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Transcript
Effects of Parasitic Components in
High-Frequency Resonant Drivers
for Synchronous Rectification
MOSFETs
Speaker: Giorgio Spiazzi
Department of Information Engineering – DEI
University of Padova, ITALY
1
Outline
• Review of voltage source driver topology
• Analysis of resonant voltage source driver
topologies
– Unclamped turn-on and clamped turn-off
– Clamped turn-on and clamped turn-off
– Unclamped turn-on and unclamped turn-off
• Analysis of parasitic component effects
2
Voltage Source Topology
Dissipative driver
+Vdd
Ron i(t)
S1
Rch
+
M
Vgon
vC(t)
+
C
S2
Ron = RDSon(S1)+Rch+Rg
v C t   VCoff
t



R
C
 Vgon  VCoff  1  e on 




3
Resonant Driver DR1
Unclamped turn-on and clamped turn-off
S1
Db1 Lext
+
Vdd
M
Db2
S2
Vo
Dc1
+
Possible energy
recovery to output in
VRM applications
4
Resonant Driver DR1
Unclamped turn-on and clamped turn-off
S1
Db1
+
Vdd
Lext
Db2 i(t)
Dc1
S
2
Vo
VCon
Ipk_p
vC(t)
i(t)
M
Toff
+
VCoff
Ton
vC
+
tfu
tri
t
ig(t)
I1
-
Ipk_n
5
Resonant Driver DR1
Turn-on phase
RDSon Lint +VDb RLp Lext Rg
+
Vdd
S1
M
Db1
VCon
Ipk_p
vC(t)
i(t)
C
Toff
VCoff
Ton
Ron
+
Vgon
tri
t
ig(t)
L
i(t)
+
vC(t)
tfu
I1
Ipk_n
C
Resonant circuit parameters
Qon
Z
 o
R on
L
Zo 
C
R

   on   o
2L
2Qon
  o 1
1
2
4Q on
6
Resonant Driver DR1
Inductor current and capacitor voltage
Vg  VCo
it  
Zo 1 
1
2
4Q on
e t sin t 
v C t   Vg 
If Qon>>1:
i t  
Vg  VCo
Zo

e
o
t
2 Qon
Vg  VCo
2Q on 1 
1
2
4Q on
t 

1

e  sin t   2Q on 1  2 cost 
4Q on


sin o t 
v C t   Vg  Vg  VCo  e
Final capacitor voltage
vC Ton   VCon  Vgon  Vgon  VCoff e


o
t
2 Qon 

1

sin o t   coso t 
 2Q on


2 Qon
7
Unclamped Resonance
Normalized capacitor voltage and inductor current as a
function of ot for different Q values
(vC(0) = 0, VN = Vgon, IN = Vgon/Zo)
Ton
1
Q = 1000
2
Q = 10
[IN]
Q=5
0.8
Q=2
Q=1
0.6
[VN]
1.6
1.2
Q = 0.5
0.4
Ton 
0.2
0
0

3
2
3

0.8

o
4
3
0.4
5
3
0
2
8
Unclamped Resonance
Ideal performance comparison between a voltage
source and an unclamped resonant drivers
2
1
[h]
0.8
[VN]
Pres
1.8
PNONres
0.6
Normalized final 1.6
capacitor voltage
0.4
1.4
0.2
1.2
0
0.1
0.5
1
Q
10
1
100
9
Unclamped Resonance
• High Q means high L, that means lower
resonant frequency, i.e. higher turn on interval
• Minimum loss resistance is the SR gate internal
resistance Rg

