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For fillable forms visit: http://www.raymondgroup.com/downloads/ Password: 1000 FIELD OPERATIONS MANUAL For fillable forms visit: http://www.raymondgroup.com/downloads/ Password: 1000 REFERENCE GUIDE FOR THE FIELD SECTION 1 TABLE OF CONTENTS ORIENTATION 1. 2. 3. 4. 5. 2 ADMINISTRATION 1. 2. 3. 4. 3 Field Kick-Off Meeting Job Specific Safety Plan Drawing Review and Coordination Mobilization / Organization Man-Loaded Schedule Development Stocking Plan Scaffold Plan CONSTRUCTION MANAGEMENT 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 5 Time Card Process Hiring Layoffs Scaffold Releases PRE-CONSTRUCTION 1. 2. 3. 4. 5. 6. 7. 4 Introduction to Manual What Makes a Great Field Supervisor Company History Field Supervisor Job Descriptions Related Job Descriptions RFI Process Purchasing / Delivery / Stocking Vendor / Sub-Contractor Management Change Order Management Job Cost Management Schedule Management One Week and Three Week Look-Aheads Foreman’s Log Keeping Project Documentation Current Claims Documentation Tool Management Rented Equipment Management CREATING A SAFE JOB 1. Safety Processes 01b-Table of Contents rev 02-2016.doc SECTION 6 TABLE OF CONTENTS MANAGEMENT FOR PRODUCTIVITY 1. 7 MANAGING A DIVERSE WORKFORCE 1. 2. 3. 4. 5. 6. 8 Keeping our Customer in the Loop Negotiating Skills PROJECT CLOSEOUT 1. 2. 3. 4. 5. 10 Anti-Harassment and Discrimination Policy Union Work Rules Motivation Techniques Organization Techniques Setting Clear Expectations Leadership Techniques MANAGING OUR CUSTOMER 1. 2. 9 Management Techniques Punch List Attic Stock Unused Equipment and Material Post Job Review Records Retention QUALITY ASSURANCE PROGRAM (EXTERIOR) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Title Page and Table of Contents Objective Statement General Inspection Practices Field Inspection and Discrepancy Report Metal Framing – Inspection Criteria Sheathing – Inspection Criteria Cement Board – Inspection Criteria EIFS – Inspection Criteria Metal Lath – Inspection Criteria Portland Cement Plaster – Inspection Criteria GFRC Fabrications – Inspection Criteria Sealants – Inspection Criteria Paint and Special Finish – Inspection Criteria Criteria For Weld Procedures 01b-Table of Contents rev 02-2016.doc SECTION 11 TABLE OF CONTENTS QUALITY ASSURANCE PROGRAM (INTERIOR) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Table of Contents Objective Statement General Inspection Practices Metal Framing – Inspection Criteria GFRG Fabrications – Inspection Criteria GFRC Fabrications – Inspection Criteria Taping – Inspection Criteria Lath & Plaster – Inspection Criteria Gypsum Plaster – Inspection Criteria Veneer Plaster – Inspection Criteria Venetian Plaster / Special Plaster Finish – Inspection Criteria GFRG Fabrication – Inspection Criteria GFRC Fabrication – Inspection Criteria Interior Millwork Quality Conformance Inspection Checklist Paint and Special Finish – Inspection Criteria Wall Covering– Inspection Criteria 01b-Table of Contents rev 02-2016.doc Mission Raymond will become the preferred specialty contractor in each of our market areas while enhancing our employees’ quality of life and achieving consistent operating profits that exceed industry standards. Vision At Raymond, we build relationships with customers by providing solutions to their challenges. We work proactively to accomplish this through dedication, capability, integrity, and teambuilding. We continually develop and strengthen these qualities by investing in our people. 1.1 INTRODUCTION TO MANUAL The Field Operations Manual has been developed as a tool to help you perform your job. The manual is organized roughly in the order of events that you will normally encounter when managing a project. The Field Operations Manual also is formatted similar to the Project Managers Manual to help understand both rules and responsibilities. We have also included the job descriptions for the positions that interface with the Field Management so that you can understand what their job requirements are. We have also made all of our standard forms available to you both in this manual and electronically on RAYWEB. Although each job is unique, we would strongly encourage you to use the standard forms without modification. If the forms need to be modified for a particular situation, please review the changes with your supervisor. We may want to incorporate the changes into our standard documents. The manual is also intended as a training tool for incoming Foremen, General Foremen and Superintendents. It is being incorporated into Raymond’s training program and sections of the manual will be taught in training sessions periodically. The items in this manual will also be used when evaluating each Foreman, General Foreman and Superintendent. As a Field Manager, your role is vital to the company’s success. comments and suggestions to make this a more usable tool. We encourage 1.1 Introduction to Manual.doc 1-2: WHAT MAKES A GREAT FIELD SUPERVISOR? Most of this manual will help you to understand how to work within the Raymond system when running projects. It will not necessarily tell you how to be a GREAT field supervisor. We have devoted a small section to this goal. At Raymond we are very committed to making this a great company. This can only happen by having highly dedicated people at all levels of the organization that are focused on the right priorities. Managing a field team is a leadership role. You are a key member of the project team, and very likely in charge of the largest single cost for a project, our direct labor. In addition you have the responsibility for safety, schedules, time-keeping, quality and making our customer happy. The field supervisor on the job site serves as a link between the apprentice/ journeyman, his superintendent, the general contractor’s superintendent, the project manager/estimator, other trades and other support staff personnel. Field supervisors are needed to coordinate the various resources of manpower, tools, equipment, material and money into an organized effort that functions properly. As a first-line supervisor, you are responsible for getting the work activity completed by utilizing people and the other resources effectively. Essentially, your job is to improve productivity, which is achieving quality and quantity of output on or ahead of schedule. Your job is to coordinate the activities of others rather than perform operations yourself. You presently have these skills – it’s your “know-how,” your ability to do the work. Your technical competence is important because it helps you recognize if others are doing the job properly. If they are not, you may have to train them so that they can become effective team players. To achieve quality results through others, it’s important that you utilize your functional skills, which include planning, organizing, directing and controlling. Your team consists of a project manager, possibly other supervisors and our craftspeople. A great field manager will view their role as supporting the needs of these team members, realizing that by removing the obstacles to their productivity, you can have a huge impact on the project outcome. As you will see in this manual, there are many specific technical abilities required of a Raymond Field Supervisor. You will be pulled in many directions throughout your 1.2 What Makes a Great Field Supervisor.doc projects. It is important to focus on a few areas that will support your project team and drive the ultimate success of the project. The following are some thoughts about being a great field supervisor: Know the Job It’s hard to think of a more important aspect than knowing the job inside and out. We encourage our supervisors to get involved with each project well before work starts in the field, understanding drawings, schedule and scope. Having a good understanding of the jobsite; ingress locations, material lay-down areas, and status of the readiness of our trades is also important. Look Ahead Knowing what will happen one week or more ahead is a huge value to a field supervisor. It allows proper planning for needed materials and efficient allocation of manpower. This knowledge will also help to prioritize the information and coordination we need from the other subs and our customer. A great field supervisor not only looks ahead for his area of work but also for our customers, bringing things to their attention that can avert potential problems and make the job run more smoothly. Communicate Excellent communication may be the single most important factor in becoming a great field supervisor. Keep in mind that communication is a two way street and that listening is usually more important than talking. Great communication allows one to: • Understand our customer’s needs and align their expectations with our resources and capabilities. • Listen to your personnel and understand what motivates them as well as their ideas about the work at hand. • Set clear direction with your personnel. • Communicate your needs to the Project Manager and understand what their priorities are. • Communicate enough with your customer(s) that you know what makes them “tick”. Remember that the more people you work with and depend on, the more important communication becomes. Many times catastrophes can be averted through clear and timely communication. 1.2 What Makes a Great Field Supervisor.doc Great success can be achieved through communication. Collaborate Understanding that you are part of a larger organization with the resources to assist you with your job is vital. At Raymond we do not let our team-mates fail. This is largely the result of the many talented and capable people that make up our company. Do not hesitate to call upon them to help you achieve your goals. Work Hard and Have Fun O.K. – you can’t legislate fun, and on some projects it is easier said than done; but as the field management, everyone involved in the project looks to you to set the tone. Find ways to appreciate the efforts of the people working with you. Celebrate successes. Remember that your success will be realized through your project team, not just your individual effort. 1.2 What Makes a Great Field Supervisor.doc 1-3-: COMPANY HISTORY Introduction Raymond is one of the leading union wall and ceiling subcontractors throughout Nevada and California and has been in the construction industry since 1936. The Raymond Group specializes in acoustic ceilings, spray applied fireproofing, lath and plaster, exterior insulation and finish systems (EIFS), light gauge steel framing, drywall, insulation, exterior prefabricated panel systems, Venetian plaster, themed facades and environments. History Noted below is a brief historical overview of Raymond: In 1936, Raymond began as a residential Lath & Plastering operation. In the 1940’s, the Raymond Company plastered over 1,000 homes in the City of Lakewood, CA. At this time the company employed over 2,000 craftsmen. In 1966, Carl Raymond started a small commercial drywall gypsum board division within the company. This was the beginning of Raymond Interior Systems. In the early 1980’s, the company started to perform exterior panelized wall systems. The Tishman Center brought the company to Concord, CA. In 1983, the Raymond Company performed phases of the Hong Kong Shanghai Bank building in Hong Kong. 1985, the Raymond Company bought out the JL Whittaker Company, a Bay Area acoustical contractor, establishing Raymond’s second permanent regional office. 1995, the company started the theme group and opened a permanent office in Las Vegas, NV. In 2001, Raymond opened its fourth full-service office in San Diego, CA. 1.3 Company History.doc Today, the Raymond Group is comprised of four companies; Raymond–Southern California, Inc. (Orange County, Los Angeles), Raymond–Northern California, Inc. (Bay Area), The George M. Raymond Co. (Las Vegas) and Raymond-San Diego, Inc. (San Diego). Each office is managed independently at the local level; and as a result, each office has tailored its business model to meet the needs of that market. Certain functions are centralized, including overall corporate management and accounting functions. The company’s Board of Directors, CEO, CFO, Corporate Accounting Department, IT Office, Safety Director and Personnel Director are based in the Orange, CA office. In addition, the company’s Engineering Department, which primarily serves the Las Vegas office, is located in the Orange and Las Vegas offices. The philosophy of the company is to standardize processes to the greatest extent possible between our offices and coordinate shared resources as one company. This is an ongoing activity that is guided by the Leadership Team and the Strategic Plan, a dynamic plan for guiding the company toward its goals. This Strategic Plan involves many people in the company and is published periodically. 1.3 Company History.doc GENERAL SUPERINTENDENT Job Description Job Title: General Superintendent Department: Superintendent Location: All Reports to: Area Manager, Operations Manager, or Vice President Work Schedule: M – F Status: Non-Exempt FUNCTION: The General Superintendent (G.S.) will supervise the Area Superintendents and Warehouse Manager to ensure field productivity, Warehouse efficiency, safety and overall field objectives are met or exceeded. In cooperation with the Project Manager, the G.S. prepares and executes business plans and operational functions to achieve the desired results and assure sustained success, growth, and profitability. The G.S. leads by setting a direction (vision of the future), aligning people, and motivating and inspiring them to achieve the vision. The G.S. manages by planning and budgeting (goal setting), organizing and staffing, and controlling and problem solving to achieve or exceed the goal set for the project. % of importance for each task Primary duties and responsibilities 25% Plan and supervise Area Superintendent activities includes determining method of construction, manpower levels, work schedule, control measure compliance and physical resources are available to meet the project objectives. 15% Maintain liaison with Project Management, estimating, and planning to ensure work complies with drawings, specifications, and schedule. 20% Assist in resolving construction problems (lack of productivity, work interfaces, etc.) as required. 5% Monitor craft compliance with Raymond and General Contractor safety program requirements; document and ensure corrective measures are implemented. 5% Advise Senior Level Managers of anticipated problems 5% Assist Area Manager and C.E.O. in maintaining communications with unions, resolving jurisdictional disputes, requisitioning required manpower, etc., as necessary. 10% Monitor foreman compliance with Raymond safety program requirements; document and ensure corrective measures are implemented. 1.4a General Superintendent.xls 2% Coordinate and lead meetings with key personnel. 2% Perform additional assignments per Area Manager’s direction. 5% Ensure tool watch and loss control compliance procedures are implemented. 2% Coordinate with other area/plaster/general superintendents to ensure equitable sharing of resources. 2% Ensure ToolWatch and loss control compliance by foremen. 2% Additional duties as needed to ensure a successful project outcome. Specialized skills, prior work experience, education and knowledge Educational and experience requirements include: Four-year engineering degree or equivalent combinations of technical training and/or experience. Minimum of ten years supervisory experience in similar facility construction technology, methods, equipment, tools and work procedures required. Advanced understanding of construction scheduling, cost control and ability to control and supervise large labor force. Accountability - Reports to Area Manager, Operations Manager, or Vice President - Improve unit productivity by 5% - Improve Safety Compliance to achieve incident rate of 0.5 Personal Development - Increase knowledge of scheduling resources through appropriate industry seminar and educational sources. - Enhance knowledge of technical applications relevant to Raymond, including computer software applications, product installation trends and methodology through appropriate industry seminar and educational sources. - Develop leadership skills through approved learning sources. PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Sit Talk Hear Use hands to finger/handle objects, tools, controls Stand Walk Drive Reach with hands and arms Stoop, kneel, crouch, crawl Climb or balance Never Occasionally x x x x Frequently Regularly x x x x x x 1.4a General Superintendent.xls The employee may be required to lift: Activity Up to 10 pounds 11-25 pounds 26-50 pounds 51-100 pounds More than 100 pounds (without Never x Occasionally x x x Frequently x Regularly WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Wet, humid conditions (nonweather) Work near moving mechanical t in high, precarious places Work Fumes or airborne particles Toxic or caustic chemicals Outdoor weather conditions Extreme cold (non-weather) Extreme heat (non-weather) Risk of electrical shock Work with explosives Vibration Never x Occasionally Frequently Regularly x x x x x x x x x x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4a General Superintendent.xls PERFORMANCE APPRAISAL Objective: -To establish a clear understanding of job expectations and how performance will be measured. -To provide recognition for the accomplishments of the individual. -To enhance communications between the individual and his/her supervisor -To establish job results and job skills as the basis for measuring performance -To let the individual know where he/she stands, and identify areas for continued improvement. - To establish training needs for personal and professional development. INSTRUCTIONS: INSTRUCTIONS: -At the beginning of the appraisal period, the evaluator should establish and -At the beginning the appraisal period, the evaluator should and discuss with the of employee the key job responsibilities and job establish skills. discuss the employee the will keyalso job responsibilities and values for the position. For new -For newwith employees, employee, evaluator this discussion should complete take place the Employee during theAppraisal first month form of at employment. the end of three months of employment. 1.4a General Superintendent.xls -Determine the appropriate weight for each job responsibilty (weight must total 100%) theevaluator end of each period, rate the employee's and job value appraisal --At The and rating employee establish the base ratingjob forperformance each applicable skill. using the rating scale. -At the end of each rating period, rate the employee's job performance and job -Multiply each job responsibility rating by its weight factor to determine the score skills using the rating scale. for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is -Multiply each job responsibility rating by its weight factor to determine the score 35%, multiply rating by .35) for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is - Calculate the scores for the job responsibilities and Raymond values. 35%, multiply rating by .35) - Submit completed evaluation to next level manager for review and approval before meeting -Calculate the scores for the job responsibilities and job skills. with employee. -Evaluator and employee meet at end of rating period for formal review. - Evaluator and employee meet at end of rating period for formal review. -For new employee, evaluator will also complete the New Employee Appraisal form -atFeedback should givenof toemployment. the employee regarding the decision criterion for the rating. the end of three be months - Employee should be given an opportunity to respond on the appraisal form, if desired, in order to comment on issues presented and training methods desired. RATING SCALE 1. NEEDS MUCH IMPROVEMENT 2. MEETS MOST EXPECTATIONS 3-MEETS ALL EXPECTATIONS 4-MEETS ALL EXPECTATIONS, EXCEEDS MOST 5-EXCEEDS ALL EXPECTATIONS WEIGHT FACTOR (%) JOB - SPECIFIC RESPONSIBILITIES Rating Score Plan and supervise Area Superintendent activities includes determining method of construction, manpower levels, work schedule, control measure compliance and physical resources are available to meet the project objectives. Maintain liaison with Project Management, estimating, and planning to ensure work complies with drawings, specifications, and schedule. 25% 0 15% 0 Assist in resolving construction problems (lack of productivity, work interfaces, etc.) as required. 20% 0 Monitor craft compliance with Raymond and General Contractor safety program requirements; document and ensure corrective measures are implemented. 5% 0 5% 0 Advise Senior Level Managers of anticipated problems Assist Area Manager and C.E.O. in maintaining communications with unions, resolving jurisdictional disputes, requisitioning required manpower, etc., as necessary. 5% 0 Monitor foreman compliance with Raymond safety program requirements; document and ensure corrective measures are implemented. Coordinate and lead meetings with key personnel. 10% 0 2% 0 Perform additional assignments per Area Manager’s direction. 2% 0 5% 0 2% 0 Ensure ToolWatch and loss control compliance by foremen. 2% 0 Additional duties as needed to ensure a successful project outcome. 2% 0 Ensure tool watch and loss control compliance p g pprocedures are implemented. q resources. g 0 0 0 0 0 0 0 0 0 0 0 0 0 Comments: Performance Rating 100% 0.00 1.4a General Superintendent.xls Instructions: Using the rating scale on page 1, rate the individual at the end of each period. The base rating is the rating for the previous period. For any skill(s) that does not apply to the responsibilities of the person being evaluated, enter "NA" in the appropriate box(es). Adjust the "Divide By" column if necessary (all "NA's" would be subtracted from 30). PRIOR PERIOD RATING RAYMOND VALUES APPRAISAL INTEGRITY - Operating with the highest moral standards CURRENT RATING - Takes full responsibility for actions and results - Insists on what is fair and ethical - Practices what is preached - Exemplifies responsible behavior QUALITY - Achieving excellence in all that we do - Seeks to provide value through high quality - Takes action to improve quality - Sets clearly defined quality improvement objectives SAFETY - Protecting the well being of our employees - Takes measures to improve workplace safety - Practices workplace safety RESPECT - Recognizing and appreciating people's contributions - Shows sensitivity to other people's feelings and needs - Recognizes people for their individual and collective contributions - Mobilizes and inspires others to be very productive - Provides appropriate recognition CONTINUOUS IMPROVEMENT - Committing to move from good to great - Communicates and practices organizational values and beliefs effectively - Communicates a compelling vision of the organization's purpose and mission - Maintains awareness of long-term outcomes in the course of daily activities - Keeps the "big picture" in mind to guide decision-making and problem solving WORK/LIFE HARMONY - Balancing a passion for work and a zest for life - Uses time wisely and resources efficiently on priorities - Finds opportunities for useful coaching on everyday tasks - Provides adequate support and training to others - Gives group members opportunities to take on new challenges - Helps subordinates define and pursue career goals TEAMWORK - Maximizing the collective talents of our people to accomplish goals - Works cooperatively to meet organizational goals - Shows confidence in others by endorsing their decisions - Draws on resources from groups and lends resources to groups - Includes other functions and groups in problem-solving processes TRUST - Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors - Creates conditions where people can act on their own decision-making authority and responsibility - Shows confidence in others by endorsing their decisions - Makes others feel that they are trusted - Responds constructively in conflict situations, looks for win-win resolution (Employee may write comments regarding appraisal in this space) EMPLOYEE COMMENTS Total Divide by Values Rating 0 30 0 0 30 0.00 Combined Rating Performance Rating 0.00 Values Rating 0.00 COACHING, TRAINING and PERSONAL DEVELOPMENT PLAN Progress on Performance Goals/Training Needs Identified in Prior Review Date Completed Additional Action Needed Performance Goals Established for Future Development: 1) 2) 3) 4) Instructions: List planned areas of improvement and self development agreed to by person evaluated. AREAS IN WHICH EMPLOYEE REQUESTS TRAINING SCHEDULE DATE Instructions: List planned personal coaching and other help from supervisor or manager to meet results. Also list any formal training planned for the forthcoming appraisal period. AREAS IN WHICH MANAGER RECOMMENDS TRAINING BY MANAGER OR OUTSIDE SOURCE Signatures: PERSON EVALUATED DATE EVALUATOR DATE NEXT LEVEL MANAGER DATE CEO DATE 1.4a General Superintendent.xls SCHEDULE DATE AREA SUPERINTENDENT Job Description Job Title: Area Superintendent Department: Superintendent Location: All Reports to: General Superintendent Work Schedule: M – F Status: Exempt FUNCTION: The Area Superintendent (A.S.) is responsible to lead and manage project teams of foremen on the effective delivery of construction services for specific projects. In cooperation with the Project Manager, the A.S. prepares and executes business plans and operational functions to achieve the desired results and assure sustained success, growth, and profitability. The A.S. leads by setting a direction (vision of the future), aligning people, and motivating and inspiring them to achieve the vision. The A.S. manages by planning and budgeting (goal setting), organizing and staffing, and controlling and problem solving to achieve or exceed the goal set for the project. % of importance for each task Primary duties and responsibilities 5% Establish and monitor key job controls. 