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Insert Photo Here Copyright © 2011 Rockwell Automation, Inc. All rights reserved. EtherNet/IP IntelliCENTER® on CENTERLINE 2100 MCCs Agenda IntelliCENTER Technology What is EtherNet/IP Embedded Systems Intelligent Motor Controls Software Summary Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 2 IntelliCENTER Technology Overview IntelliCENTER Technology continues to be an essential differentator for the CENTERLINE® family of MCCs Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 3 Value of IntelliCENTER® Technology • Faster Integration – Network is preconfigured (node number, IP address, baud rates, functionality verified) • Faster installation compared to hardwired I/O • Control and diagnostics – State of the art Intelligent Motor Controls provide crucial feedback from motors • Precise control with intelligent motor control devices – Wide array of device level components • More information – where you need it when you need it – Enhances your plant asset management system • Improved uptime – Warnings in advance of failure – Troubleshooting tools and information at your fingertips Adds up to a lower total cost of ownership Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 4 Agenda IntelliCENTER Technology What is EtherNet/IP Embedded Systems Intelligent Motor Controls Software Summary Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 5 Why EtherNet/IP Matters Integrate Manage Expand • Simplify start-up with a single programming environment for Logix controllers, soft starters, variable speed drives, overload relays & now CENTERLINE MCCs • Reduce programming time and errors with automatic tag generation • Configuration at the same time to help eliminate errors associated with redundant programming • Configuration is stored in the controller to simplify device replacement • Seamlessly integrate production data from devices and your business systems - removing a network layer • Leverages your already-inplace IT support infrastructure • Easy to startup & maintain with enhanced remote access • Maximize maintainability without sacrificing control efficiency or information access & visibility • Future-proof your installation with a network that the rest of the world is developing features for. • Access to component web pages information, email alerts, etc • Easy to add voice, video, remote services, email • Uses established design practices for a less complex network with fewer parts Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 6 Premier Integration with RSLogix 5000 • • • Device parameters are mapped automatically to controller tags in RSLogix 5000 Configure and program all intelligent motor control devices in RSLogix 5000 Configuration is stored in the controller to simplify device replacement (in ACD file) Premier Integration now available in CENTERLINE® MCCs Copyright © 2011 Rockwell Automation, Inc. All rights reserved. EtherNet/IP for all Control and Information needs • A single network for all Automation and Process control equipment • Seamlessly linked to the front office for increased access to information Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Agenda IntelliCENTER Technology What is EtherNet/IP Embedded Systems Intelligent Motor Controls Software Summary Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 9 EtherNet/IP Design • Design consistent with DeviceNet IntelliCENTER – Cables are behind the vertical wireway – Does not take up any additional space – 24V power supply required • Easy to install in the field – All nodes will be preconfigured with the IntelliCENTER database pre-built at the factory • Robust, noise immune network solution EtherNet/IP Structure • 600V UL-listed EtherNet cable (Rockwell Automation exclusive) • Stratix 6000 Industrial Switch EtherNet/IP Units • PowerFlex Drives • SMC Flex Soft Starters • E1 Plus Overload Relays for Starters • E3 Plus Overload Relays for Starters • Point I/O Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 10 EtherNet/IP Network in CENTERLINE 2100 MCCs Switch will typically be mounted in the upper right corner of the section. It can be moved to any of the other three corners if a customer application requires it Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 11 EtherNet/IP Network in CENTERLINE 2100 MCCs Stratix 6000 Switch • Bulletin 1783-EMS08T • Managed eight port switch • Standard offering for CENTERLINE MCCs with EtherNet/IP network • Maximum of two switches per section Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 12 EtherNet/IP Network in CENTERLINE 2100 MCCs Wiring to switch and power supply is behind vertical wireway (similar to DeviceNet) Wiring to components Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 13 EtherNet/IP Network in CENTERLINE 2100 MCCs Ethernet Adapter • Four per section • 600V Ethernet cables to switch 24V Power Adapter • Two per section • 24Vdc terminal block from power supply unit Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 14 CENTERLINE 2100 EtherNet/IP Layout Power Supply SMC Flex 193-ETN (E1 Plus) PowerFlex 753 2100-ENET (E3 Plus) (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 15 Allen-Bradley EtherNet Cable • UL / cUL listed for use with high voltage power cables – 600V cable designed to support high voltage applications – UL rated for