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20 IEEE TRANSACTIONS ON DEVICE AND MATERIALS RELIABILITY, VOL. 5, NO. 1, MARCH 2005 Validity of Constant Voltage Stress Based Reliability Assessment of High- Devices Byoung Hun Lee, Rino Choi, Jang Hoan (Johnny) Sim, Siddarth A. Krishnan, Student Member, IEEE, Jeff J. Peterson, Senior Member, IEEE, George A. Brown, Life Senior Member, IEEE, and Gennadi Bersuker Invited Paper Abstract—Charge trapping in high- gate dielectrics affects the result of electrical characterization significantly. DC mobility degradation and device threshold voltage instability and C–V and I–V hysteresis are a few examples. The charging effects in highgate dielectric also affect the validity of conventional reliability test methodologies developed for SiO2 devices. In this paper, we review high- materials specific phenomena that can affect the validity of constant-voltage-stress-based reliability test methods to address the direction of future reliability study on high- devices. Index Terms—Bias temperature instability (BTI), charge trapping, high- dielectrics, hot-carrier injection (HCI), metal gate, reliability, time-dependent dielectric breakdown (TDDB). I. INTRODUCTION H IGH- gate dielectrics are expected to have significant charge trapping problems related to structural defects, in particular, oxygen vacancies [1]–[4]. The small bandgap of high- materials additionally contributes to charge trapping due to enhanced tunneling probability. Also, many negative aspects of charge trapping in high- device performances, such as dc mobility degradation and device threshold voltage instability, have been investigated in addition to C–V and I–V hysteresis [5]. Even though the existence of charge trapping is acknowledged as a critical problem of high- devices, the implications of charge trapping on the reliability evaluation has not been fully investigated. In many cases, conventional reliability test methodologies developed for SiO devices have been applied to high- devices and the results have been interpreted based on the models developed for silicon dioxide gate dielectrics. However, the transient nature of the charge trapping in highdielectrics raises questions on the validity of conventional reliability tests. In this paper, we review specific phenomena of high- materials that can affect the validity of constant-voltagestress-based reliability test methods, such as time-dependent dielectric breakdown (TDDB) and hot-carrier injection (HCI), to Manuscript received October 6, 2004; revised November 14, 2004. B. H. Lee is with SEMATECH, Austin, TX 78749 USA (e-mail: [email protected]), as an IBM assignee. R. Choi, J. H. Sim, S. A. Krishnan, and G. A. Brown are with SEMATECH, Austin, TX 78749 USA. J. J. Peterson is with SEMATECH, Austin, TX 78749 USA, as an Intel assignee. Digital Object Identifier 10.1109/TDMR.2005.845807 Fig. 1. Trace of drain current measured with pulse I–V measurement system. NMOS with poly gate/HfSiO 3.5-nm stack is used and W/L is 10 m=1 m. Interfacial oxide thickness is 1 nm in this sample. address the direction of future reliability study on high- devices. II. EFFECTS OF FAST TRANSIENT CHARGING Transient charging effects refer to a time-dependent charge trapping and detrapping in high- gate dielectrics observed during the device operation or during the reliability stress [6]–[8]. Even though the exact physical mechanisms responsible for transient charging are still under discussion, it can be roughly classified into fast and slow charging, depending on the employed characterization methods. In this section, the implications of fast transient charging on the reliability test methodology are discussed. The fast transient charging can affect electrical measurements with a characteristic time in the order of microseconds or longer, such as the single pulse – with the sufficiently long pulsewidth or rise times, or the dc – and capacitance. Fig. 1 shows rapid drain current reduction during the short voltage pulse applied to the gate. Within 1 ms, more than 25% of the drain current has been lost due to the fast electron trapping in the gate dielectric and subsequent threshold voltage increase and associated inversion charge reduction [5]–[7]. The saturation level of transient charge accumulation appears to be determined by the gate bias, which controls the Id,sat degradation [5]. 