efficiency 97.5% Insulation Class Class 220 Temperature Rise 150oC, optional 115°C Audible Noise 55 db maximum K-Rating 20 standard, optional 4, 9 & 13 The neutral of the high isolation transformer shall be rated 2 times the system full load amps rating. This is a strict requirement of the specification due to the anticipated high nonlinear loads associated with this project. [50,75,100,125,150,200,225,300] The transformer shall contain two (2) overload protection devices per coil to monitor core temperature. The first thermal device shall be calibrated at 190oC. The second thermal device shall be calibrated at 220oC. In the event of a 220oC core temperature condition, the thermal overload protection device shall close a set of contacts and initiate an automatic shutdown event. The transformer shall be cooled by natural convection. 11 061810 CSI # 16xxx – Mission Critical (MC11) 2.1.7 Output Distribution Options The PDM shall be provided with the following complement of distribution options to be placed in the side cars as defined in section 2.1.2. of this specification 10” Side-facing side car with the following distribution devices: [choose any 2] 225A Square D standard panel board with [10kAIC] [25kAIC] 225A mains 225A GE panel board with [10kAIC] [25kAIC] 225A mains Grouping of up to (4) [100] [150] [225] amp, [10kAIC] [25kAIC] Square D sub feed breakers 400 amp, 42 kAIC Square D sub feed breaker 800 amp Square D I-line panel board (one per side car) 24” Front/rear-facing side car with the following distribution devices: [choose any 2 for front or any 2 for rear (rear distribution allowed only if side car is at end of lineup)] 225A Square D column width panel board with [10kAIC] [25kAIC] 225A mains Grouping of up to (2) [100] [150] [225] amp, [10kAIC] [25kAIC] Square D sub feed breakers OR 225A Square D standard panel board with [10kAIC] [25kAIC] 225A mains 225A GE panel board with [10kAIC] [25kAIC] 225A mains Grouping of up to (4) [100] [150] [225] amp, [10kAIC] [25kAIC] Square D sub feed breakers 400 amp, 42 kAIC Square D sub feed breaker 34” Front/rear-facing side car with the following distribution devices: [choose any 2 for front or any 2 for rear (rear distribution allowed only if side car is at end of lineup)] 225A Square D standard panel board with [10kAIC] [25kAIC] 225A mains 225A GE panel board with [10kAIC] [25kAIC] 225A mains Grouping of up to (4) [100] [150] [225] amp, [10kAIC] [25kAIC] Square D sub feed breakers 400 amp, 42 kAIC Square D sub feed breaker 800 amp Square D I-line panel board (one per side car) Main Transformer Cabinet Distribution (34”) with the following distribution devices: [choose and 2 (front only)] 12 061810 CSI # 16xxx – Mission Critical (MC11) 225A Square D standard panel board with [10kAIC] [25kAIC] 225A mains 225A GE panel board with [10kAIC] [25kAIC] 225A mains Grouping of up to (4) [100] [150] [225] amp, [10kAIC] [25kAIC] Square D sub feed breakers 400 amp, 42 kAIC Square D sub feed breaker Main Transformer Cabinet Distribution (46”) with the following distribution devices: [choose and 2 (front only)] 225A Square D standard panel board with [10kAIC] [25kAIC] 225A mains 225A GE panel board with [10kAIC] [25kAIC] 225A mains Grouping of up to (4) [100] [150] [225] amp, [10kAIC] [25kAIC] Square D sub feed breakers 400 amp, 42 kAIC Square D sub feed breaker 400A Square D standard panel board with [25kAIC] 400A mains 2.1.8 Panel Boards General: The PDM distribution panel boards shall be 42-pole, [225] [400] amp, 240V, three (3) phase with a short circuit rating of 22, kAIC. Each distribution panel board shall employ copper buss bars and shall be capable of accepting 1-pole, 2-pole, and 3-pole circuit breakers rated up to 100 amps. Each distribution panel board shall be capable of accepting [bolt-on] [snap-on] [both bolt-on or snap-on (Square D only)] branch circuit breakers into the panel board interior. Each distribution panel board shall feature a 42-position neutral bus assembly and a 42-position ground bus kit to provide sufficient output ground and neutral termination space. The ground and neutral bus kits shall be mounted parallel to its distribution panel board to facilitate optimum spacing for ease of installation and expansion purposes. Each neutral bus kit associated with each 42-pole distribution panel board shall be fed by [two (2) 1/0 THHN/THWN] [two (2) 250kcmil THHN/THWN] copper conductors. This will provide [450] [*800] amps of conductor to each neutral bus kit to accommodate the anticipated high nonlinear loads associated with this project. (*applies to 400 amp panel boards only) 2.1.9 Panel Board Main Breakers Each 42-pole distribution panel board shall be protected by a 225 amp, 240V, 3-pole main circuit breaker protective device. 