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Positioning of PROmax and PROeco Klaus Schürmann 25.04.2014 PROmax, Klaus Schürmann, TEI Seite 1 INTERN / INTERNAL Portfolio power supplies : 2014 A broad range of power supplies for nearly all applications ? 25.04.2014 Ecoline PROeco PRO-M PROmax PROmax, Klaus Schürmann, TEI Seite 2 Power Supplies: Portfolio 2014 Expansion modules Ecoline diode modules Ecoline PRO-M expansion modules: CAP module / diode modules / relay PRO-M End of 2014 PRO-H redundancy modules End of 2015 Main PROeco System components 25.04.2014 PROmax, Klaus Schürmann, TEI WaveGuard PRO-H PROmax DCDC UPS Seite 3 Power Supplies: Portfolio 2014 – A brief explanation Weidmüller has now 3 main lines of power supplies in different performance classes: PROeco - compact and economical PROmax - powerful and flexible PRO-H - specific and demanding PROeco: will completely substituting the Ecoline until end of 2014 please take care that every Ecoline customer is converted to PROeco until the end of this year PROeco power supplies can be used with Ecoline diode module DM10 and DM20 PROmax: will completely substituting the PRO-M until end of 2015 PRO-M customers must be turned to PROmax step by step PROmax power supplies can be used with PRO-M diode modules CP M DM20 and CP M DM40 System components: All system components can be combined with PROeco and PROmax 25.04.2014 PROmax, Klaus Schürmann, TEI Seite 4 PROeco, PROmax and the expansion modules DM10 DM20 Ecoline PROeco CP M CAP CP M DM20 CP M DM40 PRO-M PROmax CP M RM24 25.04.2014 PROmax, Klaus Schürmann, TEI Seite 5 Target branches Process Machinery Machine Tools Automotive Oil & Gas Energy Transportation Device Manufacturer Renewables Railway I/O control devices Infrastructure Drive Controls & Power Electronics PRO-H ATEX Food & Beverage PROeco PROmax 25.04.2014 Elevators & Escalators Chemical / Pharma Traditional Conveying Systems Water Treatment Transmission & Distribution Ship Building Interface Electronics PROeco and PROmax PROmax, Klaus Schürmann, TEI Page 6 Possible reasons for purchase decisions PROeco compact and economical PROmax powerful and versatile no power reserve or power boost needed Additional power reserve (150 % for 4 s, 300 % for 1 ms) Standard input voltage immunity (1ph = 264 VAC, OVC = II) Enhanced input voltage immunity (1ph = 277 VAC, OVC = III) Standard temperature range (- 25 … 70 °C, derating @ 55 °C) Enhanced temperature range (- 40 °C start-up for outdoor use, derating @ 60 °C) Standard vibration and shock immunity (0.7 g / 15 g) Enhanced vibration and shock immunity (2.3 g / 30 g) CE / TÜV / UL508 is OK Additional approvals SEMI F47, GL, C1D2 Attractive price Very small housing and side-by-side mounting without space 25.04.2014 PROmax, Klaus Schürmann, TEI PRO-H specific and demanding (ATEX) Class 1 Div. 2, ATEX High reliability with up to 1.8 m. hrs. MTBF Pluggable connectors Wide AC input (100 – 500 VAC) Active current sharing together with redundancy module Remote ON / OFF Seite 7 Target applications Typical applications for PROeco - For series machines where a simple 24V (12V/48V) output is needed In small control boxes along a production line (e.g. conveying systems and food&beverage) In control boxes with low depth in the field (e.g