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Transcript
1
PROPERTIES OF BIOSOLIDS FROM SLUDGE TREATMENT WETLANDS FOR
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LAND APPLICATION
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Enrica Uggetti1, Ivet Ferrer1, Esther Llorens1, David Güell2, Joan García1,*
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Environmental Engineering, Technical University of Catalonia (UPC)
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c/ Jordi Girona 1-3, Building D1, E-08034 Barcelona, Spain.
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E-mail
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Environmental Engineering Division,
addresses:
[email protected],
Department of Hydraulic, Maritime and
[email protected],
[email protected],
[email protected]
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Depuradores d’Osona, S.L. c/Historiador Ramon d’Abadal i de Vinyals 5, 3r, E-08500 Vic,
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Spain
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* Corresponding author:
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Tel: +34 934016464
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Fax: +34 934017357
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E-mail address: [email protected]
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Abstract
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Sludge treatment wetlands consist of constructed wetlands which have been upgraded for
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sludge treatment over the last decades. Sludge dewatering and stabilisation are the main
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features of this technology, leading to a final product which may be recycled as an organic
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fertiliser or soil conditioner. In this study, biosolids from full-scale treatment wetlands were
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characterised in order to evaluate the quality of the final product for land application, even
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without further post-treatment such as composting. Samples of influent and treated sludge
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were analysed for pH, Electrical Conductivity, Total Solids (TS), Volatile Solids (VS),
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Chemical Oxygen Demand (COD), Dynamic Respiration Index (DRI), nutrients (Total
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Kjeldahl Nitrogen (TKN), Total Phosphorus (TP) and Potasium (K)), heavy metals and faecal
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bacteria indicators (E. coli and Salmonella spp.). According to the results, sludge water
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content and therefore sludge volume are reduced by 25 %. Organic matter biodegradation
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leads to VS around 43-44 %TS and COD around 500 g·kgTS-1. The values of DRI24h (1000-
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1500 mgO2∙kgTS-1∙h-1) indicate that treated sludge is almost stabilised final product. Besides,
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the concentration of nutrients is quite low (TKN~4 %TS, TP~0.3 %TS and K~0.2-0.6 %TS).
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Both heavy metals and faecal bacteria indicators meet current legal limits for land application
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of the sludge. Our results suggest that biosolids from the studied treatment wetlands could be
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valorised in agriculture, especially as soil conditioners.
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Keywords: Compost, Reed Beds, Organic Waste, Wastewater.
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1. Introduction
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Sewage sludge is the organic waste generated by wastewater treatment processes, after solid
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and liquid separation units. The amount of sludge produced and its composition depend on the
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influent’s characteristics and wastewater treatment used. Sludge production in conventional
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activated sludge processes ranges from 60 to 80 g of total solids per person per day . In
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Europe, the Urban Wastewater Treatment Directive 91/271/EEC (Council of the European
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Union, 1991) promoted the implementation of wastewater treatment plants (WWTP) with
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secondary wastewater treatment in municipalities above 2000 Persons Equivalent (PE); and
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the Water Framework Directive (Council of the European Union, 2000) encouraged
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wastewater treatment even in municipalities below 500 PE. As a result sludge production has
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increased in the European Union by 50 % since 2005 (Fytili and Zabaniotou, 2008). For
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instance, in Catalonia (Spain) around 50 % of the WWTP (170) were constructed between
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2000 and 2006 (Agencia Catalana del Agua, 2007).
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In Spain, in order to manage the increasing amount of sludge produced the following
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hierarchy was proposed (Consejo de Ministros, 2001): 1) valorisation in agriculture, 2)
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energetic valorisation, and 3) landfilling. Agricultural valorisation is nowadays preferred to
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landfilling, since sludge recycling ensures the return of organic constituents, nutrients and
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microelements to crop fields which eases the substitution of chemical fertilizers
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(Oleszkiewicz and Mavinic, 2002). Sludge disposal onto agricultural land is regulated by the
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European Sludge Directive, which sets up land application of sewage sludge based on
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maximum heavy metals concentrations (Council of the European Union, 1986). Recent
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regulation proposals are more restrictive in terms of heavy metals, and also consider emerging
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pollutants and microbial faecal indicators (Environment DG, EU, 2000).
