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MODELING OF CAPACITIVE AND ELECTROMAGNETIC FIELD SHIELDING EFFECTS IN A CVT William Sommerville and James Gover, Fellow IEEE, Kettering University Robert Sanchez and Jimmy Bou, Sandia National Laboratories Abstract: In the discharge of a capacitor the current was measured with a current viewing transformer (CVT). In addition to measuring the current flowing through the CVT primary, a 51 MHz noise signal was added to the primary current. When the CVT was covered with a gold shield, the noise was eliminated. Analysis of the measured results indicate that the gold layer reflected the electromagnetic wave that was generated by current flowing in the primary and that the capacitance between the shield and the CVT secondary had no measurable effect on the CVT output. Key Words: Shielding, Current Viewing Transformer (CVT), CVT Capacitances, Electromagnetic Field Coupling L = lumped circuit inductance, including that of the CVT C = capacitance of energy storage capacitor R = lumped circuit resistance, including that reflected into the primary of the CVT V0 = initial voltage across the capacitor. n 02 2 0 1 LC , f0 (2) 0 2 1 2RC (3) (4) Note that the values used in the actual circuit tested yield the underdamped solution given in Equation (1). I. INTRODUCTION A common method for generating a pulse of electric power is to charge a capacitor to a predetermined voltage and discharge it though a load as shown in Figure 1. This circuit is used in a wide range of applications including camera flashes and detonator firing circuits such as is found in the mining and demolition sectors. Figure 1: Pulsed power circuit schematic. The CVT is a current viewing transformer used to measure the discharge current. Writing the differential equations for this series RLC circuit and solving it gives the following solution for the under-damped current when the switch is closed at t = 0. i t where V0 t e sin n t , n L (1) When this circuit was discharged, a current waveform typical of that shown in Figure 2 was measured. Note the presence of the waveform predicted by Equation (1) in which f0=1.1 MHz. Riding on the “primary” waveform is a damped sinusoid of frequency 51±1 MHz. Figure 2: Output from unshielded CVT. When the CVT was covered or shielded with a grounded gold conductor (except for the interior of the toroid) and the energy storage capacitor was discharged, the CVT measured the waveform shown in Figure 3. Note that the 51 MHz ringing signal was essentially eliminated by the grounded shield. In this model, the magnitude of the voltage of the noise source is proportional to the mutual inductance between the primary and secondary of the CVT and the time derivative of the primary current. Ls is the total inductance of the CVT secondary at 51 MHz. At this frequency the permeability of the CVT core is the same as the permeability of free space. Note that in a capacitive coupling model, the noise source would be a current source whose magnitude is proportional to the mutual capacitance between the primary and secondary and the time derivative of the voltage in the primary circuit. II. EFFECTS ON THE PRIMARY Figure 3: Output from shielded CVT. The problems addressed in this paper are: (1) What is the source of the high frequency noise? (2) What is the physical role filled by the shield in reducing the noise? (a) Is the shield simply protecting the CVT from picking up externally generated electromagnetic signals? (b) Does the change in inductance and distributed capacitance of the CVT due to the shield act as a high pass filter that removes the noise? First, ringing on the flat cable transmission line connecting the energy storage capacitor to the resistive load was given consideration. The flat cable was configured with a capacitor termination at the sending end and an approximate short circuit at the load end. Due to the length of the flat cable, the double transient time would result in a noise frequency that was over 500 MHz or about 10 times that observed. So reflections on the flat cable as the source of the noise was eliminated. In investigating the design of the CVT it was observed that an area existed between the secondary turns and the 50 Ohm load in which one could induce an emf through magnetic field coupling. An equivalent circuit for magnetic field coupling is shown in Figure 4. CVTs are commonly used to measure currents where high isolation or minimal disruption of circuit performance is desirable. The most obvious effect that a CVT has on a circuit is that it reflects the secondary’s