1530-4388/$20.00 © 2005 IEEE LEE et al.: VALIDITY OF CONSTANT VOLTAGE STRESS BASED RELIABILITY ASSESSMENT OF HIGH- DEVICES 21 Fig. 2. Threshold voltage shift during the constant voltage stress and relaxation showing abrupt V shift at the beginning of stress cycle. NMOS with poly gate/HfSiO 3.5-nm stack is used and W/L is 10 m=1 m. The fast transient charging has a significant implication to reliability test, especially constant voltage stress. Due to the fast electron trapping, the threshold voltage shift under a substrate injection constant voltage stress shows an instantaneous increase at the beginning of the stress cycle as shown in Fig. 2. Charges accumulated in the high- layer increase the electric field in the top portion of the high- layer while the electric field in the bottom portion of the high- gate stack is reduced, as illustrated in Fig. 3. In the case of SiO devices, the internal field deformation due to accumulated charges in the dielectric layer is a rather slow process that determines reliability characteristics of a given gate stack. Since the internal electric deformation occurs instantly once the stress bias is applied in case of highgate stack and also, since these charge trappings are extremely transient, the physical meaning of constant voltage stress such as time-dependent dielectric breakdown (TDDB) test or charge test on high- gate dielectric is quite difto breakdown ferent from that of SiO gate dielectric. First, the electric field distribution under high gate bias is quite different from the electric field distribution under low gate bias. Thus, extrapolation of high field stress is not simple. Second, the charge trapping itself is very transient and can be eliminated by applying a minimal shift observed during reverse direction electric field. Thus, the constant voltage stress does not represent the reliability of whole gate stack in normal device operation condition. shift under constant voltage In the case of high- devices, stress is expected to show stronger dependence on the gate bias. The electric field distribution and total amount of charge accumulation within the high- layer appear to be more affected by . the gate bias than the total amount of injected charge shift due to charge trapping is less deFig. 4 shows that the pendent on [8]. Once a total amount of fast trapping and a subsequent conduction band bending is determined by the gate signifibias, further electrical stress does not change the cantly as was seen in Fig. 2. This result further supports the idea that there are two mixed events during the constant voltage stress. At initial stage, fast transient charging deforms the electric field within high- dielectric and a subsequent stress builds up more charge in high- dielectric, but the total amount of charge is determined by the electric field distribution rather than the density of trap sites. It should be noted that the fast transient charging is mostly reversible. The trapped charge can be removed with a minimal Fig. 3. Band diagram illustrating the charge accumulation during dc stress (substrate injection case): (a) internal electric field distribution when there is no localized electron accumulation in high- dielectric; (b) internal electric field distribution when there is a localized electron accumulation. Fig. 4. V shift during the positive bias stress on nMOS with poly gate/HfSiO 3.5 nm stack. Interfacial oxide thickness is 1 nm in this sample. Triangle = 2:0 V, Circle = 2:3 V, Square = 2:6 V. The correlation between Q and V shift is weak. residual effects to the electrical characteristics of the highdielectric by turning the stress bias off or applying a negative voltage in the range of 0.5 to 1.5 V [9], [10]. Considering the fact that the primary purpose of TDDB test is to investigate the dielectric stability with respect to stress-induced defect generation, the reversibility of charging, with minimum residual permanent damage in the dielectric, means that the accelerated constant voltage stress test is not adequate to address the long term reliability of high- devices. Thus, the breakdown mechanism in the high- devices under high field stress conditions is less likely related to the intrinsic characteristics of the highfilm as it can be a result of extended high field stress on very localized portion of high- stack. Wide spreading of Weibull 22 IEEE TRANSACTIONS ON DEVICE AND MATERIALS RELIABILITY, VOL. 5, NO. 1, MARCH 2005 Fig. 5. V shift during the 2.5-V stress on nMOS with poly gate/HfSiO 3.5-nm stack at various temperatures. As the measurement temperature goes up, the turnaround effect is more pronounced due to enhanced hole trapping. Fig. 6. V shift during the positive bias stress on nMOS with poly gate/HfSiO 3.5-nm stack at 150 C. As the gate bias increases, the turn around effect due to enhanced hole trapping is more pronounced. However, the amount of V recovery during the relaxation cycle is similar, indicating there is similar amount of concurrent electron trapping. slope reported in the literature indirectly supports this conjecture even though same results can be explained by immature process of high- dielectric [11]. III. EFFECTS OF SLOW TRANSIENT CHARGING The slow transient charging can affect the reliability measurements such as TDDB, HCI, and bias temperature instability (BTI), which are performed over the duration of seconds or longer. In this paper, a substrate injection stress for nMOS and a gate injection stress for pMOS case, which are representative of device operation condition, are discussed. In the case of substrate injection at low field stress on highnMOS devices, hole trapping is negligible compared to electron trapping. However, at high electric fields and high temperatures, hole-related effects become significant due to hole generation at polysilicon gate/high- interface by the injected hot electrons, and subsequent diffusion of these holes along the electric field gradient toward the bottom interface of high- layer [12]. In general, due to small bandgap, the electric field stress dependence and temperature dependence are much more pronounced for high- dielectric than what has been observed for SiO . For thin oxide cases, localized charging, mixed charging and charge loss had been recognized as a source of errors in the reliability assessment [13]. The mixture of two different degradation mechanisms complicates the interpretation of reliability test results. Extrapolations of the results of high electric field test become less accurate for low electric field cases, i.e., operation condition because the dominant device degradation mechanisms are different for different stress regime. The mixed contributions from the electron and hole trapping at the high electric field and high temperature conditions causes a strong turn-around effect of threshold voltage shift under positive bias stress for poly/high- devices as shown in Fig. 5. At the same temperature, high electric field stress increases the hole trapping at the interface and enhances the turn around effects as shown in Fig. 6. Interestingly, no such turn around effect has been observed at TiN/HfSiO devices [12]. The difference between TiN/HfSiO and poly/HfSiO devices can be explained by taking into account negligible electron-hole pair generation at TiN/HfSiO interface. Because of smaller bandgap, electrons Fig. 7. V shift during the constant voltage stress (V = 2:6 V) and hot carrier injection stress (V = V = 2:6 V). nMOS with poly gate/HfSiO 3.5-nm stack at 150 C is used and detrapping is performed at 1 V. 0 passed through the conduction band of HfSiO releases less energy at the electrode and high- dielectric interface. Thus, surface plasmon energy is not enough to generate electron-hole pair unlike with polysilicon/SiO interface [14]. Hot carrier stress is another example of complication due to mixed degradation mechanism. Hot carrier stress has been used in recent works to evaluate the lifetime of high- devices [15]–[17]. However, it is found that there is a significant cold carrier accumulation associated with electron trapping on the pre-existing trapping sites during the hot carrier stress. As shown in Fig. 7, both constant voltage stress and hot carrier shift. Even though it is stress show a similar amount of not easy to separate the effect of cold carrier trapping and hot carrier induced trapping, similar trapping and detrapping trend between constant voltage stress and hot carrier stress indicates that the effect of cold carrier trapping dominates the hot carrier stress induced degradation. Small difference might be attributed to hot carrier specific degradation, but give the nonuniform stress condition, it is electric field distribution under difficult to quantify the contribution of hot carrier induced shift. However, it is evident that the hot carrier lifetime extrapthan olated in a conventional way is more dependent on as the total amount of charge accumulation is proportional to LEE et al.: VALIDITY OF CONSTANT VOLTAGE STRESS BASED RELIABILITY ASSESSMENT OF HIGH- DEVICES 23 gate bias [18]–[20]. In that sense, hot carrier stress is close to a derivative of constant voltage stress that has issues described above and the result of hot carrier stress is not a good indicator of reliability for high- devices. IV. REVERSIBILITY OF DEVICE DEGRADATION INDUCED BY CHARGE TRAPPING Most reliability tests for SiO device are designed based on the assumption that the device degradations during the reliability tests are not reversible and it can be accumulated over time. In general, charge traps in SiO cannot be eliminated without additional passivation or annealing that are very different from a normal device operation environment. One distinct exception will be the NBTI test that shows some degree of reversibility due to the recombination of hydrogen at the Si–SiO interface even at room temperature operation condition. The