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In practice, sludge treatment systems have to provide a final product suitable for land
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application (fulfilling legislation requirements), with reasonable investment as well as
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operational and maintenance costs. In this sense, sludge treatment wetlands might be regarded
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as a recent technology for sludge management, which is particularly appropriate for small
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communities from both an economical and environmental point of view.
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Treatment wetlands (TW) reproduce self-cleaning processes occurring in natural wetlands
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and are being used for wastewater treatment in many regions of the world (Caselles-Osorio et
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al., 2007). Since the late 1980s, TW have been adapted for sludge treatment developing a
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technology that is nowadays used in most European countries and in North America (Uggetti
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et al., 2010).
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Sludge treatment wetlands consist of shallow tanks filled with a gravel layer and planted with
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emergent rooted wetland plants such as Phragmites australis (common reed) (Cole, 1998).
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Thickened secondary sludge is pumped and spread on the wetland’s surface. Here, part of the
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sludge water content is rapidly drained by gravity through the gravel layer; while another part
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is evapotranspirated by the plants. In this way, a concentrated sludge residue remains on the
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surface of the bed where, after the resting time, thickened sludge is anew spread, starting the
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following feeding cycle.
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The roots of the plants ease oxygen transfer to the gravel and sludge layers, creating aerobic
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microsites that promote sludge mineralization and stabilization (Reed et al., 1988).
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Furthermore, the complex root system maintains pores and small channels within sludge layer
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that preserve the drainage efficiency through the bed (Nielsen, 2003b). When the sludge is
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dry, the movement of plant stems by the wind prompts the cracking of the surface, improving
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the aeration of the sludge layer.
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During feeding periods, the sludge layer height increases at a certain rate (around 10 cm·year-
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period (from 1–2 months to 1 year), aimed at improving sludge dryness and mineralisation.
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The final product is subsequently withdrawn, starting the following operating cycle.
). When the layer approaches the top of the tank, feeding is stopped during a final resting
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The quality of this product is the result of both dewatering processes (draining and
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evapotranspiration) and organic matter biodegradation (Nielsen, 2003b). According to
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Nielsen and Willoughby (2005) it is suitable for land application; although further post-
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treatments might be required to improve sludge hygienisation (Zwara and Obarska-
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Pempkowiak, 2000). Nevertheless, detailed studies on the properties of biosolids from
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treatment wetlands are still lacking in the literature.
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In this study, full-scale treatment wetlands were evaluated with the aim of studying the
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efficiency of the process in terms of sludge dewatering, mineralization and hygienisation;
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while assessing the quality of the final product for land application. To this end, physico-
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chemical and microbiological parameters, together with stability indexes, were considered as
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proposed in the European Sludge Directive (Council of the European Union (1986)), the 3rd
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Draft EU Working Document on Sludge (Environment DG, EU, 2000) and the 2nd Draft EU
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Working Document on Biological Treatment of Biowaste (Environment DG, EU, 2001).
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2. Materials and methods
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2.1. System’s description
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The studied full-scale treatment wetlands are located at the WWTP of Seva (1500 PE), in the
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province of Barcelona (Catalonia, Spain). The main characteristics of the facility are
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summarised in Table 1. The sludge treatment wetlands were set-up in 2000 by transforming
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existing conventional drying beds. They are planted with Phragmites australis. The total
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surface area is 175 m2 and the sludge loading rate around 125 kg TS/m2·year, much higher
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than the recommended value of 50-60 kgTS·m-2·year-1 (Burgoon et al., 1997; Edwards et al.,
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2001; Nielsen, 2003a). Other details on the design and operation of the wetlands may be
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found in Uggetti et al. (2009).
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The first operating cycle lasted about 5 years; the sludge was then removed and the process
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re-started between 2004 and 2005. The second operating cycle was finished by the end of
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2008 in two of the wetlands (named 1 and 2). After a resting period of 4 months, the wetlands
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were emptied with a power shovel and the final product was thereafter transported to a
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composting plant.
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2.2. Sludge sampling and characterization
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When the wetlands were emptied (in 2008), the layer of dry sludge was about 60 cm high.