magnetizing inductance and load resistance back into the primary circuit with both diminished by the square of the turns’ ratio. Eddy current losses in the CVT core also contribute to a resistance component that is included in the primary circuit. Empirical data shows that shielding the CVT reduces the inductance and resistance of the primary. A regression analysis of the secondary voltage of a CVT using identical capacitive discharge primary currents allows one to construct the equivalent series RLC circuit. Figures 2 and 3 show the voltages with respect to time that were used for the regression analysis. The shielding dramatically reduced the high frequency ringing on the signal, but it also changed the overall shape of the current pulse. Regressions of the signals found a 9 percent lower inductance value in the primary with the shielded CVT as well as a 29 percent lower resistance. The inductance was estimated to drop from 98 nH to 89 nH while the resistance dropped from 352mΩ to 250mΩ when shielding was added. III. EFFECTS ON THE SECONDARY Several models have been created to approximate the parasitic losses in transformers.[1] CVTs may be modeled using similar, high-order models to achieve high accuracy over a broad frequency range, but due to the separation and relative isolation of the primary and the secondary, a simple model was found to suffice for this analysis. Figure 4: Equivalent circuit for noise generation. The secondary was modeled as a parallel RLC network with the component values estimated from the output impedance measured as a function of frequency. As expected from the model, the output impedance behaved as a bandpass filter with the low frequencies dominated by the inductive reactance, middle frequencies by the resistance, and the higher frequencies by the capacitance. Figure 5 shows an example of the frequency response of the secondary impedance. frequencies when the skin effect and proximity effect take away the ideal conductor approximation for the entire length of the wire. The turn-to-turn capacitance in the secondary was found assuming uniform spacing between 21 turns of wire around the core geometry. The spacing on the interior of the toroid was 725 μm and the exterior spacing was 1.46 mm. These values, along with the varying gap distance along the sides of the core, produced an estimate using Ansoft electrostatics software of 8.3 pF of turn-to-turn capacitance. Figure 5: Output impedance frequency response. The shielded and unshielded secondary impedances have similar capacitance and resistance values of 52 pF and 50 Ω, respectively. IV. THEORETICAL ANALYSIS OF SECONDARY The parasitic capacitance effects were modeled using Ansoft’s Maxwell SV software and compared to each other and the empirical data. This software package that is available to students on-line solves Maxwell’s Equations under static conditions. The capacitance was determined by solving for the electric field and integrating its square divided by the permittivity of the insulating medium over the volume occupied by the electric field. The core to shield capacitance calculated using the parallel plate approximation over the appropriate surfaces was found to be 12.9 pF. Fringing field effects were approximated with Ansoft electrostatics software to be about 5 pF to make a total core to shield capacitance of about 18 pF. Another capacitance considered was the secondary to shield capacitance. From the specifications of the CVT, a distance of 1.06 mm was found between the secondary windings and shield. Using the wire geometry and spacing along with the permittivity of the epoxy between the windings and shielding, a capacitance of about 10 pF was found between the secondary windings and the shield. Like the core to shield capacitance, this could be expected to increase by up to 40% due to fringe field effects for a maximum turn to shield capacitance of 14 pF. These capacitance calculations are shown in Figure 6. The CVT was modeled using 21 turns of 31 AWG magnet wire around the core. The inside diameter of the toroid shaped core was 4.75 mm, the outside diameter was 9.53 mm, and the thickness was 3.18 mm. The edges were assumed square for purposes of calculation. These dimensions lead to a total wire length of 314 mm and a DC resistance of 147 mΩ for a 21 turn secondary. At higher frequencies, the skin effect begins to have an effect, bringing the resistance up by a factor of six at 50 MHz. This is still much lower than the 50 Ω resistance in parallel with the transformer and therefore had little effect on the noise response of the CVT. The