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Transcript
Michael McElroy
Year 12 Engineering Studies
Engineering HSC Syllabus Summary
Civil Structures
Engineering mechanics and hydraulics
ο‚·
Stress and Strain
- Strain
β€Ί The proportional change in length caused when a specimen is under load
-
-
-
π‘†π‘‘π‘Ÿπ‘Žπ‘–π‘› (πœ€) =
β€Ί
No units (ratio)
Shear stress
β€Ί A measure of the internal reaction that occurs in response to an externally applied
load
β€Ί
-
𝑒(𝑒π‘₯π‘‘π‘’π‘›π‘ π‘–π‘œπ‘› π‘š)
𝐿(π‘œπ‘Ÿπ‘–π‘”π‘–π‘›π‘Žπ‘™ π‘™π‘’π‘›π‘”π‘‘β„Ž π‘š)
β€Ί
π‘†π‘‘π‘Ÿπ‘’π‘ π‘  (𝜎 π‘ƒπ‘Ž) =
𝑃 (πΏπ‘œπ‘Žπ‘‘ 𝑁)
𝐴(π΄π‘Ÿπ‘’π‘Ž π‘š2 )
Engineering and working stress
β€Ί Engineering stress – the original C.S.A is used to calculate the stress for every value
of the applied force
β€Ί Working stress – The actual or constantly changing C.S.A value is used to calculate
the stress
Yield stress, proof stress, toughness, Young’s Modulus, Hooke’s law, engineering
applications
β€Ί Yield stress- the stress where there is a marked increase in strain without an
increase in stress. Yield stress is always greater than the elastic limit, but less
that the UTS
β€Ί Proof stress- used as a measure on materials that do not show a marked yield
point. Usually a set amount of strain is given to the material, usually 15 or 2%
and the amount of stress can be calculated
β€Ί Toughness- indicated by the area under the curve in a stress/strain diagram.
Ability of a material to absorb energy
β€Ί Young’s Modulus- Measure of the stiffness of a material. Applies up to the
elastic limit of a material. The gradient of the straight line in section of the graph
indicates YM.
β€Ί Hooke’s law- the amount of elastic deformation that a material can sustain in
tension or compression before it undergoes permanent plastic deformation.
Factor of safety
β€Ί
For ductile materials – 𝐹𝑂𝑆 =
β€Ί
For brittle materials - 𝐹𝑂𝑆 =
π‘Œπ‘–π‘’π‘™π‘‘ π‘ π‘‘π‘Ÿπ‘’π‘ π‘ 
π‘šπ‘Žπ‘₯.π‘Žπ‘™π‘™π‘œπ‘€π‘Žπ‘π‘™π‘’ π‘ π‘‘π‘Ÿπ‘’π‘ π‘ 
π‘ˆπ‘‡π‘†
π‘šπ‘Žπ‘₯.π‘Žπ‘™π‘™π‘œπ‘€π‘Žπ‘π‘™π‘’ π‘ π‘‘π‘Ÿπ‘’π‘ π‘ 
Michael McElroy
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Stress/strain diagram
Truss analysis
- Method of joints
Year 12 Engineering Studies
Michael McElroy
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Year 12 Engineering Studies
Methos of sections
Bending stress induced by point loads only
-
Concept of shear force and bending moment
β€Ί Shear force
A shear force causes one part of a material to slide past the adjacent part of the
material
β€Ί
Bending moment
The bending moment is the amount of bending that occurs in a beam
Michael McElroy
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Shear force and bending moment diagrams
Year 12 Engineering Studies
Michael McElroy
Year 12 Engineering Studies
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Concept of neutral axis and outer fibre stress
β€Ί As a beam bends, the concave side will compress and set up compressive forces
within the beam
β€Ί The convex side of the beam will stretch, producing tensile forces
β€Ί In between, there exists a plane where the fibres in the beam are not subjected
to tensile or compressive forces. This plane is called the neutral axis
β€Ί The fibres furthest away from the neutral axis will be subjected to maximum
stress
-
Bending stress calculation (second moment of area given)
β€Ί To calculate the bending stress (𝜎) at any section of the beam.