reversibility of NBTI generated a lot of concerns such as stress and sense interval problem and frequency dependence of ac stress due to the recombination of hydrogen. Unfortunately, the transient nature of stress-induced degradation of high- devices poses even bigger challenges in the reliability characterization. As opposed to the stress-induced damage in the SiO based gate dielectrics, the device degradation due to the electron trapping in high- materials is reversible in terms of threshold voltage even though the reversibility varies depending on the stress bias and the detrapping bias condition [21]. When the stress bias is turned off, charges accumulated within high- dielectric are spontaneously detrapped due to a weak built in potential within high- dielectric generated by the accumulated charges itself. Figs. 2 and 6 showed that shifted during the constant voltage stress is reversed the without an additional driving force. Additional detrapping bias can enhance the rate of detrapping. As shown in Fig. 7, the shift due to charge trapping can be eliminated by applying a detrapping bias for a short period. As the detrapping bias increases, the amount of residual charge decreases and reaches to the initial value. shift due to hot carrier injection It is worth noting that the is reversible as constant voltage stress. As shown in Fig. 7, the relaxation characteristics of hot carrier injection induced shift are very similar to that of constant voltage stress case while the hot carrier injection case show residual charges slightly higher than the constant voltage stress case. This result is reasonable because hot carrier injection is basically dominated by cold carrier injection. Even though there is a possibility to accumulate the effect of hot carrier stress by applying periodic de-trapping biases, the usefulness of hot carrier stress is very limited for high- devices due to the mixed charge trapping and the relaxation during the turn-off period [5], [22]. Up to now, the reversibility of stress induced device degradation has been examined in terms of threshold voltage shift. There is some possibility that the other characteristics of highdevice such as leakage current may be permanently degraded while the threshold voltage characteristics are reversible. To examine this assumption, stress-induced leakage current (SILC) characteristics of TiN/Hf-silicate nMOS is investigated. SILC is a good indicator for a permanent degradation of gate dielec- Fig. 8. SILC measured on nMOS with TiN gate/HfSiO 3.5-nm stack is shown at left axis while V shift measured at the same device is shown in the right axis. Stress bias was 2.6 V and detrapping bias was 2.6 V. The average level of SILC is saturated after slight increase at the beginning of stress cycle and relaxation of SILC is related to V shift. + 0 tric, especially after low electric field stress. Previously, a permanent defect generation in high- gate dielectric has been reported by Crupi et al. using SILC [23]. In their work, 1.5 V gate bias was applied for 20 s right before measuring SILC to detrap the negative charges accumulated during the positive bias stress. Although detrapping characteristics are strongly dependent on the film stacks such as interfacial oxide thickness and quality, and defect density in high- layer, this simple detrapping method seems not enough to eliminate the skew from the residual charges. SILC characteristics of TiN/HfSiO nMOS device investigated in this work show that the SILC is also reversible to some degree. In this work, 2.6 V and 2.6 V gate shift and SILC are monitored during bias is applied and both the consecutive stress cycle. Fig. 8 shows that the SILC deshift due to charge accumulation decreases creases as the shift can be reduring detrapping cycle at 2.6 V. However, covered more quickly than SILC during detrapping cycle. This result can be explained if a part of SILC is due to the tunneling current enhanced by the accumulated charges in HfSiO layer while there are other portions of SILC affected by unidentified degradation mechanism, which is still reversible to some degree. These results show that even SILC is partially reversible and the physical mechanism of SILC is more complicated than SiO cases. In summary, the interpretations of dc reliability test on highdevice are not straightforward and sometimes misleading if the reversibility is not considered. For example, constant voltage TDDB yields worse lifetime than pulsed TDDB due to the charge accumulation in the dielectric during the stress [24]. Thus, constant voltage TDDB is no longer a good representative of the reliability of high- devices and more thorough investigation is necessary to identify proper reliability test methods for high- devices. V. CONCLUSION