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Joint Design–Reliability Flows and Advanced Models Address IC-Reliability Issues (Part 3 of 3) Cyril Desclèves, product marketing manager, Mentor Graphics Mark Hagan, senior manager of engineering services, Vitesse Semiconductor Wenping Wang, member of the technical staff, Vitesse Semiconductor Benefits of a joint design–reliability flow Using a joint design-reliability flow allows the designer to predict the behavior of the circuit versus “wall-clock” time. Important metrics can be traced versus time and verified against the specifications. For example, Figure 3 shows how the operating frequency of a CMOS oscillator degrades over time. The absolute period and the relative degradation (in %) of the frequency are shown in the upper and lower plots, respectively. The x-axis is the time in years in logarithmic scale. The frequency is degraded by nearly 5% after only one year of operation. The rest of the circuit may be able to accommodate such degradation, but maybe not. Figure 3: The operating frequency of a CMOS oscillator degrades over time. Originally published in Planet Analog, December 2009 Predicting the degradation of a key metric (here it is an oscillation frequency, but it could be power consumption, a distortion level, or a settling time) is interesting. However, it is a compound result that depends on many variables. The next thing a designer wants to know is which device is primarily responsible for the degradation of the observed metric. Joint design-reliability flows allow identification of devices that are subject to the largest degradation. The information is typically presented in tabular format with sorting criteria. For example, a table may show the relative degradation of the drive current, the linear current, and also the trans-conductance (gm), Vth, or generally any quantity of interest. The designer can choose the sorting criterion. In the example shown in Figure 4, the results are sorted by decreasing “delta-Vth,” where the devices that have their threshold voltage degraded the most severely are presented first. This allows the designer to immediately identify the areas in the circuit that require extra attention. Figure 4: Here the results are sorted by decreasing “delta-Vth.” The devices that have their threshold voltage degraded the most severely are presented first. The instantaneous stress pulses as experienced by the device also can be visualized during their operation cycle to further “debug” reliability issues. For example, Figure 5 shows compared instantaneous stress pulses caused by the HCI effect in identical devices subject to signals having different slopes. Originally published in Planet Analog, December 2009 Figure 5: Compared instantaneous stress pulses caused by the HCI effect in identical devices subject to signals with different slopes. The sharper signal (in blue) produces narrower but higher pulses than the slower signal (in green). This information provides valuable insights to the designer when it comes to mitigating the reliability issues in a design. The latest tools are packed with very helpful capabilities. For example, the blocks or devices can be selectively enabled or disabled in aging analysis. Stress computed during a simulation can be saved and reloaded into other simulations. IP protection For many companies or foundries, the details of the equations and models used to predict the HCI and NBTI degradation are not considered public information. Rather, they consider it to be sensitive proprietary information that they are not keen to disclose in any way. For this purpose, reliability simulation tools have developed encryption mechanisms that allow full protection of the information. They can run the simulation using only binary non-human–readable model files. As well, security encryption keys can be used to restrict access and control the execution of the models by the simulators. Once encrypted and protected, only licensed partners, customers or sub-contractors, such as design houses, can make use of the protected libraries. Importance of flexible model definitions As the modeling of these aging effects is under constant investigation and “reshaping,” the ability to define arbitrary models is extremely important. The black-box models provided in some solutions are not good enough for addressing this need. Originally published in Planet Analog, December 2009 The flexibility of modern reliability simulation tools allows development of rather sophisticated models to meet specific advanced needs. For example, at Vitesse Semiconductor Corp., engineers have developed significant expertise in the domain of reliability issues, and they are implementing sophisticated models in response to a strong internal demand from designers who require accurate prediction capability of reliability issues. Vitesse is particularly active in the area of high-performance solutions for carrier and enterprise Ethernet networks. The company focuses on gigabit Ethernet