𝑀𝑦
𝜎=
𝐼
Where: 𝜎 = bending stress (Pa)
M = max. bending moment (Nmm)
Y = distance from neutral axis (mm)
I = second moment of area of the cross section of the beam (mm4)
Michael McElroy
Year 12 Engineering Studies
ο‚·
Uniformly distributed loads
- Unlike a point load, UDL is a load that is spread across a beam
ο‚·
Crack theory
- Crack formation and growth
β€Ί Cracking begins with micro cracks (crack initiation phase)
β€Ί Cracking then leads to crack propagation, that phase in which the crack grows in
size under cyclic loading to ultimate part failure
β€Ί Crack initiation can be long and develops from repetitive stresses at stress
concentrations
β€Ί Dependant on material and method of component manufacture
β€Ί Surface cracks can be detected using visual inspection techniques such as
magnetic particle add dye penetration tests
β€Ί Sub surface cracks require ultrasonic or radiographic methods to be detected
- Failure due to cracking
β€Ί Cracking can occur at stresses below yield stress, known as fatigue
β€Ί Fatigue fracture begins as small crack, that grows in size from repeated stress
β€Ί As a crack expands, the load carrying cross-section of the component is reduced,
with the result that the stress on this section is raised
- Repair and/or elimination of failure due to cracking
β€Ί For metallic materials: welding can repair crack. However doing this will repair
crack but micro structural changes will appear around the weld and weaken the
material, with weld being a point of stress concentration. Heat treating the
material after welding will avoid this
β€Ί
For polymers: adhesives can be used to repair crack. This cannot be done for
thermosets, instead it must be replaced
β€Ί For ceramics: usually can’t be repaired – need to be replaced
Michael McElroy
β€Ί
Year 12 Engineering Studies
Prevention: designing item without sharp corners will reduce cracks from
forming as stress can be concentrated at these points
Engineering mechanics and hydraulics
ο‚·
Testing of materials
- Compressive testing
β€Ί Used to determine the compressive strength of materials
β€Ί Test piece is compressed and load deformation is recorded
- Transverse beam testing
β€Ί Many materials used are not only in compression or tension at the same time. They
can be exposed to bending stresses
β€Ί Used to determine bending and shear in materials
β€Ί Transverse beam testing involves placing a test piece between two
β€Ί supports and then gradually applying a load
- Concrete testing
β€Ί The water/cement ratio in concrete effects the workability of the mix and also the
final strength of the concrete
β€Ί Slump test – measures the workability of concrete. Wet concrete is placed in a
mould. When the mould is removed, the amount of deformation of the shape is
measures and is used to describe the workability of the concrete
β€Ί Compression test – compression testing of concrete is measured after 28 days. This
is done to test the strength of the concrete.
ο‚·
Ceramics
- Structure property relationships, applications
β€Ί Hard, brittle, chemically inert, electrical/thermal insulation, durable
β€Ί Compressive strength
- Glass
β€Ί Non-crystalline ceramics
β€Ί 3 basic ingredients are: silica, limestone, soda ash
β€Ί Soda-lime glass: accounts for 90% of glass – windows, bottles etc.