10% Measure and track production against estimate. 5% Liaison with customer and project manager. 10% Monitor craft compliance with Raymond and General Contractor safety program requirements; document and ensure corrective measures are implemented. 10% Training and mentoring foremen and ensure adequate supply of labor force. 10% Develop and implement quality control compliance systems. 5% Troubleshooting project coordination and technical problems 3% Coordinate and lead meetings with key personnel. 2% Assists with material take-off, delivery and coordination with major material/subcontractors. 2% Responsible to ensure that all foremen paper work is completed timely and accurately. 5% Coordinate with other area/plaster/general superintendents to ensure equitable sharing of resources. 3% Ensure ToolWatch and loss control compliance by foremen. 1.4b Area Superintendent review.xls 5% Assist in the development of project schedule tracking for all trades through finishes and final clean-up. 5% Evaluate staffing needs of project in conjunction with General and site superintendent. 2% Advise senior level managers of anticipated problems. 10% Assume responsibility for productivity of crafts, efficient use of materials & equipment, and contractual performance of the project. 3% Attract and retain qualified trade persons committed to successful customer and Raymond outcomes. 5% Additional duties as needed to ensure a successful project outcome. Specialized skills, prior work experience, education and knowledge In order to be considered for the position of the Area Superintendent, this individual must possess and/or able to succeed in the following qualities/experience: - Five (5) years experience as a foreman with varied job type experience, including but not limited to, Office Building, Retail, Hospital/Laboratory, and Hotel type work. - Has demonstrated a working knowledge of lath and plaster, fireproofing, and EIFS, as well as other trades. - Organizational skills necessary to set-up detailed job schedules for all trades. - Excellent oral and written communication skills, thereby ensuring accurate and direct memos, time cards, and job log entries. - Has demonstrated ability to work with general contractors and other subcontractors in a spirit of cooperation and teamwork. Accountability - Reports to General Superintendent - Improve unit productivity by 5% - Improve Safety Compliance to achieve incident rate of 0.5 Personal Development - Increase knowledge of scheduling resources through appropriate industry seminar and educational sources. - Enhance knowledge of technical applications relevant to Raymond, including computer software applications, product installation trends and methodology through appropriate industry seminar and educational sources.' - Develop leadership skills through approved learning sources. PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. 1.4b Area Superintendent review.xls Activity Sit Talk Hear Use hands to finger/handle objects, tools, controls Stand Walk Drive Reach with hands and arms Stoop, kneel, crouch, crawl Climb or balance The employee may be required to lift: Activity Up to 10 pounds 11-25 pounds 26-50 pounds 51-100 pounds More than 100 pounds (without assist) Never Occasionally x x x x Never x Occasionally x x x Frequently Regularly x x x x x x Frequently x Regularly WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Wet, humid conditions (non-weather) Work near moving mechanical parts Work in high, precarious places Fumes or airborne particles Toxic or caustic chemicals Outdoor weather conditions Extreme cold (non-weather) Extreme heat (non-weather) Risk of electrical shock Work with explosives Vibration Never x x x x x x Occasionally Frequently Regularly x x x x x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4b Area Superintendent review.xls SUPERINTENDENT Job Description Job Title: Project Superintendent Department: Field Operations Location: All Reports to: General Superintendent (unless otherwise determined) Work Schedule: M – F Status: Non-Exempt FUNCTION: The Project Superintendent (P.S.) is responsible to lead and manage project teams of General Foreman and Foreman on the effective delivery of constructing services for specific projects. In cooperation with the Project Manager, the P.S. prepares and executes business plans and operational functions to achieve the desired result and assure sustained success, growth and profitability. The P.S. leads by setting a direction (vision of he future), aligning people and motivating and inspiring them to achieve the vision. The P.S. manages by planning and budgeting (goal setting), organizing and staffing and controlling and problem solving to achieve or exceed the goal set for the project. This position will be based project by project. % of importance for each task Primary duties and responsibilities 20% Safety: Understand and enforce all Raymond's safety policies and procedures. It is important to also stress positive aspects of Safety. 20% Cost Control / Schedule: Works with Project Manager in establishing budget and production rates for all trades. Also, when possible provide man loaded schedule to all field supervision for their scope. 20% Planning / Documentation: Must have a clear understanding of the project contract , qualifications and all site requirements. Needs to be able to provide all field supervisors with clear scope requirements. Work with Project Manager to insure all documentation is current and accurate. 20% Communication: Make sure in providing both written and verbal communication, the intended party has a clear understanding of what's expected. Provide information so that it can be repeated verbatim, whether written or spoken. 20% Quality Assurance / Quality Control: Prior to starting construction, make sure to understand all Specifications, inspection requirements and owner required Q.A.Q.C reporting to insure all contract, schedule and owners goals are either met or exceeded. Specialized skills, prior work experience, education and knowledge In order to be considered for the position of Project Superintendent, this individual must possess and/or able to succeed in the following qualities / experience: ▪ Five (5) years experience as a Foreman and General Foreman with Raymond with varied job type experience, including but not limited to, Office Building, Retail, Hospitals, Schools, MOB's, and Casino / Hotel type projects. 1.4c Project Superintendent.xls ▪ Has demonstrated a working knowledge of lath & plaster and EIFS on both interior & exterior metal stud framing, sheathing, drywall taping, millwork and painting. ▪ Organizational skills necessary to set-up detailed job schedules for all trades, including MEP etc. ▪ Excellent oral and written communication skills, thereby ensuring accurate and direct memos, time cards and job log entries. ▪ Has demonstrated good problem solving skills, as well as motivation of people skills. ▪ Has demonstrated the ability to run large / small projects with possible multiple trades. Is consistent high quality, being on time and within budget. ▪ Has demonstrated ability to work with general contractors and other subcontractors in a spirit of cooperation and teamwork ▪ Has demonstrated professionalism in all areas and not afraid or intimidated to report findings. Keeps all those involved up to date with good news as well as bad news. Additional Duties and Responsibilities / Safety: - Ensures all written safety documentation and inspection reports are completed as required. - Review all injury incident reports for accuracy and completeness . and make sure all parties are notified before they are submitted. - Establish and know how to enact emergency action plan (Flow Chart). - Responsible for making sure all equipment in good working condition and inspected as required & operated correctly - Work with Project Manager, Safety Rep & General Contractor to maintain all safety requirements per site (OCIP/CCIP) and Raymond policies. - Monitor and review all new hire orientations. - Attend and review all items to be presented at each weeks Tailgate meeting. Make sure all attendees sign in and allow enough time for open communication. - Lead by example, stress safety when field foreman prepare crews for all tasks and by all trades. - Work with Project Manager and General Foreman to maintain accurate and up to date documentation. Cost Control / Schedule - Monitor productivity for all trades and areas. - Assist with developing man-loaded schedules for Raymond's scope of work. - Administer and maintain production reporting. - Read job cost / budget and review with Foreman. - Work with the Project Manager and Estimator to review bid requirements. - Assist with pricing change orders. - Provide a project stocking plan and maximize productivity and reduce accidents. - Require weekly schedule reviews with field supervisors. - Motivate all field supervisors to review daily costs and schedule issues , as well as provide to each all change orders / extras that effect their areas. - Keep all parties informed of potential delays or work slippage issues. Planning / Documentation - Provide each field supervisor with your plan and expectations of what you expect; set the tone at the beginning of the project . - Work with General Foreman / Foreman to ensure all pre-planning and progress documents are current. - Review schedule with Foreman. Train them to be prepared in their areas 1-2 weeks ahead for stocking, manpower, etc. 1.4c Project Superintendent.xls - Coordinate with other Raymond trades, subcontractors and General Contractor. - Coordinate with other subcontractors. - Assist with ordering of material. - Monitor to ensure enough equipment and tools to meet the demands and monitor where they are being used to maximize their use. - Disciplinary Notices, Incident reports . - RFI, Extra Work Authorizations, Equipment Checklists. - Monitor tools and equipment. - Maintain daily log entries in your Raymond log book - Review all field supervisors log books. - Keep daily man-count sheets where required by the General Contractor. - Know the time sheet / time card procedure to ensure paid correctly and on time. - Coordinate with field crews to obtain information to create access reports. - Responsible for photo log. - Responsible for pre-job planning. - Maintain site inspection logs as required to maintain schedule and cost controls. - Document delays or disruptions created by inspection problems . Communication - Handle and Motivate General Foreman and Foreman. - Must be able to communicate with crew (bi-lingual desirable) . - Attends jobsite / subcontractor meetings. - Create access reports in conjunction with Project Manager. - Be the ears and eyes for Area Superintendent and Project Manager. - Mentor/train potential and/or up and coming General Foreman and Superintendents. - Review budgets, equipment, manpower, safety and site problems at each weekly field operations meetings. Also, provide an agenda and monitor meeting minutes. - Liaison between customer and field, as well as with Raymond. - Work to support men and remove obstacles. - Create agenda's and run weekly job meetings and tailgate meetings. - Good soft skills (people, customer, etc.). - Mentor sub-foreman to work with their crews. - Provide training through General Foreman. Quality Assurance / Quality Control: - Must have knowledge of all facets of the project & responsible for the final job walk out . - Able to call for inspections and walk the jobsite with the inspector to Handle issues. - Must understand levels of finishes and monitor QAQC reports before next trade begins work and must have clear understanding of all Raymond finishes. Accountability - Reports to General Superintendent - Improve unit productivity while maintaining schedule and insuring Quality Control. - Improve Safety Compliance to achieve incident rate of 0.5 Personal Development - Increase knowledge of scheduling resources through appropriate industry seminar and educational sources. - Enhance knowledge of technical applications relevant to Raymond, including computer software applications, product installation trends and methodology through appropriate industry seminar and educational sources. - Develop leadership skills through approved learning sources and promote General Foreman to do the same. 1.4c Project Superintendent.xls PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Never Sit Talk Hear Use hands to finger/handle objects, tools, controls Stand Walk Drive Reach with hands and arms Stoop, kneel, crouch, crawl Climb or balance The employee may be required to lift: Activity Up to 10 pounds 11-25 pounds 26-50 pounds 51-100 pounds More than 100 pounds (without assist) Occasionally x x x x Never Occasionally x x x x Frequently Regularly x x x x x x Frequently x Regularly WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Wet, humid conditions (non-weather) Never Occasionally x Work near moving mechanical parts x Work in high, precarious places x Fumes or airborne particles Toxic or caustic chemicals Outdoor weather conditions Extreme cold (weather) Extreme heat (weather) Risk of electrical shock Work with explosives Vibration x x x Frequently Regularly x x x x x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4c Project Superintendent.xls PERFORMANCE APPRAISAL Objective: -To establish a clear understanding of job expectations and how performance will be measured. -To provide recognition for the accomplishments of the individual. -To enhance communications between the individual and his/her supervisor -To establish job results and job skills as the basis for measuring performance -To let the individual know where he/she stands, and identify areas for continued improvement. - To establish training needs for personal and professional development. INSTRUCTIONS: INSTRUCTIONS: -At the beginning of the appraisal period, the evaluator should establish and -At the beginning the appraisal period, the evaluator should and discuss with the of employee the key job responsibilities and job establish skills. discuss the employee the will keyalso job responsibilities and values for the position. For new -For newwith employees, employee, evaluator this discussion should complete take place the Employee during theAppraisal first month form of at employment. the end of three months of employment. 1.4c Project Superintendent.xls -Determine the appropriate weight for each job responsibilty (weight must total 100%) -At end of each period, rate the employee's and job value appraisal -Thetheevaluator and rating employee establish the base ratingjob forperformance each applicable skill. using the rating scale. -At the end of each rating period, rate the employee's job performance and job -Multiply each job responsibility rating by its weight factor to determine the score skills using the rating scale. for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is -Multiply each job responsibility rating by its weight factor to determine the score 35%, multiply rating by .35) for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is - Calculate the scores for the job responsibilities and Raymond values. 35%, multiply rating by .35) - Submit completed evaluation to next level manager for review and approval before meeting -Calculate the scores for the job responsibilities and job skills. with employee. -Evaluator and employee meet at end of rating period for formal review. - Evaluator and employee meet at end of rating period for formal review. -For new employee, evaluator will also complete the New Employee Appraisal form -atFeedback should givenof toemployment. the employee regarding the decision criterion for the rating. the end of three be months - Employee should be given an opportunity to respond on the appraisal form, if desired, in order to comment on issues presented and training methods desired. RATING SCALE 1. NEEDS MUCH IMPROVEMENT 2. MEETS MOST EXPECTATIONS 3-MEETS ALL EXPECTATIONS 4-MEETS ALL EXPECTATIONS, EXCEEDS MOST 5-EXCEEDS ALL EXPECTATIONS JOB - SPECIFIC RESPONSIBILITIES (All Superintendents MUST maintain a 3.5 or above) WEIGHT FACTOR (%) Rating Score Safety: Understand and enforce all Raymond's safety policies and procedures. It is important to also stress positive aspects of Safety. 20% 0 Cost Control / Schedule: Works with Project Manager in establishing budget and production rates for all trades. Also, when possible provide man loaded schedule to all field supervision for their scope. 20% 0 Planning / Documentation: Must have a clear understanding of the project contract , qualifications and all site requirements. Needs to be able to provide all field supervisors with clear scope requirements. Work with Project Manager to insure all documentation is current and accurate. 20% 0 Communication: Make sure in providing both written and verbal communication, the intended party has a clear understanding of what's expected. Provide information so that it can be repeated verbatim, whether written or spoken. 20% 0 Quality Assurance / Quality Control: Prior to starting construction, make sure to understand all Specifications, inspection requirements and owner required Q.A.Q.C reporting to insure all contract, schedule and owners goals are either met or exceeded. 20% 0 0 0 0 0 0 0 0 Comments: Performance Rating 100% 0.00 PERFORMANCE APPRAISAL 1.4c Project Superintendent.xls Instructions: Using the rating scale on page 1, rate the individual at the end of each period. The base rating is the rating for the previous period. For any skill(s) that does not apply to the responsibilities of the person being evaluated, enter "NA" in the appropriate box(es). Adjust the "Divide By" column if necessary (all "NA's" would be subtracted from 30). PRIOR PERIOD RATING RAYMOND VALUES APPRAISAL INTEGRITY - Operating with the highest moral standards CURRENT RATING - Takes full responsibility for actions and results - Insists on what is fair and ethical - Practices what is preached - Exemplifies responsible behavior QUALITY - Achieving excellence in all that we do - Seeks to provide value through high quality - Takes action to improve quality - Sets clearly defined quality improvement objectives SAFETY - Protecting the well being of our employees - Takes measures to improve workplace safety - Practices workplace safety RESPECT - Recognizing and appreciating people's contributions - Shows sensitivity to other people's feelings and needs - Recognizes people for their individual and collective contributions - Mobilizes and inspires others to be very productive - Provides appropriate recognition CONTINUOUS IMPROVEMENT - Committing to move from good to great - Communicates and practices organizational values and beliefs effectively - Communicates a compelling vision of the organization's purpose and mission - Maintains awareness of long-term outcomes in the course of daily activities - Keeps the "big picture" in mind to guide decision-making and problem solving WORK/LIFE HARMONY - Balancing a passion for work and a zest for life - Uses time wisely and resources efficiently on priorities - Finds opportunities for useful coaching on everyday tasks - Provides adequate support and training to others - Gives group members opportunities to take on new challenges - Helps subordinates define and pursue career goals TEAMWORK - Maximizing the collective talents of our people to accomplish goals - Works cooperatively to meet organizational goals - Shows confidence in others by endorsing their decisions - Draws on resources from groups and lends resources to groups - Includes other functions and groups in problem-solving processes TRUST - Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors - Creates conditions where people can act on their own decision-making authority and responsibility - Shows confidence in others by endorsing their decisions - Makes others feel that they are trusted - Responds constructively in conflict situations, looks for win-win resolution (Employee may write comments regarding appraisal in this space) EMPLOYEE COMMENTS Total Divide by Skill Rating 0 30 0 0 30 0.00 Combined Rating Performance Rating 0.00 Skill Rating 0.00 COACHING, TRAINING and PERSONAL DEVELOPMENT PLAN Performance Goals Established for Future Development: 1) 2) 3) Instructions: List planned areas of improvement and self development agreed to by person evaluated. AREAS IN WHICH EMPLOYEE REQUESTS TRAINING SCHEDULE DATE Instructions: List planned personal coaching and other help from supervisor or manager to meet results. Also list any formal training planned for the forthcoming appraisal period. AREAS IN WHICH MANAGER RECOMMENDS TRAINING BY MANAGER OR OUTSIDE SOURCE Signatures: PERSON EVALUATED DATE EVALUATOR DATE NEXT LEVEL MANAGER or CEO DATE SCHEDULE DATE PLASTER SUPERINTENDENT Job Description Job Title: Plaster Superintendent Department: Superintendent Location: All Reports to: General Superintendent Work Schedule: M – F, Status: Non-Exempt FUNCTION: The Plaster Superintendent (P.S.) is responsible to lead and manage project teams of foremen on the effective delivery of plaster application and related construction services for specific projects. In cooperation with the Project Manager, the P.S. prepares and executes business plans and operational functions to achieve the desired results and assure sustained success, growth, and profitability. The P.S. leads by setting a direction (vision of the future), aligning people, and motivating and inspiring them to achieve the vision. The P.S. manages by planning and budgeting (goal setting), organizing and staffing, and controlling and problem solving to achieve or exceed the goal set for the project. % of importance for each task Primary duties and responsibilities 5% Establish and monitor key job controls. 10% Measure and track production against estimate. 5% Liaison with customer and project manager. Monitor craft compliance with Raymond and General Contractor safety program requirements; document and ensure corrective measures are implemented. 10% 10% 10% 5% 3% 2% Training and mentoring foremen and ensure adequate supply of labor force. Develop and implement quality control compliance systems. Troubleshooting project coordination and technical problems Coordinate and lead meetings with key personnel. Maintain liaison with engineering, estimating, and planning to ensure work complies with drawings, specifications, and schedule. 1.4d Plaster Superintendent.xls 5% Assist in resolving construction problems (lack of productivity, work interfaces,petc.) asgrequired. superintendents to ensure equitable sharing of resources. Ensure that craft time cards are completed to accurately reflect hours worked. Assist in the development of project schedule tracking for all trades through finishes and final clean-up. 5% Evaluate staffing needs of project in conjunction with General and site superintendent. 3% 5% 2% 10% Advise senior level managers of anticipated problems. Assume responsibility for productivity of crafts, efficient use of materials & equipment, and contractual performance of the project. 5% Attract and retain qualified trade persons committed to successful customer and Raymond outcomes. 3% Additional duties as needed to ensure a successful project outcome. 