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Two composite samples were prepared by mixing subsamples from each wetland; while an
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integrated influent sample was obtained from subsamples collected during a whole week.
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As recommended in the literature (Mujeriego and Carbó, 1994; Obarska-Pempkowiak et al.,
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2003b; Soliva, 2001), the sludge quality was characterised in terms of: pH, Electrical
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Conductivity (EC), Total and Volatile Solids (TS and VS), Chemical Oxygen Demand
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(COD), Total Kjehldahl Nitrogen (TKN), Potassium (K), Total Phosphorous (TP), heavy
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metals and faecal bacteria indicators (Salmonella spp. and Escherichia coli). Additionally, the
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Dynamic Respiration Index (DRI) was determined according to Adani et al. (2000) and
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Barrena et al. (2009).
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Sludge samples were analysed following the Standard Methods (APHA-AWWA-WPCF,
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2001). Samples for COD, TKN, TP, K and heavy metals’ analyses were previously air dried
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at room temperature (until constant weight); hence the results are expressed on a dry matter
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basis (per kg or %TS). Air dried samples were subsequently diluted in distilled water (1:5) for
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pH and EC measurements.
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3. Results and discussion
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The efficiency of the process in terms of sludge dewatering and mineralisation is usually
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evaluated by the increase in dry matter (TS) and the decrease in organic matter (VS and COD)
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contents, respectively. However, total organic matter content is not sufficient to assess the
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stability of the product; indeed information on the amount of readily biodegradable organic
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matter fraction is also needed. For instance, it can be deduced from the DRI. Besides, the
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concentration of nutrients, heavy metals and faecal bacteria indicators are used to determine
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the quality of biosolids for its application on land as organic fertilizers.
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Tables 2 and 3 show the main characteristics of the influent and treated sludge from the full-
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scale treatment wetlands. The results are here examined and discussed. A comparison with
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average compost characteristics is proposed to assess the requirement of additional
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composting post-treatment.
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3.1 Sludge dryness
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Secondary sludge produced by the contact-stabilization process is spread on the beds with
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very high water content (typically around 99 %) (Table 2). Sludge moisture is significantly
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reduced down to about 75 % during the treatment and after a resting period of 4 months. The
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sludge volume is consequently reduced by 25 %. This is the main goal of dewatering
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processes.
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The dryness of the final product (TS~25 %) is lower than that observed in other facilities after
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a resting period of approximately one year (TS around 30-40 %) (Nielsen, 2003b). In this
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sense, a previous study indicated a poor dewatering efficiency in Seva’s system compared to
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other Catalan facilities (Uggetti et al., 2009). One possible reason for this is that the sludge
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loading rate (125 kgTS·m-2·year-1) is over twice the recommended value (50-60 kgTS·m-
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·year-1) (Burgoon et al., 1997; Edwards et al., 2001; Nielsen, 2003a). This fact suggests that
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the dryness of the final product could be further increased with a better system management
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(i.e. reducing the sludge loading rate).
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3.2 Organic matter content and stability
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Table 2 shows organic matter contents expressed as VS and COD; as well as the DRI value.
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The concentration of VS in the influent is quite low (~51 %TS) as a result of the high solids
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retention time in the contact-stabilisation process.. Final values (43-45 %TS) are within the
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range obtained after conventional sludge stabilisation techniques, such as anaerobic digestion
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(Ferrer, 2008; Ferrer et al., 2008). Therefore, VS removal (7-8 %) is remarkably lower than
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that usually observed in these type of processes with higher VS in the influents (Ferrer, 2008;
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Ferrer et al., 2008). Again, the results are in accordance with a previous study on this system
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(Uggetti el al., 2009). COD values indicate total organic matter reduction from 700 to some
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500g·kgTS-1 (Table 2).
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Comparisons with other systems are not straightforward, since the biodegradability of the
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sludge depends on a number of parameters, including its nature and composition, amongst
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others. For instance, VS were reduced to 20 %TS in pilot scale treatment wetlands in China
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(Yubo et al., 2008). On the other hand, in compost samples organic contents are usually much
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higher, around 60 % for compost of sewage sludge mixed with vegetable wastes (Bertan et
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al., 2004), due to humic-like substances produced during composting process.