β€Ί Borosilicate glass: used for ovenware, telescopes
β€Ί Lead glasses: optical components, radiation shielding
β€Ί Main properties: transparent, brittle, compressive strength
β€Ί Properties can be improved by: thermal toughening (air quenching), chemical
toughening, laminating
- Cement
β€Ί Bonding material
β€Ί Compressive strength
β€Ί Low toughness
β€Ί Easily casted
β€Ί Excellent workability
Michael McElroy
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Year 12 Engineering Studies
Composites
- Timber
β€Ί Organic materials
β€Ί Structure: cellulose tubes bounded together by glue lignin (wood grain)
β€Ί Factors affecting strength of timber: loading duration, moisture content, defects
(within grain)
β€Ί Exposure to chemicals
- Concrete (reinforced and pre-stressed)
β€Ί Concrete is a compound of sand, gravel, cement and water
β€Ί Reinforced concrete: steel bars imbedded in concrete to add tensile strength
β€Ί Pre-stressed: concrete is poured over steel wires or cables that are placed in
tension. After concrete is hardened, tensile stress on cables is released
- Asphalt
β€Ί Consists of aggregate, bitumen and air voids
β€Ί Aggregate held together with bituminous binder
β€Ί Adding small amounts of materials, such as rubber, alter asphalt properties
β€Ί Toughness
β€Ί Durability
β€Ί Resistance to moisture, heat etc. (weather resistant)
- Laminates
β€Ί Consists of materials that are sandwiched together
β€Ί Plywood: layers of timber with adhesive
β€Ί Laminated glass: two layers of glass with PVB polymer in middle – adds strength
β€Ί Fibre glass: glass fibres bonded with polymer resin
-
ο‚·
ο‚·
Geotextiles
β€Ί Woven polymers or ceramic fibres
β€Ί Used to stabilise road base, geotextile is placed underneath asphalt – prevents
potholes
Corrosion
- Corrosive environments
β€Ί Availability of oxygen to enable reactions to proceed
β€Ί Temperature
- Dry corrosion, wet corrosion, stress corrosion
β€Ί Dry corrosion – occurs through chemical reactions with gases, at high
temperatures i.e. in furnaces
β€Ί Wet corrosion – occurs when material is in contact with fluid or moisture
β€Ί Stress corrosion – when a material is subjected to stress (i.e. cyclic loads) and
cracks begin to form. The material will eventually degrade due to fatigue
Recyclability of materials
- Steel
β€Ί B.O.F (basic oxygen furnace) – 25% recycled steel possible
β€Ί E.A.F (electric arc furnace) – 100% recycled steel possible
- Concrete
Michael McElroy
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β€Ί Recycled concrete weaker that original product
β€Ί Usually used as rubble
β€Ί Concrete is crushed/broken down and re-used
Wood
β€Ί Can be recycled for basic uses i.e. furniture, pallets etc.
β€Ί Dependant on type of wood
β€Ί Used as chips for garden mulch, playground covering
β€Ί Smaller chips to form wood composites
β€Ί Recycled as paper or cardboard
Asphalt
β€Ί Limited uses for recycled products
β€Ί Usually crushed and refined with other materials added to reproduce asphalt
again
Glass
β€Ί Can be reused to produce glass again
Personal and Public Transport
Engineering mechanics and hydraulics
ο‚·
Static friction
- Concept of friction and its use in engineering
β€Ί Friction is the resistance to motion and efficiency
β€Ί Friction always acts opposite to the direction in which the body moves
β€Ί Static friction – frictional force present when two bodies are at rest
β€Ί Limiting friction - frictional force present when two bodies are at the point of
moving
β€Ί Dynamic friction – frictional force while a body is moving
- Coefficient of friction β†’ amount of friction that materials develops between them (ΞΌ)
𝐹𝐹
𝑅𝑁
πΉπ‘Ÿπ‘–π‘π‘‘π‘–π‘› π‘“π‘œπ‘Ÿπ‘π‘’
β€Ί
πœ‡=
β€Ί
Normal force
ο‚§ Reaction force
ο‚§ Always perpendicular to supporting surface
ο‚§ Equal to, but opposite direction to weigh force
ο‚§ Balances out forces
Friction force
ο‚§ Force that prevents movement
ο‚§ Force that is exerted between contacting surfaces
ο‚§ Always opposes direction of motion
ο‚§ Increases as applied force increases
Angle of static friction (Ο†)
ο‚§ Resultant force (of friction force and normal force) makes with the
normal
β€Ί
β€Ί
= π‘π‘œπ‘Ÿπ‘šπ‘Žπ‘™ π‘Ÿπ‘’π‘Žπ‘π‘‘π‘–π‘œπ‘›
Michael McElroy
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Year 12 Engineering Studies
ο‚§ The angle that the resultant force makes with the normal reaction
ο‚§ tan Ο†=ΞΌ
β€Ί Angle of repose
ο‚§ The angle when the angle of static friction will equal the inclination of
the plane
ο‚§ When the gravitational force down an inclined slope equals the frictional
force, i.e. the system is an equilibrium
Energy, power
β€Ί Potential energy
ο‚§ Stored energy within an object with the ability to do work
ο‚§ The PE is equal to the work done in lifting a body’s weight (mg) through
a vertical height (h).
