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F R A U N H O F E R I N S T I T U T E O F O P T R O N I C S , S Y S T E M T E C H N O L O G I E S A N D I M A G E E X P L O I TAT I O N I O S B SMART FACTORY WEB: A TESTBED FOR IIC Motivation The Korean Institute KETI and Fraunhofer The standards AutomationML (IEC 62714) Fraunhofer Institute of Optronics, IOSB have launched a project financed by and OPC UA (IEC 62541), complemented System Technologies and Image the Korean Ministry of Trade, Industry & by the companion Specification »OPC Uni- Exploitation IOSB Energy (MOTIE). Based on Industrial Internet fied Architecture for AutomationML«, will of Things (IIoT) concepts, we are investiga- play a key role thereby. These standards in ting integrated architectures and technolo- combination reduce the manual enginee- gies for a web of distributed smart factories. ring effort required for the exchange of Fraunhoferstraße 1 76131 Karlsruhe Contact information in factories. The architecture of the Smart Factory Web Factory owners can flexibly adapt product Production Control applies the concepts of Industrie 4.0 defi- processes and value chains to new customer ned in the Reference Architecture Model requirements. The use of IIoT supports the Dr. Kym Watson (RAMI4.0) as well as specifications of the shift in a factory’s focus away from being Phone +49 721 6091-486 Industrial Internet Consortium (IIC) laid optimized for a particular product towards [email protected] down in its Industrial Internet Reference becoming a smart factory yielding a busi- Architecture (IIRA). The Smart Factory Web ness outcome with a responsive spectrum will be proposed to IIC as a testbed of its of products. Information Management and www.iosb.fraunhofer.de Reference Architecture. Model factories of KETI in Pangyo and AnThe objective is to show secure data and san (South Korea) and of IOSB in Karlsruhe service integration in cross-site application and Lemgo in Germany will be linked via scenarios as well as plug & work functions the Smart Factory Web. The testbed will be for devices, machines and data analytics implemented in four phases. software. Slide 9, SFW portal Solution In the first phase, called Geospatial Map- tions to combine, visualize and aggregate The collaboration between KETI and IOSB ping, a geoportal will be realized showing factory data. Key issues such as information will advance the international usage of the location of factories in the Smart Fac- overload and computation scalability with standards and architecture patterns for IIoT tory Web and allowing a role-specific drill- real-time constraints will be addressed systems. Benefits are expected for data and down to show location and deployment through innovative IIoT and architectural service integration and advanced plug & of machines and devices. Location will be approaches based on on-going research work, both fundamental for smart displayed on a world map and also at a work. Services will be implemented for factories. finer level in a factory network plan; stan- plant monitoring, as well as material and dards of the Open Geospatial Consortium information logistics. will be applied for geographical and indoor coordinate systems. Collaboration is the goal of the fourth phase. Methods will be designed and The second phase will focus on Plug & implemented for collaborative cross-site Work, implementing a scenario showing engineering such as simulation and integra- how new components such as devices or tion testing between multiple components. machines can be »plugged« into a factory The Plug & Work scenarios will be extended with an automatic recognition of the to the deployment of software algorithms component’s characteristics and interfaces and data analytics. and an automatic re-configuration of the application functions. Plant models in Auto- Enterprise Tier (Smart Factory Web Service) Web Application Smart MES/ERP Services SFW portal 3rd Party Enterprise Cloud Platform Tier (Industrial IoT Platform) Service Interface External Interface Data Analysis Server Other Functions Data Data Historian Storage Smart Factory Web Hub Call for collaboration mationML and OPC UA for data communication provide the standards basis. The first deployment of the Smart Factory Web testbed will be carried out by KETI and Security and safety issues will be fully Fraunhofer IOSB with equipment supplied addressed in the design. In fact, work in all by selected IIC members, vendors of field phases of the Smart Factory Web will devices and controllers and IoT middleware. adhere to security by design principles and Subsequently, third-party smart factories guidelines of the IIC Industrial Internet will be able to register for the Smart Factory Security Framework (IISF). Web (SFW) portal. A pre-requisite for registration will be a factory model in Automa- Classical MES/ERP Edge Tier (1 instance for each Model Factory) Operation & Management Server API OPC UA aggregating Server OPC UA Client/Server Smart Factory Web Gateway Industrial Network PLC/DCS OPC UA Server Smart Device /Sensor Model Server OPC UA Client/ Server (Automation ML) OPC UA Server OPC UA Server The third phase on Data and Service Integ- tionML (at optional level of detail), an OPC ration will feature a cockpit application for UA interface and the specification of user Slide 14, Smart Factory Web Testbed Architecture; the Smart Factory Web. It will provide func- roles with designated access rights. IIC IIRA implementation view point.