Download ProduktionsPlanungsSoftware - Foundry

from
An der Schraube 21
D - 03238 FINSTERWALDE
Germany
phone.: +49 (3531) 50 12 24
fax: +49 (3531) 50 78 39
mobil: +49 (172) 79 48 710
e-mail: [email protected]
homepage: www.ferrotrade.de
These are our areas of activities:
* Planning and project development of foundries
and associated plant and equipment
* Advice on foundry technology
* Process optimization
* Software and control solutions for foundries
◦ PPS FoundPlan
◦ Modules for the production automation and control
◦ Quality management and analysis
◦ Production data acquisition
◦ Documentation and visualization
* Procurement of casting capacities from China
* Material efficiency advice
* Management and strategy
* Profitability analysis and financing
* Enterprise acquisitions and disposal, and succession of operator
A modern enterprise is increasingly an informationprocessing system.
Joint utilization of available, central data is modern
company management.
This information concept is based on Production
Planning Software (PPS). It is a revolutionary
concept for the organization and control of
operational processes.
fulfils all requirements
from incorporating
product-, model- and tool data and product working plans,
to
offers, calculations, incoming orders,
scheduling, planning, control,
materials management,
quality control, laboratory,
to
invoicing and creating delivery notes,
with many helpful, practical functions.
has a modular design and
is available in seven versions,
for:
 Sand casting
SMALL Version
STANDARD Version
BIG Version
 Permanent-mold casting-/die casting foundries
 Centrifugal casting foundries
 Blacksmith’s operations
 Processing plants
Always with or without subsequent
mechanical processing
is build up from modules and can
therefore be adapted effortlessly to particular
operational structures.
requirements.
is particularly suited to foundry-specific
functions with optimized data quantities,
and is characterized by its practical software structure
comes with suitable interfaces in order
to communicate with other software programs (FIBU;
BDE; scale; laboratory).
Hardware - requirements
» Intel Pentium III or higher
» 3 GB RAM
» 1 GB Hard Drive
» Windows Server 2003
» Windows Terminal Service
provides the following advantages
1. Increased capacity up to 15 percent by optimizing loads
of machines and other plant
2. Improved delivery reliability by meeting delivery
deadlines
3. Reduced personnel cost up to 50 percent in
administration
4. Lowered reject costs by 1 percent, through effective
quality management
5. Improved traceability of customer orders
In the subsequent presentation, only the principal
functions and modules of FoundPlan can be discussed.
*
The data and names mentioned in the presentation are
fictitious examples and do not correspond to real, practical
values.
*
We would be pleased if this presentation has raised your
interest, so that we can provide you with a quotation.
For this, we would demonstrate FoundPlan to you in more
detail and within the framework of a more elaborate
presentation, free-of-charge.
FoundPlan
menu structure
the menu structure
to single software modules
FoundPlan
menu structure
base data
master data
order administration
production
optional
merchandise management
stock management
optional
quality engineering
invoice/delivery note
statistics
help data
FoundPlan
menu structure
over pulldown menu
to further submenus
base data
menu structure
article data
optional merchandise
work schedule
optional
pressing tool
only at pressure die-casting
optional
filling chamber
only at pressure die-casting
material
raw material
document archives
base data
article
button for help
forms
searching and filter functions
table with all articles
prints of reports
index cards with all relevant data
base data
article
index cards with all relevant data
article data
pattern data
piece list
surchages
core work schedule
moulding work schedule
grinding/processing
offers
base data
article * pattern/tool
pattern plate-code
assignment of more
patterns or tools to an article
pattern status and availability
base data
article * pattern/tool
pattern data
automatic calculation
of the pattern stand times
base data
article * core datas
laying out cores
assigning machines
laying out work schedules
to the machines
base data
article * moulding datas
pattern with code
assigning machines
laying out work schedules
to the machines
base data
material
Recording of the material data
Depositing of
recipe no. for an
electronic
material
component
composition
base data
material
Reference values as a
base for the examining
testimonials
base data
material * components calculation
Material component composition, in which is the
circulation material as a difference on 1,000 kg per melt,
for until 4 recipe can be classed as.