ο‚§ PE =mgh
ο‚§ Hydro electricity uses PE
β€Ί Kinetic energy
ο‚§ Energy a body possess due to its motion
ο‚§ KE = Energy a body possess due to its motion
ο‚§
β€Ί
β€Ί
Work
ο‚§
ο‚§
ο‚§
Power
ο‚§
ο‚§
1
KE = 2 mv2
W=βˆ†KE or W=Fs or W=FscosΞΈ
When a force causes motion
Total work – multiple forces acting on a body
The rate at which work is done
P=w/t = Fs/t = Fv
Engineering materials
ο‚·
Testing of materials
-
Visual testing
β€Ί Dye penetration
ο‚§ Dye or coloured liquid is placed on the surface of a component and excess is
wiped clean
ο‚§ Any cracks or imperfections on surface of component will be highlighted by
the dye remaining
ο‚§ Fast, simple, inexpensive
ο‚§ Used for small specimens and various materials
ο‚§ Difficult to detect small cracks
ο‚§ UV light is also used to help show up any imperfections
β€Ί
Magnetic particle testing
ο‚§ Component is placed on a conducting rod, that produces a magnetic field
about the component
ο‚§ Fluorescent liquid of charged particles is sprayed over component
Michael McElroy
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Year 12 Engineering Studies
Fluorescent magnetic particles are drawn to the cracks by the conducting
rod, highlighting surface imperfections
Radiographic examination
β€Ί X-Rays
ο‚§ Favourable because a photo film is produced, for close analysis
ο‚§ Detects sub-surface defects
ο‚§ Radiation is used to penetrate the item, with any voids allowing the rays to
pass through more easily, resulting in a dark area of film
ο‚§ Used on large objects
ο‚§ Longer/more expensive than visual testing
ο‚§ Exposure to radiation can be harmful to humans
β€Ί
Gamma Rays
ο‚§ Effective when testing thick structures, i.e. steels
ο‚§ Can be used to examine joining methods, i.e. welds
ο‚§ Exposure to radiation can be harmful to humans
-
Ultrasonic testing
β€Ί Detects sub-surface defects
β€Ί A probe transmits high frequency vibrations throughout the component as it
passes over the surface of a component
β€Ί Any imperfections within the component causes the vibration to be reflected
without travelling to the bottom
β€Ί Results are displayed on detection machine
ο‚·
-
Heat treatment of ferrous metals
Heat treatment of steels
β€Ί Heat treatment used to give steel to alter their properties. Heat treatment involves