use in Power Limited Trays • Provides reliable network connection in harsh conditions – Protected from noise, chemicals, thermal and mechanical issues for the harshest possible industrial environments (M3I3C3E3 rated) – Foil and braided shield for maximum noise immunity – Wide thermal operational range (-20C … 80C) • Cat 5e cable enables high speed data rate – More data can be transferred in a shorter period of time Cable Rating UL, cUL TYPE CMG; UL PLTC or UL AWM 2570 80C 600V, TIA 568B Certifications UL and cUL Listed Operating Temperature -20…+80 °C (-4…+176 °F) Allen-Bradley Exclusive Cable Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 16 Electrical Noise Testing The EtherNet/IP network in CENTERLINE® MCCs has been tested to the most rigorous standards for electrical noise immunity. Lightning Strike Industrial Noise • +/- 2KV, 40A surge repeatedly applied to the network cable • IEC 61000-4-5 • +/- 1KV high voltage burst applied to the network cable • IEC 61000-4-4 No Communication Failures No Dropped packets! Radio Frequency Interference • 150kHz … 80MHz interference applied to the network cable • IEC 61000-4-6 Static Discharge • +/- 8KV ESD event at 12 locations on the MCC and network cable • IEC 61000-4-2 Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 17 Agenda IntelliCENTER Technology What is EtherNet/IP Embedded Systems Intelligent Motor Controls Software Summary Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 18 Intelligent Motor Control Components PowerFlex 753 Drive • General purpose Variable Frequency Drive • 3 option slots for communications, safety, feedback and additional I/O • Features predictive diagnostics, and Safe Torque-Off and Safe Speed Monitor options PowerFlex 40 Drive • Full featured component class drive • Closed loop control for either speed or position feedback for improved speed • Increased power loss ride through SMC Flex Soft Starter • Modular and compact soft starter • Includes I/O, electronic overload, integral bypass Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 19 Intelligent Motor Control Components E3 Plus Overload Relay • Enhanced thermal overload motor protection with inherent phase loss, temperature, ground fault, voltage monitoring, and underload protection • Advanced motor diagnostic information to assist with preventative maintenance programs resulting in reduced downtime E1 Plus Overload Relay • Includes two discrete inputs and one output relay for monitoring and control of motor starter related I/O • Enhanced motor protection with overload, jam trip and underload warning functions Point I/O • I/O point level diagnostics and LEDs • Add I/O in increments of one, two or four points Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 20 Agenda IntelliCENTER Technology What is EtherNet/IP Embedded Systems Intelligent Motor Controls Software Summary Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 21 Improved Availability Access to information and diagnostics reduces unplanned shutdowns – Identify issues in advance of a fault results in a shut-down – Diagnose issues without having to shut-down, lock-out, or remove the device – Access information from any remote location on your enterprise network Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 22 Customized Documentation Documentation and asset management features – Immediate access to wiring diagrams – User manuals for your devices – Customized spare parts lists Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 23 Simplified Troubleshooting Improved Access to Information – – – – Capture elusive/intermittent problems with trending and event logging capabilities Email notification of alarms, warnings, and faults ActiveX Controls included for easy integration with on-machine HMI Monitor and diagnose your system remotely without interrupting the process Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 24 Increased Safety and Security Increased Safety – Remote monitoring of key parameters – Set, reset, and configure devices with the door closed Increased Security – Tracking of all configuration changes through the event log – Read / Write privileges assigned via user profiles Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 25 Agenda IntelliCENTER Technology What is EtherNet/IP Embedded Systems Intelligent Motor Controls Software Summary Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 26 Summary Benefits of EtherNet/IP – Reduce programming errors and training needs while improving installation time with a single software package for configuration, control and programming – Increase access to information with a single network from the plant floor to your front office – Reduce support needs with only one network throughout the enterprise – Information, configuration and I/O data on the same high-speed network Plus the value of IntelliCENTER Technology in CENTERLINE MCCs – – – – – 600V UL-listed Tray Rated Cable for code compliance and maximum performance Network cable is integrated into CENTERLINE® MCC for maximum protection Factory tested network and pre-configured nodes to simplify startup and commissioning Seamless support for both DeviceNet and EtherNet/IP in the same lineup Integrated network design makes it easy to add to your existing installation 27 Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 28