2% Specialized skills, prior work experience, education and knowledge In order to be considered for the position of the Plaster Superintendent, this individual must possess and/or able to succeed in the following qualities/experience: - Five (5) years experience as a foreman with varied job type experience, including but not limited to, Office Building, Retail, Hospital/Laboratory, and Hotel type work. - Has demonstrated a working knowledge of lath and plaster, fireproofing, and EIFS, as well as other trades. - Organizational skills necessary to set-up detailed job schedules for all trades. - Excellent oral and written communication skills, thereby ensuring accurate and direct memos, time cards, and job log entries. - Has demonstrated ability to work with general contractors and other subcontractors in a spirit of cooperation and teamwork. Accountability - Reports to General Superintendent - Improve unit productivity by 5% - Improve Safety Compliance to achieve incident rate of 0.5 Personal Development - Increase knowledge of scheduling resources through appropriate industry seminar and educational sources. - Enhance knowledge of technical applications relevant to Raymond, including computer software applications, product installation trends and methodology through appropriate industry seminar and educational sources. - Develop leadership skills through approved learning sources. 1.4d Plaster Superintendent.xls PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Never Occasionally Frequently Regularly Sit x Talk x Hear x Use hands to finger/handle objects, tools, controls x Stand x Walk x Drive x Reach with hands and arms x Stoop, kneel, crouch, crawl x Climb or balance x The employee may be required to lift: Activity Never Occasionally Up to 10 pounds Frequently Regularly x 11-25 pounds x 26-50 pounds x 51-100 pounds x More than 100 pounds (without assist) x WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Wet, humid conditions (non-weather) Never Occasionally Work near moving mechanical parts x Work in high, precarious places x Fumes or airborne particles Toxic or caustic chemicals Frequently Regularly x x x Outdoor weather conditions x Extreme cold (non-weather) x Extreme heat (non-weather) x Risk of electrical shock x Work with explosives x Vibration x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4d Plaster Superintendent.xls PERFORMANCE APPRAISAL Objective: -To establish a clear understanding of job expectations and how performance will be measured. -To provide recognition for the accomplishments of the individual. -To enhance communications between the individual and his/her supervisor -To establish job results and job skills as the basis for measuring performance -To let the individual know where he/she stands, and identify areas for continued improvement. - To establish training needs for personal and professional development. INSTRUCTIONS: INSTRUCTIONS: -At the beginning of the appraisal period, the evaluator should establish and -At the beginning the appraisal period, the evaluator should and discuss with the of employee the key job responsibilities and job establish skills. discuss the employee the will keyalso job responsibilities and values for the position. For new -For newwith employees, employee, evaluator this discussion should complete take place the Employee during theAppraisal first month form of at employment. the end of three months of employment. 1.4d Plaster Superintendent.xls -Determine the appropriate weight for each job responsibilty (weight must total 100%) theevaluator end of each period, rate the employee's and job value appraisal --At The and rating employee establish the base ratingjob forperformance each applicable skill. using the rating scale. -At the end of each rating period, rate the employee's job performance and job -Multiply each job responsibility rating by its weight factor to determine the score skills using the rating scale. for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is -Multiply each job responsibility rating by its weight factor to determine the score 35%, multiply rating by .35) for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is - Calculate the scores for the job responsibilities and Raymond values. 35%, multiply rating by .35) - Submit completed evaluation to next level manager for review and approval before meeting -Calculate the scores for the job responsibilities and job skills. with employee. -Evaluator and employee meet at end of rating period for formal review. - Evaluator and employee meet at end of rating period for formal review. -For new employee, evaluator will also complete the New Employee Appraisal form -atFeedback should given provided toemployment. the to the employee employee regarding decision thecriteria decision for the criterion rating. for the rating. the end of three be months of - Employee should be given an opportunity to respond on the appraisal form, if desired, in order to comment on issues presented and training methods desired. RATING SCALE 1. NEEDS MUCH IMPROVEMENT 2. MEETS MOST EXPECTATIONS 3-MEETS ALL EXPECTATIONS 4-MEETS ALL EXPECTATIONS, EXCEEDS MOST 5-EXCEEDS ALL EXPECTATIONS JOB - SPECIFIC RESPONSIBILITIES 1 Establish and monitor key job controls. 2 Measure and track production against estimate. 3 Liaison with customer and project manager. 4 Monitor craft compliance with Raymond and General Contractor safety program requirements; document and ensure corrective measures are implemented. WEIGHT FACTOR (%) Rating Score 5% 0 10% 0 5% 0 10% 0 10% 0 10% 0 5% 0 3% 0 2% 0 3% 0 5% 0 2% 0 13 clean-up. 5% 0 14 Evaluate staffing needs of project in conjunction with General and site superintendent. 5% 0 2% 0 10% 0 5% 0 3% 0 5 Training and mentoring foremen and ensure adequate supply of labor force. 6 Develop and implement quality control compliance systems. 7 Troubleshooting project coordination and technical problems 8 Coordinate and lead meetings with key personnel. 9 Maintain liaison with engineering, estimating, and planning to ensure work complies with drawings, specifications, and schedule. 10 Assist in resolving construction problems (lack of productivity, work interfaces, etc.) as required. 11 resources. 12 Ensure that craft time cards are completed to accurately reflect hours worked. 15 Advise senior level managers of anticipated problems. 16 Assume responsibility for productivity of crafts, efficient use of materials & equipment, and contractual performance of the project. 17 outcomes. 18 Additional duties as needed to ensure a successful project outcome. 0 0 0 0 0 0 0 0 Comments: Performance Rating 100% 0.00 PERFORMANCE APPRAISAL 1.4d Plaster Superintendent.xls 1.4d Plaster Superintendent.xls Instructions: Using the rating scale on page 1, rate the individual at the end of each period. The base rating is the rating for the previous period. For any skill(s) that does not apply to the responsibilities of the person being evaluated, enter "NA" in the appropriate box(es). Adjust the "Divide By" column if necessary (all "NA's" would be subtracted from 30). PRIOR PERIOD RATING RAYMOND VALUES APPRAISAL INTEGRITY - Operating with the highest moral standards - Takes full responsibility for actions and results - Insists on what is fair and ethical - Practices what is preached - Exemplifies responsible behavior CURRENT RATING QUALITY - Achieving excellence in all that we do - Seeks to provide value through high quality - Takes action to improve quality - Sets clearly defined quality improvement objectives SAFETY - Protecting the well being of our employees - Takes measures to improve workplace safety - Practices workplace safety RESPECT - Recognizing and appreciating people's contributions - Shows sensitivity to other people's feelings and needs - Recognizes people for their individual and collective contributions - Mobilizes and inspires others to be very productive - Provides appropriate recognition CONTINUOUS IMPROVEMENT - Committing to move from good to great - Communicates and practices organizational values and beliefs effectively - Communicates a compelling vision of the organization's purpose and mission - Maintains awareness of long-term outcomes in the course of daily activities - Keeps the "big picture" in mind to guide decision-making and problem solving WORK/LIFE HARMONY - Balancing a passion for work and a zest for life - Uses time wisely and resources efficiently on priorities - Finds opportunities for useful coaching on everyday tasks - Provides adequate support and training to others - Gives group members opportunities to take on new challenges - Helps subordinates define and pursue career goals TEAMWORK - Maximizing the collective talents of our people to accomplish goals - Works cooperatively to meet organizational goals - Shows confidence in others by endorsing their decisions - Draws on resources from groups and lends resources to groups - Includes other functions and groups in problem-solving processes TRUST - Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors - Creates conditions where people can act on their own decision-making authority and responsibility - Shows confidence in others by endorsing their decisions - Makes others feel that they are trusted - Responds constructively in conflict situations, looks for win-win resolution (Employee may write comments regarding appraisal in this space) EMPLOYEE COMMENTS 0 0 30 30 Total Divide by Value Rating 0 0.00 Combined Rating Performance Rating 0.00 Value Rating 0.00 COACHING, TRAINING and PERSONAL DEVELOPMENT PLAN Progress on Performance Goals/Training Needs Identified in Prior Review Date Completed Additional Action Needed Performance Goals Established for Future Development: 1) 2) 3) 4) Instructions: List planned areas of improvement and self development agreed to by person evaluated. AREAS IN WHICH EMPLOYEE REQUESTS TRAINING SCHEDULE DATE Instructions: List planned personal coaching and other help from supervisor or manager to meet results. Also list any formal training planned for the forthcoming appraisal period. AREAS IN WHICH MANAGER RECOMMENDS TRAINING BY MANAGER OR OUTSIDE SOURCE SCHEDULE DATE Signatures: PERSON EVALUATED DATE EVALUATOR DATE NEXT LEVEL MANAGER DATE CEO DATE 1.4d Plaster Superintendent.xls BOARD & TAPE SUPERINTENDENT Job Description Job Title: Board & Tape Superintendent Department: Superintendent Location: All Reports to: General Superintendent Work Schedule: M – F Status: ?? FUNCTION: The Board and Taping Superintendent (BATS) is a specialized superintendent responsible for production and quality control issues related to hanging and taping operations. In order to maximize quality and productivity, this person will coordinate and assess man power requirements that best serve the individual project as well as the better interests of the overall company. The (BATS) will ensure that best practices are adhered to in terms of hanging and taping methods. This person shall strive to unite the two trades, making sure they compliment and communicate with each other, thereby improving the quality, productivity and efficiency of both activities. The (BATS) shall report directly to the General Superintendent and work closely with our Management team as well as our Estimators, Project Managers, and job site Foremen. The (BATS) will also be expected to attend our pre job planning and operations meetings. % of importance for each task Primary duties and responsibilities 8% Establish and monitor key job controls. 8% Measure and track production against estimate. 3% Liaison with customer and project manager. 5% Monitor craft compliance with Raymond and General Contractor safety program requirements; document and ensure corrective measures are implemented. 5% Training and mentoring foremen and ensure adequate supply of labor force. 8% Develop and implement quality control compliance systems. 5% Troubleshooting project coordination and technical problems 3% Coordinate and lead meetings with key personnel. 2% Maintain liaison with engineering, estimating, and planning to ensure work complies with drawings, specifications, and schedule. 10% Assist in revolving construction problems (lack of productivity, work interfaces, etc.) as required. 1.4e Board & Tape Superintendent.xls 5% Coordinate with General Superintendent and Foremen to ensure equitable sharing of resources. 2% Ensure that time cards are completed to accurately reflect hours worked. 5% Assist in the development of project schedule tracking for drywall hanging and taping and final clean-up. 5% Evaluate staffing needs of project in conjunction with General and Site Superintendent/Foreman. 3% Advise senior level managers of anticipated problems. 8% Assume responsibility for productivity in hanging and taping by ensuring efficient/effective use of materials and equipment on all projects. 5% Attract and retain qualified trade persons committed to successful customer and Raymond outcomes. 2% Additional duties as needed to ensure a successful project outcome. 3% Ensure tool watch and loss control compliance is followed. 5% Assist with material ordering and stocking plans for individual projects as required. Specialized skills, prior work experience, education and knowledge In order to be considered for the position of the Board and Taping Superintendent, this individual must possess and/or able to succeed in the following qualities/experience: - (5) to (10) years experience in drywall and taping related work. (5) years minimum experience in commercial construction. - Has demonstrated a working knowledge of drywall installation, all types of taping methods and finishes, as well as general knowledge of other trade activities. - Must have an understanding of detailed job schedules related to hanging and taping scopes of work. - Requires good oral and written communication skills. Ability to speak Spanish is desired. - Has the ability to work with general contractors and other subcontractors in a spirit of cooperation and teamwork. Accountability & Objectives - Reports to General Superintendent - Improve board installation productivity by 5 to 10% - Improve board installation quality by 15% - Improve taping productivity by 5 to 10% - Decrease mistakes related to board and tape activity by 10% 1.4e Board & Tape Superintendent.xls PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Sit Talk Hear Use hands to finger/handle objects, tools, controls Stand Walk Drive Reach with hands and arms Stoop, kneel, crouch, crawl Climb or balance The employee may be required to lift: Activity Up to 10 pounds 11-25 pounds 26-50 pounds 51-100 pounds More than 100 pounds (without assist) Never Occasionally Frequently x x x Occasionally x x x x x x x x x x x Never Regularly Frequently x Regularly WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Wet, humid conditions (non-weather) Work near moving mechanical parts Work in high, precarious places Fumes or airborne particles Toxic or caustic chemicals Outdoor weather conditions Extreme cold (non-weather) Extreme heat (non-weather) Risk of electrical shock Work with explosives Vibration Never x x x x x Occasionally x x x x Frequently Regularly x x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4e Board & Tape Superintendent.xls PERFORMANCE APPRAISAL 1.4e Board & Tape Superintendent.xls Objective: -To establish a clear understanding of job expectations and how performance will be measured. -To provide recognition for the accomplishments of the individual. -To enhance communications between the individual and his/her supervisor -To establish job results and job skills as the basis for measuring performance -To let the individual know where he/she stands, and identify areas for continued improvement. - To establish training needs for personal and professional development. INSTRUCTIONS: -At the beginning of the appraisal period, the evaluator should establish and discuss with the employee the key job responsibilities and values for the position. -Determine the appropriate weight for each job responsibilty (weight must total 100%) -At the end of each rating period, rate the employee's job performance and value appraisal using the rating scale. -Multiply each job responsibility rating by its weight factor to determine the score for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is 35%, multiply rating by .35) - Calculate the scores for the job responsibilities and Raymond values. - Submit completed evaluation to next level manager for review and approval before meeting with employee. - Evaluator and employee meet at end of rating period for formal review. - Feedback should be given to the employee regarding the decision criterion for the rating. - Employee should be given an opportunity to respond on the appraisal form, if desired, in order to comment on issues presented and training methods desired. at the end of three months of employment. RATING SCALE 1. NEEDS MUCH IMPROVEMENT 2. MEETS MOST EXPECTATIONS 3-MEETS ALL EXPECTATIONS 4-MEETS ALL EXPECTATIONS, EXCEEDS MOST 5-EXCEEDS ALL EXPECTATIONS JOB - SPECIFIC RESPONSIBILITIES WEIGHT FACTOR (%) Rating Score 1 2 Establish and monitor key job controls. Measure and track production against estimate. 8% 0 8% 0 3 Liaison with customer and project manager. 3% 0 4 Monitor craft compliance with Raymond and General Contractor safety program requirements; document and ensure corrective measures are implemented. 5% 0 5 Training and mentoring foremen and ensure adequate supply of labor force. 5% 0 6 Develop and implement quality control compliance systems. 8% 0 7 Troubleshooting project coordination and technical problems 5% 0 8 Coordinate and lead meetings with key personnel. 3% 0 Maintain liaison with engineering, estimating, and planning to ensure work complies with drawings, specifications, and schedule. 2% 0 10 Assist in revolving construction problems (lack of productivity, work interfaces, etc.) as required. 10% 0 11 Coordinate with General Superintendent and Foremen to ensure equitable sharing of resources. 12 Ensure that time cards are completed to accurately reflect hours worked. 5% 0 2% 0 5% 0 5% 0 3% 0 8% 0 5% 0 2% 0 3% 0 5% 0 9 Assist in the development of project schedule tracking for drywall hanging and taping and final 13 clean-up. 14 Superintendent/Foreman. 15 Advise senior level managers of anticipated problems. Assume responsibility for productivity in hanging and taping by ensuring efficient/effective use 16 of materials and equipment on all projects. Attract and retain qualified trade persons committed to successful customer and Raymond 17 outcomes. 18 Additional duties as needed to ensure a successful project outcome. 19 Ensure tool watch and loss control compliance is followed. 20 Assist with material ordering and stocking plans for individual projects as required. 0 0 0 0 Comments: Performance Rating 100% 0.00 PERFORMANCE APPRAISAL 1.4e Board & Tape Superintendent.xls 1.4e Board & Tape Superintendent.xls Instructions: Using the rating scale on page 1, rate the individual at the end of each period. The base rating is the rating for the previous period. For any skill(s) that does not apply to the responsibilities of the person being evaluated, enter "NA" in the appropriate box(es). Adjust the "Divide By" column if necessary (all "NA's" would be subtracted from 30). PRIOR PERIOD RATING RAYMOND VALUES APPRAISAL INTEGRITY - Operating with the highest moral standards CURRENT RATING - Takes full responsibility for actions and results - Insists on what is fair and ethical - Practices what is preached - Exemplifies responsible behavior QUALITY - Achieving excellence in all that we do - Seeks to provide value through high quality - Takes action to improve quality - Sets clearly defined quality improvement objectives SAFETY - Protecting the well being of our employees - Takes measures to improve workplace safety - Practices workplace safety RESPECT - Recognizing and appreciating people's contributions - Shows sensitivity to other people's feelings and needs - Recognizes people for their individual and collective contributions - Mobilizes and inspires others to be very productive - Provides appropriate recognition CONTINUOUS IMPROVEMENT - Committing to move from good to great - Communicates and practices organizational values and beliefs effectively - Communicates a compelling vision of the organization's purpose and mission - Maintains awareness of long-term outcomes in the course of daily activities - Keeps the "big picture" in mind to guide decision-making and problem solving WORK/LIFE HARMONY - Balancing a passion for work and a zest for life - Uses time wisely and resources efficiently on priorities - Finds opportunities for useful coaching on everyday tasks - Provides adequate support and training to others - Gives group members opportunities to take on new challenges - Helps subordinates define and pursue career goals TEAMWORK - Maximizing the collective talents of our people to accomplish goals - Works cooperatively to meet organizational goals - Shows confidence in others by endorsing their decisions - Draws on resources from groups and lends resources to groups - Includes other functions and groups in problem-solving processes TRUST - Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors - Creates conditions where people can act on their own decision-making authority and responsibility - Shows confidence in others by endorsing their decisions - Makes others feel that they are trusted - Responds constructively in conflict situations, looks for win-win resolution (Employee may write comments regarding appraisal in this space) EMPLOYEE COMMENTS Total Divide by Values Rating 0 30 0 0 30 0.00 Combined Rating Performance Rating 0.00 Values Rating 0.00 COACHING, TRAINING and PERSONAL DEVELOPMENT PLAN Progress on Performance Goals/Training Needs Identified in Prior Review Date Completed Additional Action Needed Performance Goals Established for Future Development: 1) 2) 3) 4) Instructions: List planned areas of improvement and self development agreed to by person evaluated. SCHEDULE DATE AREAS IN WHICH EMPLOYEE REQUESTS TRAINING Instructions: List planned personal coaching and other help from supervisor or manager to meet results. Also list any formal training planned for the forthcoming appraisal period. AREAS IN WHICH MANAGER RECOMMENDS TRAINING BY MANAGER OR OUTSIDE SOURCE SCHEDULE DATE Signatures: PERSON EVALUATED DATE EVALUATOR DATE NEXT LEVEL MANAGER DATE CEO DATE 1.4e Board & Tape Superintendent.xls GENERAL FOREMAN Job Description Job Title: Project General Foreman Department: Field Operations Location: All Reports to: Project Superintendent (unless otherwise determined) Work Schedule: M – F Status: Non-Exempt FUNCTION: The General Foreman (GF) is responsible to lead and manage project teams of General Foreman and Foreman on the effective delivery of constructing services for specific projects. In cooperation with the Project Manager, the GF prepares and executes business plans and operational functions to achieve the desired result and assure sustained success, growth and profitability. The GF leads by setting a direction (vision of he future), aligning people and motivating and inspiring them to achieve the vision. The GF manages by planning and budgeting (goal setting), organizing and staffing and controlling and problem solving to achieve or exceed the goal set for the project. This position will be based project by project. This position may require tools be worn when necessary or as directed by your Superintendent. % of importance for each task Primary duties and responsibilities 20% Safety: Understand and enforce all Raymond's safety policies and procedures. It is important to also stress positive aspects of Safety. 20% Cost Control / Schedule: Works with Project Manager in establishing budget and production rates for all trades. Also, when possible provide manloaded schedule to all field supervision for their scope. 20% Planning / Documentation: Must have a clear understanding of the project contract , qualifications and all site requirements. Needs to be able to provide all field supervisors with clear scope requirements. Work with Project Manager to insure all documentation is current and accurate. 20% Communication: Make sure in providing both written and verbal communication, the intended party has a clear understanding of what's expected. Provide information so that it can be repeated verbatim, whether written or spoken. 20% Quality Assurance / Quality Control: Prior to starting construction, make sure to understand all Specifications, inspection requirements and owner required Q.A.Q.C reporting to insure all contract, schedule and owners goals are either met or exceeded. 