13 061810 CSI # 16xxx – Mission Critical (MC11) 2.1.10 Branch Circuit Breakers Each output branch circuit shall be protected by a separate branch circuit breaker. Each branch circuit breaker protective device shall have three (3) toggle positions: ON, OFF, and TRIPPED. Branch circuit breakers shall be [bolt-on] [snap-on] [both bolt-on or snap-on] with a [10] [22] kAIC rating and sized in compliance with the National Electric Code. 2.1.11 Sub Feed Circuit Breakers Each sub feed breaker shall be fixed-mounted and rated at 240 VAC, 3 phase, [100] [150] [225] amp and [10] [25] kAIC. Four hundred (400) amp breakers shall be rated at 240 VAC, 3 phase, 42 kAIC. 2.2 COMPONENTS (DSTS) 2.2.1 DSTS Circuit Breakers All non-automatic switches shall be plug-in for ease of removal for replacement, calibration, or testing, without interruption of service to the critical load. Six (6) non-auto breaker/switches shall be provided for the DSTS. All breakers/switches shall be plug-in or draw-out/rack-out. There shall be two breaker/switches for load bypass to each input, two for SCR input source isolation, one to each source, and two for SCR load isolation. There shall be visible annunciation if one of the output breakers is left open in error (or if it opens inadvertently). Electrical and mechanical interlocks shall be provided for the breakers to prevent operators from closing both bypass CB’s at the same time or from closing the bypass CB on the nonconducting side of the DSTS. A mechanical interlock (Kirk Key) as well as an electrical interlock are provided for maximum protection against cross connection. In addition, there shall be software guided, lighted LED indicators by each breaker to aid the operator in placing the unit into, and taking the DSTS out of, bypass. The software shall be designed to guide the user through the proper stepby-step operation for each source. Logic circuits that cause a SCR transfer to the side of an inadvertently closed breaker of the opposite source are not allowed, due to the fact that this design approach A) Does not prevent cross connection from occurring in the first place, and B) A momentary cross connection between the sources will be disruptive if one or both sources are connected to a UPS 14 061810 CSI # 16xxx – Mission Critical (MC11) (UPS’s are very sensitive to cross connections without automated tie circuitry and load sharing networks). All DSTS breakers, with the exception of the master Output Circuit Breaker, shall be equipped with shunt trip and auxiliary contacts for logic interfaces with the digital static switch controls and indicating circuits, as required. The Output Circuit Breaker(s) shall have auxiliary contacts only. The slave Output Circuit Breaker shall be equipped with a shunt trip mechanism. Under no circumstances shall the bypass breakers be motorized for automatic closure, so as to avert cross connections caused by logic malfunctions (such as motorized closure of the wrong side), or to avoid circumventing the interlocking scheme specified above, because of the inherent demonstrated unreliability of such mechanisms. All non-automatic switches shall be rated to carry the 100% rating of the digital static transfer switch at the ambient temperature specified. If 80% rated devices are used, then the 80% times the frame rating shall not be less than the specified rating (so that the DSTS rating is not de-rated by 80%). If 80% times the frame rating is less than the DSTS rating specified, then a frame of next higher rating shall be utilized. There shall be provisions to test the system and logic while in maintenance bypass, without load disruption (this means, while in maintenance bypass, both the load as well as the SCRs are energized by both sources, however the SCR outputs are isolated from the load so they can perform test transfers). Testing the system means use of the SCRs in making actual transfers. Simulation of transfer by using logic annunciations is not acceptable. 2.2.2 Active Devices and Semiconductors All active electronic devices shall be solid-state. All SCR’s shall be hockey puck type, oversized to allow the use of circuit breakers as the means of protection for these devices. All relays shall be sealed with covers. All capacitors shall be non-PCB type and internally protected in accordance to applicable UL standards. All circuit boards and relays (if any) shall have mechanical restraints designed to prevent loosening of these devices while in transit, while being relocated, or while in service. The design shall allow a minimum of 25° C operating margin from the maximum allowable junction temperature of all solid-state semiconductor devices while operating in a 40°C ambient. SCR's 15 061810 CSI # 16xxx – Mission Critical (MC11) shall have a rupture rating or be protected in a manner compatible with the specified fault current availability. 2.2.3 Circuit Boards For highest reliability, all internal logic circuit boards shall employ connectors with gold flashed pins for all low-level signals. Major circuit boards shall have LED indicators to annunciate critical board functions for ease of troubleshooting and maintenance. All circuit cards shall use high quality commercial grade components for critical functions per the design of the manufacturer, and shall have reference designations silkscreened on to the surface of the board. The circuit boards shall have no single points of failure that could cause a loss of power to connected loads, when two power sources are available. Circuit boards will minimize the use of through-hole components and shall use surface mount technology for the majority of board level components. 