3 main processes
1. Heating of metal to pre-determined temp.
2. Soaking (holding) of metal at that temp. until heat becomes uniform
throughout
3. Cooling of metal at pre-determined rate such that is will cause formation of,
or will maintain desirable structures within the metal
Annealing
β€Ί Process annealing
Heat steel to temp. Between 550 and 650˚C
Relieve internal stresses from within material
Air cooled
Complete recrystallisation of the metal
β€Ί Full annealing
Heated above 923˚C
Soaked
Cooled within furnace – slow process
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Michael McElroy
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Year 12 Engineering Studies
Produces softer steel
Normalising
β€Ί Heating to higher temps. than annealing
Soaked
Air cooled
Produces fine grain structure – stronger material
Increase in UTS, hardness
Decrease in ductility
Hardening and Tempering
β€Ί Hardening
Hardening steel depends on carbon content
Heat above 800˚C
Soak
Quench (cool very quickly) – water, oil, brine can be used
Quenching causes stress to build up in steel – becomes extremely hard
Quenching produces martensite – hard + brittle material that needs further
treatment to increase toughness
β€Ί Tempering
Remove internal stresses from material that have been quenched (martensite)
Retains hardness and replaces brittleness with toughness
Heat steel between 200 - 600˚C
Soak
Cool in air
Tempered martensite produced
Structure property relationships
β€Ί Annealed β†’ coarse grain structure β†’ soft with moderate strength
Normalised β†’ fine grain structure β†’ higher strength
Hardening β†’ stressed grain structure β†’ hardness + brittleness
Tempering β†’ very fine grain structure β†’ toughness + hardness
Structure/property relationship in the material forming processes
Forging
β€Ί Shaping a metal through use of force
β€Ί Can be done above recrystallisation temp. (hot forging) or below (cold forging)
β€Ί Extrusion
β€Ί Drop forging – technique that uses hydraulic pressure to operate a hammer that
shapes metal
o Dimensional accuracy not good
o Grain flow/direction is major advantage – grain flow follows profile of part,
no points of weakness. Contrasting to machined part where grain flow does
not follow profile and provides points of weakness
Rolling
β€Ί Metal pressed into shape between rollers
β€Ί Can be done as hot or cold rolling
β€Ί Cold rolling
o Compressed grains result in specific directional properties
Michael McElroy
β€Ί
-
β€Ί
β€Ί
β€Ί
ο‚·
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High strength
Grains in material remain stressed
Increased harness
o
o
o
Unstressed finished product
Easily performed than cold rolling
Favourable directional grain flow
Casting
β€Ί
-
o
o
o
Hot rolling
β€Ί
β€Ί
β€Ί
β€Ί
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Year 12 Engineering Studies
Pour molten metal into a mould to form a specific shape
Good dimensional properties β†’ close to finished product
Cheap
Can effect physical properties of metal – depending on material mould is made
from
Sand casting
o Mould made form sand
o Chill grains form on surface of metal
o Larger columnar grains form within metal β†’ present weakness in metal
– allows for metal to shear along the grain boundaries
Shell moulding
o Form of sand moulding
o High dimensional accuracy
o Fine clean sand with thermosetting binder
Die casting
o Metal forced into mould cavity under pressure
o Excellent surface finish
Centrifugal casting
o Molten metal injected into spinning mould
o Centrifugal force forces molten metal to stick to interior of the mould
Extrusion
β€Ί Metal forced through die so it takes shape of the die it passes
Powder forming
β€Ί Metal power is mixed with other desired materials and put into mould in room
temperature
β€Ί Mixture is then pressed into mould to form desired shape
β€Ί Pressure compacts particles together
β€Ί Pressed item is sintered in controlled atmosphere furnace
β€Ί Heated to temp. Where atoms are allows to diffuse between grains, producing
uniform grain structure
β€Ί Used to form brake pads β†’ materials with different properties mixed together
to give superior final product
β€Ί Difficult to produce certain shapes
Non-ferrous metals
Aluminium
β€Ί Non-corrosive
β€Ί Lightweight
Michael McElroy
β€Ί
β€Ί
β€Ί
β€Ί
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ο‚·
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o
Brass
β€Ί
β€Ί
β€Ί
β€Ί
Year 12 Engineering Studies
Good strength to weight ratio
Easily fabricated
Very good electrical conductivity
Ductile
o Aluminium silicon
Good casting properties
More corrosive than pure aluminium
o Aluminium copper
High strength
Good electrical conductivity
More corrosive than pure aluminium
Hard
o Aluminium silicon-magnesium
Medium strength
Weldable
Car doors
Alloy of copper and zinc
Corrosion resistance
Cannot spark
Low coefficient of friction
Bronze
β€Ί Alloy of copper and tin
› Excellent corrosion resistance→ from oxidization
β€Ί Hard
β€Ί Brittle
Structure/property relationship
Annealing, strengthening
Ceramics and glasses
Semi-conductors
β€Ί Operates on the basis of the deficiency/surplus of electrons within a material
β€Ί Semi conductors are a unique group of materials that, when subjected to a certain
type of energy (i.e. thermal, electrical), can act either as conductors or insulators.