water treatment) In price sensitive applications like solar parks, escalators and elevators Typical applications for PROmax - For machines that need reliable power even under difficult load conditions - In applications with high vibrations and/or harsh climatic environments like in wind mills - In applications with difficult network conditions like over and under voltages (e.g. robot control, renewables, working at weak public net works) Typical applications for PRO-H - In hazardous areas of energy and process industry (Zone2) - Where very high reliability and long life time is required (e.g. process and energy) - Where special functions are needed (ultra-wide input of 100-500VAC, ON/OFF function etc.) 25.04.2014 PROmax, Klaus Schürmann, TEI Seite 8 Portfolio adjustments due to changed market requirements Price MURR EMPARRO+ Evolution Siemens SITOP Meanwell WDR/SDR ECOLINE OMRON S8VKG/T PULS Dimension Q PxC QUINT PROmax PRO-M Siemens PxC TRIO Lite TRIO PULS OMRON S8VKCHINFA C INTERN / INTERNAL MURR ECO Dimension C MEANWELL PROeco WAGO ECO Performance 25.04.2014 PROmax, Klaus Schürmann, TEI Page 9 Product utilities and attributes Space-saving The extremely small width and the direct side-by-side mounting saves much space at the DIN rail. Robust voltage input The high overvoltage category III, the high input voltage range of 85…277V AC and the high immunity against voltage sags (SEMI-F47) provides reliable power even under difficult line voltage conditions. Powerful power supply for machines and systems PROmax offers flexible solutions for ambitious automation Universal application Variants with 3 A to 40 A output current, output voltages of 5 V DC to 48 V DC and numerous approvals (e.g. GL, UL, Cl1 Div.2) make PROmax usable for most applications in the world. Powerful The power reserve of 120% continuously up to 45°C and the additional dynamic power reserve of 150% for 4s and of 300% / 1ms will provide reliable power even under difficult load conditions. Extended temperature range The guaranteed start-up @ -40°C provides the outdoor use even under extreme climatic conditions. 25.04.2014 PROmax, Klaus Schürmann, TEI SEMI F47 Cl1Div2 Seite 10 Overview of PROmax models Type 25.04.2014 Order code Output voltage Output current PRO MAX 72W 24V 3A 1478100000 24 V DC 3A PRO MAX 120W 24V 5A 1478110000 24 V DC 5A PRO MAX 180W 24V 7,5A 1478120000 24 V DC 7,5 A PRO MAX 240W 24V 10A 1478130000 24 V DC 10 A PRO MAX 480W 24V 20A 1478140000 24 V DC 20 A PRO MAX 960W 24V 40A 1478150000 24 V DC 40 A PRO MAX3 120W 24V 5A 1478170000 24 V DC 5A PRO MAX3 240W 24V 10A 1478180000 24 V DC 10 A PRO MAX3 960W 24V 40A 1478200000 24 V DC 40 A PRO MAX 70W 5V 14A 1478210000 5 V DC 14 A PRO MAX 72W 12V 6A 1478220000 12 V DC 6A PRO MAX 120W 12V 10A 1478230000 12 V DC 10 A PRO MAX 240W 48V 5A 1478240000 48 V DC 5A PRO MAX 480W 48V 10A 1478250000 48 V DC 10 A PRO MAX 960W 48V 20A 1478270000 48 V DC 20 A PROmax, Klaus Schürmann, TEI Seite 11 Technical comparison to competition Technical Comparison Single phase 10A Typ Phoenix Contact Murr Quint Evolution 10A / 1-phase 10A 3-phasig efficiency 92,5% 90,0% Portfolio single-phase 24 V 3,5 … 40 A 12V / 20A, 24V: 5/10/20/40A 12V, 48V three-phase 24V 5 … 40 A 48V / 5A Dimension [mm] Output voltage INTERN / INTERNAL Input voltage