Calculation of the
chemical analysis
base data
material * components calculation
calculation for the
liquid material costs
per formula
Base formula
for calculation
is always recipe 2
base data
material * MPIS - calculation
Calculation material price increase surcharge to hand
of the current commodity prices for recipe 2
base data
work schedule list
List of everyone
operations
Assigning to it
cost centre and
production group
Assigns, which operation
shall be manufactured in
outsourcing.
master data
menu structure
customers
suppliers
optional
agent/commissions
phone-no/standard letter
machine data
document archive customer
master data
customer data
Searching and filter functions
prints of reports
table with all customers
index cards with all relevant data
master data
customer data
index cards with all relevant data
customers data
shipping address
contacts
customer - article
offer - order
delievery - invoice
Change of price
surcharge
empties
mater data
relation customer - article
Index card with customer - article relation
customer – article price
master data
relation customer - article
Increase in price
surcharges
material price increase surcharge
energy price increase surcharge
basic price
new basic price
order administartion
menu structure
offer with calculation
incoming orders
order backlog
order administration
offer
Searching and filter functions
table with all offers
index cards with all relevant data
order administration
convicting supply in order
So a supply can be convicted in an order.
order administration
calculation
order administration
incomming order
Searching and filter functions
table with all orders
index cards with all relevant data
order administration
order * laying out article
Assigning the articles of the customer to the order
order administration
order * laying out article
Selecting articles from the article list of the customer
production goods: Schulze & Schulze Co.KG
order administration
order * laying out article
Laying out delivery dates and quantity for the article
order aministration
calculation of the production beginning
Calculation of the output
Calculation of the production beginning for every operation/machine
order aministration
incomming order
Sending the order confirmation by e-mail
and storage in the document archives
order administration
order status
The order status at a glance
Order data
Status moulding shop
All operations
Delivery notes
Invoives
production
menu structure
optional
CORE - planning
optional
CORE - accounting
MOULDING - planning
MOULDING - accounting
optional
PROCESSING - planning
optional
PROCESSING - accounting
optional
outsourcing
Production status
SMALL-version
cleaning accounting
production
MOULDING - planning
Production day schedule
with filter and sorting possibility to machine and material
production time period
molding box details
pattern combinations in the box
production
MOULDING – fine planning
Order backlog
with the production beginning already calculated for every operation/machine
Box combination
Capacitive exploitation of the machine
pattern repair status
pattern combinations in the box
and change on another machine
production
MOULDING - planning
Report production schedule molding
separated to molding lines/machines
production
MOULDING - planning
Run card to the order with photos
Report production order
with all technological details and manufacturing times
production
MOULDING - accounting
Melt following
Accounting of the manufactured molding boxes
Box details with srap recording
Lagerverwaltung
Menüstruktur
STOCK - cast
STOCK - shipment
STOCK - overstocks
Optional
STOCK - KANBAN
Optional
STOCK - Konsi
Optional
processing
warehouse management
shipment stock
Table with articles these have a stock level.
Stock level with entrances and departures
Assessment of the stock level
quality controll
menu structure
Release/scrap
Article statistic
Scrap quota
Pattern status
Laboratory/analysis
Preparing testimonial
testimonial archive
QC – help data
quality controll
QC - release
quality controll
include scrap
Include the internal and
external scrap
quality controll
scrap – article statistic
Table with articles
with sorting and filter
function
srap evaluation
to time period
Table with all srap to the current article
with sorting and filter function to the fault ways
quality controll
scrap fault - statistics
Choice of the fault
groups to be
examined
Table with all srap to the current article
with sorting and filter function to the fault ways
srap evaluation
to time period
quality controll
melt - analysis
Melts
Analysis values to the melt
Mechanical values to the melt
quality controll
compiling the examining testimonial
Compiling the examining
testimonial
delivery note and invoice
menu structure
Delivery note
invoice
Booking order up
Data export FIBU
in finance accounting
delivery note and invoice
delivery note
Table with all delivery
notes
Empties departure
Delivery note details
delivery note and invoice
laying out deliviery note
Table with all prepared
to deliver orders
Delivery note details
with order quantity, quantity which is delivered already and still open
delivery note and invoice
delivery note
Report
delivery note
delivery note and invoice
invoice
Table with all invoices
with searching and filter function
The registration
In-payments
Invoice details
with all articles to the invoice
Invoice information
with surcharges and reductions
delivery note and inoice
laying out invoice
Table with all customers
with delivery notes already issued.
Calculation of the
invoice amounts
Invoices can delivery note details to the be prepared.
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At interest, you consult our representations
or directly to FerroTrade
Germany
FerroTrade
Italy
B4 Labs Srl
An der Schraube 21
D – 03238 Finsterwalde
Via Palmanova 30
I – 20132 MILANO
Contact: Ulrich Wackernagel
phone: +49 (0) 35 31 50 12 24
fax: +49 (0) 35 31 50 78 39
mobile: +49 (0) 172 794 87 10
Skype: ulliwack
e-mail: [email protected]
homepage: www.ferrotrade.de
Contact: Ing. Marko Cicala
phone: +39 (02) 261 113 07
fax: +39 (02) 283 403 80
mobil: +39 (335) 838 48 60
e-mail: [email protected]
homepage: www. b4labs.com
Denmark & Scandinavia
NORDIC-CASTING
Egevej 12
DK - 8680 RY
Contact: Jorgen Rollmann
phone: +45 (8689) 38 55
fax: +45 (8689) 31 00
e-mail: [email protected]
homepages: www.nordic-casting.com