2.2.4 Ventilation and Cooling Enclosure design shall provide adequate ventilation to insure that all components are operated within their thermal ratings for units rated 200-400A. The SCRs shall be oversized to a degree that the unit has capability to operate at full capacity (including overload rating) to allow overload clearing by an upstream thermal magnetic trip circuit breaker without damage to any components. The design of the unit ventilation shall take into account continuous operation in an ambient temperature of 40°C, 095% non-condensing humidity, and an under-voltage condition of -10% (or a simultaneous combination of these elements). Provide a grill to ensure against falling of external objects into the unit. Grill pattern shall not allow entry of objects larger than 0.25 inches in diameter. 2.2.5 DSTS Control Panel The DSTS control panel shall be mounted on the door of cabinet and viewable from the front of the unit and contain the normal operating controls, metering, and status indications on a high resolution bit mapped graphic LCD with an easy-to-use graphical user interface (GUI). All metering and alarms shall be displayed on the LCD display. Additionally, a mimic bus with discreet LED graphics shall depict the overall DSTS power flow. All device status indications shall utilize LED’s for long life. The manufacturer shall provide the minimum controls and audible/visual alarms required in these 16 061810 CSI # 16xxx – Mission Critical (MC11) specifications as detailed in sections that follow (see “METERING, ALARM AND MONITORING SYSTEM”). 2.3 METERING, ALARM AND MONITORING SYSTEM (PDM) The PDM shall employ a microprocessor based monitor panel and shall monitor all power points within the system. The monitoring panel shall employ an audible alarm to annunciate fault conditions that require acknowledgment. Such alarms shall include transformer over-temperature and TVSS failure. The alarm shall be silenced by acknowledging the condition on the display panel. The PDM shall continuously monitor the core temperature of the main isolation transformer. The transformer shall be equipped with two (2) thermal sensors per coil, one (1) to annunciate a "High Temperature" condition and the other to automatically shut down the PDM upon a hazardous temperature condition (220°C). The PDM shall log the “Excess Temperature Warning Threshold” event in the event log as an alarm as well as sound the audible alarm. The PDM monitoring panel shall contain a fully-guarded, red illuminated Emergency Power Off pushbutton assembly. This control circuit shall be interconnected to the 24 VDC shunt trip mechanism and shall allow the user to completely remove the PDM from the line. The PDM shall contain a user interface board which is to be located behind the top left dead front, on the surface of the left panel. This board shall allow the local installing electrical contractor to interconnect remote emergency power off pushbutton stations to the EPO control circuit, as well as any other customer monitoring connections. The display panel shall also contain a 320 x 240 high resolution LCD display with graphical user interface (GUI) to display both alarm and time and date of the event. The display panel shall feature a custom keypad to allow the user to custom configure the system's alarm limits, ratings, time, date, and other parameters. 2.3.1 Monitored Parameters The display panel shall become an integral part of the PDM and shall indicate the following system information: Serial Number Software Version Modbus ID Board Temperature Date of Last Upgrade Date of Last Service 17 061810 CSI # 16xxx – Mission Critical (MC11) Date of Initial Installation The monitor panel shall continuously measure the following alarm/warning conditions in the PDM system: Output Under/Over Voltages (L-N) Output Over Currents (3-phase) Output Over Neutral and Ground Currents (Amps) Input Under/Over Voltage (L-L) Under/Over Frequency The following shall be metered: True RMS Output Voltages (3-phase, L-L, and L-N) True RMS Input Voltages (3-phase, L-L) True RMS Output Currents (3-phase) True RMS Neutral Current True RMS Ground Current Real Power (KW) Apparent Power (kVA) Energy Consumption (KWh) Frequency Power Demand (KW max) Percentage Load Voltage THD in % Current THD in % Crest Factor for Load Output Power Factor Upon any alarm condition the system shall produce an event in the event log describing the alarm/warning condition, for example: 12:13:26 A* PDM id 2 Phase AB Input Low Voltage The system has the ability to output up to four (4) SPDT (Form C) relay contacts. The function of these relays is given below: Relay 1: Summary Alarm Relay 2: Unacknowledged Events Relay 3: Factory-Programmable Alarm Output Relay 4: Factory-Programmable Alarm Output In addition to the above monitoring features, the system shall have the ability to accept normally open contacts from up to four (4) building interface points. The PDM monitor panel shall provide authorized field service personnel the ability to program whether the 18 061810 CSI # 16xxx – Mission Critical (MC11) interface point is an alarm or warning as well as the ability to assign a twenty (20) character name to the building interface point. The PDM monitor panel shall also allow those points to be configured as latching or non-latching (i.e. to change status back to “normal” when the normal condition returns). 