Ton 
  LC  Tsw
o
Q on
L
Tsw 2
L Tsw
Zo 

C
C
2C
Zo

 Qd
R on
For a voltage source topology: R on 
R on
Tsw

Qd C
Tsw
1 

C ln

1  k 
VCon
k
Vgon
10
Maximum Ron
 = 0.05, k = 0.8, Ron_min = 1W, C = 10nF
100
100
100
Ron [W]
10
10
Voltage source
topology
R v( f )
R r( f  4)
Q = 0.5
Ron_min
11
R r( f  2)
Q=1
R r( f  1)
Q=4
0.1
0.1
0.01
0.08 0.01
Unclamped
resonance
topology
Q=2
00
0.01
0.5
0.5
11
1.5
1.5
22
2.5
2.5
f
33
3.5
3.5
44
4.5
4.5
55
5
fsw [MHz]
11
Resonant Driver DR1
Turn-off phase
Roff
+
L
i(t)
Vgoff
+
vC(t) C
VCon
Ipk_p
vC(t)
i(t)
Toff
VCoff
Ton
Roff-Rg
+
L
Vgoff
VDc +
tri
t
ig(t)
Rg
I1
ig(t)
i(t)
tfu
+
C vC(t)
Ipk_n
12
DR1 Characteristics
• both switches S1 and S2 turn on and off at zero current;
• the control signals of S1 and S2 have no critical timing, the only
requirement being to avoid any cross conduction;
• the switching times of S1 and S2 have no influence in the circuit
behavior;
• S1 and S2 body diodes are not used (they have high voltage drop and
bad reverse recovery behavior);
• switch lead inductances as well as any parasitic inductance due to
traces and layout simply add to the external inductance (they are
actually exploited by the circuit);
• different Ton and Toff times can be easily achieved;
• Toff interval duration as well as the amount of recovered energy
depends on Vo value (disadvantage);
• S2 command signal must be suitably higher than Vo to completely
turn it on (disadvantage).
• No low impedance paths during on and off intervals
13
Resonant Driver DR2
Clamped turn-on and clamped turn-off
Ipk_p
+Vdd
VCon
I2
I3
i(t)
Dc2
S1
vC(t)
ig(t)
Lext
M
S2
Toff
VCoff
tru
Dc1
tfw
tfi
tfu
tfw
t
tri
Ton
Ipk_n
Dc1 and Dc2 can be substituted by MOSFETs,
thus ensuring a low impedance path to Vdd an to
ground during on-time and off-time
14
Resonant Driver DR2
Ron
L
+
i(t)
+
vC(t)
Vgon
+
Ron-Rg
Vdd
VDc
L+
Turn-on phase
C
Ipk_p
VCon
Rg
I2
I3
i(t)
ig(t)
ig(t)
i(t)
+
C vC(t)
vC(t)
Toff
VCoff
tru
tfw
tfi
tfu
tfw
tri
t
Ton
+
RLp
Vdd
VD2
i(t)
+
VDc
L+
Ipk_n
Rg
ig(t)
+
C vC(t)
15
DR2 Characteristics
• both S1 and S2 switches turn on at zero current, but they turn off
almost at the inductor peak current;
• the control signals of S1 and S2 have critical timing, having to
minimize the freewheeling intervals tfw, in order not to adversely
affect the overall efficiency;
• the switching times of S1 and S2 have a great influence on the
circuit behavior, causing a significant power loss at turn off (see
point 1) as well as increase of Ton and Toff intervals;
• S1 and S2 body diodes are involved during the recovery of the
inductor energy;
• switch lead inductances as well as any parasitic inductance due to
traces and layout have a great impact on the circuit behavior,
since they cause high frequency parasitic oscillations at turn off
and delay S1 and S2 turn off times;
• VCon value is easily controlled by the supply voltage Vdd (advantage)
16
Resonant Driver DR3
+Vdd
Unclamped turn-on and unclamped turn-off
VCon
Ipk_p
S1
Db1
Lext
vC(t)
i(t)
M
Toff
Db2
t
Ton
S2
VCoff
Ipk_n
VCon