1.4f General Foreman.xls Specialized skills, prior work experience, education and knowledge In order to be considered for the position of General Foreman, this individual must possess and/or able to succeed in the following qualities / experience: ▪ Three (3) years experience as a Foreman with Raymond in varied job type experience, including but not limited to, Office Building, Retail, Hospitals, Schools, MOB's, and Casino / Hotel type projects. ▪ Has demonstrated a working knowledge of lath & plaster and EIFS on both interior & exterior metal stud framing, sheathing, drywall taping, millwork and painting. ▪ Organizational skills necessary to set-up detailed job schedules for all trades under your control. ▪ Excellent oral and written communication skills, thereby ensuring accurate and direct memos, time cards and job log entries. ▪ Has demonstrated good problem solving skills. ▪ Has demonstrated the ability to run large / small projects with possible multiple trades. Has a track record of consistently high quality, being on time and within budget. ▪ Has demonstrated ability to work with general contractors and other subcontractors in a spirit of cooperation and teamwork ▪ Has demonstrated professionalism in all areas and not afraid or intimidated to report findings. Keeps all those involved up to date with good news as well as bad news. Additional Duties and Responsibilities Safety: - Insures all written safety documentation and inspection reports are completed as required . - Review all injury incident reports for accuracy and completeness for your crews, areas, etc. and make sure all parties are notified. - Responsible for making sure all equipment in good working condition and inspected as required in your areas. - Work with Project Manager, Safety Rep & General Contractor to maintain all safety requirements per site (OCIP/CCIP). - Monitor and review all new hire orientations either for Raymond or OCIP. - Lead by example, stress safety when field foreman prepare crews for all tasks and by all trades. - Monitor that all Foreman maintain safety daily. - Work with Project Manager and Superintendent to maintain accurate and up to date information. Cost Control / Schedule - Assist with developing man-loaded schedules. - Read job cost / budget. - Willingness to be more involved with scheduling. - Provide a project stocking plan and maximize productivity and reduce accidents. - Require weekly schedule reviews with field supervisors. - Motivate all field supervisors to review daily costs and schedule issues. - Keep all parties informed of potential delays or work slippage issues. 1.4f General Foreman.xls Planning / Documentation - Provide each Foreman with your plan and expectations of what you expect; set the tone at the beginning of the project . - Work with Foreman on 1-week look-aheads to address schedule, costs, manpower, equipment and tools. - Read Blueprints and have layout experience. - Coordinate with other Raymond trades and subcontractors. - Assist with ordering of material. - RFI, Extra Work Authorizations, Equipment Checklists, Disciplinary Notices, Incident reports . - Monitor tools and equipment to meet the needs of crews. - Maintain daily documents in log book as well as your customer reports. - Review foreman (under your control) logbooks randomly to ensure that information is done daily. - Keep daily man-count sheets where required by the General Contractor in your areas. - Know the time sheet / time card daily procedure to ensure all are paid correctly and on time. - Coordinate with field crews to obtain information to create access reports. - Good problem solving skills. -Responsible for photo log for your areas or as directed by the Project Superintendent. - Responsible for pre-job planning with each Raymond trade within your area or control. - Maintain site inspection logs as required to maintain schedule and cost controls. - Document delays or disruptions created by inspection problems and add to Access Report. Communication - Handle and Motivate Foreman. - Must be able to communicate with crew (bi-lingual desirable) . - Attends jobsite / subcontractor meetings as directed by Project Superintendent. - Create access reports in conjunction with Project Manager and Project Superintendent. - Be the ears and eyes for Superintendent . - Work to support men and remove obstacles. - Good soft skills (people, customer, etc.). - Mentor sub-foreman to work with their crews, provide training through Superintendent. Quality Assurance / Quality Control: - Must have knowledge of all facets of the project and responsible for the final job walk out . - Able to call for inspections and walk the jobsite with the inspector to Handle issues. - Must understand levels of finishes and monitor QAQC reports before next trade begins work. Accountability - Reports to Project Superintendent and Project Manager. - Improve unit productivity while maintaining schedule and insuring Quality Control. - Improve Safety Compliance to achieve incident rate of 0.5 Personal Development - Increase knowledge of scheduling resources through appropriate industry seminar and educational sources. - Enhance knowledge of technical applications relevant to Raymond, including computer software applications, product installation trends and methodology through appropriate industry seminar and educational sources. - Develop leadership skills through approved learning sources. - Mentor/train potential and/or up and coming Foreman. 1.4f General Foreman.xls PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Occasionally Frequently Regularly Activity Never Sit x Talk x Hear x Use hands to finger/handle objects, x tools, controls Stand Walk Drive Reach with hands and arms x x x Stoop, kneel, crouch, crawl x Climb or balance x The employee may be required to lift: Activity Up to 10 pounds 11-25 pounds 26-50 pounds 51-100 pounds More than 100 pounds (without assist) Never Occasionally x x x x x Frequently x Regularly WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Never Occasionally Frequently Regularly Wet, humid conditions (non-weather) x Work near moving mechanical parts x Work in high, precarious places x Fumes or airborne particles x Toxic or caustic chemicals x Outdoor weather conditions x Extreme cold (weather) x Extreme heat (weather) x Risk of electrical shock x Work with explosives x Vibration x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4f General Foreman.xls PERFORMANCE APPRAISAL Objective: -To establish a clear understanding of job expectations and how performance will be measured. -To provide recognition for the accomplishments of the individual. -To enhance communications between the individual and his/her supervisor -To establish job results and job skills as the basis for measuring performance -To let the individual know where he/she stands, and identify areas for continued improvement. -INSTRUCTIONS: To establish training needs for personal and professional development. INSTRUCTIONS: -At the beginning of the appraisal period, the evaluator should establish and -At the beginning the appraisal period, the evaluator should and discuss with the of employee the key job responsibilities and job establish skills. discuss the employee the will keyalso job responsibilities and values for the position. For new -For newwith employees, employee, evaluator this discussion should complete take place the Employee during theAppraisal first month form of at employment. the end of three months of employment. 1.4f General Foreman.xls -Determine the appropriate weight for each job responsibilty (weight must total 100%) theevaluator end of each period, rate the employee's and job value appraisal --At The and rating employee establish the base ratingjob forperformance each applicable skill. using the rating scale. -At the end of each rating period, rate the employee's job performance and job -Multiply each job responsibility rating by its weight factor to determine the score skills using the rating scale. for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is -Multiply each job responsibility rating by its weight factor to determine the score 35%, multiply rating by .35) for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is - Calculate the scores for the job responsibilities and Raymond values. 35%, multiply rating by .35) - Submit completed evaluation to next level manager for review and approval before meeting -Calculate the scores for the job responsibilities and job skills. with employee. -Evaluator and employee meet at end of rating period for formal review. - Evaluator and employee meet at end of rating period for formal review. -For new employee, evaluator will also complete the New Employee Appraisal form -atFeedback should givenof toemployment. the employee regarding the decision criterion for the rating. the end of three be months - Employee should be given an opportunity to respond on the appraisal form, if desired, in order to comment on issues presented and training methods desired. RATING SCALE 1. NEEDS MUCH IMPROVEMENT 2. MEETS MOST EXPECTATIONS 3-MEETS ALL EXPECTATIONS 4-MEETS ALL EXPECTATIONS, EXCEEDS MOST 5-EXCEEDS ALL EXPECTATIONS JOB - SPECIFIC RESPONSIBILITIES General Foreman MUST maintain a 3.0 or above) (All WEIGHT FACTOR (%) Rating Score Safety: Understand and enforce all Raymond's safety policies and procedures. It is important to also stress positive aspects of Safety. 20% 0 Cost Control / Schedule: Works with Project Manager in establishing budget and production rates for all trades. Also, when possible provide manloaded schedule to all field supervision for their scope. 20% 0 Planning / Documentation: Must have a clear understanding of the project contract , qualifications and all site requirements. Needs to be able to provide all field supervisors with clear scope requirements. Work with Project Manager to insure all documentation is current and accurate. 20% 0 Communication: Make sure in providing both written and verbal communication, the intended party has a clear understanding of what's expected. Provide information so that it can be repeated verbatim, whether written or spoken. 20% 0 Quality Assurance / Quality Control: Prior to starting construction, make sure to understand all Specifications, inspection requirements and owner required Q.A.Q.C reporting to insure all contract, schedule and owners goals are either met or exceeded. 20% 0 0 0 0 0 0 0 0 Comments: Performance Rating 100% 0.00 PERFORMANCE APPRAISAL 1.4f General Foreman.xls Instructions: Using the rating scale on page 1, rate the individual at the end of each period. The base rating is the rating for the previous period. For any skill(s) that does not apply to the responsibilities of the person being evaluated, enter "NA" in the appropriate box(es). Adjust the "Divide By" column if necessary (all "NA's" would be subtracted from 30). PRIOR PERIOD RATING RAYMOND VALUES APPRAISAL INTEGRITY - Operating with the highest moral standards - Takes full responsibility for actions and results - Insists on what is fair and ethical - Practices what is preached - Exemplifies responsible behavior CURRENT RATING QUALITY - Achieving excellence in all that we do - Seeks to provide value through high quality - Takes action to improve quality - Sets clearly defined quality improvement objectives SAFETY - Protecting the well being of our employees - Takes measures to improve workplace safety - Practices workplace safety RESPECT - Recognizing and appreciating people's contributions - Shows sensitivity to other people's feelings and needs - Recognizes people for their individual and collective contributions - Mobilizes and inspires others to be very productive - Provides appropriate recognition CONTINUOUS IMPROVEMENT - Committing to move from good to great - Communicates and practices organizational values and beliefs effectively - Communicates a compelling vision of the organization's purpose and mission - Maintains awareness of long-term outcomes in the course of daily activities - Keeps the "big picture" in mind to guide decision-making and problem solving WORK/LIFE HARMONY - Balancing a passion for work and a zest for life - Uses time wisely and resources efficiently on priorities - Finds opportunities for useful coaching on everyday tasks - Provides adequate support and training to others - Gives group members opportunities to take on new challenges - Helps subordinates define and pursue career goals TEAMWORK - Maximizing the collective talents of our people to accomplish goals - Works cooperatively to meet organizational goals - Shows confidence in others by endorsing their decisions - Draws on resources from groups and lends resources to groups - Includes other functions and groups in problem-solving processes TRUST - Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors - Creates conditions where people can act on their own decision-making authority and responsibility - Shows confidence in others by endorsing their decisions - Makes others feel that they are trusted - Responds constructively in conflict situations, looks for win-win resolution (Employee may write comments regarding appraisal in this space) EMPLOYEE COMMENTS Total Divide by Skill Rating 0 30 0 0 30 0.00 Combined Rating Performance Rating 0.00 Skill Rating 0.00 COACHING, TRAINING and PERSONAL DEVELOPMENT PLAN Performance Goals Established for Future Development: 1) 2) 3) Instructions: List planned areas of improvement and self development agreed to by person evaluated. AREAS IN WHICH EMPLOYEE REQUESTS TRAINING SCHEDULE DATE Instructions: List planned personal coaching and other help from supervisor or manager to meet results. Also list any formal training planned for the forthcoming appraisal period. AREAS IN WHICH MANAGER RECOMMENDS TRAINING SCHEDULE DATE BY MANAGER OR OUTSIDE SOURCE Signatures: PERSON EVALUATED DATE EVALUATOR DATE NEXT LEVEL MANAGER or CEO DATE FOREMAN Job Description Job Title: Project Foreman Department: Field Operations Location: All Reports to: Project Manager, General Foreman Work Schedule: M – F Status: Non-Exempt FUNCTION: The Foreman is responsible to lead and manage project teams of Journeyman and Apprentices on the effective delivery of constructing services for specific projects. In cooperation with the Project Manager, the Foreman prepares and executes business plans and operational functions to achieve the desired result and assure sustained success, growth and profitability. The Foreman by setting a direction (vision of he future), aligning people and motivating and inspiring them to achieve the vision. The Foreman manages by planning and budgeting (goal setting), organizing and staffing and controlling and problem solving to achieve or exceed the goal set for the project. This position will be based project by project. This position may also require that your tools be worn when directed. % of importance for each task Primary duties and responsibilities 20% Safety: Understand and enforce all Raymond's safety policies and procedures. It is important to also stress positive aspects of Safety. 20% Cost Control / Schedule: Works with Project Manager in establishing budget and production rates for all trades. Also, when possible provide manloaded schedule to all field supervision for their scope. 20% Planning / Documentation: Must have a clear understanding of the project contract , qualifications and all site requirements. Needs to be able to provide all field supervisors with clear scope requirements. Work with Project Manager to insure all documentation is current and accurate. 20% Communication: Make sure in providing both written and verbal communication, the intended party has a clear understanding of what's expected. Provide information so that it can be repeated verbatim, whether written or spoken. 20% Quality Assurance / Quality Control: Prior to starting construction, make sure to understand all Specifications, inspection requirements and owner required Q.A.Q.C reporting to insure all contract, schedule and owners goals are either met or exceeded. 1.4g Foreman.xls Specialized skills, prior work experience, education and knowledge In order to be considered for the position of Foreman, this individual must possess and/or able to succeed in the following qualities / experience: ▪ Two (2) years experience as a Journeyman with Raymond with varied job type experience, including but not limited to, Office Building, Retail, Hospitals, Schools, MOB's, and Casino / Hotel type projects. ▪ Has demonstrated a working knowledge of lath & plaster and EIFS on both interior & exterior metal stud framing, sheathing, drywall taping, millwork and painting. ▪ Organizational skills necessary to understand and maintain schedule for their crew. ▪ Excellent oral and written communication skills, thereby ensuring accurate and direct memos, time cards and job log entries. ▪ Has demonstrated good problem solving skills. ▪ Has demonstrated ability to work with general contractors and other subcontractors in a spirit of cooperation and teamwork ▪ Has demonstrated professionalism in all areas and not afraid or intimidated to report findings. Keeps all those involved up to date with good news as well as bad news. Additional Duties and Responsibilities Safety: - Insures all written safety documentation and inspection reports are completed as required . - Responsible for making sure all equipment in good working condition and inspected as required. - Work with Project Manager, Safety Rep & General Contractor to maintain all safety requirements per site (OCIP/CCIP) and Raymond safety policy. - Monitor and review all new hires. - Attend each weeks Tailgate Meeting. Make sure your crew signs in with employee number. - Lead by example, stress safety when Journeyman prepare crews for all tasks and by all trades. Cost Control / Schedule - Read job cost / budget. - Willingness to be more involved with scheduling. - Monitor productivity and production rates. - Provide a project stocking plan, maximize productivity and reduce accidents for your area / crew - Keep all parties informed of potential delays or work slippage issues. Planning / Documentation - Provide each crew member with your plan and expectations of what you expect; set the tone at the beginning of the project . - Look ahead one (1) week to review costs, manpower, equipment and tools. - Read Blueprints and have layout experience. - Coordinate with other Raymond trades and subcontractors. - Know the proper forms & how to use them: RFI, Extra Work Authorizations, Equipment Checklists, - Disciplinary Notices and Incident reports, etc. . - Monitor tools and equipment to meet the needs of crews. - Must know the proper use of the Foreman's Log Book and complete daily. - Know the time sheet / time card daily procedure to ensure all are paid correctly and on time. - Coordinate with field crews to obtain information to create access reports. - Good problem solving skills. - Document delays or disruptions created by inspection problems and add to Access Report. 1.4g Foreman.xls Communication - Handle and Motivate your crew. - Must be able to communicate with crew (bi-lingual desirable) . - Create access reports in conjunction with Project Manager. - Be the ears and eyes for Superintendent . - Mentor/train potential and/or up and coming Leadman. - Work to support men and remove obstacles. - Good soft skills (people, customer, etc.). Quality Assurance / Quality Control: - Understand what is expected by your Superintendent to provide a quality project. Accountability - Reports to General Foreman. - Improve unit productivity while maintaining schedule and insuring Quality Control. - Improve Safety Compliance to achieve incident rate of 0.5 Personal Development - Enhance knowledge of technical applications relevant to Raymond, including computer software applications, product installation trends and methodology through appropriate industry seminar and educational sources. - Develop leadership skills through approved learning sources. PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Sit Talk Hear Use hands to finger/handle objects, tools, controls Stand Walk Drive Reach with hands and arms Stoop, kneel, crouch, crawl Climb or balance Never The employee may be required to lift: Activity Never Up to 10 pounds 11-25 pounds 26-50 pounds 51-100 pounds More than 100 pounds Occasionally Frequently x x Occasionally x x x x Regularly x x x x x x x x Frequently x Regularly 1.4g Foreman.xls WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Wet, humid conditions (nonweather) Work near moving mechanical parts Work in high, precarious places Fumes or airborne particles Toxic or caustic chemicals Outdoor weather conditions Extreme cold (weather) Extreme heat (weather) Risk of electrical shock Work with explosives Vibration Never Occasionally Frequently x Regularly x x x x x x x x x x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4g Foreman.xls PERFORMANCE APPRAISAL Objective: -To establish a clear understanding of job expectations and how performance will be measured. -To provide recognition for the accomplishments of the individual. -To enhance communications between the individual and his/her supervisor -To establish job results and job skills as the basis for measuring performance -To let the individual know where he/she stands, and identify areas for continued improvement. - To establish training needs for personal and professional development. INSTRUCTIONS: INSTRUCTIONS: -At the beginning of the appraisal period, the evaluator should establish and -At the beginning the appraisal period, the evaluator should and discuss with the of employee the key job responsibilities and job establish skills. discuss the employee the will keyalso job responsibilities and values for the position. For new -For newwith employees, employee, evaluator this discussion should complete take place the Employee during theAppraisal first month form of at employment. the end of three months of employment. 1.4g Foreman.xls -Determine the appropriate weight for each job responsibilty (weight must total 100%) -At end of each period, rate the employee's and job value appraisal -Thetheevaluator and rating employee establish the base ratingjob forperformance each applicable skill. using the rating scale. -At the end of each rating period, rate the employee's job performance and job -Multiply each job responsibility rating by its weight factor to determine the score skills using the rating scale. for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is -Multiply each job responsibility rating by its weight factor to determine the score 35%, multiply rating by .35) for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is - Calculate the scores for the job responsibilities and Raymond values. 35%, multiply rating by .35) - Submit completed evaluation to next level manager for review and approval before meeting -Calculate the scores for the job responsibilities and job skills. with employee. -Evaluator and employee meet at end of rating period for formal review. - Evaluator and employee meet at end of rating period for formal review. -For new employee, evaluator will also complete the New Employee Appraisal form -atFeedback should givenof toemployment. the employee regarding the decision criterion for the rating. the end of three be months - Employee should be given an opportunity to respond on the appraisal form, if desired, in order to comment on issues presented and training methods desired. RATING SCALE 1. NEEDS MUCH IMPROVEMENT 2. MEETS MOST EXPECTATIONS 3-MEETS ALL EXPECTATIONS 4-MEETS ALL EXPECTATIONS, EXCEEDS MOST 5-EXCEEDS ALL EXPECTATIONS JOB - SPECIFIC RESPONSIBILITIES (All Foreman MUST maintain a 3.0 or above) WEIGHT FACTOR (%) Rating Score Safety: Understand and enforce all Raymond's safety policies and procedures. It is important to also stress positive aspects of Safety. 20% 0 Cost Control / Schedule: Works with Project Manager in establishing budget and production rates for all trades. Also, when possible provide manloaded schedule to all field supervision for their scope. 20% 0 Planning / Documentation: Must have a clear understanding of the project contract , qualifications and all site requirements. Needs to be able to provide all field supervisors with clear scope requirements. Work with Project Manager to insure all documentation is current and accurate. 20% 0 Communication: Make sure in providing both written and verbal communication, the intended party has a clear understanding of what's expected. Provide information so that it can be repeated verbatim, whether written or spoken. 20% 0 Quality Assurance / Quality Control: Prior to starting construction, make sure to understand all Specifications, inspection requirements and owner required Q.A.Q.C reporting to insure all contract, schedule and owners goals are either met or exceeded. 