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Organic matter in soil amendments can improve the properties and quality of soils, which is
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essential to guarantee long-term soil fertility (Draeger et al.,1999). In particular, an increase in
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organic matter content can improve physical properties (water retention, soil structure, water
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infiltration, bulk density, porosity), chemical properties (cation exchange capacity, pH) and,
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in some cases, biological properties (Moss et al., 2002, Andreoli et al., 2007). Such a
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response depends on the sludge:soil ratio (Singh and Agrawal, 2008).
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On the other hand, higher biological stability implies lower environmental impacts (like odour
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generation, biogas production, leaching and pathogen’s re-growth) during land application of
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the product (Mullet et al., 1998). Lasaridi et al. (1998) define biological stability as a
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characteristic that determinates the extent to which readily biodegradable organic matter has
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been decomposed. Referred to compost, the stability is a quality parameter related to the
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microbial decomposition or microbial respiration activity of the composted matter (Komilis et
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al., 2009).
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The DRI is based on the rate of oxygen consumption and is a useful indicator of the biological
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stability of a sample. In this study, the DRI24h from wetland samples ranged between 1100
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and 1400 mgO2∙kgTS-1∙h-1. Such a stability degree is much higher than the values reported in
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the literature for a mixture of primary and activated sludge (6680 mgO2∙kgTS-1∙h-1) and for
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anaerobically digested sludge (3740 mgO2∙kgTS-1∙h-1) (Pagans et al., 2006).
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In a recent study, Ponsá et al. (2008) analysed the DRI of the organic fraction of municipal
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solid wastes at different stages of a mechanical biological treatment. These authors observed
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DRI values above 7000 mgO2∙kgTS-1∙h-1 for the input material, a decrease to around 1500
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mgO2∙kgTS-1∙h-1 for digested material and near 1000 mgO2∙kgTS-1∙h-1 for composted material,
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with a value of 1000 mgO2∙kgTS-1∙h-1 for the output material. Similarly, Scaglia and Adani
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(2008) found values around 2500 mgO2∙kgTS-1∙h-1 for input samples around 1100
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mgO2∙kgTS-1∙h-1 for intermediate samples and between 300-600 mgO2∙kgTS-1∙h-1 for the final
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product of the stabilisation process.
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If DRI values are expressed with respect to the organic matter content (VS) of the sample, the
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values from wetlands’ biosolids correspond to 490 and 610 mgO2∙kgVS-1∙h-1. According to
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Scaglia et al. (2000) and Adani et al. (2004), stability values of 1000 mgO2∙VS-1∙h-1 are
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representative of medium compost. This is in accordance with compost classes I and II
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proposed by the American Society for Testing and Materials (1996), while compost classes III
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and IV have higher biological stabilities (<500 mgO2∙VS-1∙h-1).
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From the comparison of the obtained results whith those of other systems, it seems that
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biosolids from the studied treatment wetlands may be considered a partially (and almost)
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stabilised material. Therefore it can be speculated that, with sufficient resting time, the final
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product may be valorised in agriculture even without further post-treatment in a composting
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plant. Consequently, this would result in additional reduction of sludge treatment costs.
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3.3 Nutrients
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Sewage sludge may provide essential nutrients for plant growth. Biosolids are able to restore
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nitrogen, phosphorus, sulphur and other nutrients in soils. The concentration of nutrients in
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biosolids depends on sewage composition and treatment used, and on subsequent sludge
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treatment processes.
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Although they are essential for plant growth, nutrients (particularly nitrogen and phosphorus)
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can be harmful when excessively applied. Different works have proved nitrogen accumulation
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in soil (Walter et al., 2000, Hernandez et al., 1990); as well as phosphorus increase in sludge-
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amended soils (Hernandez et al., 1990). It is well known that over application of nitrogen can
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lead to nitrate contamination of groundwater; although such a risk is reduced if nutrients are
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applied at agronomic rates (Moss et al., 2002). The great solubility of nitrate poses a high
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contamination hazard to groundwater and is the main reason why biosolids application in
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agricultural land is usually limited by the nitrogen uptake crop capability. In this sense, the
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application rate must not lead to nitrogen inputs greater than the crop nitrogen requirements,
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in order to avoid leaching to occur (Andreoli et al., 2007).