Vgon 1  e 2Qon









  V e 2Qon 1  e 2Qoff
goff




1 e
 1
1
 

2  Qon Qoff



VCoff







Vgoff 1  e 2Qoff









  V e 2Qoff 1  e 2Qon
gon




1 e
 1
1
 

2  Qon Qoff



17




DR3 Characteristics
Same considerations as DR1. Moreover:
• high VCon values can be achieved with very
low supply voltage Vdd;
• Vdd value must be higher than the threshold
voltage of S1 (p-channel MOSFET) in order
to fully turn it on;
• the driver needs some oscillating cycles in
order to achieve a steady state operation
18
Losses Comparison
Driver parameters:
•
•
•
•
•
•
•
•
•
•
S1,2 = IRF7319
Db1,2, Dcl, and Dc1,2 = STPS1L40U
Switching frequency: fsw = 1.8MHz
Maximum diode voltage drop: VDc = VDb = 0.63V
External inductance parasitic resistance: RLp = 200mW
External inductance: Lext = 30nH (DR1), Lext = 35nH
(DR2), Lext = 30nH (DR3)
Internal gate resistance: Rg = 0.25W
Equivalent gate capacitance: C = 10nF
Supply voltage: Vdd = 5V (DR1), Vdd = 6.8V (DR2), Vdd =
3.85V (DR3)
VRM output voltage for DR1: Vo = 1.3V
19
Losses Comparison: calculations
MOSFET S1 and S2 parameters
RDS(on)
[W]
IRF 7319
VD [V]
LSint
LDint
[nH]
[nH]
Tsw_off [ns]
Qg@ VGS=5V
Qg@ VGS=7V
[nC]
[nC]
17
p-MOS
0.098
1
4
6
32
13
n-MOS
0.046
1
4
6
17
12.5
16.5
Details of Losses Calculation for DR1
(VCon = 7.41V, Lext = 30nH, Vdd = 5V, Vo = 1.3V)
Turn on
Pdd
[mW]
PDb1,2
[mW]
724
91
PDcl
[mW]
PR [mW]
Po [mW]
142
PLoss
[mW]
Ton, Toff
[ns]
Ipk
[A]
233
55
2.28
PTot_loss
[mW]
502
Turn off
103
13
153
212
269
58.3
-2.55
20
Losses Comparison
Details of Losses Calculation for DR2
(VCon = 7.43V, Lext = 35nH, Vdd = 6.8V)
Turn on
Turn off
Pdd
[mW]
Pdd_recovered
[mW]
PD1,2
[mW]
PDcl ,2
[mW]
PR
[mW]
PLoss
[mW]
Ton, Toff [ns]
Ipk
[A]
967
179
22
51
241
295
56.1
3.2
199
29
36
215
280
50.5
-3.25
PTot_loss
[mW]
574
Details of Losses Calculation for DR3
(VCon = 7.44V, VCoff = -3.71V, Lext = 30nH, Vdd = 3.85V)
Turn on
Turn off
Pdd [mW]
PDb1,2
[mW]
PR [mW]
PLoss
[mW]
Ton, Toff [ns]
Ipk [A]
772
126
272
399
54.4
3.16
126
242
374
54.4
-3.17
PTot_loss
[mW]
773
21
Losses Comparison
Driver DR2 losses do not include S1
and S2 switching losses:
at turn-on: Psw_on = 220mW
at turn-off: Psw_off = 135mW
Total DR1 losses: Ptot_loss = 502mW
Total DR2 losses: Ptot_loss = 574+355 = 929mW
Total DR3 losses: Ptot_loss = 773mW
22
Experimental Waveforms: DR1
With Lext
Dcl1
Rs
+
C
VC
VRs +
CLoad = 10nF (smd), Rs = 0.1W, Ualim = 5V, fsw = 1.8MHz
vC [2V/div]
vRs [100mV/div]
vG_p-MOS [1V/div]
VGS_n-MOS [1V/div]
vDS_n-MOS [2V/div]
23
Experimental Waveforms: DR1
Without Lext
Dcl1
Rs
+
C
VC
VRs +
CLoad = 10nF (smd), Rs = 0.1W, Ualim = 5V, fsw = 1.8MHz
vC [2V/div]
vRs [200mV/div]
vG_p-MOS [1V/div]
VGS_n-MOS [1V/div]
vDS_n-MOS [2V/div]
24
Experimental Waveforms: DR2
With Lext
CLoad = 10nF (smd), Rs = 0.1W, Ualim = 7.5V, fsw = 1.8MHz
TpNMOS = 58.4ns, TpPMOS = 58.4ns (misurati a 1V)
vC [2V/div]
vRs [100mV/div]
vG_p-MOS [2V/div]
VGS_n-MOS [2V/div]
vDS_n-MOS [2V/div]
25
Experimental Waveforms: DR2
Without Lext
CLoad = 10nF (smd), Rs = 0.1W, Ualim = 7.5V, fsw = 1.8MHz
TpNMOS = 58.4ns, TpPMOS = 58.4ns (misurati a 1V)
vC [2V/div]
vRs [200mV/div]
vG_p-MOS [2V/div]
VGS_n-MOS [2V/div]
vDS_n-MOS [2V/div]
26
Experimental Waveforms: DR3
With Lext
CLoad = 10nF (smd), Rs = 0.1W, Ualim = 4V, fsw = 1.8MHz
vC [2V/div]
vRs [100mV/div]
vG_p-MOS [1V/div]
VGS_n-MOS [1V/div]
vDS_n-MOS [2V/div]
27
Experimental Waveforms: DR3
Without Lext
CLoad = 10nF (smd), Rs = 0.1W, Ualim = 4V, fsw = 1.8MHz
vC [2V/div]
vRs [200mV/div]
vG_p-MOS [1V/div]
VGS_n-MOS [1V/div]
vDS_n-MOS [2V/div]
28
Effect of Device Parasitic Capacitances
The final capacitor voltage during turn on is lower than
expected, especially for driver DR2. Why?
+
Effect of device’s
output capacitances
[V,A]
+
vCp
VCon
6
4
vC
4
2
VCoff
0
0
-2
-2
-4
Ton_sw = 90ns
Time
-4
+
vC
i(t)
C
vDS_n-MOS
8
VCon_nominal
iL
Cp
[V,A]
6
2
Lext
Vdd
vDS_n-MOS
8
RLp
VCon
vC
iL
VCoff
Ton_sw = 150ns
X axis scale = 50ns/div
Time
29
Effect of Device Parasitic Capacitances
DR2 Measurements: Vdd = 7V, fsw = 1.8MHz, Lext = 0
vc(t)
[2V/div]
Tsw-cond = 90ns
Tsw-cond = 60ns
Time [100ns/div]
30
Effect of Device Parasitic Capacitances
DR2: Effect of Switch Conduction Time on VCon and VCoff
(Vdd = 7V, Rs = 0)