20% 0 0 0 0 0 0 0 0 100% 0.00 Performance Rating Comments: Instructions: Using the rating scale on page 1, rate the individual at the end of each period. The base rating is the rating for the previous period. For any skill(s) that does not apply to the responsibilities of the person being evaluated, enter "NA" in the appropriate box(es). Adjust the "Divide By" column if necessary (all "NA's" would be subtracted from 30). PRIOR PERIOD RATING RAYMOND VALUES APPRAISAL INTEGRITY - Operating with the highest moral standards - Takes full responsibility for actions and results - Insists on what is fair and ethical - Practices what is preached - Exemplifies responsible behavior CURRENT RATING QUALITY - Achieving excellence in all that we do - Seeks to provide value through high quality - Takes action to improve quality - Sets clearly defined quality improvement objectives SAFETY - Protecting the well being of our employees - Takes measures to improve workplace safety - Practices workplace safety RESPECT - Recognizing and appreciating people's contributions - Shows sensitivity to other people's feelings and needs - Recognizes people for their individual and collective contributions - Mobilizes and inspires others to be very productive - Provides appropriate recognition CONTINUOUS IMPROVEMENT - Committing to move from good to great - Communicates and practices organizational values and beliefs effectively - Communicates a compelling vision of the organization's purpose and mission - Maintains awareness of long-term outcomes in the course of daily activities - Keeps the "big picture" in mind to guide decision-making and problem solving WORK/LIFE HARMONY - Balancing a passion for work and a zest for life - Uses time wisely and resources efficiently on priorities - Finds opportunities for useful coaching on everyday tasks - Provides adequate support and training to others - Gives group members opportunities to take on new challenges - Helps subordinates define and pursue career goals TEAMWORK - Maximizing the collective talents of our people to accomplish goals - Works cooperatively to meet organizational goals - Shows confidence in others by endorsing their decisions - Draws on resources from groups and lends resources to groups - Includes other functions and groups in problem-solving processes TRUST - Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors - Creates conditions where people can act on their own decision-making authority and responsibility - Shows confidence in others by endorsing their decisions - Makes others feel that they are trusted - Responds constructively in conflict situations, looks for win-win resolution (Employee may write comments regarding appraisal in this space) EMPLOYEE COMMENTS Total Divide by Skill Rating 0 30 0 0 30 0.00 Combined Rating Performance Rating 0.00 Skill Rating 0.00 COACHING, TRAINING and PERSONAL DEVELOPMENT PLAN Performance Goals Established for Future Development: 1) 2) 3) Instructions: List planned areas of improvement and self development agreed to by person evaluated. AREAS IN WHICH EMPLOYEE REQUESTS TRAINING SCHEDULE DATE Instructions: List planned personal coaching and other help from supervisor or manager to meet results. Also list any formal training planned for the forthcoming appraisal period. AREAS IN WHICH MANAGER RECOMMENDS TRAINING BY MANAGER OR OUTSIDE SOURCE SCHEDULE DATE Signatures: PERSON EVALUATED DATE EVALUATOR DATE NEXT LEVEL MANAGER or CEO DATE LEADMAN Job Description Job Title: Project Leadman Department: Field Operations Location: Vegas Reports to: Project Foreman Work Schedule: M – F Status: Non-Exempt FUNCTION: The Leadman is a working position. A Leadman is promoted to assist a Foreman in the managing of a crew and/or area etc. The Leadman is responsible to keep their crew working and productive. They are to work with the Foreman in planning, cost control, equipment, tools and time keeping. % of importance for each task Primary duties and responsibilities 20% Safety: Understand and enforce all Raymond's safety policies and procedures. It is important to also stress positive aspects of Safety. 20% Cost Control / Schedule: Works with Project Manager in establishing budget and production rates for all trades. Also, when possible provide manloaded schedule to all field supervision for their scope. 20% Planning / Documentation: Must have a clear understanding of the project contract , qualifications and all site requirements. Needs to be able to provide all field supervisors with clear scope requirements. Work with Project Manager to insure all documentation is current and accurate. 20% Communication: Make sure in providing both written and verbal communication, the intended party has a clear understanding of what's expected. Provide information so that it can be repeated verbatim, whether written or spoken. 20% Quality Assurance / Quality Control: Prior to starting construction, make sure to understand all Specifications, inspection requirements and owner required Q.A.Q.C reporting to insure all contract, schedule and owners goals are either met or exceeded. Specialized skills, prior work experience, education and knowledge In order to be considered for the position of General Foreman, this individual must possess and/or able to succeed in the following qualities / experience: ▪ One (1) -Two (2) years experience as a Journeyman with Raymond with varied job type experience, including but not limited to, Office Building, Retail, Hospitals, Schools, MOB's, and Casino / Hotel type projects. ▪ Has demonstrated good problem solving skills. ▪ Has demonstrated professionalism in all areas and not afraid or intimidated to report findings. Keeps all those involved up to date with good news as well as bad news. 1.4h Leadman.xls Additional Duties and Responsibilities Safety: - Insures all written safety documentation and inspection reports are completed. - Responsible for making sure all equipment in good working condition and inspected as required in your areas and remove or replace as required for your crew. - Attend each weeks Tailgate Meeting. - Lead by example, stress safety when Journeyman prepare crews for all tasks. Cost Control / Schedule - Monitor productivity and schedule for your area or crew. - Keep all parties informed of potential delays or work slippage issues. Planning / Documentation - Provide each crew member with your plan and expectations of what you expect; - Disciplinary Notices and Incident reports, etc . - Monitor tools and equipment to meet the needs of crew. - Must know the proper use of the Foreman's Log Book and complete daily. - Good problem solving skills. Communication - Handle and Motivate your crew. - Must be able to communicate with crew (bi-lingual desirable) . - Be the ears and eyes for Superintendent . Quality Assurance / Quality Control: - Understand what is expected by your Superintendent to provide a quality project. Accountability - Reports to Foreman. - Improve unit productivity while maintaining schedule and insuring Quality Control. - Improve Safety Compliance to achieve incident rate of 0.5 Personal Development - Enhance knowledge of technical applications relevant to Raymond, including computer software applications, product installation trends and methodology through appropriate industry seminar and educational sources. - Develop leadership skills through approved learning sources. PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Sit Talk Hear Use hands to finger/handle objects, tools, controls Stand Walk Drive Reach with hands and arms Stoop, kneel, crouch, crawl Climb or balance Never Occasionally Frequently x x Regularly x x x x x x x x 1.4h Leadman.xls The employee may be required to lift: Activity Up to 10 pounds 11-25 pounds 26-50 pounds 51-100 pounds More than 100 pounds (without assist) Never Occasionally x x x x Frequently x Regularly WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Wet, humid conditions (non-weather) Work near moving mechanical parts Work in high, precarious places Fumes or airborne particles Toxic or caustic chemicals Outdoor weather conditions Extreme cold (weather) Extreme heat (weather) Risk of electrical shock Work with explosives Vibration Never x x Occasionally Frequently x x Regularly x x x x x x x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4h Leadman.xls PERFORMANCE APPRAISAL Objective: -To establish a clear understanding of job expectations and how performance will be measured. -To provide recognition for the accomplishments of the individual. -To enhance communications between the individual and his/her supervisor -To establish job results and job skills as the basis for measuring performance -To let the individual know where he/she stands, and identify areas for continued improvement. -INSTRUCTIONS: To establish training needs for personal and professional development. INSTRUCTIONS: -At the beginning of the appraisal period, the evaluator should establish and -At the beginning the appraisal period, the evaluator should and discuss with the of employee the key job responsibilities and job establish skills. discuss the employee the will keyalso job responsibilities and values for the position. For new -For newwith employees, employee, evaluator this discussion should complete take place the Employee during theAppraisal first month form of at employment. the end of three months of employment. 1.4h Leadman.xls -Determine the appropriate weight for each job responsibilty (weight must total 100%) theevaluator end of each period, rate the employee's and job value appraisal --At The and rating employee establish the base ratingjob forperformance each applicable skill. using the rating scale. -At the end of each rating period, rate the employee's job performance and job -Multiply each job responsibility rating by its weight factor to determine the score skills using the rating scale. for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is -Multiply each job responsibility rating by its weight factor to determine the score 35%, multiply rating by .35) for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is - Calculate the scores for the job responsibilities and Raymond values. 35%, multiply rating by .35) - Submit completed evaluation to next level manager for review and approval before meeting -Calculate the scores for the job responsibilities and job skills. with employee. -Evaluator and employee meet at end of rating period for formal review. - Evaluator and employee meet at end of rating period for formal review. -For new employee, evaluator will also complete the New Employee Appraisal form -atFeedback should givenof toemployment. the employee regarding the decision criterion for the rating. the end of three be months - Employee should be given an opportunity to respond on the appraisal form, if desired, in order to comment on issues presented and training methods desired. RATING SCALE 1. NEEDS MUCH IMPROVEMENT 2. MEETS MOST EXPECTATIONS 3-MEETS ALL EXPECTATIONS 4-MEETS ALL EXPECTATIONS, EXCEEDS MOST 5-EXCEEDS ALL EXPECTATIONS JOB - SPECIFIC RESPONSIBILITIES (All Leadman MUST maintain a 3.0 or above) WEIGHT FACTOR (%) Rating Score Safety: Understand and enforce all Raymond's safety policies and procedures. It is important to also stress positive aspects of Safety. 20% 0 Cost Control / Schedule: Works with Project Manager in establishing budget and production rates for all trades. Also, when possible provide manloaded schedule to all field supervision for their scope. 20% 0 Planning / Documentation: Must have a clear understanding of the project contract , qualifications and all site requirements. Needs to be able to provide all field supervisors with clear scope requirements. Work with Project Manager to insure all documentation is current and accurate. 20% 0 Communication: Make sure in providing both written and verbal communication, the intended party has a clear understanding of what's expected. Provide information so that it can be repeated verbatim, whether written or spoken. 20% 0 Quality Assurance / Quality Control: Prior to starting construction, make sure to understand all Specifications, inspection requirements and owner required Q.A.Q.C reporting to insure all contract, schedule and owners goals are either met or exceeded. 20% 0 0 0 0 0 0 0 0 100% 0.00 Performance Rating Comments: Instructions: Using the rating scale on page 1, rate the individual at the end of each period. The base rating is the rating for the previous period. For any skill(s) that does not apply to the responsibilities of the person being evaluated, enter "NA" in the appropriate box(es). Adjust the "Divide By" column if necessary (all "NA's" would be subtracted from 30). PRIOR PERIOD RATING RAYMOND VALUES APPRAISAL INTEGRITY - Operating with the highest moral standards - Takes full responsibility for actions and results - Insists on what is fair and ethical - Practices what is preached - Exemplifies responsible behavior CURRENT RATING QUALITY - Achieving excellence in all that we do - Seeks to provide value through high quality - Takes action to improve quality - Sets clearly defined quality improvement objectives SAFETY - Protecting the well being of our employees - Takes measures to improve workplace safety - Practices workplace safety RESPECT - Recognizing and appreciating people's contributions - Shows sensitivity to other people's feelings and needs - Recognizes people for their individual and collective contributions - Mobilizes and inspires others to be very productive - Provides appropriate recognition CONTINUOUS IMPROVEMENT - Committing to move from good to great - Communicates and practices organizational values and beliefs effectively - Communicates a compelling vision of the organization's purpose and mission - Maintains awareness of long-term outcomes in the course of daily activities - Keeps the "big picture" in mind to guide decision-making and problem solving WORK/LIFE HARMONY - Balancing a passion for work and a zest for life - Uses time wisely and resources efficiently on priorities - Finds opportunities for useful coaching on everyday tasks - Provides adequate support and training to others - Gives group members opportunities to take on new challenges - Helps subordinates define and pursue career goals TEAMWORK - Maximizing the collective talents of our people to accomplish goals - Works cooperatively to meet organizational goals - Shows confidence in others by endorsing their decisions - Draws on resources from groups and lends resources to groups - Includes other functions and groups in problem-solving processes TRUST - Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors - Creates conditions where people can act on their own decision-making authority and responsibility - Shows confidence in others by endorsing their decisions - Makes others feel that they are trusted - Responds constructively in conflict situations, looks for win-win resolution (Employee may write comments regarding appraisal in this space) EMPLOYEE COMMENTS Total Divide by Skill Rating 0 30 0 0 30 0.00 Combined Rating Performance rating 0.00 Skill Rating 0.00 COACHING, TRAINING and PERSONAL DEVELOPMENT PLAN Performance Goals Established for Future Development: 1) 2) 3) Instructions: List planned areas of improvement and self development agreed to by person evaluated. AREAS IN WHICH EMPLOYEE REQUESTS TRAINING SCHEDULE DATE Instructions: List planned personal coaching and other help from supervisor or manager to meet results. Also list any formal training planned for the forthcoming appraisal period. AREAS IN WHICH MANAGER RECOMMENDS TRAINING BY MANAGER OR OUTSIDE SOURCE SCHEDULE DATE Signatures: PERSON EVALUATED DATE EVALUATOR DATE NEXT LEVEL MANAGER or CEO DATE WAREHOUSE MANAGER Job Description Job Title: Warehouse Manager Department: Superintendent Location: All Reports to: General Superintendent Work Schedule: M – F Status: Non-Exempt FUNCTION: The Warehouse Manager is responsible to lead and manage warehouse crews on the effective maintenance and upkeep of all Raymond owned vehicles and equipment. The Manager will be responsible for the purchasing of all tools and materials associated with the warehouse inventory. The Manager will be responsible for ensuring that the warehouse and adjacent Raymond facilities are maintained in a clean, professional, and working manner, as well as ensure that safety measures are enforced with regard to the Warehouse Manager's area of responsibility. % of importance for each task Primary duties and responsibilities Purchase small/sundry materials. Purchase job materials. Negotiate material pricing. Audit paperwork for fair pricing. Schedule pickup/delivery of tools and materials (including out-oftown). Purchase tools. Enter tools in ToolWatch. Manage engraving of tools. Ensure tools leaving warehouse are accounted for. Track jobsite tool inventory. Maintain tool repair records. Manage warehouse inventory. Manage warehouse equipment rentals. Maintenance of Raymond facility. Maintain clean and safe warehouse environment. Oversee/review cleaning of office space. Disposal of waste materials (i.e. paint, plaster, excess millwork, etc.) Maintain Raymond vehicles. Maintain vehicle maintenance records / DMV. Manage warehouse crews. Knowledge and implementation of OSHA safety codes. Additional duties as the job requires. 1.4i Warehouse Manager.xls Specialized skills, prior work experience, education and knowledge In order to be considered for the position of the Warehouse Manager, this individual must possess and/or able to succeed in the following qualities/experience: - Three to five years in the construction field. - High School graduate, one to two years college level courses completed. - Computer literate, experience with Excel and tool tracking programs. - Ability to identify tools and materials used in Raymond's scope of work. - Prior successful supervisory responsibilities Accountability - Reports to General Superintendent Personal Development - Willing and able to expand knowledge of computer skills and tool tracking. PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Never Sit Talk Hear Use hands to finger/handle objects, tools, controls Stand Walk Drive Reach with hands and arms Stoop, kneel, crouch, crawl Climb or balance The employee may be required to lift: Never Activity Up to 10 pounds 11-25 pounds 26-50 pounds 51-100 pounds More than 100 pounds x Occasionally x x x x Occasionally x x x Frequently Regularly x x x x x x Frequently x Regularly 1.4i Warehouse Manager.xls WORK ENVIRONMENT: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Activity Wet, humid conditions (nonweather) Work near moving mechanical parts Work in high, precarious places Fumes or airborne particles Toxic or caustic chemicals Outdoor weather conditions Never x Extreme cold (non-weather) Extreme heat (non-weather) x x Risk of electrical shock Work with explosives Vibration x x Occasionally Frequently Regularly x x x x x x This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities and qualifications required of employees assigned to this job. 1.4i Warehouse Manager.xls PERFORMANCE APPRAISAL Objective: Objective: -To establish a clear understanding will -To establish a clear understandingofofjob jobexpectations expectations and and how how performance performance will be bemeasured. measured. -To provide -To providerecognition recognitionfor forthe theaccomplishments accomplishments of of the the individual. individual. -To enhance the individual individual and andhis/her his/hersupervisor supervisor -To enhancecommunications communicationsbetween between the -To establish jobjob results and jobjob skills as the basis for measuring performance -To establish results and skills as the basis for measuring performance -To letlet the -To theindividual individualknow knowwhere wherehe/she he/shestands, stands,and andidentify identifyareas areasfor forcontinued continued improvement. improvement. - To establish training needs forfor personal and professional development. -INSTRUCTIONS: To establish training needs personal and professional development. INSTRUCTIONS: INSTRUCTIONS: -At the beginning of the appraisal period, the evaluator should establish and -At the the period, the evaluator should should establish and -At thebeginning beginning of the appraisal appraisal period, the evaluator and discuss with theof employee the key job responsibilities and job establish skills. discuss with the employee the responsibilities values position. discuss with the employee thekey keyjob job responsibilities and values forthe the position. For new -For new employees, employee, evaluator this discussion will also should complete take place the and Employee during thefor Appraisal first month form of at employment. the end of three months of employment. at the end of three months of employment. 1.4i Warehouse Manager.xls -Determine the -Determine the appropriate appropriateweight weightfor foreach each jobjob responsibilty responsibilty (weight (weight must must total total 100%) 100%) -At end of of each each ratingperiod, period, rate the employee's job performance value appraisal -At theevaluator end rate the employee's performance andand value appraisal -Thethe and rating employee establish the base ratingjob for each applicable job skill. using the scale. using the rating rating scale. -At the end of each rating period, rate the employee's job performance and job -Multiply each jobresponsibility responsibility rating rating by by its its weight weight factor factortotodetermine determinethe the score -Multiply each job score skills using the rating scale. for job responsibility. responsibility. (Example: for that that job (Example: IfIf weight weight is is 20%, 20%,multiply multiplyrating ratingby by.20; .20;ififweight weightisis -Multiply each job responsibility rating by its weight factor to determine the score 35%, 35%,multiply multiplyrating rating by by .35) .35) for that job responsibility. (Example: If weight is 20%, multiply rating by .20; if weight is -- Calculate thescores scores for for the the job jobresponsibilities responsibilities and Raymond values. values. Calculate the and Raymond 35%, multiply rating by .35) -- Submit evaluationtotonext nextlevel levelmanager manager review and approval before meeting Submit completed completed evaluation forfor review and approval before meeting -Calculate the scores for the job responsibilities and job skills. with employee. with employee. -Evaluator and employee meet at end of rating period for formal review. -- Evaluator employeemeet meetatatend endofof rating period formal review. Evaluator and and employee rating period forfor formal review. -For new employee, evaluator will also complete the New Employee Appraisal form -- Feedback should be be provided given to to thethe employee decision Feedback should employeeregarding decision the criteria for thecriterion rating. for the rating. at the end of three months of employment. -- Employee given an an opportunity opportunitytotorespond respondon onthe theappraisal appraisal form, desired,inin Employee should should be be given form, if ifdesired, order to comment commenton onissues issues presented presented and andtraining trainingmethods methodsdesired. desired. order to RATING SCALE 1. NEEDS MUCH IMPROVEMENT 2. MEETS MOST EXPECTATIONS 3-MEETS ALL EXPECTATIONS 4-MEETS ALL EXPECTATIONS, EXCEEDS MOST 5-EXCEEDS ALL EXPECTATIONS JOB - SPECIFIC RESPONSIBILITIES WEIGHT FACTOR (%) Rating Score Purchase small/sundry materials. Purchase job materials. Negotiate material pricing. Audit paperwork for fair pricing. Schedule pickup/delivery of tools and materials (including out-of-town). Purchase tools. Enter tools in ToolWatch. Manage engraving of tools. Ensure tools leaving warehouse are accounted for. Track jobsite tool inventory. Maintain tool repair records. 0% 0% 0% 0 0 0 0% 0 Manage warehouse inventory. Manage warehouse equipment rentals. Oversee/review cleaning of office space. Disposal of waste materials (i.e. paint, plaster, excess Maintain Raymond vehicles. Maintain vehicle maintenance records / DMV. Manage warehouse crews. Knowledge and implementation of OSHA safety codes. Additional duties as the job requires. 