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The concentration of the main nutrients (nitrogen, phosphate and potassium) in wetland
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biosolids is shown Table 2. The results are consistent with a previous study carried out at the
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same facility (Uggetti et al., 2009).
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Sludge’s nitrogen comes from microbial biomass present in sludge and from wastewater
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residues. In this study, TNK values (Table 2) decrease about a 50% from the influent to the
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biosolids (~4 %TS). The values of the final sludge are therefore within the range of activated
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sludge (Andreoli et al., 2007). For compost of sewage sludge, Bertran et al. (2004) give
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slightly lower TNK values (2.53 %TS). Even lower TNK values (1.5 %TS) are given for
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aerobically digested sewage sludge used on land (Gascó and Lobo, 2007).
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Phosphorus in sludge comes from biomass formed during wastewater treatment, residues and
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phosphate-containing detergents and soaps. Biosolids can be seen as phosphorus source
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assuring a slow and continued release to plants (Andreoli et al., 2007). In this study, TP
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values show a clear decrease from the influent to treated sludge (0.08-0.28 %TS). The values
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of the final product are within the range of digested sludge (Gascó and Lobo, 2007) and quite
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lower than in composted sewage sludge (Bertran et al., 2004).
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The concentration of potasium does not seem to vary along the treatment, with values ranging
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between 0.18 and 0.62 %TS. These values are in accordance with sludge compost (Bertran et
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al., 2004); but lower than in digested sludge (Gascó and Lobo, 2007).
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In general, sludge is characterized by a considerable variability in nutrient’s content,
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depending on the wastewater source and treatment process (Moss et al., 2002). The
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concentration of nutrients is needed to ensure appropriate dosages of the sludge prior to land
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application. The required agricultural doses are frequently dependent on the fertilizer and soil
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characteristics (Pomares and Canet, 2001; Andreoli et al., 2007). Since nitrogen concentration
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in biosolids usually meets the crop needs, application rates are generally calculated based on
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the nitrogen requirements of each crop, whereas phosphorus and potasium can be
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supplemented with chemical fertilisers (Andreoli et al., 2007).
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3.4 Heavy metals and faecal bacteria indicators
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The main hazard associated to sludge application on agricultural soils is the potential long
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term accumulation of toxic elements (Singh and Agrawal, 2008), which may then be uptaken
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by crops. Such elements include both inorganic pollutants, like heavy metals, and organic
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micropollutants. Currently, however, only heavy metals concentrations are regulated for land
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application of sewage sludge (Council of the European Union, 1986). Since treated sludge
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may have considerable amounts of pathogens, depending on the treatment processes used,
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limit values for faecal bacteria indicators have also been proposed (Environment DG, EU,
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2000). According to this proposal, conventionally treated sludge has to contain ≤3 log10
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E.coli·gTS-1, and Salmonella spp. has to be absent in 2 gTS.
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Table 3 summarises the concentration of heavy metals and faecal bacteria indicators in the
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treatment wetlands samples, together with the limits proposed in the3rd Draft EU Working
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Document on Sludge (Environment DG, EU, 2000). There are only little differences between
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influent sludge and the final product with regards to heavy metals, suggesting that heavy
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metals accumulation is negligible. Furthermore, in all cases the concentrations are clearly
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below the limits proposed, which are more restrictive than current legislation (Council of the
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European Union, 1986).
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Heavy metals bioavailability in soil and plants depends on the following parameters: soil pH,
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plant species and their cultivars, growth stage, biosolids source, soil condition and the
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chemistry of the element (Warman and Termeer, 2005). According to these authors, it is
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important to monitor Cu and Zn contents of plant tissues after a few years of sludge
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applications to verify the tolerance levels for animals and feed, or human food.
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With regards to pathogens, it can be seen that Salmonella spp. was not detected (Table 3). On
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the other hand, E. coli was present but in all cases in small quantities. Both faecal bacteria
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indicators are well below the limits proposed.
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4. Conclusions
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This study looked at the properties of biosolids from sludge treatment wetlands
and
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compared them with other stabilised products, such as anaerobic digested sludge and
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compost. Focus was put on the quality of biosolids for its use on land as organic fertilisers and
332
soil conditioners. From this work, the following conclusions can be drawn.