The properties of these materials make them highly favourable in the electronics
industry.
Diodes
- Form the basis of rectifiers, which allow the conversion of AC power to DC. Allows an
electric current to pass in one direction, while blocking current in the opposite direction.
Rectifiers are used to function battery charges in most transportation vehicles.
- Used to extract modulation from radio signals in radio receivers that can be found in
various transportation vehicles such as cars, trains, aeroplanes and even motorcycles.
Michael McElroy
Year 12 Engineering Studies
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ο‚·
Used to produce light in LED’s (light emitting diode) that can be found in the instrument
panels and consoles of various transportation vehicles. Also used in some modern day
headlamps on vehicles such as cars and motorcycles.
Transistors
- Enables the amplification of current or voltage, or acts as a switch. These qualities are
present in practically all electronic devices found in the control systems of
transportation vehicles.
- Allows for the miniaturization of electronic components which are essential in the
electrical equipment found in cars, trains and aeroplanes.
- Featured within microprocessors, located in computing systems such as GPS devices,
speech recognition technology and various on-board technologies found within modern
day cars and aeroplanes.
- Overall, transistors are fundamental components to all electronic devices. It can be
understood that virtually all electronic devices and equipment found in transportation
systems feature transistors.
-
Justify appropriate choices of ceramics and glasses used in transportation parts and
systems
β€Ί Ceramics – car brake pads β†’ high heat resistance, durability
β€Ί Glasses – laminated glass β†’ car/train windows for safety reasons
Multi-laminated glass β†’ planes - to cope with pressurised cabin,
protect against substances such as moisture and salts from
occurring between glass layers, safety, strength
-
Laminating and heat treatment of glass
β€Ί Heat treatment
ο‚§ Tempered glass - Heat treatment of glass increases resistance to fracture by
creating compressive surface layer
ο‚§ Glass heated to around 650˚C
ο‚§ Subjected to air quench β†’ rapidly cools surface
ο‚§ Cooling surface contracts β†’ placed under compression
β€Ί Laminated glass
ο‚§ Consists of a sandwich of two layers of glass and a polymer interlayer of PVB
joined under heat and pressure
Polymers
- Structure/property relationships and applications
β€Ί Basic structure consists of molecules composed of repeating atoms of the same
element that are joined together by chains.
β€Ί The basic unit of any polymer is the carbon atom - forms the backbone of the
polymer chain.
β€Ί Different polymers with different properties can be produced when replacing
the hydrogen atom with another element.
Michael McElroy
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β€Ί
-
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Thermoplastics - covalent bonds (atoms sharing same electrons and hence
fusing them together) form the polymer chains but only weak secondary bonds
between the chains β†’elastic, malleable
β€Ί Thermosets - covalent bonds (atoms sharing same electrons and hence fusing
them together) form both the polymer chains and secondary bonds between the
chains β†’rigid, strong, less elastic
β€Ί Applications – thermoplastics - In transportation systems, thermoplastics are
mainly used as interior components (dashboards, linings etc.)