2.3.2 Monitoring Options 2.4 Branch Circuit Monitoring for Panel boards Sub feed Monitoring for Sub feeds METERING, ALARM AND MONITORING SYSTEM (DSTS) The DSTS shall provide the following minimum metering, alarm and monitoring functions. 2.4.1 Alarms – System (Audible and Visual): Output Available Load Breaker Open Fan Failure Cabinet Over-temperature Logic Power Supply Failure Communications Failure Heatsink Over-temperature EPO 2.4.2 Alarms – Preferred and Alternate Sources (Audible and Visual): Input Fail Overload CB Open Over Voltage (Amber and Red) – Fast/Slow Under Voltage (Amber and Red) – Fast/Slow Over Frequency Under Frequency Shorted SCR Open SCR Blown TVSS Fuse Gate Drive Power Supply Failure Gate Drive Communication Error Snubber Board Failure 2.4.3 Alarm – Event Logging The DSTS shall display a chronology of the last 2500 events including alarms and warnings date and time stamped by local 19 061810 CSI # 16xxx – Mission Critical (MC11) real time clock in the order of occurrence. The date and time stamp shall provide 10 millisecond resolution. Data shall be displayed on the LCD display along with a text description of the alarm or warning event. Data shall be retrievable via an Ethernet port for customer collection. The Data logger shall function in a first-in first- out mode and shall be provided with an internal battery backup to protect data in the event both power sources fail. Data shall remain in the log indefinitely for future review or evaluation, and shall be filtered and/or sorted by date, time & type of event. 2.4.4 Metering: Voltmeter (on display LCD) with output, preferred, and alternate sources for each phase; line to line A-B, B-C, and AC, all displayed simultaneously for instant comparison by operator. Ammeter (on display LCD) with preferred and alternate sources, for each phase; A, B, and C, all displayed simultaneously for instant comparison by operator (for instant detection of an open phase). Frequency Meter – both sources. Phase Angle Meter – between sources. Harmonic Voltage Distortion of the load (Voltage and Current) in THD as well as individual frequencies up to 13th harmonic in % of total. Transfer counter from last date reset (display count). Resetting shall require passwords. Source Power Factor Output Power (KW) Maximum Peak Current (Amps Peak) since last reset 2.4.5 Mimic Indicators One LED lighted symbol per breaker, lit when closed. One LED lighted symbol per six SCR set, lit when closed. Source Available; one LED lighted text field for each source, lit when source is available and source breaker is closed. Alarm; one LED lighted text field. In Sync; one LED Output; one LED lighted text field, lit when output is available 2.4.6 Annunciation Points The DSTS shall provide the following eight (8) isolated Form C contacts to indicate the status of alarms: 20 061810 CSI # 16xxx – Mission Critical (MC11) Summary alarm Status of source 1 Status of source 2 Source 1 available Source 2 available Summary warning User-defined #1 User-defined #2 2.4.7 Interface Points The DSTS shall provide isolated inputs to accept user’s contact closures to indicate the following: Preferred source selection Transfer inhibit Six additional relays contact inputs are available for user defined functions. 2.4.8 Monitoring Options 2.5 Waveform Capture – The DSTS shall provide the means to capture the voltage and current waveforms of each source and the output during each transfer. The Waveform Capture function shall continuously digitize a “rolling window” that includes 3 cycles before and 3 cycles after each transfer event. All three phases shall be recorded. The function shall capture the last 3 transfer events in a first-in-first-out nonvolatile memory queue. All 3 phases of the captured waveforms shall be displayed in color so that the individual phases can be differentiated. The captured waveforms shall be capable of being recalled locally to the DSTS LCD display or uploaded via Ethernet to a PC. The manufacturer shall provide a PC Windows-based application for uploading, managing, storing and displaying the waveform data on the PC. The application shall provide the means to export the numerical waveform data as a delimited text file for manipulation in other applications such as a spreadsheet. COMMUNICATIONS AND CONNECTIVITY (PDM) The PDM shall provide industry standard communications connectivity and protocols to interface with the user’s Building Management System (BMS), local network and portable devices using the following methods. The manufacturer shall provide comprehensive documentation (e.g. Modbus register maps) to facilitate the interface with the user’s systems. All communications connections shall incorporate industry standard connectors 21 061810 CSI # 16xxx – Mission Critical (MC11) and well-marked terminal strips for user’s connections located at a central user demarcation point in the PDM. All remote