The primary purpose of reliability tests on MOS devices is to find long-term implications of normal device operation by im- 24 IEEE TRANSACTIONS ON DEVICE AND MATERIALS RELIABILITY, VOL. 5, NO. 1, MARCH 2005 posing test conditions that accelerate a specific reliability degradation process. These reliability tests should be designed to intensify the specific degradation process. For example, the test to condition for hot carrier stress has been set as maximize the impact ionization induced gate current. The test condition for BTI on SiO device is designed to enhance the dissociation of the hydrogen bond at the silicon interface. If more than one degradation mechanism is mixed, the value of the test method itself diminishes. Also, reliability tests assume that the degradation can be accumulated. If the device degradation due to the reliability test is reversible, the results of the reliability test should be interpreted considering the relaxation effects. In this paper, we have shown that constant-voltage-based reliability tests are affected by the reversibility of charge trapping in high- dielectrics, more specifically Hf-silicate, especially under the substrate injection condition. Both TDDB and HCI showed a mixed degradation mechanism. Gate injection case adds more complexity because of enhanced hole trapping, which is less reversible than the substrate injection case. Even though the BTI test has not been discussed in this paper, BTI results are also affected by the reversibility and the mixed degradation, as it is a derivative of constant voltage stress. The TDDB, HCI, and NBTI tests were developed to identify the defect mechanism of SiO devices. However, the physical mechanism of high- dielectric degradation may be significantly different from that of SiO gate dielectric. Thus, a simple extension of the reliability test developed for SiO device will not be adequate for high- devices. In order to define a test condition that can segregate the specific degradation of high- device, it is important to first identify the permanent degradation mechanism that is unique to high- devices. REFERENCES [1] G. Bersuker, J. Barnett, N. Moumen, S. Stemmer, M. Agustin, B. Foran, C. D. Young, P. Lysaght, B. H. Lee, P. M. Zeitzoff, and H. R. Huff, “Interfacial layer-induced mobility degradation in high-k transistors,” Jpn. J. Appl. Phys., vol. 43, p. 7899, 2004. [2] E. Gusev and C. P. D’Emic, “Charge detrapping in HfO high- gate dielectric stacks,” Appl. Phys. Lett., vol. 83, p. 5223, 2003. [3] S. Zafar, A. Callegari, E. Gusev, and M. V. Fischetti, “Charge trapping related threshold voltage instabilities in high permittivity gate dielectric stacks,” J. Appl. Phys., vol. 93, p. 9298, 2003. [4] A. Y. Kang, P. M. Lenahan, and J. F. Conley Jr., “Electron spin resonance observation of trapped electron centers in atomic-layer-deposited hafnium oxide on Si,” Appl. Phys. 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Reliability Physics Symp., 2004, p. 13. [19] B. H. Lee, J. H. Sim, G. Bersuker, K. Matthew, N. Moumen, J. Peterson, and L. Larson, “Localized transient charging and its implication on the hot carrier reliability of HfSiON MOSFETs,” in Proc. Int. Reliability Physics Symp., 2004, p. 691. [20] I. Hirano, T. Yamaguchi, K. Sekine, M. Takayanagi, K. Eguchi, Y. Sunashima, and H. Satake, “Significant role of cold carriers for dielectric breakdown in HfSiON,” in Tech. Dig. Symp. VLSI Technology, 2004, p. 142. [21] R. Choi, B. H. Lee, J. H. Sim, G. Bersuker, L. Larson, and J. C. Lee, “Relaxation of FN stress induced Vth shift in nMOSFET’s with HfSiON and TiN gate,” in Proc. Device Research Conf., 2004, p. 15. [22] J. H. Sim, R. Choi, B. H. Lee, C. Young, and G. Bersuker, “Trapping/detrapping gate bias dependence of Hf-silicate dielectrics with poly and TiN gate electrode,” in Ext. Abs. Symp. Solid State Devices and Materials, 2004, p. 214. [23] F. Crupi, R. Degraeve, A. Kerber, D. H. Kwak, and G. Groeseneken, “Correlation between stress-induced leakage current (SILC) and the HfO2 bulk trap density in a SiO /HfO stack,” in Proc. Int. Reliability Physics Symp., 2004, p. 181. [24] Y. H. Kim, K. Onishi, C. S. Kang, R. Choi, H.