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In the full-scale wetlands studied, sludge water content (and volume) is reduced by 25 %,
335
from 99 to 75 %. Apparently, these results would be further improved by adjusting the sludge
336
loading rate to recommended values, which may reduce the moisture content to 60-70 %.
337
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Organic matter biodegradation leads to VS around 45 %TS and COD around 500 g·kgTS-1 in
339
the final product, within the range of digested sludge but lower than in sludge compost.
340
Besides, DRI values (1000-1400 mgO2∙kgTS-1∙h-1) indicate a partly stabilised product, close
341
to a high stabilisation degree corresponding to the final product of a composting process. This
342
suggests that composting post-treatments would not be needed, if sufficient resting time
343
would be left at the end of the wetland’s cycle. Monitoring the stabilisation degree during the
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final resting period would be advisable to minimise the duration of such a period.
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The concentration of nutrients, heavy metals and faecal bacteria indicators suggest that the
347
final product would be suitable as organic fertiliser and soil conditioner.
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On the whole, the studied system demonstrates the efficiency of sludge treatment wetlands for
350
sludge dewatering and stabilisation, with low treatment costs; and leading to a final product
15
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which could be used on land without further post-treatment, reducing sludge management
352
costs. Characterization of similar systems would be advisable to corroborate these results.
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Acknowledgements
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This work was financed by the Catalan Water Agency (ACA) and the Spanish Ministry of
357
Environment (MMARM, Projects A335/2007 and 087/PC08). Technicians of Depuradores
358
d’Osona S.L. are greatly acknowledged for their support to this study. Enrica Uggetti kindly
359
acknowledges the Technical University of Catalonia and Esther Llorens the Juan de la Cierva
360
Programme of the Spanish Ministry of Education and Science (MEC). Joan García is grateful
361
to the School of Civil Engineering of Barcelona (ETSECCPB).
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493
Table 1. Characteristics of the WWTP in Seva (Catalonia, Spain).
Treated population equivalent
Type of treatment
1500
Contact-stabilisation
Wastewater flow rate (m3/d)
180 (summer) / 400 (winter)
Sludge production (kg TS/d)
60
Number of treatment wetlands (beds)
7
Total surface area (m2)
175
Nominal height for sludge accumulation (m)
~0.8
Sludge loading rate (kg TS/m2·year)
125
494
495
23
496
Table 2. Physico-chemical properties of influent sludge and biosolids from treatment
wetlands.
Parameter
Influent
Wetland 1
Wetland 2
pH
6.75
6.21
6.27
EC 1:5 (dS/m)
0.3
1.51
1.88
1.1 ± 0.0
24.2 ± 0.6
25.8 ± 2.1
VS (TS%)
51.5 ± 0.8
42.9 ± 1.8
44.6 ± 3.0
COD (g·kgTS-1)
709 ± 11
554 ± 32
494 ± 55
-
1400 ± 300
1100 ± 200
TKN (%TS)
9.76
4.02
4.87
TP (%TS)
2.68
0.13
0.39
K (%TS)
0.27
0.18
0.62
Physical properties
TS (%)
Organic matter
DRI24h (mgO2∙kgTS-1∙h-1)
Nutrients
497
Note: TS, VS and COD were analysed in triplicate; DRI was analysed in duplicate.
498
24
499
Table 3. Concentration of heavy metals and faecal bacteria indicators in influent sludge and
biosolids from treatment wetlands.
Parameter
Influent
Wetland 1
Wetland 2
Limit values
Heavy metals
Cr (ppm)
51
55
59
800
Ni (ppm)
39
30
32
200
Cu (ppm)
252
318
213
800
Zn (ppm)
719
588
641
2000
Cd (ppm)
1.7
0.8
0.8
5
Hg (ppm)
<1.5
<1.5
<1.5
5
Pb (ppm)
53
73
76
500
Absence
Absence
Absence
Absence in 50g
<3
<3
<3
<500 MPN·g-1
Faecal bacteria indicators
Salmonella spp.
(presence/absence in 25g)
E. coli (MPN·g-1)
500
Note: Limit values proposed in the 3rd Draft EU Working Document on Sludge (Environment
501
DG, EU, 2000).
502
25