communications with the PDM using Internet, Modbus or serial protocols shall be strictly limited to monitoring and or changing alarm thresholds. There shall be no provision that allows the PDM to be remotely operated in such a way that load drop could occur. The following communications connections shall be provided: Modbus RTU (RS 485): The PDM shall provide serial (2 wire or 4 wire) standard Modbus connectivity over RS 485. The PDM and/or any of its internally mounted Modbus devices shall be designated as “slave” and assigned a Modbus IDs. Modbus TCP (Ethernet) Serial Service Port (RS 232): The PDM shall provide a dedicated RS 232 service port for use by authorized field service personnel for the purposes of performing maintenance tasks including diagnostics and software upgrades. Internet (Intranet) Functions: The PDM shall provide the following functions for communicating its status via the Internet or Intranet: o Web Server – The PDM shall provide its complete status via a webpage-like interface and be accessible via any PC using a standard web browser and connected the same network universe as the PDM. The data displayable via the browser shall include the input voltages, output voltages, output currents and their statuses relative to user-defined thresholds demarked by “normal”, “warning” and “alarm”. The data displayed in the browser shall include the event log. o FTP and TFTP – The PDM shall provide means for authorized field service personnel to perform certain maintenance tasks including diagnostics and software upgrades via an Internet connection. 2.6 COMMUNICATIONS AND CONNECTIVITY (DSTS) The DSTS shall provide industry standard communications connectivity and protocols to interface with the user’s Building Management System (BMS), local network and portable devices using the following methods. The manufacturer shall provide comprehensive documentation (e.g. Modbus register maps) to facilitate the interface with the user’s systems. All communications connections shall incorporate industry standard connectors and well-marked terminal strips for user’s connections located at a central user demarcation point in the DSTS. All remote communications with the DSTS using Internet, Modbus or serial protocols shall be strictly limited to monitoring. There shall be no provision that allows the DSTS to be remotely controlled (e.g. command a transfer or 22 061810 CSI # 16xxx – Mission Critical (MC11) shunt trip a breaker) or remotely perform any function that could cause a load drop. 2.6.1 Modbus RTU (RS 485) The DSTS shall provide serial (2 wire or 4 wire) standard Modbus connectivity over RS 485. The DSTS shall be designated as “slave” and assigned a single Modbus I.D. 2.6.2 Modbus TCP (Ethernet) The DSTS shall provide Modbus TCP over Ethernet. 2.6.3 Serial Service Port (RS 232) The DSTS shall provide a dedicated RS 232 service port for use by authorized field service personnel for the purposes of performing maintenance tasks including diagnostics and software upgrades. The service port shall support standard terminal type communications protocols including FTP and TFTP. 2.6.4 Internet (Intranet) Functions The DSTS shall provide the following functions for communicating* its status via the Internet or Intranet: 2.7 Web Server – The DSTS shall provide its complete status via a webpage-like interface and be accessible via any PC using a standard web browser and connected the same network universe as the DSTS. The data displayable via the browser shall include the mimic graphic showing the DSTS status, the thermal status of the DSTS and the complete event log. E-mail Alerts – The DSTS shall be configurable to transmit email alerts annunciating selected events including warnings and alarms to user email devices such as PCs and PDAs. FTP and TFTP – The DSTS shall provide means for authorized field service personnel to performing certain maintenance tasks including diagnostics and software upgrades via an Internet connection. FUNCTIONAL AND OPERATIONAL REQUIREMENTS (DSTS) 2.7.1 Overview The Digital Static Transfer Switch (DSTS) is a solid state three phase dual position switch designed to connect a critical three phase load to one of two separate sources of three phase power. The source to which the load is normally connected is designated the Preferred Source, and the other, the Alternate Source. Either can be designated as preferred source by owner selection and as specified hereafter. 