-J. Cho, S. Krishnan, A. Shahriar, and J. C. Lee, “Dynamic reliability characteristics of ultra-thin HfO ,” in Proc. Int. Reliability Physics Symp., 2003, p. 46. Byoung Hun Lee received the B.S. and M.S. degrees in physics from the Korea Advanced Institute of Science and Technology, Daejeon, Korea, in 1989 and 1992, respectively, and the Ph.D. degree in electrical and computer engineering from the University of Texas at Austin in 2000. He worked at Samsung Semiconductor from 1992 to 1997, and has been with IBM since 2001. He has authored and co-authored more than 140 journal and conference papers in the various semiconductor research areas including gate oxide reliability, SOI device and process, strained silicon devices, and high- and metal gate process and devices. He is currently on the assignment to SEMATECH as a Manager of the advanced gate stack program, managing the clean project, high- dielectric project, metal electrode project, dual metal gate CMOS integration project and electrical characterization project. LEE et al.: VALIDITY OF CONSTANT VOLTAGE STRESS BASED RELIABILITY ASSESSMENT OF HIGH- DEVICES Rino Choi received the B.S. and M.S. degrees from the Department of Inorganic Materials Engineering, Seoul National University, Seoul, Korea, in 1992 and 1994, respectively, and the Ph.D. degree in from the Materials Science and Engineering Program at the University of Texas at Austin in 2002. He worked for Daewoo Motors Company from 1994 to 1999, where he was a development and test Engineer. Since 1999, he has studied various high- dielectrics and published more than 50 journal and conference papers. He has been continuing his research on the electrical characterization and reliability of advanced gate stacks at SEMATECH since 2002. Jang Hoan (Johnny) Sim received the B.S. degree in 2001 and M.S. degree in 2003 from the University of Texas and Austin in 2001 and 2003, respectively, and is pursuing the Ph.D. degree in electrical and computer engineering at the University of Texas at Austin. He has been working at SEMATECH as an Intern. His research work is on the device characterization of HfSiON dielectric and fully silicided NiSi metal gate and he is currently working on electrical characterization and reliability of high- and metal gate stack. Siddarth A. Krishnan (S’05) received the B.Tech. degree in materials science and engineering from The Indian Institute of Technology, Chennai, India, in 1999, and the M.S degree in materials science and engineering from The University of Texas at Austin, where he is currently pursuing the Ph.D degree in electrical and computer engineering. He has been working at SEMATECH as an Intern in the gate stack program since May 2004. His research interests include high dielectrics (with particular emphasis on reliability), metal gate electrodes for MOSFETs and device engineering for future technologies. He has authored or co-authored over 25 journal and conference papers. 25 Jeff J. Peterson (SM’02) received B.S. degrees in electrical engineering and computer engineering and the M.S. degree in electrical engineering from the University of Missouri, Columbia, in 1986 and 1988, respectively. He received the Ph.D. degree in electrical engineering from the University of California, Davis, in 2002. Since 1989, he has worked for Intel Corporation in flash design and new technology quality/reliability, communications foundry process reliability and strategic quality/reliability, and external research. Currently, he is an Intel assignee to SEMATECH in the Advanced Gate Stack group. His interests are in solid state materials and devices, oxide and high- dielectric charge trapping and wearout mechanisms, column IV epitaxy and characterization, high- gate stacks, emerging materials and devices, process integration, and process reliability. He has authored or co-authored over 60 publications and presentations including the 1992 IRPS Best Paper Award. He has been granted 10 patents with two patents pending. Dr. Peterson is a member of Tau Beta Pi Engineering Honor Society, and a member of the Electrochemical Society (ECS). George A. Brown (SM’58) received the B.S.E.E. degree from the University of Pennsylvania, University Park, in 1959 and the M.S.E. degree from Princeton University, Princeton, NJ, in 1961. He is a Fellow, Technical Staff at SEMATECH, assigned to the Front End Processes division. At SEMATECH, he is involved in the electrical and reliability characterization of high- gate stack and gate electrode materials. Prior to joining SEMATECH, he retired from Texas Instruments, Inc., as a Distinguished Member, Technical Staff with 37 years of service. Early in his career he was with RCA Laboratories, Princeton, NJ, where he was involved in the development of the MOS transistor device. He is a Life Senior Member of the IEEE and a member of the Electrochemical Society. Gennadi Bersuker received the M.S. and Ph.D. degrees in physics at the Leningrad State University and Kishinev State University, respectively. After graduation, he joined the Moldavian Academy of Sciences, and then worked at Leiden University, The Netherlands, and the University of Texas at Austin. Since 1994, he has been working at SEMATECH on process induced charging damage, electrical characterization of Cu/low K interconnect, high- gate dielectrics and advanced CMOS process development.