0% 0% 0% 0% 0% 0% 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Comments: Performance Rating 0% 0.00 1.4i Warehouse Manager.xls Instructions: Using the rating scale on page 1, rate the individual at the end of each period. The base rating is the rating for the previous period. For any skill(s) that does not apply to the responsibilities of the person being evaluated, enter "NA" in the appropriate box(es). Adjust the "Divide By" column if necessary (all "NA's" would be subtracted from 30). RAYMOND VALUES APPRAISAL PRIOR PERIOD CURRENT RATING RATING INTEGRITY - Operating with the highest moral standards - Takes full responsibility for actions and results - Insists on what is fair and ethical - Practices what is preached - Exemplifies responsible behavior QUALITY - Achieving excellence in all that we do - Seeks to provide value through high quality - Takes action to improve quality - Sets clearly defined quality improvement objectives SAFETY - Protecting the well being of our employees - Takes measures to improve workplace safety - Practices workplace safety RESPECT - Recognizing and appreciating people's contributions - Shows sensitivity to other people's feelings and needs - Recognizes people for their individual and collective contributions - Mobilizes and inspires others to be very productive - Provides appropriate recognition CONTINUOUS IMPROVEMENT - Committing to move from good to great - Communicates and practices organizational values and beliefs effectively - Communicates a compelling vision of the organization's purpose and mission - Maintains awareness of long-term outcomes in the course of daily activities - Keeps the "big picture" in mind to guide decision-making and problem solving WORK/LIFE HARMONY - Balancing a passion for work and a zest for life - Uses time wisely and resources efficiently on priorities - Finds opportunities for useful coaching on everyday tasks - Provides adequate support and training to others - Gives group members opportunities to take on new challenges - Helps subordinates define and pursue career goals TEAMWORK - Maximizing the collective talents of our people to accomplish goals - Works cooperatively to meet organizational goals - Shows confidence in others by endorsing their decisions - Draws on resources from groups and lends resources to groups - Includes other functions and groups in problem-solving processes TRUST - Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors - Creates conditions where people can act on their own decision-making authority and responsibility - Shows confidence in others by endorsing their decisions - Makes others feel that they are trusted - Responds constructively in conflict situations, looks for win-win resolution (Employee may write comments regarding appraisal in this space) EMPLOYEE COMMENTS Total Divide by Skill Rating 0 30 0 0 30 0.00 Combined Rating Performance Rating 0.00 Skill Rating 0.00 COACHING, TRAINING and PERSONAL DEVELOPMENT PLAN Performance Goals Established for Future Development: 1) 2) 3) Instructions: List planned areas of improvement and self development agreed to by person evaluated. AREAS IN WHICH EMPLOYEE REQUESTS TRAINING SCHEDULE DATE Instructions: List planned personal coaching and other help from supervisor or manager to meet results. Also list any formal training planned for the forthcoming appraisal period. AREAS IN WHICH MANAGER RECOMMENDS TRAINING BY MANAGER OR OUTSIDE SOURCE SCHEDULE DATE Signatures: PERSON EVALUATED DATE EVALUATOR DATE NEXT LEVEL MANAGER or CEO DATE 1.4i Warehouse Manager.xls PRE-JOB START SAFETY PLANNING CHECKLIST Job Information Date Job Name General Foreman GC Job Number Project Manager Please check one New Construction Remodel Office Trailer Gang Box Safety Poster Set (Trailer and Office only) Please choose accordingly 1. ENVIRONMENTAL CONCERNS a. Asbestos b. Lead (Testing/Sampling) c. Mold (Send letters outlined in Raymond’s mold policy) 2. POWER/LINES 3. STOCKING/STORAGE (STREET UNLOADING/TRAFFIC CONTROL/WEATHER/THEFT/SAFETY “CLEARENCES”) 4. FIREPROOFING – SIGNAGE 5. SCAFFOLDING a. Type b. CAL/OSHA or FEDERAL Permits c. Scaffold Release(s) (Send letter to sub-sub’s using scaffold) d. Training e. Signage 6. AERIAL DEVICES a. Boom Lift b. Scissor Lift c. Training 7. CRANE OPERATION 8. FORKLIFT OPERATION a. Type b. Training 9. POWDER ACTUATED TOOLS a. Training/Licenses b. Signage 10. LASER(s) – SIGNAGE 11. HOT WORK a. Permit(s) b. Type (Gas/Electric) c. Fire Extinguisher(s) 12. FUEL a. Type b. Storage c. Signage d. Fire Extinguisher(s) 13. GFCI’s a. Lights b. Fans c. Heaters 14. FALL PROTECTION a. Railings/Cables (Question if cables are engineered for tying off) b. PFAS c. Anchors 15. CAST PRODUCTS BEING USED? 16. SITE CLEANUP 2 17. MSDS (Copy to GC, foreman, Safety Office) 18. PERSONAL PROTECTIVE EQUIPMENT a. Skin Exposure b. Respiratory Exposure (Medical Evaluation) c. Training 19. OSHA CERTIFICATE/REQUIRED TRAINING LOG 20. SUB-SUBCONTRACTORS? 21. PRE-JOB START SAFETY CHECKLIST (Review) 22. COPY OF RAYMOND SAFETY PROGRAM ON SITE Other Notes: Attendees: Estimator Foreman Project Manager Safety Personnel Superintendent(s) _________________________________________________ Project Engineer Guest 3 1.5.a Pre-Job Start Safety Planning Checklist.doc 2-1: TIME CARD PROCESS Time Cards are due in the Raymond Office to the Accounting Department on Monday mornings by 10:00am unless otherwise directed. A copy should be made for the field to enable the foreman to view if there are questions or problems on paychecks. Time Card Procedure 1. JOB NAME: Please try to use the job name that is on the job start. Here again, if you do not know what that name is, call the Project Manager. 2. WEEK ENDING DATE: We need this information for audit purposes. The date is always the Sunday date. The date becomes really important when we need to go back and find something. We need to know which week the timecard refers to. 3. EMPLOYEE NAME: Make sure to give both the first and last name of the employee. The first initial is often not enough to tell payroll which employee you are referring to. 4. EMPLOYEE NUMBER: We are all paid by our employee number. If you do not have an employee number, call payroll. When you get an employee check for the first time, write down his employee number for future reference. 5. POSITION: Please let payroll know if the employee is an apprentice or journeyman. Make sure to indicate a foreman with "F", or they will not receive foreman wages. 6. FOREMAN: Please put the foreman's name or initials here. 7. JOB NUMBER: You must always have a job number. If you do not, call the Project Manager to get you the information. 8. PHASE (SEGMENT NUMBER/COST CODE): If you do not have a job cost report, call your Project Manager to ask for one. The segment numbers will be on that form. Do not charge time to codes/segments that are not budgeted. 9. EXTRA NUMBER: If you use 005-700 you must provide the extra work ticket number. This becomes a necessity when trying to reconcile the tickets with the job cost for billing. 10. TOTAL: Extend the hours on each line to the right. Do not combine straight time and overtime hours. Extend them separately. 11. REGULAR HOURS: If you work the same segment and cost code for more than one day, you only need to write the segment and cost code once and put the hours on the appropriate days. 2.1.a Time Card Process.doc It is the Foreman's responsibility to review ALL time cards to ensure that the information has been filled in properly. This double-checking will assist the accounting department in preventing payroll errors. Time Cards are to be completed on a daily basis to ensure time is recorded accurately and that employees are not missed. Daily Timesheet / Time Card Procedure Each office will delegate an individual to see that the field is provided with daily time cards or timesheets for the entire week. The foreman can adjust daily – adding or subtracting employees. The field is responsible for turning in their daily sheets by the END of the week or earlier whenever possible. The completed daily time sheets should include explanations by the field for differences in hours (i.e. early out, no show, sick, car problems, etc). This will cut down on the need to issue separate checks on Friday for missed or late time. Make sure all employees have 8 hours each day unless otherwise stated. Project Coordinator Daily Timesheet Procedure (As applies) The Project Coordinator will see that the field is provided with daily timesheets or timesheets for the entire week. The foreman can adjust daily – adding or subtracting employees. The field is responsible for turning in their daily sheets by the END of the shift or earlier whenever possible – NOT the next morning. The only exception is a night shift. The completed daily time sheets should include explanations by the field for differences in hours (i.e. early out, no show, sick, car problems, etc). This will cut down on the need to issue separate checks on Friday for missed or late time. Make sure all employees have 8 hours each day unless otherwise stated. TIME CARD VERIFICATION (REV 11/10/09) The Bottom Line: All hourly employees must sign a time card for any hours worked • Employees must sign their own time card or time sheet on Friday evening or by Monday morning prior to submission to payroll for processing. 2.1.a Time Card Process.doc • • • If the employee is moving to a different project, they need to sign their time card before leaving. The time card must be signed/verified upon separation from employment for any reason (this can be done when they are handed their final check.) Each job site is a little bit different. The Foreman/Superintendent will need to determine the most appropriate and effective way of obtaining the correct employee signatures on their time cards for their job site. Missing signatures are not acceptable. The Details: Section 6 of Industrial Welfare Commission Order No. 16-2001, which regulates the Construction Industry, requires employers to "keep accurate information with respect to each employee, including... total wages paid... [and] total hours worked..." Even though we have always kept accurate records of the wages paid to our employees to the best of our ability, recent legal challenges in our industry have made it necessary for us to improve accountability with respect to the employee time cards. In short, the employee time card is the invoice to the company for hours worked and the employee needs to review and approve this invoice prior to the company creating a payroll check. Without the employee’s signature of approval, the time card is not complete. Employees must verify their own time and that all breaks and lunches have been offered or have been taken. This must be done by having each employee sign their time card and/or time sheet at the end of each work week or pay period, before the time is turned into payroll for processing. This also must be done before an employee is moved to another jobsite, or when an employee is terminated for any reason. When employees sign their time card, they are verifying that time has been correctly entered and that they have taken or been given the opportunity to take their lunch and breaks, and that they have not experienced a work related injury during the pay period. This language appears in English and Spanish on the bottom of the time card. This is the text on the time card: I certify, under penalty of perjury, that (1) the hours reported above fully and accurately reflect all hours, including any overtime, that I worked during this pay period, (2) I have been offered or have taken all meal periods and rest periods unless otherwise indicated on this form and (3) I have not suffered any work related injuries or been subjected to any harassment and/or discrimination which has not been reported to the appropriate company representative during this pay period. Por medio del presente certifico, bajo pena de perjurio que, (1) las horas reportadas arriba reflejan exactamente todas las horas trabajadas, incluyendo cualquier sobretiempo (horas extras) que trabajé durante este periodo de pago; (2) que me han ofrecido o he tomado todos los periodos para comidas y los periodos para descansar, a no ser que se indique lo contrario en este formulario y (3), que no padecí ninguna lesión o lastimadura relacionada con el trabajo, ni que he sido objeto de ninguna clase de acoso u hostigamiento, y/o discriminación, que no haya sido debidamente reportada al representante de la compañía durante este periodo de pago. 2.1.a Time Card Process.doc Obtaining a signature on the time card is a mandatory procedure, regulated both by State and Federal laws and Raymond values. An employee has the right to be paid correctly and on time. Signing the time card gives the employee the opportunity to verify time submitted before a paycheck is produced, reducing the possibility of a corrected check. Additional laws prohibit an employer from withholding pay from an employee who has worked, so the timecard still must be processed timely – even without a signature, so additional follow up is required to comply with the law. In the unusual event that a time card is not signed before it is submitted for payment, the accounting department will identify and copy the unsigned time card and return it with the employee’s paycheck that week with this notation stamped on the copy: PHOTOCOPY OF PROCESSED TIME CARD EMPLOYEE SIGNATURE REQUIRED VERIFYING ACCURACY OF INFORMATION Please Sign and Return to Accounting The Foreman/supervisor is responsible to make certain that the signature is obtained. The employee will need to verify the time card information and sign as required. The missing signature, employee or Foreman/Supervisor, will be highlighted on the time card. The signed time card copy must be returned to accounting. Employees or Foremen that continually submit unsigned time cards will be subject to disciplinary procedures. Additional methods are being considered for capturing time and/or signatures electronically, including a card-swipe system and a handheld phone/device based system. If determined to be practical and cost effective, they will be implemented in the future. Until such time, manual signatures must be obtained. Suggestions for getting time cards signed: • • • On Friday evening (or Monday morning) at the Tailgate meeting, time cards can be signed. If project is on electronic time card processing, a physical time sheet will need to be printed and signed by each employee. Time cards can be separated by cost codes, floors, foreman, etc. for ease in streamlining the signature process. The preferred method of obtaining signatures would be daily. This would help to minimize the problem of employees moving on to another project without having signed their time card. This would also help with memory recall as to the accuracy of the time submitted while the information is most current. If daily signatures are impractical, weekly signatures will suffice, provided the employee verifies all the information that is being presented to payroll. 2.1.a Time Card Process.doc EMPLOYEE TIME CARD VERIFICATION / ACCOUNTING PROCEDURES 1. Receive time cards from Field for payroll processing. 2. Process payroll as per existing policy and procedure. 3. Isolate those employee time cards that do not have an employee signature or Foreman/Supervisor approval. 4. Make a photocopy of the unsigned timed cards. File the original as per procedure. 5. Place red stamp: PHOTOCOPY OF PROCESSED TIME CARD EMPLOYEE SIGNATURE REQUIRED… on unsigned copy of employee timecard. 6. When regular paychecks are ready for batching to foreman, attach the unsigned time card with the paycheck of the employee missing the signature. 7. Send out regular paychecks and time card photocopy per usual procedure. 8. If the paycheck is for a layoff, ensure that a copy of the time card submitted is returned back with the red stamp on it for the employee’s signature. 9. For those checks that are mailed directly to employee, for which there was not a signature on the time card originally presented, send a stamped copy of the time card along with a return envelope to accounting. 10. The Foreman will obtain the signature and return the copy of the time card. 11. File (manually or electronically) the time card with the appropriate weeks’ time cards. Employee Time Verification California Law states that at the end of each work week, all employees must verify their own time and that all breaks and lunches have been provided by their employer. This must be done by having all employees sign their time card and/or time sheet at the end of each work week, before time is turned into payroll for processing. This process must also be done before an employee is moved to another jobsite, or when an employee is terminated. Before an employee is moved from one job site to another, you must have the employee verify the time worked on the job that he/she will be leaving by having the employee sign the time card. It will also be necessary for the foreman to write down the job name and number (if available), of the job the employee is being moved to. This will help payroll to distinguish the jobsite location for routing the next check and where to find an employee’s time in the event of being terminated between the work week while having worked on more than one job site. When an employee is being terminated, the foreman must have the employee sign their time card / time sheet upon receiving their layoff check. 2.1.a Time Card Process.doc WEEKLY TIME CARD MAKE ENTRIES DAILY WEEK ENDING: JOB NAME EMPLOYEE NAME UNION CHANGE: Office Use Only Empl # POSITION FOREMAN Mon Job Number Phase # Extra # ST OT Tue ST OT Wed ST OT Thu ST OT Fri ST OT Sat Sun OT OT TOTAL ST OT TOTAL HOURS PER DAY I certify, under penalty of perjury, that (1) the hours reported above fully and accurately reflect all hours, including any overtime, that I worked during this pay period, (2) I have been offered or have taken all meal periods and rest periods unless otherwise indicated on this form and (3) I have not suffered any work related injuries or been subjected to any harassment and/or discrimination which has not been reported to the appropriate company representative during this pay period. Por medio del presente certifico, bajo pena de perjurio que, (1) las horas reportadas arriba reflejan exactamente todas las horas trabajadas, incluyendo cualquier sobretiempo (horas extras) que trabajé durante este periodo de pago; (2) que me han ofrecido o he tomado todos los periodos para comidas y los periodos para descansar, a no ser que se indique lo contrario en este formulario y (3), que no padecí ninguna lesión o lastimadura relacionada con el trabajo, ni que he sido objeto de ninguna clase de acoso u hostigamiento, y/o discriminación, que no haya sido debidamente reportada al representante de la compañía durante este periodo de pago. Employee Signature Date Foreman/Manager Signature Date ~I) Dally Timesheet Week Endilg 111181200II Job Name--:"'=-'-o- - 3- CP WMC-Phase Exterior ~Nwmbw Foremen ~~ Carpenter Apprentice 222338 _ _ _ _ _ ___ 206327 Howard, Gregg A. 08Ie--:1":':1/:::101:::'2000=---- ....... ~ "1.0 , II-'I ~ l\2 Death in Family Allen, Joshua James Carpenter 22429 Journeyman Banuelos, Francisco Javier 004 040 247 221 6 3 Carpenter 21008 Journeyman Brown, Tracy Eldon 012 211 6 Carpenter 22535 Journeyman Davenport, Edward III Shut Down High Winds 211 8 Welder's Pay SA M PL E 050 It:d'y, undfrfllllllllyolpIJtjJry, tIIII (f) lheholn tepotted IIbow fJilyand accutnIyAllled ellhoIXs,/ndudiIg ..yOVll1ine, IhIt IlIOI1cedduling /Ills peypetkJd, (2J I hI.e been o/ftI8d Of haw fIIIon"lIIIIl periods ItId "" periods tmIIIss oIINwIs.1ndIc8d GIl this fomJ ItId (3) I haw not.1ifenJd aJ)I- teIaI8d ....... Of been $lilject8d to aJ)I-1tIdIor _ _ ..tid>,.. not been IepoMd /0 tilt ......... 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CMtCoda hploll COST CODES COST CODE Description Definition General Conditions 100 - 199 Office Supervision / Personnel ( 100 thru 114 ) 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 Project Executive Senior Project Manager Project Manager Project Engineer / Assistant Project Manager Project Accountant Secretary Engineering Manager Job Captain Draftsman Carpenter p Superintendent p Taper / Painter Superintendent Plaster Superintendent Millwork Superintendent Assistant Superintendent Art Director Insurance / Bonds / Permits (115 - 119) 115 116 117 118 119 Liability Policy Bond Premium Permits Business License OSHA Citations / Fines 2.1.d Cost Codes and Segments.xls Job Expense (120 - 139) 120 121 122 123 124 125 126 127 128 129 Travel Scheduling Material Drawing Purchases Blue Printing Postage / Express Mail Consumable Supplies Direct Labor Tool Charges Project Bonuses Staff Relocation Subsistence Temporary Facilities (140 - 169) 140 141 142 143 144 145 146 147 148 149 150 151 152 153 Office / Trailer Rent Office Supplies Copier Rental Office Furniture Safety Supplies Storage / Warehouse Security Telephone Radios Signage Trash Dumpsters Toilets Utilities Water Costs Misc. General Conditions (170 - 199) 170 171 172 173 Parking Fees Scaffold - Self Performed Warehouse Pickup / Delivery Premium Time 175 176 177 180 Pre-Employment Testing Safety Orientation Safety Officer Pre / Post Construction Review 198 199 Sales Tax Contingency 2.1.d Cost Codes and Segments.xls Exterior Carpenter Trades (Codes 200 - 299) Metal Stud Framing, Sheathing, Lath and Trims 200 201 205 206 Layout Stickers and Clips Install Backing Install Pre-fab Trusses 207 208 209 210 211 212 213 214 Install Pre-fab Panels Welding Frame Misc. #1 Frame Misc. #2 Frame Exterior Walls Frame Ceiling Exteriors Frame Faces and Soffits Frame Rafters 217 218 219 221 Install Bridging / Strapping Install Break Shapes #1 Install Break Shapes #2 Hang Sheathing Exterior 222 223 224 226 241 242 243 244 245 246 247 248 249 Hang Durock Exterior Hang Misc. #1 Hang Misc. #2 Install Aluminum Special Trims Lathing Trims Demolition Light Duty Work Labor Misc.#1 Labor Misc.#2 Labor Cleanup Supervision Layout Install and weld stickers and clips Install backing for wall-hung accessories Fly, shakeout, and install pre-fab roof truss systems Fly and set panel construction Welding (when excessive amounts are required) Defined by the Project Manager and Foreman Defined by the Project Manager and Foreman Frame walls to include top track Frame suspended and joisted ceilings Frame faces, sofffits, light coves, etc. Frame roof system rafters Install wall bridging, roof system bracing, clips Install cornice or molding supports Install roof system fascia's, hips, and valleys Hang wall sheathing @ walls, ceilings, soffits, etc. (typically for gypsum sheathing / densglass) Hang defrock @ walls, ceilings, soffits, etc. Defined by the Project Manager and Foreman Defined by the Project Manager and Foreman Install non-typical trims, Fry. Vents, etc. Install lath, paper, and vapor barriers Install typical lathing trims. Removal of existing exterior work. Defined by Project Manager and Foreman. Defined by Project Manager and Foreman. Material moving, stocking, and yard labor. Loading trash bins, sweeping, and hauling trash. On-site supervision limited to foremen only. 2.1.d Cost Codes and Segments.xls Plasterer and Hodcarrier Trades (Codes 300 -399) Exterior Insulation and Finish Systems 302 303 304 308 309 310 313 314 315 316 Foam (Install, Backwrap, Sand) Install Special Shapes Rout Foam Base and Mesh Heavy Duty Mesh Skim Coat Finish Plaster Miscellaneous #1 Plaster Miscellaneous #2 Plaster Miscellaneous #3 Foam (all operations except special shapes). Foam (special shapes). Cut reveals. Install base & mesh on flat foam, shapes & reveal. Install panzer mesh or armormat. Prep base for smooth finishes. Defined by Project Manager and Foreman. Defined by Project Manager and Foreman. Defined by Project Manager and Foreman. Portland Cement Plaster 311 312 313 314 315 333 365 Scratch Brown Finish Plaster Miscellaneous #1 Plaster Miscellaneous #2 Fog Coat Masking Defined by Project Manager and Foreman. Defined by Project Manager and Foreman. Masking and protection. Le Décor Finishes 317 320 321 322 323 324 325 326 327 328 329 GFRC Installation LS Scratch Limestone Faux Painting Scratch Install Limestone Surfacing Grooving Labor Cleanup Supervision 2.1.d Cost Codes and Segments.xls Fireproofing 301 350 - 352 355 358 359 364 366-370 Hardcoat Spray Fireproofing Patch Fireproofing Clean-up Supervision Set-up Equipment Spray Fireproofing Loading trash bins, sweeping and hauling trash. On-site supervision. General Conditions 338 344 345 346 347 348 349 Caulking Light Duty Labor Misc.#1 Labor Misc.