23 061810 CSI # 16xxx – Mission Critical (MC11) The Digital Static Transfer Switch consists of six pairs of Silicon Controlled Rectifiers (SCRs) connected in an AC switch configuration. These SCRs shall be hockey puck type and rated to carry the full 100% load (continuous rated) while operated as stipulated herein and at the maximum ambient design temperature specified. Product using SCRs only rated for 80% of the continuous rating of the DSTS shall be devalued to 80% of the switch rating, i.e. 400 amps times 80 % = 320 amps continuous. Use of “brick” or “gel filled” type SCRs are not allowed for all switch applications with available fault levels that may cause an SCR rupture phase to ground of such devices if not properly fused. Use of fuses integral to the DSTS for protection of the DSTS and/or its components is not acceptable due to possible fuse clearing, out of phase transfers, and due to possible hazard, damage or injury if an incorrect type of fuse is installed that may not remove the brick type SCR fast enough to avoid catastrophic rupture. As these type SCRs have a failure rate higher than those of hockey pucks with a high potential failure mode of grounding (which would force a UPS source to transfer to bypass), they are not suitable for this critical application. Momentary rated SCR's or SCR legs dependent on wrap around breakers for continuous or overload rating capability are not acceptable. Three pairs of continuous rated SCR's (one pair per phase) are connected to the preferred source while the other three pairs are connected to the alternate power source. The load sides of the SCR's are connected together with their respective phases to form the critical AC load output terminals. Software-guided and manually operated maintenance bypass switching arrangements shall be included to permit transferring the loads to either source and to isolate the SCRs for servicing without disrupting power to the critical loads. This guided breaker bypass procedure shall be invoked from a menu command and present step-by-step instructions with pictorial prompts and LED indication of which breaker needs to be manually operated and when. Certain breaker operations which must take place to ensure the safety and success of the bypass operation shall be invoked automatically by shunt tripping. (e.g. opening the inactive source breaker at the beginning of the bypass sequence and opening the second output breaker after the operator has manually opened the first output breaker) 24 061810 CSI # 16xxx – Mission Critical (MC11) 2.7.2 DSTS and Fault Coordination In the event of a load side fault, the user’s protective device (outside the DSTS) closest to the fault and upstream of it should interrupt the fault. Therefore, in the event of a downstream fault, the DSTS shall continue to conduct to allow the appropriate downstream protective device to clear. This will permit a root-cause analysis of the fault and minimizes the impact on other parts of the distribution system. The system let-through of the DSTS system shall be significantly higher than that of all downstream protection devices so that the presence of the DSTS is transparent to the coordination of both the upstream and downstream protective devices in a system with an available fault current of [65kA] [100kA]. 2.7.3 Normal Mode The DSTS is fed from two sources. The sources are referred to as “Preferred”, and “Alternate”. The output of the DSTS is connected to the critical load. The DSTS shall operate with inputs from two synchronized AC sources 3 phase, 3 or 4 wire, 60 hertz, power sources (within +/- 10% of the DSTS’ rated voltage) from a grounded neutral wye system (DSTS design shall also allow operation between two high impedance ground systems. In high impedance ground applications the manufacturer shall specify requirements for proper operation of its DSTS to ensure safety). The DSTS shall provide voltage to its output terminals for any load from 0 to 100% of rating, at any power factor or degree of nonlinearity. One power source shall be the normal source, and when it is within normal limits, it shall supply AC power to the critical loads. The other shall be the alternate source and shall be immediately available for use in the event the normal source exceeds its pre-set limits so that the critical load does not have an operational interruption. Voltage and phase angle adjustments to define the acceptable range shall be user-defined through the user interface located outside the equipment without special equipment. 2.7.4 Sensing Time Digital Signal Process (DSP) technology shall be used to provide real-time voltage sensing for both sources in order to meet a maximum 2 ms sensing requirement. Peak and averaging methods prone to slower detection time and fault detection are not acceptable. 2.7.5 Transfer Operation Upon loss of the primary source the DSTS shall automatically transfer the load to the alternate source by turning off the 25 061810 CSI # 16xxx – Mission Critical (MC11) primary source SCR's and turning on the alternate source SCR's in a sequence and timing that allows a total combined sense and transfer time of less than one quarter cycle (4.17ms) during normal conditions where the two sources are in phase. The DSTS shall only perform a break-before-make or “open transition” between sources. Under no circumstances shall the DSTS perform a make-before-break or “closed transition” that would momentarily connect the two sources together. A closed transition under upstream fault conditions will allow large amounts of current to flow from the good source to fault and cause a load drop. Additionally, a closed transition could cause load sharing problems between two source UPSs. The alternate power source shall be monitored continuously to inhibit transfer to a failing or out-of-spec source before turning on the alternate side SCR's. If the alternate power source is outside the pre-set power quality limits then it is disqualified and the transfer is inhibited. The control panel shall indicate when a transfer has been inhibited due to a disqualified source. The control panel shall separately indicate an out-of-synch condition. 