β€Ί Applications – thermosets - In transportation systems, thermosets are mainly
used as interior components and textiles, however in some modern
transportation systems composite thermosets (more than 2 substances
combined) can be used to make exterior parts such as body panels. Exterior
components of boats β†’ waterproof, rigid, buoyant, hard, tough
Engineering textiles
β€Ί Thermosets act as binder for textiles β†’ adds tensile and compressive strength
and durability to textile
Manufacturing processes for polymer component
β€Ί Injection moulding - plastic is heated from granular form and melted into resin
form and then injected through a die by way of a ram into a cavity or cast β†’
usually thermoplastics
β€Ί Extrusion - plastic is heated from granular form and melted into resin form and
then injected through a die by way of a ram onto a conveyer belt to cool
β€Ί Compression moulding – in granular form, plastic is placed in mould where heat
and pressure is applied to melt the plastic allowing it to flow within cavities β†’
used for thermosets
Engineering electricity/electronics
ο‚·
Power generation/distribution
Power generation
To produce electricity and power, generators are used to convert the mechanical energy of rotation
into electrical energy. In Australia, electricity can be produced in a number of ways that include:
-
-
β€Ί Steam
Takes place in a coal fire power station
This production process includes burning finely crushed coal in a furnace. The heat
generated from this heating process is used boil pure fresh water, which produces high
pressure steam and turns a series of turbines that are connected to generators.
The steam used to rotate the turbines can reach 540˚C
Steam pressure turns the generator shaft at up to 50rps (=50hz – AC frequency in domestic
power supply)
Advantages: coal is an abundant, relatively cheap and an easily transportable substance.
Production process re-uses the steam (or rather the water that is boiled)
Michael McElroy
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Disadvantages: mining the coal damages the environment greatly, burning the coal produces
polluting gases (i.e. sulphur dioxide), releases mass amounts of greenhouse gases which
contribute to global warming
β€Ί Hydro-electric
Involves harnessing the potential energy of dammed water by allowing the water to run
through a water turbine and generator.
Advantages: does not produce atmospheric pollution, renewable energy source (sources
that are naturally replenished)
Disadvantages: expensive production method (i.e. erecting infrastructure), affects
surrounding environment, only possible in particular areas (such as mountainous regions)
β€Ί Wind
Involves using the wind to turn large blades which turn turbines connected to generators.
Advantages: does not produce atmospheric pollution, renewable energy source (sources
that are naturally replenished)
Disadvantages: high initial costs (to erect infrastructure), to produce high amounts of
electricity; a lot of wind turbines are needed, consumes large amounts of land.
β€Ί Nuclear Power
Involves using the heat from a nuclear reaction to drive a steam turbine. The turbine
connects to a generator that is spun, producing electricity.
Advantages: efficient production method, doesn’t contribute to global warming
Disadvantages: produces very harmful by-products to the environment, nuclear waste
disposal is an issue.
Power distribution
(generatin
g station)
500 kV
132 kV
66 kV
11 kV
(district
transformer
station)
(Local
transformer
station)
(substation)
(Pole or
undeground
transformer
Industry
20 kV
supply
Industry
From the generation of electricity at a large scale, a number of processes occur during the
distribution to the consumer to provide safe and manageable amounts. These processes include:
415/240
kV
(Consumer)
The transmission lines used for distribution consist of high-tension galvanised steel core aluminium
cables. The steel core adds for better support and strength of the wires, with aluminium more
favourable over copper for its high conductivity and low density.
Michael McElroy
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AC/DC Circuits
AC
AC (alternating current) is where they electrons oscillate back and forth in the circuit –
meaning the current direction alternates
The rate of oscillation is called the frequency
The current from the power outlet in a domestic home has a frequency of 50hz
(changes directions 50 times per second or 3000 times per minute (rpm))
DC
DC (direct current) always flows in the same direction (put in AC terms: a current
with 0hz)
DC power mainly comes from a battery
DC is used in applications where we need to control the speed of electric motors e.g.
electric trains
Single phase and three phase system
Single phase
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The distribution of AC in which the power supply varies over time (i.e. at some instances
power is at max and other instances it is at 0)
Has an average output of 50%
Does not produce a consistent power output, instead has power lapses (when the current is
alternating)
Used when loads are most likely heating, and not heavy loads such as machinery and electric
motors etc.