#2 Labor Cleanup Supervision Defined by Project Manager and Foreman. Defined by Project Manager and Foreman. Material moving, stocking, and yard labor. Loading trash bins, sweeping, and hauling trash. On-site supervision limited to foremen only. Interior Carpenter and Taping Trades (Codes 400 - 499) Metal Stud Framing , Drywall, Taping 400 401 402 405 406 407 408 409 411 412 413 414 415 417 421 422 423 424 425 426 Layout Stickers and Clips Top Track Install Backing Frame Miscellaneous #1 Frame Miscellaneous #2 Welding Frame Walls Heavy Gauge Frame Walls Light Gauge Frame Ceilings Frame Faces and Soffits Shaftwall Systems Joist Ceilings Bridging Hang Walls Insulate Top Out Drywall Hang Miscellaneous #2 Hang Ceilings, Soffits and Faces Install Aluminum Special Trims Layout. Install and weld stickers and clips. Install backing for wall hung accessories. Defined by Project Manager and Foreman. Defined by Project Manager and Foreman. Welding (when excessive amounts are required). Frame walls 18 - gauge and heavier. Frame walls 20 and 25 - gauge walls. Frame suspended, joisted, and 660 ceilings. Frame faces, and soffits, light coves, etc. Shaftwall studs and coreboard for wall, ceilings & ducts. Hang drywall on all walls. Insulation. Hang Drywall above ceiling Defined by Project Manager and Foreman. Hang all ceilings, soffits, faces and horizontal duct. Install non-typical trims. 2.1.d Cost Codes and Segments.xls 427 429 431 432 433 434 436 443 444 445 446 447 448 449 Install Door Frames Build Horizontal Ducts Taping Skim Coat Firetape Install Trims Trade Damage Demolition Light Duty Labor Misc.#1 Labor Misc.#2 Labor Clean-up Supervision Install, receive, and stock door frames. Taping at all walls, ceilings, soffits, etc. Firetape above ceilings Installation of tape-on trims Removal of existing interior work. Defined by Project Manager and Foreman. Defined by Project Manager and Foreman. Material moving, stocking, and yard labor. Loading trash bins, sweeping, and hauling trash. On site supervision limited to carpenter foreman only. Painting Trades (Codes 500 - 599) Painting - Special Finishes - Wallcovering 500 501 502 503 504 505 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 Millwork Prep Millwork CMU Block Fill Caulking Primer Base Coat Sealer Paint Walls Paint Ceilings Paint Door Frames Paint Man Doors Paint Overhead Doors Paint CMU Paint MEP Ductwork Paint Stairs and Rails Paint Bollards Paint Wood Trims Paint GRG Paint GFRC / FRP Paint Misc. #1 Paint Misc. #2 Paint Misc. #3 530 - 539 Special Finish Prep for Painting Painting work Prep for Painting work Caulk (when excessive amounts are required) Pre application coatings Pre application coatings Post Application coatings Paint drywall wall surfaces Paint drywall faces, and soffit surfaces Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Paint by substrate to be defined by PM Special finish techniques, leafing, Venetian plaster, and staining defined by PM. 2.1.d Cost Codes and Segments.xls 540 - 543 Install Wallcovering 544 545 546 547 548 549 Light Duty Labor Misc. #1 Masking Labor Cleanup Supervision Wallcovering by Spec. defined by PM. Defined by the Project Manager and Foreman Masking and protection Material moving, stocking, and yard labor Loading trash bins, sweeping, hauling trash On site supervision Interior Carpenter Millwork Trades (Codes 600 - 699) Millwork / Theming 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 Unload and distribute Mockups for approval Field Touch-up Trailer Build-out Shop Fabrication Templates, patterns, layout Blocking, backing, & cleating Millwork / theming installation Punch Work Open Vanities Bars & back cabinetry Wood counters & subtops Misc. cabinetry / box beams, etc. Wood crown Wood chair rail Wood base Wood wainscoting & paneling Wood jambs & casings Wood pilasters & columns Closet pole & shelf Wood picture frames Wood Wood Cast crown Cast base Cast columns, capitals, & base Cast pilasters Cast beams Cast arches Cast casings 2.1.d Cost Codes and Segments.xls 631 632 633 634 635 636 637 638 639 640 Cast niches Cast Cast Metal cladding Metal foot rails Metal railings Metal unistrut, welding, ceiling wire Metal Metal Open Millwork / Theming (continued) 641 642 643 644 645 646 647 648 649 650 651 Glass, mirror, & acrylic Door hardware Light Duty Labor Misc.#1 Labor Misc.#2 Stocking Cleanup Supervision Pre Construction Review Time and material reporting Defined by the Project Manager and Foreman Defined by the Project Manager and Foreman On site supervision limited to carpenter Foremen only 652 - 699 Tracking Misc. Extra Work Authorizations and Misc. Tracking (Codes 700 thru 799) 700 Time and Material Tracking 701 - 799 Misc. Tracking Codes All Authorized Field Directives on T.& M. Signed Weekly Time and Material Trackers Required. Defined by the Project Manager to be used for the following: 1. Change Estimate Budgets - if the scope of work proceeds out of the construction flow 2. Vendor / Subcontractor Back charges 3. Estimating Time Studies 4. Cost Identification- Not Budgeted Issues. 5. Allowance Tracking / Reconciliation NOTE: TRACKING CODES DO NOT REQUIRE SIGNED WEEKLY TIME AND MATERIAL TRACKERS 2.1.d Cost Codes and Segments.xls Subcontracts (Codes 800 - 899) Subcontract/purchase agreements Wood Products 801 802 803 804 805 806 807 808 809 810 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Subcontractor / Vendor #3 Subcontractor / Vendor #4 Subcontractor / Vendor #5 Subcontractor / Vendor #6 Subcontractor / Vendor #7 Subcontractor / Vendor #8 Subcontractor / Vendor #9 Subcontractor / Vendor #10 Cast Materials 811 812 813 814 815 816 817 818 819 820 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Subcontractor / Vendor #3 Subcontractor / Vendor #4 Subcontractor / Vendor #5 Subcontractor / Vendor #6 Subcontractor / Vendor #7 Subcontractor / Vendor #8 Subcontractor / Vendor #9 Subcontractor / Vendor #10 Doors / Finish Hardware 821 822 823 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Subcontractor / Vendor #3 Scaffold 826 827 828 829 830 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Subcontractor / Vendor #3 Subcontractor / Vendor #4 Subcontractor / Vendor #5 Paint / Wallcovering 831 832 Subcontractor / Vendor #1 Subcontractor / Vendor #2 2.1.d Cost Codes and Segments.xls Decorative Metal 836 837 838 839 840 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Subcontractor / Vendor #3 Subcontractor / Vendor #4 Subcontractor / Vendor #5 Insulation 841 842 843 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Subcontractor / Vendor #3 Sealants 846 847 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Ceramic Tile / Stone 850 851 852 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Subcontractor / Vendor #3 Glass and Glazing 856 857 858 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Subcontractor / Vendor #3 Structural Steel / Misc. Iron 861 862 Subcontractor / Vendor #1 Subcontractor / Vendor #2 Acoustic Ceilings 866 867 Subcontractor / Vendor #1 Subcontractor / Vendor #2 2.1.d Cost Codes and Segments.xls Vendors / Materials (Codes 900 - 999) 900 901 902 903 904 905 906 908 910 914 916 917 918 919 920 930 931 932 933 955 967 972 974 990 991 992 993 999 Used for purchase orders only Metal Gypsum Board Fasteners, Shots and Pins Carpenter Supplies Trims - Aluminum Taping Supplies Insulation Paint Supplies Acoustic Supplies Scaffold Material Fireproofing Material Lath Material Plaster Material Small Tools Rough Carpentry Doors and Frames Structural Engineering Services Consulting Engineers Gasoline Cast Materials Trucking Access Doors / Doors Truck Rental Gun Rental Lift / Equipment Rental Crane Rental Misc. Vendors 2.1.d Cost Codes and Segments.xls Note: =Formula Protected - Do Not Overwrite Unintentionally Budget Worksheet Activity Description Project: Job #: Date: Update Includes: Project Manager: Change Order # Cost Previous Seg Code Footage Hours Carp Rate C $ 64.30 Hodcarrier Taper Rate Lather Rate Plasterer Rate Supervision General Labor H T L P S G $ $ $ $ $ $ 60.74 64.30 64.30 60.74 73.83 40.36 Original Budget or This Update Footage Production Hours trade $ $ Footage - Subtotal's 0 $0 0 $0 Change Order Request Value Budget Amount GP% Total Hours - $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 0 $ $ - 0% 2-2: HIRING PROCESS: In most instances the Project Coordinator (if applies) will be responsible for the processing of field employees on a daily basis. Dispatched personnel will report directly to the jobsite trailer with their dispatch form. The initial dispatch will either be done by the Project Coordinator or the Superintendent. This request can either be emailed, faxed or telephoned into the proper Union. In cases when there is not a Project Coordinator on site, all new hires will be processed in the main office or at the site depending on your area policy. • If you decide to hire someone who has been on site, they can be sent directly to the office. Please contact the office prior to them showing up or send them with the field’s request to hire. o The office will issue the Request for Dispatch and have the individual complete the new hire paperwork and drug test. o The new employee will then be instructed to go to the union to pick up their dispatch. o The new hire will deliver the dispatch to the foreman the next morning. o The foreman will need to see that the dispatch is delivered to the accounting department as soon as possible. • Dispatched personnel will report directly to the office with their dispatch form. The initial dispatch will either be done by the office or the Superintendent. This request can either be faxed or telephoned into the proper Union. Foreman are required to conduct site specific orientation with all employees on site and as they arrive throughout the project. The Employee Safety Orientation form should be completed and returned to the office for documentation purposes. If your jobsite requires Drug testing, this will need to be done onsite by a Raymond trained administrator or by the General Contractor. • Make a copy of any union certification cards (i.e. scissor, boom, scaffold, forklift, etc). Forward copies to the Safety Department. • Complete the entire green Employee Safety Orientation form and sign. o Staple any certifications to the pink carbon of the orientation form and file on site. o The original orientation form (green) goes to the office to be filed in the employee’s folder. o The yellow copy goes to the GMR Safety person assigned to your project. You may be instructed to send the yellow copies directly to the General Contractor. o The white copy and any certifications go to the Safety Department. Attached is the Hiring Procedures for the Project Coordinator for your reference. 2.2 Hiring.doc New Hire (Las Vegas): • Obtain the dispatch. • Make copy of driver’s license, social security card, Alien / Visa cards and any union certification cards. • Briefly review the new hire package with the new employee and leave them to complete the package. The Accounting Department will provide these packages for you (English and Spanish). • Drug test. Log in book. Log book to be sent to Margie Loya as manpower is added. This is to ensure that safety department has a record of testing. • Once the package is complete, review and then place in manila folder used by the Accounting Department. • Fill out the top portion of the green Employee Safety Orientation form and give to the Superintendent / General Foreman and/or Foreman to review and sign. • Send green copy into the office with copies of certifications attached. • Staple copies of certifications to the pink carbon of the Employee Safety Orientation form and file in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. • The employee is given the Harassment Memo, Safety Policy on Drugs, Narcotics and other Unlawful Substances Packet and Code of Safe Work Practices Brochure. Re-Hire (Las Vegas): • Confirm information already on file in the Accounting Department is current (address and phone number). If not, have them complete another W4 • Make copy of driver’s license, social security card, Alien / Visa cards and any union certification cards. • Drug test if required. • Fill out the top portion of the green Employee Safety Orientation form and give to the Superintended / General Foreman and/or Foreman to review and sign. • Send green copy into the office with copies of certifications attached. • Staple copies of certifications to the pink carbon of the Employee Safety Orientation form and file in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. Transfer (Las Vegas): • Drug test if required. • Make copy of any union certification cards. • Fill out the top portion of the green Employee Safety Orientation form and give to the Superintendent / General Foreman and/or Foreman to review and sign. • Send green copy into the office with copies of certifications attached. • Staple copies of certifications to the pink carbon of the Employee Safety Orientation form and file in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. 2.2 Hiring.doc New Hire (Orange and San Diego): • Foreman contacts office for a current copy of the “Out of Work List”. In most cases this list will be emailed or faxed to each jobsite weekly. • Contact General Superintendent in Orange and San Diego for all manpower needs. • Union hall will email or fax dispatch to office. • Make copy of driver’s license, social security card, Alien / Visa cards and any union certification cards. • Have employee complete the new hire package. The Safety Department will provide these packages for you (English and Spanish). • Oral drug test. Log in book. Log book to be sent to Margie Loya as manpower is added. This is to ensure that safety department has a record of testing. • Completed new hire paperwork must be turned in on Monday with timecards, or sooner if possible to accounting. • Complete the green Employee Safety Orientation form and put green copy with the new hire paperwork for the office. Also send copies of certifications. • Staple copies of certifications to the pink carbon of the Employee Safety Orientation form and file in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. • The employee is given the Harassment Memo, Safety Policy on Drugs, Narcotics and other Unlawful Substances Packet and Code of Safe Work Practices Brochure. Re-Hire (Orange and San Diego): • Contact General Superintendent in Orange and San Diego for approval. • Confirm information already on file in the Accounting Department is current (address and phone number). If not, have them complete another W4 • Make copy of driver’s license, social security card, Alien / Visa cards and any union certification cards. • Drug test if required (90 days). • Complete the green Employee Safety Orientation form and send green copy with certifications to the office. • Staple copies of certifications to the pink carbon of the Employee Safety Orientation form and file in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. Transfer (Orange and San Diego): • Drug test if required. • Make copy of any union certification cards. • Complete the green Employee Safety Orientation form and send green copy into the office. • Staple copies of certifications to the pink carbon of the Employee Safety Orientation form and file in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. 2.2 Hiring.doc New Hire (Concord): • In most cases the Project Coordinator in the office calls or faxes request to the Union for manpower to be dispatched to the office, not the jobsite. • Union hall will fax dispatch to office and/or send with the employee to the office. • Have employee complete the new hire package. The Accounting Department / Project Accountant will provide these packages (English and Spanish). • Project Coordinator will copy driver’s license, social security card, Alien / Visa cards and any union certification cards. • If hired on the jobsite, the Foreman is responsible for getting the completed new hire package, obtaining the required identification and sending the package into the office, preferably within 24hours of hiring, but no later than Friday. • Drug test. Log in book. Notify Foreman if positive, otherwise new hire is sent to the field. • The employee is given the Harassment Memo, Safety Policy on Drugs, Narcotics and other Unlawful Substances Packet and Code of Safe Work Practices Brochure. • The Employee Safety Orientation form is handled in the field by the Foreman. Send green copy to the office with copies of the certifications. • Pink carbon of the Employee Safety Orientation form is filed in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. Re-Hire (Concord): • A new dispatch does not need to be requested. The employee can just go directly to the jobsite to begin work. • Confirm information already on file in the Accounting Department is current (address and phone number). If not, have them complete another W4 and Code of Safe Work Practices. • Drug test if required. Contact the Accounting Department to see if the last drug test was within the monthly limit. • Complete the green Employee Safety Orientation form and send green copy to the office with copies of the certifications. • Pink carbon of the Employee Safety Orientation form is filed in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. Transfer (Concord): • Drug test if required. • Complete the green Employee Safety Orientation form and send green copy to the office with copies of the certifications. • Pink carbon of the Employee Safety Orientation form is filed in 3-ring binder on site. • Deliver the yellow carbon of the Employee Safety Orientation form to the G.C. 2.2 Hiring.doc BEST PRACTICES: Should an employee want to use his/her own personal equipment and/or tools a list of these items must be provided at the time of hire or transfer to the site and placed in their employee file in the office. This will ensure should there be a loss, that these items can be included in a police report. Other than union contract specified equipment / tools, no personal equipment and/or hand tools are to be used or brought to any jobsite. 2.2 Hiring.doc CARPENTERS REQUEST FORM Date: ________________ CARPENTER’S UNION – LOCAL 1977 501 N. LAMB LAS VEGAS, NV 89110 Dispatch: We would like to request the following person for hire: Name__________________________________ Social Security________________ Level__________________________________ Start Date_____________________ Jobsite_________________________________ Start Time AM/PM If you have any questions regarding the above information, please call our office at (702) 891-8875. The following Certifications are required: ___ Powder Actuated Tools ___ Forklift ___ Scissor/ Boom Lift ___ Scaffold User ___ Welding ___ Swing Stage ___ Social Security Card ___ Picture ID ___ Alien/ Permanent Resident Card Sincerely, Payroll Department 2.2a Vegas - Dispatch Request.doc LABORERS REQUEST FORM Date: _______________ LABORERS’ INTERNATIONAL UNION OF N.A. LOCAL #872 4201 E BONANZA RD. SUITE #101 LAS VEGAS, NV 89110 Dispatch: We would like to request the following person for hire: Name_____________________________ Social Security______________________ Level_____________________________ Start Date__________________________ Jobsite____________________________ Start Time______________________AM/PM Type of Work to be Performed _________________________________________ If you have any questions regarding the above information, please call our office at (702) 891-8875. The following Certifications are required: ___ Powder Actuated Tools ___ Forklift ___ Scissor/ Boom Lift ___ Scaffold User ___ Welding ___ Swing Stage ___ Social Security Card ___ Picture ID ___ Alien/ Permanent Resident Card Sincerely, Payroll Department 2.2a Vegas - Dispatch Request.doc PAINTER / TAPER REQUEST FORM Date to Report to Work: __________________ Worker Requested: Journeyman Apprentice Apprentice ___________% Name: _________________________________ SS#: _________________________ Type of worker to be dispatched: Painter Hanger Drywall Finisher Paper Airless Automatic Tools Vinyl Brush & Roll Smooth Wall Paper Faux Texture Murals ____________ ____________ ____________ No Unsure Jobsite _______________________________ Drug Test Required: Yes Worker is to report to: Office Comments: The following Certifications are required: ___ Swing Stage ___ Forklift ___ Scissor/ Boom Lift ___ Scaffold User ________________________ Payroll Department ___ Social Security Card ___ Picture ID ___ Alien/ Permanent Resident Card _____________________ Telephone Number _____________ Today’s Date 2.2a Vegas - Dispatch Request.doc PLASTERERS REQUEST FORM Date: ________________ PLASTERERS & CEMENT MASONS LOCAL #797 4231 W OQUENDO RD. LAS VEGAS, NV 89118 Dispatch: We would like to request the following person for hire: Name______________________________ Social Security________________________ Level______________________________ Start Date____________________________ Jobsite_____________________________ Start Time_____________________AM/PM If you have any questions regarding the above information, please call our office at (702) 891-8875. The following Certifications are required: ___ Swing Stage ___ Forklift ___ Scissor/ Boom Lift ___ Scaffold User ___ Social Security Card ___ Picture ID ___ Alien/ Permanent Resident Card Sincerely, Payroll Department 2.2a Vegas - Dispatch Request.doc 2-3: LAYOFFS (REV 11/10/09) Prior to any layoff, make sure that there is not another Raymond project that they can be transferred to. Make sure that you have contacted your Area Superintendent or Field Operations V.P. to insure there is no place to transfer employees. If the layoff is due to a safety violation, make sure you have adequate written documentation on file before laying them off. If you have any questions or concerns regarding various circumstances leading up to the layoff, contact your Area Superintendent, Safety Representative and/or Field Operations V.P for direction. All employment separations (layoffs, terminations, etc…) are to have the “Notice to Employee as to Change of Relationship” form completed. A copy of the form is attached for your reference. You will need to complete the following information: Employee Name – please use full first and last name Social Security Number – if not known, please leave blank Employee Number - if not known, contact payroll Job Number – this is the job that the employee last worked Reason for employment separation – you need to check the reason and indicate the date for the separation. If none of the pre-listed items apply, please use the “other” category and provide an explanation. Comments – use this section as needed for comments or to provide additional information for the employment separation. The form must be signed and dated by the employee’s supervisor, followed by the company name. Upon giving the employee their last check, have the employee sign and date the form at the bottom. Return the white copy to Accounting. The canary/yellow copy is to be given to the employee. Orange and San Diego All layoff requests are to be called into the Superintendent in Orange and San Diego 24-hours in advance unless layoff has to be done immediately. 2.3.a Layoffs.doc • • • • • Call the accounting department or fax timecard once layoff has been approved. Write “layoff” on the timecard prior to sending it to the accounting department. The accounting department will attach any check for the previous week’s work to the current week’s layoff check. Advise the accounting department to Courier check to jobsite. If Foreman, General Foreman or Superintendent will be picking up the check, it is to be done on their way home from work. In most instances the Project Coordinator or the Foreman will be responsible for the processing of field layoffs. The field will need to make sure that the proper cost codes and segments along with hours are provided to the Project Coordinator. The Coordinator will input the information into the timecard payroll program so that the Weekly Summary Report and Weekly Timecard Report reflects all the hours worked for all employees. On projects where there has not been a Project Coordinator assigned to assist with payroll, you will need to complete a hand written timecard and fax to the office. On projects where there is no access to a fax machine, you will need to call the information into the office. Your accounting assistant will take the information and complete the timecard. You will still need to turn in your handwritten hard copy to the office. This will be filed as the original backup to the layoff information. You will need to make arrangements to get the check to the jobsite. This task may be carried out by your Project Manager, Warehouse, or someone on the jobsite. Allow one-half (1/2) hour roll-up time prior to handing out the check. Someone will also need to take an inventory to make sure all Raymond tools have been returned before the employee leaves the site. Vegas All layoff requests are due in the Accounting Department no later than 10:00am and will be ready to be picked up by 1:00pm of the same day. • • • • Write “layoff” on the timesheet or timecard prior to sending it to the accounting department. The accounting department will attach any check for the previous week’s work to the current week’s layoff check. Advise the accounting department as to who will be picking up the layoff check, so that they can be notified when it is ready. Whenever possible, give the accounting department one (1) days’ notice of layoffs. This will alleviate problems should the Project Accountant have other important matters they are working on. Concord 2.3.a Layoffs.doc All layoff requests are to be faxed into the accounting department 24-hours in advance unless layoff has to be done immediately. Complete timecard with all pertinent information. Write “layoff” on the timecard prior to sending it to the accounting department. Any reimbursements (i.e. parking, bridge tolls) need to be faxed with the timecard. The accounting department will attach any check for the previous week’s work to the current week’s layoff check. If the check is being picked up, please advise the accounting department as to who will be picking up the layoff check. Checks will only be released to the requesting Foreman and/or Field Superintendents. If the check is to be delivered, please advice the accounting department what jobsite and location check is to be delivered to. Once written, it will be taken to the warehouse manager with delivery instruction. 