2.7.6 Symmetrical Operation The DSTS shall allow the preferred source to be selected at the operator’s discretion. There shall be no difference in the operation or performance of the DSTS because of which source is selected as “preferred” or “alternate”. The operator must have administrative password access to change the source preference from the DSTS’s local user interface. 2.7.7 Automatic Retransfer Operation After a transfer event the DSTS shall be capable of automatically re-transferring the load back to the preferred source. This operation shall be user-selectable by selecting "Auto-retransfer On", or "Auto-retransfer Off". The "On" selection allows re-transfer to occur after a user-selected time delay of 0 to 120 seconds. The "Off" selection requites that re-transfer be manually initiated. Shall require administrative password access from the control interface. Re-transfer shall not occur if the two sources are not within the phase and voltage tolerance limits pre-set by the user unless the alternate source is entirely lost. 2.7.8 Manual Transfer Operation The digital static transfer switch shall be capable of operating as a manual switch by disabling the transfer feature which is normally “enabled”. The DSTS shall stay in either transfer 26 061810 CSI # 16xxx – Mission Critical (MC11) mode until it is deliberately changed back. When the DSTS is in the “disabled” mode the operator shall manually command it to transfer to a qualified source by evoking the “Manual transfer” command. If the incoming source is “rolling” in and out of synchronization the DSTS shall wait for the synchronized state then perform the transfer. It shall then be up to the user to place the DSTS back into the (transfer) “enabled” state so that it will perform automatic transfers. The “transfer disabled” mode shall also prevent the operator from transferring the switch inadvertently to a disqualified source. 2.7.9 Load Uninterrupted Transfer Transfer from one source to the other, regardless of direction, shall appear uninterrupted to the load in-spite of the DSTS’ intrinsic break-before-make transfer. There shall be no direct flow of current from one source to the other under any conditions. 2.7.10 Pre-set Limits, Sensing and Adjustments All settings shall be adjustable by the user. No setting shall be “purchased pre-set from factory” requiring replacement of parts, pot adjustments or component replacements by the supplier’s technicians chargeable to the user. Adjustable parameters are: Voltage and Frequency Limit Settings: Acceptable voltage and frequency limits on both the primary and the reserve sources shall be individually adjustable by an operator with the ability to set the “over voltage” and “under voltage” settings above or below nominal. There shall be three levels of user-definable voltage set-points - “good, “marginal”, and “unacceptable”. These adjustments shall be for the full range of 0 to +100% of nominal for over voltage and under voltage and made possible through the menu selection on the control panel display. The same applies to settings of “under frequency” and “over frequency” which are 57 and 63 Hertz respectively. Administrative password access shall be required to ensure only authorized staff can make these adjustments (no internal pot adjustments shall be possible). The unit shall immediately and automatically transfer to the alternate source if the above limits are exceeded on the active source, and stay in that position until such time that the preferred source returns to normal. This event shall be annunciated audibly and visually on the control panel. Sensing Methods: Preferred and alternate voltage sensing shall be via real-time digital signal processing (DSP) techniques on both sources for immediate sensing of out-of27 061810 CSI # 16xxx – Mission Critical (MC11) limit conditions. Use of analog averaging or peak sensing is not acceptable. Retransfer Time Delay: The DSTS shall provide an adjustable retransfer delay from one to 120 seconds through menu options. Phase Angle Adjustments: The DSTS shall only permit a transfer when the active and inactive sources are within a user-defined phase angle window defined by single number of degrees leading (plus) or lagging (minus) the active source. No internal pot adjustments, scopes, or test meters shall be required for this adjustment which is set from the control panel. The DSTS shall be able to do an emergency transfer within a phase difference window of any number of degrees between the sources whose phase difference is between 0 to 180 degrees. 2.7.11 Short Circuit or Overload Operation Under short circuit or overload conditions in the load, transfer shall be inhibited until the fault or overload is cleared by downstream protective devices. 