secondary to core capacitance was modeled using the wire geometry over a flat ferrite surface in Ansoft. The relative permittivity was set to 3 to approximate the polyester nylon insulation material. This resulted in a differential capacitance of 138 pF/m with closely-packed windings and 183 pF/m for loosely-packed windings. The estimated secondary to core capacitance is therefore 47 to 62 pF at low frequencies, lowering at higher Figure 6: Comparison of capacitance sources to the measured total capacitance. The turn to core capacitance is seen to dominate and is of the same order of magnitude as the measured total equivalent capacitance. Although the turn to core capacitance is larger, its contribution to the total equivalent capacitance is not linear. Each capacitance value listed above is distributed over 21 windings in a complex series-parallel combination with resistances and inductances. Therefore, the calculated capacitances appear to confirm the measured capacitance value. The inductance of the CVT secondary is highly dependent on the frequency of interest. This is due to the frequency dependence of the permeability of the core. Data on the core material shows that it has a relative permeability of 3000 at low frequencies, 2000 at the 1.1 MHz signal frequency, and 1 at the 51 MHz ringing frequency. With 21 turns wound on a toroid geometry, these relative permeabilities result in inductances of 563 μH, 376 μH, and 188 nH, respectively. V. EXPLANATION OF RINGING EFFECT Since the ringing is evidently lightly damped, Equation (3) can be used along with the inductance value calculated for the core geometry at the ringing frequency to derive an equivalent parallel capacitance. Using an inductance value of 188 nH at 51 MHz, a capacitance of 51.8 pF was calculated. Note that this is the same as the capacitance determined from Figure 5 using the measured frequency response of the secondary impedance. Subtracting the ideal current waveform of the primary circuit from the response measured from the unshielded CVT, shown in Figure 2, allows isolation of the ringing noise signal. This is shown in Figure 7 below. Figure 7: Ringing signal extracted from unshielded CVT response. The under-damped, well-behaved 51 MHz sinusoid curve shown in Figure 7 is a fit to the actual data which is also shown in Figure 7. Note that the fit is excellent for late times, but is not accurate at early times. The envelope of the damped sinusoid is determined by the same damping coefficient used in the series RLC circuit, in Equation (4). If the resistance value of 50 Ohms is used, the capacitance must be 715 pF to match the envelope shown in Figure 7. This higher capacitance, however, would require the equivalent inductance to be 13 nH, much lower than the air core approximation. It would also disagree with the theoretical and empirical data shown in Figure 6. However, if the capacitance is set to 52 pF, the inductance value can remain unchanged as well and the required resistance is found to be 680 Ohms. Part of this could be explained due to the skin effect acting in the resistor. This increase in resistance at higher frequencies would not necessarily conflict with the data shown in Figure 5 because the lower parallel reactance of the capacitor determines the high frequency impedance measurements. Data was taken similar to that in Figure 5 with no difference in high frequency response and a derived capacitance of 52 pF for both shielded and unshielded models of the CVT. This and the relatively small theoretical contributions of the shield to the total capacitance shown in Figure 6 lead to the conclusion that the shielding capacitance has little effect on the ringing circuit and would not significantly attenuate the ringing once it is triggered. It is therefore concluded that the shielding prevents the initial high frequency energy from reaching the secondary circuit and causing the ringing. VI. SHIELDING OF THE SECONDARY When current flows through the wire that threads the center of the CVT’s toroid, an electromagnetic wave is generated. When this wave reaches the inner diameter of the core, it begins to diffuse into the high permeability core as described in another paper at this conference. [2] The wave also propagates into the region of the CVT’s secondary where its magnetic field induces an emf in the loop formed between the 50 Ohm load resistor and the transformer secondary. There may well also be a mutual capacitance contribution to the induced noise. Experimental methods may be used to determine the relative contributions from mutual capacitance and mutual inductance coupling. When the gold shield is placed around the CVT the ratio of the magnitude of the transmitted TEM wave to the magnitude of the incident wave is described by Equation (5) below. 