AC Input voltage DC Temperature range Derating Hold up time Power Boost Overvoltage category GL ATEX / C1D2 Relay contact Spec. Temperatures MTBF Shock / Vibration Mounting 25.04.2014 48V 60*130*125 18 … 29,5 V 85 - 264 V 90 - 350 V -25 … +70°C > 60 °C 36ms (230V) 32ms (120V) 150% / SFB III GL EMC1 Yes Yes -40% Startup > 535000 h 30g / 2,3g 5mm/15mm side distance PROmax, Klaus Schürmann, TEI Murr Emparro 94,3% 24V 5…20 A 12V, 48V Puls Q- Series QS10.241 93,5% 24V 3,3 …20A 12V, 36V, 48V 24V 5A...10 A 12V, 48V Siemens Sitop Smart PSU100S 90% Omron S8VK-G 24V 2,5 … 20 A 12V 7A, 14A 24V 10… 40 A 24V 3… 40A 12V, 48V 24V 5…40A 70*120*125 22,8 … 28 V 85 … 132/ 170 … 264V ---10...+70°C > 60°C 24V 10A 15-480W 48V 5A 5/12/24/48V 24V 5A 5-20A 12V 10A; 48V 2,5A 60*150*125 63*125,2*113,5 21,6 … 27,6 V 24 … 28 V 85 … 264 V 88…264 VAC 90 … 350 V 124…370 VDC -40°C…+70°C -25°C...+70°C >60°C > 60 °C 85 … 277 V 80 … 370 V -25°C …+70°C > 60°C 44ms min. 20ms 150% / 4s III GL EMC1 C1D2 pending Yes -40% Startup > 500000 h 30g /2,3g 93*132*114 22…28 65*125*143 24 … 28 V 60*124*117 24 … 28 V 3*325…575 V 480…745 V -25…+70°C >55°C 85 - 265 V 90 - 250 V -25 … +70°C >60°C 85…276 V 88…375 V -25°C … +70°C > 60 °C no data 150% / 4s no data ----no ----no data min. 30 ms 150% / 4s no data ----Yes ----no data side-by-side 6mm distance 28ms (230V) 150% / 4s III (up to 2000m) GL EMC2 yes Yes -->1000000 hrs. 30g / 2g 5mm/15mm side distance 20ms (93/187V) 120% <45°C no data GL EMC2 yes Yes ----no data no data 92% Meanwell SDR/WDR SDR-240-24 max. 94% 20ms (115/230V) 120% 150% / 3s no data no data --GL EMC2 ----no Yes -40% Startup --> 500000 h 15g / no data ---/2g 5mm/15mm side distance PROmax >91,5% 60*130*125 22,5 … 29,5 V side-by-side Seite 12 Client Pitch Why we replace PRO-M ? INTERN / INTERNAL What is new ? PROmax is the successor of PRO-M and is fit with newest modern technology. This provides much more benefits. Smaller housings, reliable start-up @ -40°C, higher overvoltage immunity (1ph: … 277 VAC, OVC III), Relay contact, Additional approvals (CCC, Cl1Div2), shock and vibration resistance=30g/2,3g, low power losses at no load Is PROmax even combinable with the UPS system and other extension modules? Yes, that´s our philosophy of modular systems. PROmax can be used in combination with all well-known components like UPS control units, buffer modules or the PRO-M diode modules or the CAP module. Is it possible to trip mcbs with PROmax ? PROmax can be used in combination with the CAP module to trip mcbs. This is our philosophy of modular systems. The products are expandable with additional special functions for always optimal fit to the application. 25.04.2014 PROmax, Klaus Schürmann, TEI Seite 13 Power Supplies Back-up 25.04.2014 PROmax, Klaus Schürmann, TEI Seite 14 Combinations of PROmax with other expansion modules and system components Type 25.04.2014 Order code Application CP M DM 20 1222210010 Diode module 20A für redundancy power supply CP M DM 40 1222220010 Diode module 40A für redundancy power supply CP M CAP 1222240000 Cap modul für tripping MCB‘s CP DC Buffer 24V 20A 1251220000 Buffer modul with capacitor to bridge the output power CP DC UPS 24V 20A/10A 1370050010 DC USV für 10A/20A CP DC UPS 24V 40A 1370040010 DC USV für 40A CP A BATTERY 24V DC 1,3Ah 