Ideal for residential consumers and not the industry
Common in rural areas
Three phase
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Makes use of three wires to deliver three independent alternating electrical currents at
different time intervals
Removes any moment of 0 power and maintains max power average (100%) rather than the
average of 50%
Produces a stable flow of electricity
Desirable for electric motors as a magnetic field can be more effectively produced and
maintained as oppose to single-phase
Can still power a single phase circuit
Michael McElroy
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Year 12 Engineering Studies
Used in the industry
Rectification
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Rectification is the process of converting AC to DC
Rectification is achieved with the use diodes, which allows for only certain waveforms to
pass through, blocking the others (i.e. allowing positive, but blocking negative)
Half wave rectification is achieved with one diode in a circuit and blocks current flowing in
one direction, so only the negative waveform direction is blocked.
Full wave rectification is achieved with four diodes, which allows the entire wave to pass
through but only on the positive side. This produces a varying DC current.
The varying DC produced by these rectifiers does not produce true DC current and is not
ideal for most DC equipment. However, adding a capacitor to the circuit will get a better
waveform.
The capacitor stores energy that can be used when the wave form reduces in voltage,
resulting in a nearly flat waveform with the capacitor smoothing out the troughs.
When the potential (voltage) falls at any time during the propagation, the capacitor releases
a charge that causes the voltage to rise again.
Electric motors used in transport systems
Principles
Michael McElroy
Year 12 Engineering Studies
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DC electric motor
A DC electric motor works by passing a DC electric current through the rotor (coils) that
produces a magnetic field. When this rotor is placed within an external magnetic field, the
magnetic field from the rotor interacts with the external magnetic field, causing either a
force of repulsion or a force of attraction on the rotor, causing it to rotate. This rotation is
known as torque. To maintain this torque and produce constant rotation, a commutator is
used to change the current supply into the rotor after every half turn. This changing current
will in turn produce a changing magnetic field from the rotor and alternate its polarity. This
reversed magnetic field will ultimately change the forces produced due to the field
interactions and cause constant rotation (when this process is repeated).
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AC electric motor
An AC electric motor works on the same principle as a DC electric motor, in that current
through the rotor causes rotation when in an external magnetic field, however in this case
an AC electric currant is provided as oppose to DC. The supply of an AC electric current into
the rotor means that the current will already be alternating, therefore eliminating the need
for a commutator. The input of AC will cause for the current through the rotor to alternate
at 50 times per second and therefore causing the magnetic field produced by the rotor to
alternate also. This changing current and magnetic field means that constant torque and
rotation is produced.
β€Ί
Induction motor
Induction motors are the most popular type of AC motors. The principle behind the
AC induction motor is in the opposite to the generic AC motor (torque is caused
from alternating current passing through rotor in a stationary magnetic field) in that
is consists of a rotating magnetic field that exerts a torque on a stationary coil. In an
induction motor, electromagnets in the stator produce a changing magnetic field
(from the AC current, the oscillation of the current will cause the electromagnets to
change polarities) that induces an electric current within the rotor (from
electromagnetic induction). This induced current within the rotor will in turn
produce its own magnetic field. The interaction between the two magnetic fields will
cause the rotor to rotate. When the electromagnets in the stator are connected in
single phase, the rotor’s initial torque is low. Three phase on the other hand
produces a much better torque due to the timing of the three electromagnets. In
three phase, the stator simulates rotation because the rapid switching of current
through the magnets one after the other simulates motion of one pair of magnets
spinning. This ultimately increases the rate of change of magnetic flux in the motor
and increases the induced current within the rotor.