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POWER ELECTRONICS PRINCIPLES C C4 POWER SEMICONDUCTORS: SILICON CONTROLLED RECTIFIER = C4.1 Thyristors Thyristor is a generic (Family) name for a range of power semiconductor devices that have evolved since the late 1950's. 1950 HOOK TRANSISTOR Shockley 1956 SHOCKLEY DIODE 1957 SILICON CONTROLLED RECTIFIER 1958 SCR: 16 A : 25 V General Electric: CR35 1960 SCR: 70 A: 500V At this time Westinghouse used the name TRINISTOR. As of the end of October 1970 the International Electrotechnical Commission (IEC) did not include the term Thyristor in the International Electrotechnical Vocabulary. The British Standards Institution were however preparing to include it in a British Standard Glossary containing terms and definitions relating to semiconductors. The draft definition proposed for Thyristor was "A bistable semiconductor device comprising three or more junctions and having a trigger electrode which initiates but does not control the current flowing between the principal terminals." Since this was a power semiconductor with some transistor type action that would take the place of the thyratron the name is most likely an acronym THYRatron & transISTOR As new devices evolved (see table C1-2, sec C1) the definition needed updating. The modern thyristor family of devices are predominantly 3-terminal bistable bipolar devices (there is the MCT, moscontrolled SCR) that comprise three or more p-n junctions. The device may be triggered into conduction and may also have turn-off initiated by a pulse that does not control the current flowing between the principal terminals. The device is normally in the HIGH IMPEDANCE OFF STATE with transfer to the second stable LOW IMPEDANCE ON STATE in a few microseconds. The reverse transfer from ON-OFF (Commutation) is slightly longer, but of the same order. Unlike the transistor which can operate either as a switch or in the linear (active) region the thyristor family have no intermediate operational state and are therefore switches. Device structure together with p-n region size and doping determines the actual device name and its parameters. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 1 Prof R T Kennedy C4.2 SCR (Reverse Blocking Triode Thyristor): Structure A simplified structure of the SCR showing comparative layer width and doping is given in Fig. C4-1 A LAYER SIZE Anode ohmic contact p MODERATELY THICK DOPING LEVEL p+ MODERATE ANODE LAYER ANODE JUNCTION nTHICK LIGHT BLOCKING LAYER CONTROL / BLOCKING THIN G Gate VERY THIN p CONTROL LAYER JUNCTION n+ JUNCTION CATHODE LAYER K MODERATE CATHODE HEAVY Cathode FIGURE C4-1 The ability of a p-n junction to support voltage depends on the junction reverse leakage current. As a result of the differing doping levels (impurity concentrations) either side of the junctions in Fig.C4-1 the junctions with higher doping levels will have greater leakage current and will therefore support less voltage. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 2 Prof R T Kennedy C4.3 SCR (Reverse Blocking Triode Thyristor): Diode Analogy There is a tendency to assume that the operation of devices comprising a number of diode junctions can be explained in terms of diode equivalent circuits. The following will not aid understanding SCR operation but will show why a diode analogy does not work. FORWARD BIAS Vak > 0 : I g = 0 ON A (avalanche breakdown) +I ak OFF p s/c forward bias n G reverse bias forward bias p n (leakage current) = o -V ak +V ak -I ak R.B. s/c (a) K REVERSE BIAS V ak < 0 : I g= 0 A +Iak R.B. p R.B. reverse bias n G p n = = forward bias reverse bias +Vak -V ak o OFF (leakage current) s/c -I ak R.B. ON (avalanche breakdown) (b) K FIGURE C4-2 As shown in Fig. C4-2 a diode 'only' approach produces a similar characteristic comprising an OFF state and an unusable avalanche breakdown region in BOTH forward and reverse bias modes. Although the reverse bias case is satisfactory the diode analogy alone is insufficient to describe SCR operation due to the non-useable forward characteristic. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 3 Prof R T Kennedy C4.4 SCR (Reverse Blocking Triode Thyristor): 2-Transistor Analogy C4.4.i Forward Bias SCR : VAK > 0 : IG = 0 + A + p +A A A + p V ce(sat)pnp +I ak ON n n G p n G c c p p n -K (a) V ce(sat)npn -K pnp b n = e G b -K o V bo npn +Vak OFF (reverse leakage current) e (c) (b) -K (d) FIGURE C4-3 The inadequacy of the diode analogy for the forward characteristic can be overcome by a transistor approach as shown in Fig.C4-3 in which the 4-layer structure (a) is modified to two 3-layer interconnections (b) that can be represented by a 2-Transistor pnp / npn combination equivalent circuit (c). An OFF-STATE when the SCR anode-cathode voltage is positive is due to the reverse biased 'blocking' junction diode shown in Fig.C4-2, however as the forward bias is increased a voltage (Vb0) is reached at which transistor action takes over resulting in transfer through a current controlled negative resistance region (CCNR) to the ON-STATE that may be regarded as a saturated pnp device in series with a saturated npn device as shown in Fig. C4-3(d) The central junction being responsible for supporting forward voltage and thereby blocking forward current flow gives rise to its name. Operation up to the forward breakover voltage is termed the FORWARD BLOCKING MODE. C4.4.ii Reverse Bias SCR : VAK < 0 : IG = 0 When the SCR anode-cathode voltage is negative the base emitter junctions of the pnp and npn transistors are reverse biased and prevent transistor action hence the diode model of Fig. C4-2 (b) applies. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 4 Prof R T Kennedy C4.5 SCR Forward Breakover C4.5.i Forward Current ; zero gate signal A + Ia e pnp b (1-p)Ia -Icbo(p) n)Ia+Icbo(n) c ( p)Ia + Icbo(p) G c b Ig = 0 (1- n)Ia -Icbo(n) npn e Ik = Ia K FIGURE C4-4 When the SCR is in the forward bias mode the pnp and npn devices of the 2-Transistor analogy are in the active region with currents as shown in Fig.C4-4. In order to include the effect of both devices in the discussion some branch currents are shown in terms of both devices however care should be exercised to use only ONE representation, NOT the sum. Equating the active region npn collector and the pnp base currents (1 p ) I a I cbo, p Ia n I a I cbo, n I cbo, n I cbo, p 1 ( n p ) (C4.1) The SCR terminal current as given by equation C4.1 is a function of the relatively small reverse biased collector-base junction leakage currents and the SUM of the transistor alphas. At low applied forward voltage the SCR is in the OFF-STATE or FORWARD BLOCKING MODE as the alphas of both transistors are small and the terminal current is effectively the sum of the leakage currents. Increase of forward voltage (or temperature) results in increased leakage current which in turn forces n p 1 resulting in forward breakover to the low impedance ON-STATE, and the need to limit the SCR current which normally would be performed by the external load. The 'FORWARD BREAKOVER' terminology is carefully chosen as this is not a destructive breakdown condition like reverse breakdown provided that the SCR forward current is limited within the device current rating. To minimise turn-on by applied voltage, which is the same as requiring a high forward voltage capability, n p must be low. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 5 Prof R T Kennedy C4.5.ii Alpha Selection 1.0 n+ p n p 0.5 current density FIGURE C4-5 Selection of device alphas at the design stage is crucial to the operation and a typical selection is shown in Fig.C4-5. At low current density, n p 1 increasing towards unity with current density increase. The information in Fig.C4-6 is not surprising when considered in conjunction with the layer structure of Fig. C4-1 in which the narrower p-base region of the npn device will have a higher alpha than the wider n-base region of the pnp transistor. The question does however arise as to why this choice was made. C4.5.iii Reverse Breakdown Voltage When the anode-cathode voltage is negative the reverse voltage is supported by the anode and cathode junctions as shown in Fig. C4-2(a). The doping levels and layer thickness of Fig. C4-1 indicate that the majority of the reverse voltage is supported by the anode junction. The reverse breakdown voltage of the anode junction (VRBD) given by equation C4.2 (ref. sec. C4.5.ii). is determined from the collector-base junction breakdown voltage of the open-base pnp transistor VRBD Vcbo( BD) (1 p 1 m ) (C4.2) To maximise the SCR reverse voltage capability the pnp transistor alpha ( p ) must be low as shown in equation C4.2. C4.5.iv Forward Breakover Voltage Forward voltage breakover is determined by the avalanche breakdown of the central blocking junction as shown in Fig. C4-3(b) and is given by equation C4.3 (ref. sec. C4.5.ii ) VFBO Vcbo( BD) 1 ( n p ) m 1 (C4.3) Equations C4.2 and C4.3 show that the forward breakover voltage is lower than the reverse breakdown voltage (VFBO VRBD ) Comparable forward and reverse voltage capability requires n p EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 6 Prof R T Kennedy C4.5.v Forward Current ; Positive gate signal C4.5.v(a) SCR Current A + Ia e pnp b (1- p)Ia -Icbo(p) c p)Ia + Icbo(p) G b Ig Ia n)Ik+Icbo(n) c G A npn x (1- n)Ik -Icbo(n) Ig Ik e Ik K (a) K (b) FIGURE C4-6 Applying Kirchoff's current law at point 'x' in Fig. C4-6 (a) I b,n I c , p I g (1 n ) I k I cbo,n p I a I cbo, p I g (C4.4) The SCR external currents of Fig. C4-6(b) gives Ik Ia I g (C4.5) Combining equations C4.4 and C4.5 Ia I cbo,n I cbo, p n I g 1 ( n p ) (C4.6) Injection of a gate current effectively increases the alphas by transistor action thereby controlling the SCR turn-on to the low impedance on-state at relatively low forward voltage. Whilst there is an increase in the SCR current due to the presence of IG in the numerator of equation C4.6 the main function of Ig is the increase in alphas. Once the device is ON the gate current is no longer effective and may be removed with no effect on the conducting state provided the anode-cathode current exceeds a minimum value termed the LATCHING CURRENT (IL). Data sheets tend to provide gate pulse width versus gate pulse amplitude curves. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 7 Prof R T Kennedy C4.5.iv(b) Regenerative Action A F.B. LOOP e = pnp b pnp = c c G b npn npn e (a) (b) (c) FIGURE C4-7 The operation of the SCR from the OFF-ON states is a regenerative (positive feedback) effect as shown by the 'small signal' equivalent circuit of Fig.C4-7(c). I g I b,n I c ,n I b, p I c , p I b,n FIGURE C4-8 Regenerative action accounts for the SCR remaining in the on-state after the gate signal is removed as shown in Fig C4-8. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 8 Prof R T Kennedy C4.6 Forward Bias; Negative Gate Current C4.6.i SCR Gate Turn-Off A + Ia e pnp b (1- p)Ia -Icbo(p) b Ig(rev) Ia n)Ik+Icbo(n) c c ( p)Ia + Icbo(p) G A G npn (1- n)Ik -Icbo(n) Ig(rev) Ik e Ik - K K FIGURE C4-9 Bipolar transistor operation is continuously under the control of the base current with turn-off initiated by the removal of the base current and turn-off speed increased (turn-off time reduced) by the application of negative (reverse) base current. Removal of SCR gate current has already been shown to have no influence on the SCR turn-off mechanism. What then of negative gate current as shown in Fig.C4.9? To retain the regenerative effect a minimum (sustaining) npn base current is required. Turn-off will occur when the actual base current falls below the sustaining level as given by equation C4.7. SCR gate controlled turn-off actual base current < sustaining base current p I a I cbo, p I g (1 n ) I k I cbo,n Ik Ia I g p I a I cbo, p I g Ig ( n p 1) I a I cbo,n I cbo, p n (1 n )( I a I g ) I cbo,n (C4.7) Equation C4.7 shows that a turn -off condition by gate current reversal is possible. In practice turn-on and turn-off should be achieved by low level gate control currents which requires that n high. This criterion is incompatible with the need for n to be low to avoid forward voltage breakover hence the reverse gate current required to turn-off the SCR is too large to be practicable. Turn-off which cannot therefore be gate controlled requires the SCR current to be either interrupted or reduced to a level below which the regenerative action cannot be sustained. C4.6.ii SCR Holding Current (IH ) The minimum anode-cathode current required to maintain the SCR in the on-state. Holding current may vary from a few tens of mA's to several hundred mA's. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 9 Prof R T Kennedy C4.7 SCR Turn-ON Undesirable SCR turn-on is as possible as the desirable controlled turn-on as shown in Fig. C4-12 SCR TURN-ON METHODS UNDESIRED DESIRED (iii) EXCEED V FBO (iv) INCREASED TEMPERATURE (i) GATE SIGNAL (ii) INCIDENT LIGHT (v) RATE OF RISE OF FORWARD VOLTAGE FIGURE C4-10 (i) (ii) (iii) (iv) (v) Application of a gate signal that induces transistor action is the natural and most common approach. Incident light and the resulting release of electrons is the basis of the light activated SCR (LASCR) Forward voltage breakdown (sec. C4.6.iv) Increased temperature and the resulting increase in leakage current that in turn increases Rate of change of voltage applied to a p-n junction capacitance provides a gate current effect. C4.7.i Reapplied Forward Voltage Turn-On A A + p e pnp b n- c G C c ak b G p e n+ (a) V t K (b) K (c) FIGURE C4-11 During forward blocking the reverse biased 'blocking junction' depletion region, extending deeper into the more lightly doped n- region (Fig.C4-11(a)), can be regarded as a non linear capacitor as shown in Fig.C4-11 (b). A displacement current Idis due to the injection of minority carriers into bases flows via the anode and cathode junctions to charge C and is given by equation C4.8 I dis dQdep I dis d (CV ) dt I dis C dV dC V dt dt dt (C4.8) The displacement current which is in the same direction as normal gate current increases the emitter efficiency of the npn transistor and if the rate of reapplied forward voltage is large enough turn-on will occur when the displacement current and the junction leakage current exceed the latching level ,generally approximated by equation C4.9 (C4.9) dV C I latching dt Turn-on by reapplied forward voltage will create a circuit malfunction but is non destructive provided that the device forward current is limited. EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 10 Prof R T Kennedy C4.7.ii Gate Current Turn-On Instantaneous response to the application of a gate signal does not occur. Carriers injected by the gate initiate carrier multiplication at the blocking junction however there is a finite time required for the electrons to diffuse across the npn transistor p-base layer followed by hole diffusion across the pnp transistor n-base layer. The times involved are the base transit times and are base width, carrier lifetime and gate drive dependent. FIGURE C4-14 Anode current SCR turn-on switching performance is usually specified based on resistive loads as current delay is more likely to be due to the SCR switching time. Current rise time in inductive circuits will invariably be more load than SCR dependent. The main points are shown in Fig. C4-14 Forward on state Forward breakdown voltage (VFB) vs. gate current Reverse breakdown voltage ig4 ig3 ig2 ig1 ig0 = 0 Anode-Cathode voltage Reverse bias Forward bias FIGURE C4-15 In the presence of gate drive the forward characteristic is modified as shown in Fig C4-15 EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 11 Prof R T Kennedy EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 12 Prof R T Kennedy FIGURE C4-10 EET 307 POWER ELECTRONICS Silicon Controlled Rectifier (SCR) 13 Prof R T Kennedy