LAN, Ethernet-over-SONET, fibre channel, optical transport, OTN, WDM, and other applications. The company’s designs and markets for leading-edge telecommunication devices has motivated engineers to develop and implement a joint design-reliability flow into their front-end methodology. This will ensure that all Vitesse products can stand up to the true test of time. Based on the physical understanding of both HCI and NBTI effects, Vitesse has developed a complete set of aging models for different simulation purposes. These models are easily implemented into Mentor Graphics UDRM reliability simulation flow. The transistor degradation induced by HCI and NBTI can be monitored by Vth change, which is a function of transistor technology information (fresh Vth, channel length, oxide thickness), and the operating condition (biasing, temperature). According to the operation mode of the circuit, two kinds of NBTI are considered: static NBTI and dynamic NBTI. For static NBTI, the PMOS transistor is always under stress conditions. For dynamic NBTI, both real-time and long-term prediction models were developed. The real-time model accurately calculates the Vth degradation based on the operating and switching condition. The long-term model is a function of input signal probability. If the time that the transistor is under stress is longer than the time spent in recovery mode (which means larger input signal probability), the long-term model predicts a larger degradation. Conclusion Reliability effects such as NCI and NBTI are real threats with advanced process nodes. Joint design–reliability flows, however, can mitigate their effects, and advanced model definitions allow designers to take those effects into account as early as possible. References 1. Xiaojun Li, Jin Qin, and Joseph B. Bernstein, “Compact Modeling of MOSFET Wearout Mechanisms for Circuit-Reliability Simulation,” IEEE Transactions on Device and Materials Reliability, Vol. 8, No. 1, March 2008. 2. C. Guerin, V.Huard, A.Bravaix, M. Denais, J.M. Roux, F. Perrier, and W. Baks. “Combined Effect of NBTI and Channel Hot Carrier Effects in pMOSFETs,” 2005 IEEE Integrated Reliability Workshop Final Report. Originally published in Planet Analog, December 2009 3. Neeraj K. Jha, P. Sahajananda Reddy, and V. Ramgopal Rao, “A New Drain Voltage Enhanced NBTI Degradation Mechanism,” Proceedings of the 2005 IEEE IRPS. 4. V. Huard, “Hole Trapping Effect on Methodology for DC and AC Negative Bias Temperature Instability Measurements in PMOS Transistors,” Proceedings of the 2004 IEEE IRPS, p. 40. 5. Mickael Denais, Vincent Huard, Chittoor Parthasarathy, Guillaume Ribes, Franck Perrier, Nathalie Revil, and Alain Bravaix, “Interface Trap Generation and Hole Trapping Under NBTI and PBTI in Advanced CMOS Technology With a 2-nm Gate Oxide,” IEEE Transactions on Device and Materials Reliability, Vol. 4, No. 4, December 2004. 6. M. A. Alam, “A Comprehensive Model of PMOS NBTI Degradation,” Microelectron. Reliab., Vol. 45, pp. 71, January 2005. 7. S. Chakravarthi, “A Comprehensive Framework for Predictive Modeling of Negative Bias Temperature Instability,” Proceedings of the 2004 IEEE IRPS, p. 273. 8. T. Grasser, “The Universality of NBTI Relaxation and Its Implications for Modeling and Characterization,” Proceedings of the 2007 IEEE IRPS, p. 268. 9. C. Shen et al., “Characterization and Physical Origin of Fast Vth Transient in NBTI of pMOSFETs with SiON Dielectric,” IEDM 2006. 10. Wenping Wang, Vijay Reddy, Anand T. Krishnan, Rakesh Vattikonda, Srikanth Krishnan, and Yu Cao, “An Integrated Modeling Paradigm of Circuit Reliability for 65nm CMOS Technology,” IEEE 2007 Custom Integrated Circuits Conference (CICC). 11. S. Bhardwaj, W. Wang, R. Vattikonda, Y. Cao, and S. Vrudhula, “Predictive Modeling of the NBTI Effect for Reliable Design,” Proceedings of the IEEE Custom Integrated Circuits Conference, pp. 189–192, September 2006. 12. Mridul Agarwal, Varsha Balakrishnan, Anshuman Bhuyan, Kyunglok Kim, Bipul C. Paul, Wenping Wang, Bo Yang, Yu Cao, and Subhasish Mitra, “Optimized Circuit Failure Prediction for Aging: Practicality and Promise,” IEEE 2008 International Test Conference. 13. Mikido Sode, et al. “Reliability Simulation Environment Tackles LSI Design,” Chip Design, June 2007. About the Authors Cyril Desclèves is a product marketing manager for the Mentor Graphics Deep Submicron division (DSM), in charge of the analog and mixed-signal verification solutions. Originally published in Planet Analog, December 2009 Mark Hagan is senior manager of engineering services for Vitesse Semiconductor. He is responsible for a multitude of mixed-signal design areas including front end reliability modeling, with an overall expertise in ESD/latch-up modeling/implementation along with chip level integration in submicron processes. Wenping Wang is a member of the technical staff also with Vitesse Semiconductor. She is responsible for front-end reliability modeling and implementation in regards to NBTI and HCI. Originally published in Planet Analog, December 2009