22 (5) T 2 1 where, T = fraction of the transmitted TEM wave, η1 = the intrinsic impedance of free space, and η2 = the intrinsic complex impedance of gold. Note that the intrinsic impedance of gold, like other conductors, is a complex number whose real and imaginary components are equal.[3] The intrinsic impedance of free space is 377 Ohms. The magnitude of the intrinsic impedance of gold is found using Equation (6), 2 2 2 2 , 2 1 f 2 2 (6) where, σ2 = conductivity of gold, 4.1x107 S/m, δ2 = skin depth of gold, f = frequency of the wave, and μ2 = permeability of gold, equal to μ0. [4] and that the shield design be reduced in area to the minimum required to eliminate noise generation. It is likely the noise could also be eliminated by precisely locating the plane of the CVT secondary loop so that it is normal to the direction of current flow in the primary circuit. This could be accomplished by the design of a simple mounting fixture. VI. REFERENCES At the signal frequency of 1.1 MHz, the skin depth of gold is 74.9 μm, the intrinsic impedance of gold is 460 μΩ, and the transmitted wave magnitude is only 2.4x10-4 percent of the wave magnitude incident on the gold shield. A wave component at 51 MHz would have 1.7x10-3 percent of the incident wave magnitude transmitted into the gold shield. Neglecting additional attenuation inside the gold shield, and making use of Equation 5 allows one to conclude that the magnitude of the wave leaving the gold shield in the interior of the CVT is two times its magnitude inside the shield. This is because the intrinsic impedance of the epoxy will be several orders of magnitude larger than that of the gold. Thus, the shield is found to be effective at protecting the interior of the CVT from electromagnetic radiation. It does this by reflecting rather than attenuating the electromagnetic wave. It is concluded that the gold shield prevents an initial pulse of electromagnetic energy from entering the loop of wire formed by the ends of the secondary winding and the 50 Ohm resistor. 1. 2. 3. 4. Lu, Y. L.; Zhu, J. G.; and Hui, S. Y.; Experimental Determination of Stray Capacitances in High Frequency Transformers, IEEE Transactions on Power Electronics, Vol. 18, No. 5, September, 2003. Sommerville, W. T.; Gover, J.; Sanchez, R.; and Bou, J.; Modeling of Magnetic Field Diffusion Phenomena in a CVT, Proceedings of 2005 EMCWA Conference, Indianapolis, Indiana. Paul, C. R. Introduction to Electromagnetic Compatibility, 1992, John Wiley & Sons, Inc. New York. Paul, C. R., Electromagnetics for Engineers: With Applications to Digital Systems and Electromagnetic Interference, John Wiley & Sons, 2004. VII. AUTHORS’ BIO Mr. William Sommerville has completed coursework for the B.S. in electrical engineering from Kettering University. He will receive his degree in September of 2005 and graduate first in his class in December. He did most of his co-op terms at Sandia National Laboratories where he designed and built in MEMS technology the “world’s smallest radio” for his senior thesis. V. CONLUSIONS AND RECOMMENDATIONS The ringing frequency of the noise induced in the CVT agrees exactly with that calculated using measured values of the capacitance of the CVT’s secondary and the secondary’s inductance calculated using the standard equation for the inductance of a coil wound on a toroid. Thus, ringing in the unshielded CVT is the natural ringing frequency of the CVT’s secondary. At this frequency of 51 MHz, the permeability of the core is that of free space. The data and analysis indicate that the gold plating on the CVT reflects the electromagnetic field generated by the current pulse and keeps it from inducing noise in the CVT. The capacitive effect of the shield was not sufficient to eliminate the ringing. The noise pulse could also be eliminated by use of a band-stop filter centered at 51 MHz. It is recommended that further experiments be conducted to determine the mutual inductance and mutual capacitance between the primary and secondary circuits Dr. James Gover is Professor of Electrical Engineering at Kettering University. In 1998 he retired from Sandia National Laboratories. He received the IEEE Fellow award for his work in radiation effects in nuclear systems and his work on national policy research earned him the IEEE-USA Citation of Honor. He has served IEEE as a Congressional Fellow and Competitiveness Fellow.