VCon
VCoff
Tsw_cond
[V]
[V]
[ns]
0.5901
5.93
1.5
64
0.63
0.068
With
0.6482
5.86
1.28
90
0.62
-0.049
Lext
0.7049
6.14
1.23
99
0.68
-0.039
0.7791
6.42
1.17
140
0.74
-0.050
1.0878
6.94
-0.22
140
0.878
-0.255
1.0689
6.8
-0.22
120
0.83
-0.284
1.0437
6.94
0.14
107
0.87
-0.204
0.9408
6.6
0.22
90
0.78
-0.2
0.6965
5.86
1
60
0.62
-0.127
Pdd [mW]
Without
Lext
Pnom [W]
2
Pnom  CVCon
f sw
Pnom  Pdd

Pnom
31
DR1 Power Losses at Different Vdd
(Rs = 0, Vo = 0)
With Lext
Without
Lext

Vdd
VCpeak
VCon
Pdd
Pnom
[V]
[V]
[V]
[mW]
[W]
3
4.19
3.95
0.264
0.281
0.061
3.5
5.23
4.9
0.375
0.432
0.133
4
6.1
5.72
0.496
0.589
0.158
4.5
6.95
6.5
0.635
0.761
0.166
5
7.8
7.34
0.792
0.970
0.184
3
3
2.9
0.197
0.151
-0.298
3.5
4
3.84
0.285
0.265
-0.075
4
4.93
4.72
0.404
0.401
-0.006
4.5
5.88
5.58
0.545
0.560
0.027
5
6.68
6.42
0.698
0.742
0.059
32
DR2 Power Losses at Different Vdd
(Rs = 0, Tsw-cond = 58.4ns)

Vdd
VCpeak
VCon
Pdd
Pnom
[V]
[V]
[V]
[mW]
[W]
5
5.62
4.09
0.310
0.301
-0.030
5.5
6.5
4.71
0.384
0.399
0.037
6
7.24
5.22
0.449
0.490
0.084
6.5
7.8
5.54
0.519
0.552
0.060
7
8.34
6
0.594
0.648
0.084
7.5
9.02
6.38
0.683
0.733
0.068
5
6.78
4.4
0.372
0.348
-0.067
5.5
7.56
4.66
0.433
0.391
-0.109
Without
6
8.28
5.04
0.505
0.457
-0.104
Lext
6.5
9
5.4
0.588
0.525
-0.121
7
9.58
5.78
0.683
0.601
-0.136
7.5
10.22
6.16
0.779
0.683
-0.141
With Lext
33
DR3 Power Losses at Different Vdd
(Rs = 0)
With Lext
Without
Lext
Vdd
VCon
VCoff
Pdd
Pnom
[V]
[V]
[V]
[mW]
[W]

3
3.99
-1.9
0.363
0.287
-0.268
3.5
5.78
-2.88
0.609
0.601
-0.013
3.75
6.5
-3.32
0.744
0.761
0.021
4
7.1
-3.74
0.880
0.907
0.030
4.25
7.8
-4.11
1.037
1.095
0.053
4.5
8.42
-4.54
1.197
1.276
0.062
5
9.63
-5.16
1.589
1.669
0.048
3
2.91
-1.02
0.255
0.152
-0.675
3.5
3.74
-1.31
0.373
0.252
-0.480
4
4.71
-1.78
0.542
0.399
-0.356
4.5
5.9
-2.26
0.752
0.627
-0.201
5
6.94
1.011
0.867
-0.166
-2.7
34
Internal MOSFET Inductance
• For the same Vdd value, the final VCon voltage without the
external inductor Lext in DR1 and DR3 (and, to a less extent, also
in DR2) is much lower than the corresponding value with Lext, and
this phenomenon is more pronounced at lower Vdd values
• This result can be explained only by a lower Qon factor of the
circuit without Lext, i.e. a higher RDSon of the p-channel MOSFET
S1 caused by a reduced gate-to-source voltage due to the
voltage drop across the internal source inductance (4nH for the
IRF7319) that becomes worse at higher di/dt values, i.e. without
Lext. This explains why the observed phenomenon is more
pronounced at lower Vdd values, and justify why DR1, that
requires a higher Vdd than DR3 to achieve the same VCon value,
has lower overall losses than DR3 even without energy recovery.
35
Resonant VRM
VGS_Q1
Q1
C1
CA
HB1
LR
LF1
TR
iF1
+
VIN
CB
VC1
+ CF
VO
iR
HB2
+
N:1
LF2
iF2
RL
+ VC2
C2
Q2
VGS_Q2
• Square-wave operation of the primary half-bridge
• Zero-voltage and zero-current commutations of SR MOSFETs
Q1 and Q2
• Operation at fs = 1.8MHz, VIN = 48V, Vo = 1.3V, Io = 50A
• Resonant drivers for SRs
36
VRM Prototype
4 IRF7836 SR
MOSFETs
(Qg = 18-27nC
@VGS = 4.5V,
Rg = 1W)
37
Experimental Waveforms: DR1
DR1 measured waveforms driving 4 IRF7836
SR MOSFETs (no energy recovery)
Ploss = 1W each
HB1
HB2
VGS1 [2V/div]
VGS2 [2V/div]
38
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