1406930000 Battery with integrated temperature sensor 1,3 Ah CP A BATTERY 24V DC 3,4Ah 1251070000 Battery with integrated temperature sensor 3,4 Ah CP A BATTERY 24V DC 7,2Ah 1251080000 Battery with integrated temperature sensor 7,2 Ah CP A BATTERY 24V DC 12Ah 1251090000 Battery with integrated temperature sensor 12 Ah CP A BATTERY 24V DC 17Ah 1251110000 Battery with integrated temperature sensor 17 Ah PROmax, Klaus Schürmann, TEI Seite 15 Cross-Reference list of PRO-M and PROmax PRO-M Type 25.04.2014 PROmax Order code Type Order code CP M SNT 70W 24V 3A 8951330000 PRO MAX 72W 24V 3A 1478100000 CP M SNT 120W 24V 5A 8951340000 PRO MAX 120W 24V 5A 1478110000 CP M SNT 180W 24V 7,5A 8951350000 PRO MAX 180W 24V 7,5A 1478120000 CP M SNT 250W 24V 10A 8951360000 PRO MAX 240W 24V 10A 1478130000 CP M SNT 500W 24V 20A 8951370000 PRO MAX 480W 24V 20A 1478140000 CP M SNT 1000W 24V 40A 8951380000 PRO MAX 960W 24V 40A 1478150000 CP M SNT3 120W 24V 5A 8951390000 PRO MAX3 120W 24V 5A 1478170000 CP M SNT3 250W 24V 10A 8951400000 PRO MAX3 240W 24V 10A 1478180000 CP M SNT3 500W 24V 20A 8951410000 PRO MAX3 480W 24V 20A 1478190000 CP M SNT3 1000W 24V 40A 8951420000 PRO MAX3 960W 24V 40A 1478200000 PROmax, Klaus Schürmann, TEI Seite 16 INTERN / INTERNAL Cross-Reference List Weidmüller Phoenix Contact Puls Murr Murr Order code Quint Q-series Evolution Emparro Siemens Sitop Smart Omron S8VK-G PRO S8VT 1478100000 1ph. 24V 3A 2866747 QS3.241 --- --- 6EP1332-2BA20 S8VK-G06024 1478110000 1ph. 24V 5A 2866750 QS5.241 --- 85440 6EP1333-2BA20 S8VK-G12024 1478120000 1ph. 24V 7,5A --- --- --- --- --- --- 1478130000 1ph. 24V 10A 2866763 QS10.241 --- 85441 6EP1334-2BA20 S8VK-G24024 1478140000 1ph. 24V 20A 2866776 QS20.241 --- 85442 6EP1336-2BA10 S8VK-G48024 1478150000 1ph. 24V 40A 2866789 QS40.241 --- --- --- --- 1478170000 3ph. 24V 5A 2866734 CT5.241 85000 --- --- S8VT-F12024E 1478180000 3ph. 24V 10A 2866705 CT10.241 85001 --- 6EP1434-2BA10 S8VT-F24024E 1478190000 3ph. 24V 20A 2866792 QT20.241 85002 --- 6EP1436-2BA10 S8VT-F48024E 1478200000 3ph. 24V 40A 2866802 QT40.241 85003 --- --- S8VT-F96024E 1478210000 1ph. 5V 14A --- --- --- --- --- S8VK-G03005 (5A) 1478220000 1ph. 12V 6A --- CT5.121 (8A) --- --- 6EP1322-2BA00 (7A) S8VK-G06012 (4,5A) 1478230000 1ph. 12V 10A 2866718 (15A) CT5.121 (8A) --- 85434 6EP1323-2BA00 (14A) --- 1478240000 1ph. 48V 5A 2866679 CT10.481 --- 85438 --- S8VK-G24048 1478250000 1ph. 48V 10A 2866682 QT20.481 --- 85439 --- S8VK-G48048 1478270000 1ph. 48V 20A 2866695 QT40.481 --- --- --- -- 25.04.2014 PROmax, Klaus Schürmann, TEI Seite 17 INTERN / INTERNAL Cross-Reference List Weidmüller Meanwell Meanwell Order code SDR WDR 1478100000 1ph. 24V 3A SDR-75-24 --- 1478110000 1ph. 24V 5A SDR-120-24 --- 1478120000 1ph. 24V 7,5A --- --- 1478130000 1ph. 24V 10A SDR-240-24 --- 1478140000 1ph. 24V 20A SDR-480-24 --- 1478150000 1ph. 24V 40A SDR-960-24 --- 1478170000 3ph. 24V 5A --- WDR-120-24 1478180000 3ph. 24V 10A --- WDR-240-24 1478190000 3ph. 24V 20A --- WDR-480-24 1478200000 3ph. 24V 40A --- --- 1478210000 1ph. 5V 14A --- --- 1478220000 1ph. 12V 6A SDR-75-12 --- 1478230000 1ph. 12V 10A SDR-120-12 --- 1478240000 1ph. 48V 5A SDR-240-48 --- 1478250000 1ph. 48V 10A SDR-480-48 --- 1478270000 1ph. 48V 20A SDR-960-48 --- 25.04.2014 PROmax, Klaus Schürmann, TEI Seite 18