2.7.12 Shorted or Open SCR Detection and Protection The DSTS shall include sensing circuits to annunciate a shorted or open SCR in either of its source legs. Sensing circuits shall detect a failed SCR in any of the phases in the switch and shall initiate audible and visual alarms, which indicates the location of the failed SCR. In the event of an open SCR in the active side powering the load, the unit shall alarm and immediately make a transfer to the inactive side. The isolation breaker on the previously active side shall be shunt tripped. Retransfer shall be automatically prohibited under such conditions until the repair is made and the alarm is acknowledged and reset. If an SCR in the active side shorts while that source is powering the load, then this condition shall be sensed, and an alarm indicator shall be actuated. The SCR isolation breaker on the inactive side shall be shunt tripped. Automatic transfer to inactive side shall be prohibited until repair is made and the alarm is acknowledged and reset. In an SCR in the inactive side shorts while the active side is powering the load, this condition shall be sensed and an alarm activated. The DSTS shall immediately transfer to the inactive side. The isolation breaker on the active side shall be shunt tripped. Retransfer shall be prohibited until repair is made and the alarm is acknowledged and reset. 28 061810 CSI # 16xxx – Mission Critical (MC11) 2.8 EQUIPMENT OPTIONS (PDM) Available as options, the PDM shall contain following: 2.9 Sub feed Breakers Lightning Arrestor Surge Suppressor Transient Voltage Surge Suppression (80KA or 40KA) Input Terminal Block Branch Circuit Monitoring Branch Circuit Monitoring with Energy Metering Local EPO Pushbutton Assembly REPO Expansion Module Custom Paint Floorstand (Seismic) Distribution Side Cars Isolated Ground Kick Plate Sub feed Monitoring Sub feed Monitoring with Energy Metering I-Line panel boards Square-D and GE STD 225A, Square-D Column Width 225A 400A 42P panel boards EQUIPMENT OPTIONS (DSTS) 2.9.1 Dynamic Inrush Restraint The DSTS shall be available with optional “Dynamic Inrush Restraint (DIR) for all DSTSs located on the primary (delta) side of distribution transformers. DIR, when installed and enabled shall limit the peak inrush current between two out-of-phase sources to 150% of the transformer’s full load current (measured in RMS amps). In the event that an emergency transfer between out-of-phase sources is attempted, DIR feature shall examine the volt-second integral at the primary of the downstream transformer, the phase difference between the sources and the instantaneous values of the sources; and calculate an optimum time delay to be inserted during the transfer. The time delay shall ensure that the transformer flux has been equalized and the inrush will be minimized. The delay shall be 29 061810 CSI # 16xxx – Mission Critical (MC11) limited to always be less than the waveform gap allowed by the ITIC standard. Settings shall permit the DIR function to always be enabled; or to be disabled when phase angle difference between the sources is within a user-defined “transfer enabled” window and enabled when the phase difference between the sources is outside the “transfer enabled” window. 3 3.1 EXECUTION (PDM/DSTS) OVERVIEW Factory start-up and user training, preventive maintenance service, and full service for the above specified system shall be included upon request. The manufacturer shall nationally employ service organizations of factorytrained field service personnel dedicated to the start-up, maintenance, and repair of the manufacturer’s power equipment. The manufacturer shall maintain (24 hours per day, 365 days per year) an answering service to facilitate in providing technical support and emergency service dispatching. 3.1.1 INSTALLATION, INSPECTION, AND FACTORY AUTHORIZED STARTUP Installation and start up shall include the following: Ensure removal of temporary shipping bracing. Verify all electrical connections for tightness as specified. Review the field assembly and connection of components. Inspect accessible components for cleanliness, for mechanical and electrical integrity, and for evidence of damage or deterioration. Pretest and adjust all transfer, monitoring and/or control parameters as required. Correct all deficiencies before proceeding with tests. Correct deficiencies identified by tests and retests. If applicable, adjust transformer taps to provide optimum voltage conditions at utilization equipment throughout the normal operation cycle of the facility. Record circuit monitors set-ups, if applicable. Measure output voltage of branch circuit panelboard, if applicable. Verify proper operation of equipment, including circuit monitor and input and output control circuits. Submit test reports. 3.1.2 TRAINING (Optional) Concurrent with factory authorized system startup the manufacturer’s field service engineer shall train the owner’s operating personnel in 30 061810 CSI # 16xxx – Mission Critical (MC11) the proper operation of the system. Training shall last a minimum of two hours and shall include: Safety precautions Features and construction of project equipment Voltage adjustment procedures, if applicable Routine inspection and test procedures Routine cleaning Interpretation of reading of warnings and alarms END OF SPECIFICATION 31 061810