2.3.a Layoffs.doc Notice to Employee as to Change in Relationship/Aviso al empleado en cuanto a el cambio de la relación The Raymond Group • Raymond-Northern Ca, Inc. • Raymond-Southern Ca, Inc. • Raymond-San Diego, Inc. • George M. Raymond Co. (Termination Notice Pursuant to Provisions of Section 1089 of the California Unemployment Insurance Code/ Aviso de la terminación conforme a provisiones de la sección 1089 del código del subsidio de paro de California) ____________________________ __________________ ________________ _________________ SSN Employee #/ Empleado # Job Number/ Número de Trabajo Name/ Nombre Your employment status has changed for the reason checked below/Su estado de empleo ha cambiado por la razón comprobada abajo: Voluntary quit/ Voluntario parado ____________ Layoff due to lack of work/ Despido debido a la carencia del trabajo ____________ Date/Fecha Date/Fecha Leave of absence/ Excedencia____________, with a return to work date of/ con una vuelta a la fecha del trabajo de____________ Date/Fecha Date/Fecha Refusal to accept available work/ Denegación para aceptar el trabajo disponible ____________ Date/Fecha Change of status from Employee to Independent Contractor/ Cambio del estado del empleado al contratista independiente ____________ Date/Fecha Termination/ Terminación ___________ Check any that apply/ Compruebe cualquiera que se aplica: Date/Fecha ____ Excessive Absences/ Ausencias Excesivas ____Excessive Tardiness/ Tardanza Excesiva ____Insubordination/ Insubordinación ____Violation of Safety Policies or Procedures/ Violación de Las Políticas o de Los Procedimientos de La Seguridad ____Lack of Required Skill/ Carencia de la Habilidad Requerida ____Other (please explain)/ Otro (explique por favor) __________________ Comments or Other Reason/ Los Comentarios o La Otra Razón: ______________________________________________________________________________________________ ____________________________ Supervisor’s Signature/ Firma Del Supervisor ____________ ____________________________ Date/Fecha Company/ Compañía I received a copy of this notice on/ Recibí una copia de este aviso encendido ____________ White/Original – Accounting (Employee file); Canary – Employee; Pink - Union Date/Fecha ____________________________ Signed/ Firmado 2-4: - SCAFFOLD AND/OR LIFT EQUIPMENT RELEASE PURPOSE: The purpose of this process is to ensure that all entities (“USER”) requiring access to Raymond’s scaffolding and/or lift equipment (“EQUIPMENT”) erected at the jobsite (whether working for Raymond, our Customer or other) have submitted the proper liability releases and insurance. In some regions this function falls under the responsibility of the Contract Administrator; if applicable, use the following process. The field is not to provide any Subcontractor with paperwork or even copies of samples. This section is for your information only. PROCESS: The USER is responsible for contacting Raymond to obtain the Scaffold and/or Lift Equipment Release (“RELEASE”) and insurance certificate requirements package. 1. The Project Manager and/or Jobsite Superintendent informs our Customer, as well as other USERS, of the procedure that must be followed prior to EQUIPMENT use. a. 2. Before sending the RELEASE package, the following information is obtained from the USER: a. b. c. e. 3. There are memos available (Format 14-1-3 OCIP) (Format 14-1-4 Non-OCIP) for distribution at Customer’s / Raymond’s jobsite coordination meetings which states Raymond’s requirements for accessing EQUIPMENT and the contact person’s name for obtaining the RELEASE and insurance certificate requirements Full LEGAL name of the USER. Address, contact phone, and fax number. Electronic Mail is an acceptable way of transmitting the RELEASE package in which case you’d need to obtain the email address of the contact person. Project on which the EQUIPMENT is erected. Time-frame that the USER intends to access EQUIPMENT. - It is recommended that you consult with the Project Manager or Jobsite Superintendent to find out how long the EQUIPMENT will be erected and make all of the RELEASE(S) good through that date. This will keep you from having to re-issue the RELEASE(S) to extend the completion date when a USER unexpectedly has to return to the EQUIPMENT to complete additional work. RELEASE is typed using the specific information obtained and forwarded to the USER. - The RELEASE is printed in duplicate and mailed (unsigned by Raymond), along with the cover letter, to the requesting USER. Both copies of the RELEASES are to be signed (by Corporate Officer, Partner or Owner only) and returned to Raymond along with the required insurance certificate(s) and fee. - The RELEASE package can be faxed or e-mailed to the USER who must then make two (2) copies for signature. RELEASES are returned to Raymond with “wet” signature (by Corporate Officer, Partner or Owner only) along with the required insurance certificate(s) and fee. January 2016 Page 1 of 3 2.4 (14-0) - Scaffold and Lift Releases.doc NOTE: There are two (2) versions of the RELEASE and cover letter: - OCIP / CCIP Project: - Non-OCIP / CCIP Project: 4. RELEASE (Format 14-1-5) Cover Letter (Format 14-1-6) RELEASE (Format 14-1-7) Cover Letter (Format 14-1-8) USER information is added to the RELEASE Log. This report is used to monitor compliance and expiration of RELEASE and/or insurance certificate(s). - Scaffold and/or Equipment Release Log – Orange - Scaffold and/or Equipment Release Log – Concord - Scaffold and/or Equipment Release Log – Las Vegas - Scaffold and/or Equipment Release Log – San Diego 5. (Format 14-1-9) (Format 14-1-9) (Format 14-1-9) (Format 14-1-9) a. RELEASE Log is updated and issued to each Project Manager weekly. If a project has a jobsite trailer, email or fax the log to the Project Coordinator or appropriate person for posting as well. b. As the RELEASE expiration date approaches, confirm with Project Manager that, in fact, the EQUIPMENT is coming down. If EQUIPMENT will stay up longer than anticipated, you may have to send revised RELEASE(S) to USERS still requiring access. It is the Project Manager’s and/or Jobsite Superintendent’s responsibility to find out which USERS may need to get revised RELEASE(S) and to notify you accordingly. RELEASE(S) are effective ONLY when we receive the following: a. b. c. Signed RELEASE (2 copies with “wet” signatures). Ten dollar ($10.00) administrative fee (not required again should RELEASE need to be renewed). Insurance certificate(s) for General Liability and Worker’s Compensation coverage or OCIP/CCIP enrollment certificates. NOTE: As a courtesy, give the Jobsite Superintendent a call when a USER is cleared to use EQUIPMENT. 6. When the RELEASE is fully executed and the insurance certificate(s) have been received, the complete package gets filed in the Contract Administrator’s job file. FLOW CHART See attached flow chart illustration of the following: Flow Chart 14-1-2: Scaffold Release Procedure January 2016 Page 2 of 3 2.4 (14-0) - Scaffold and Lift Releases.doc FORMATS The following are the summary of formats required as described in the above process. 1. 2. 5. 6. 3. 4. 7. 8. 9. 10. January 2016 14-1-3: 14-1-4: 14-1-5: 14-1-6: 14-1-7: 14-1-8: 14-1-9: 14-1-9: 14-1-9: 14-1-9: Memo for distribution at coordination meetings – OCIP Project Memo for distribution at coordination meetings – Non-OCIP Project Scaffold and/or Equipment Release (OCIP /CCIP Project) Cover Letter for Release Package (OCIP/CCIP Project) Scaffold and/or Equipment Release (Non-OCIP/CCIP Project) Cover Letter for Release Package (Non-OCIP/CCIP Project) Scaffold and/or Equipment Release Log – Orange Scaffold and/or Equipment Release Log – Concord Scaffold and/or Equipment Release Log – Las Vegas Scaffold and/or Equipment Release Log – San Diego Page 3 of 3 2.4 (14-0) - Scaffold and Lift Releases.doc SCAFFOLD (OCIP) INSTRUCTIONS Date ……………. Project: ……………………….. Ladies and Gentlemen: For those interested in using Raymond’s Scaffolding and/or other Equipment, we will provide each subcontractor with a License to Use Scaffolding and/or other Equipment and Indemnification Agreement which must be signed without change in order to use our scaffolding and/or other Equipment herein described (“Raymond property”). Please contact _________________ by email ([email protected]) to request your License to Use Scaffolding and/or other Equipment and Indemnification Agreement. When you receive our Agreement, please review it carefully and have it signed by a corporate officer (CEO, CFO, COO, President, Vice President, Treasurer, or Corporate Secretary) of your company. In order for you to be permitted to use the scaffold when you are required to, we ask that you be prompt in contacting us to request your License as the process will take a few days. The license will be effective for the periods shown only when we receive all of the following: 1. The signed (by Corporate Officer) License to Use Scaffolding and Indemnification Agreement; 2. A check in the sum of $10.00 made payable to ENTITY………….; 4. Per CAL OSHA Regulations, General Industry Safety Orders 3203 7(b) and (c), and Construction Safety Orders 1510 (a), (b) and (c) each person using the scaffold be trained in Scaffold Procedures/Use. The use of scaffolding is an accommodation to your company. It is the intent of this agreement to fully and completely indemnify our company from all injuries or damages except those which may be caused solely and exclusively by us. After receiving Raymond’s “License to Use Scaffolding and Indemnification Agreement”, please return the items noted above at your earliest convenience and be informed that NO FACSIMILES will be acceptable. Thank you January 2016 2.4 (14-1-3) Scaffold Release Process memo (OCIP-CCIP) SCAFFOLD INSTRUCTIONS Date ……………. Project: ……………………….. Ladies and Gentlemen: For those interested in using Raymond’s Scaffolding and/or other Equipment, we will provide each subcontractor with a License to Use Scaffolding and/or other Equipment and Indemnification Agreement which must be signed without change in order to use our scaffolding and/or other Equipment herein described (“Raymond property”). Please contact _____________ by email ([email protected]) to request your License to Use Scaffolding and/or other Equipment and Indemnification Agreement. When you receive our Agreement, please review it carefully and have it signed by a corporate officer (CEO, CFO, COO, President, Vice President, Treasurer, or Corporate Secretary) of your company. In order for you to be permitted to use the scaffold when you are required to, we ask that you be prompt in contacting us to request your License as the process will take a few days. The license will be effective for the periods shown only when we receive all of the following: 1. The signed (by Corporate Officer) License to Use Scaffolding and Indemnification Agreement; 2. A check in the sum of $10.00 made payable to ENTITY……..; 3. Workers’ Compensation Certificate of Insurance evidencing you have secured insurance coverage in the minimum statutory amount; showing ENTITY………. as certificate holder, a requirement of a least 10 days prior notice of cancellation to Raymond, and endorsement for waiver of subrogations; and 4. General Liability Certificate of Insurance evidencing that you have secured insurance coverage on a comprehensive policy with the following: Showing ENTITY……….. as certificate holder; The certificate must state the job name, as referenced above, under the “Description of Operations” option of the certificate; A limit of at least $1 million; Affords coverage for contractual liability for the liability assumed by this license; A requirement of at least then ten (10) days prior notice of cancellation to Raymond; and Endorsements for additional insured, primary and non-contributory, and waiver of subrogation. General Liability, please use the Scheduled Additional Insured Form Number CG20100704 or the Blanket Additional Insured Form Number AIGL0002(3/91). 5. Per CAL OSHA Regulations, General Industry Safety Orders 3203 7(b) and (c), and Construction Safety Orders 1510 (a), (b) and (c) each person using the scaffold be trained in Scaffold Procedures/Use. The use of scaffolding is an accommodation to your company. It is the intent of this agreement to fully and completely indemnify our company from all injuries or damages except those which may be caused solely and exclusively by us. After receiving Raymond’s “License to Use Scaffolding and Indemnification Agreement”, please return the items noted above at your earliest convenience and be informed that NO FACSIMILES will be acceptable. Thank you January 2016 2.4 (14-1-4) Scaffold Release Process memo (non-OCIP) LICENSE TO USE SCAFFOLDING/SCISSORLIFT and INDEMNIFICATION AGREEMENT RAYMOND ENTITY……………, a _______________ corporation, hereby grants a license in consideration of: the receipt of ten dollars ($10.00); the execution of this license and indemnification agreement; confirmation that a licensee’s employees using the scaffold/scissorlift herein described have received user training in accordance with 29 CFR Part 1926.454a of the OSHA Safety and Health Standards for the Construction Industry. It is understood that the Owner for the project referenced below is providing an Owner Controlled Insurance Program “OCIP”. The OCIP for this project is inclusive of the appropriate Workman’s Compensation and General Liability policies as described in the contract documents and contained in the subcontract agreement and, therefore, receipt of a copy certificate of insurance received by the OCIP Administrator evidencing enrollment into the OCIP is also required. RAYMOND ENTITY…………… does hereby license: NAME: ADDRESS: to use the scaffolding and staging located on the premises of the construction site at: for the period of date? to date? . RAYMOND ENTITY…………… a ____________ corporation _________________, President / Vice President For purposes of this agreement, the "undersigned licensee" shall mean the party to whom the license was granted above. In consideration of the grant of this license, the undersigned licensee does hereby agree to protect, indemnify and hold harmless RAYMOND ENTITY…………… from and against, any and all: claims, liabilities, losses, damages, costs, expense (including reasonable attorney's fees and costs), awards, fines, penalties or judgments for or on account of damage or injury or death of persons, damage to or destruction of property, arising out of or in any way connected with the use of said scaffold/scissorlift and staging by the undersigned licensee at the above-identified construction site. Additionally, the undersigned licensee does hereby agree to return the scaffold/scissorlift and staging in the same condition as received. In the event the scaffold/scissorlift and staging are not returned in the same condition as received, RAYMOND ENTITY…………… will remedy the situation at the expense of the undersigned licensee. The foregoing indemnity shall apply whether or not such claims are based upon RAYMOND ENTITY…………… alleged: active or passive negligence; participation in the wrong; or breach of any statutory duty on its part. The undersigned licensee shall not be obligated under this license to indemnify acts of sole negligence or willful misconduct of RAYMOND ENTITY……………. The undersigned licensee waives any statutory or constitutional immunity it enjoys from suits by its own employees or from limitations of liability or recovery under workers' compensation laws. The terms of this license shall bind and inure to the benefit of the parties successors and assigns. The undersigned licensee acknowledges that they are currently enrolled in the OCIP required for this project by the subcontract agreement. The undersigned licensee also represents that they will maintain their enrollment in good standing in the OCIP during the entire time that they are using the scaffolding and/or other equipment which is the subject of this agreement. Failure to maintain enrollment and coverage under the OCIP program shall serve to immediately revoke this license and any permission to use RAYMOND ENTITY……………. scaffolding and staging. Date: By: Signature of Corporate Office Name & Title: January 2016 2.4 (14-1-5) Scaffold Agreement (OCIP-CCIP) DATE........... Mr./Ms…… RE: Via: Email (…..com) LICENSE TO USE SCAFFOLDING AND INDEMNIFICATION AGREEMENT Project Name & Address……………………… Ladies and Gentlemen: Attached is a License to Use Scaffolding and Indemnification Agreement, which must be signed without change in order to use our scaffolding and staging. Please review it carefully and have it signed by a corporate officer (CEO, CFO, COO, President, Vice President, Treasurer, or Corporate Secretary) of your company. Please return the signed Indemnification Agreement to our office for our corporate signature and a copy will be returned to you for your files. The license will be effective for the periods shown on the agreement only when we receive the following: 1. The signed License to Use Scaffolding and Indemnification Agreement; 2. A check in the sum of $10.00 made payable to ENTITY…………; Per CAL OSHA regulations, each person using the scaffold will be required to have Scaffold User Training. The use of scaffolding is an accommodation to your company. It is the intent of this agreement to fully and completely indemnify our company from all injuries or damages except those which may be caused solely and exclusively by us. Please return the items noted above at your earliest convenience and be informed that NO FACSIMILES will be acceptable. Very truly yours, January 2016 2.4 (14-1-6) Scaffold Cover Page (OCIP-CCIP) LICENSE TO USE SCAFFOLDING/SCISSORLIFT and INDEMNIFICATION AGREEMENT RAYMOND ENTITY……………, a _________________ coproration hereby grants a license in consideration of: the receipt of ten dollars ($10.00); the execution of this license and indemnification agreement; confirmation that a licensee’s employees using the scaffold/scissorlift herein described have received user training in accordance with 29 CFR Part 1926.454a of the OSHA Safety and Health Standards for the Construction Industry; receipt of a certificate of insurance providing workers' compensation coverage in an amount of at least the statutory minimum; and receipt of a certificate of insurance of the licensee naming RAYMOND ENTITY…………… as an additional insured under a comprehensive general liability insurance policy with a limit of at least $1.0 million and a contractual liability endorsement for the liability assumed hereby. Such insurance policies shall include primary and non-contributory endorsements and a waiver of subrogation in favor of RAYMOND ENTITY…………… and its insurers and shall require at least ten (10) days prior written notice to RAYMOND ENTITY…………… to cancel or change such policy. Further, Licensee agrees to maintain such insurance at all times scaffold is in use. RAYMOND ENTITY…………… does hereby license: COMPANY NAME: ADDRESS: to use the scaffolding/scissorlift and staging located on the premises of the construction site at: for the period of date? to date? . RAYMOND ENTITY…………… By: __________________, President / Vice President For purposes of this agreement, the "undersigned licensee" shall mean the party to whom the license was granted above. In consideration of the grant of this license, the undersigned licensee does hereby agree to protect, indemnify and hold harmless RAYMOND ENTITY…………… from and against, any and all: claims, liabilities, losses, damages, costs, expense (including reasonable attorney's fees and costs), awards, fines, penalties or judgments for or on account of damage or injury or death of persons, damage to or destruction of property, arising out of or in any way connected with the use of said scaffold/scissorlift and staging by the undersigned licensee at the above-identified construction site. Additionally, the undersigned licensee does hereby agree to return the scaffold/scissorlift and staging in the same condition as received. In the event the scaffold/scissorlift and staging are not returned in the same condition as received, RAYMOND ENTITY…………… will remedy the situation at the expense of the undersigned licensee. The foregoing indemnity shall apply whether or not such claims are based upon RAYMOND ENTITY…………… alleged: active or passive negligence; participation in the wrong; or breach of any statutory duty on its part. The undersigned licensee shall not be obligated under this license to indemnify acts of sole negligence or willful misconduct of RAYMOND ENTITY……………. The undersigned licensee waives any statutory or constitutional immunity it enjoys from suits by its own employees or from limitations of liability or recovery under workers' compensation laws. The terms of this license shall bind and inure to the benefit of the parties successors and assigns. Dated: By: Signature of Corporate Officer Name &Title: January 2016 2.4 (14-1-7) Scaffold Agreement (non OCIP) Date…….. M ……………… RE: Via: Email ( ………… .com) LICENSE TO USE SCAFFOLDING AND INDEMNIFICATION AGREEMENT Project Name & Address………………….. Ladies and Gentlemen: Attached is a License to Use Scaffolding and Indemnification Agreement, which must be signed without change in order to use our scaffolding and staging. Please review it carefully and have it signed by a corporate officer (CEO, CFO, COO, President, Vice President, Treasurer, or Corporate Secretary) of your company. Please return the signed Indemnification Agreement to our office for our corporate signature and a copy will be returned to you for your files. The license will be effective for the periods shown only when we receive all of the following: 1. The signed License to Use Scaffolding and Indemnification Agreement; 2. A check in the sum of $10.00 made payable to ENTITY……….., 3. Workers’ Compensation Certificate of Insurance evidencing you have secured insurance coverage in the minimum statutory amount; showing ENTITY………... as certificate holder, a requirement of a least 10 days prior notice of cancellation to Raymond, and endorsement for waiver of subrogations; and 4. General Liability Certificate of Insurance evidencing that you have secured insurance coverage on a comprehensive policy with the following: Showing ENTITY………… as certificate holder; The certificate must state the job name, as referenced above, under the “Description of Operations” option of the certificate; A limit of at least $1 million; Affords coverage for contractual liability for the liability assumed by this license; A requirement of at least then ten (10) days prior notice of cancellation to Raymond; and Endorsements for additional insured, primary and non-contributory, and waiver of subrogation. 5. Per CAL OSHA Regulations, General Industry Safety Orders 3203 7(b) and (c), and Construction Safety Orders 1510 (a), (b) and (c) each person using the scaffold will be required to hold a Scaffold User Training Card. Please submit the attached sample certificate and endorsements to your broker in order for them to be issued correctly. In regards to the general liability, please use the Scheduled Additional Insured Form Number CG20100704 or the Blanket Additional Insured Form Number AIGL0002(3/91). The use of scaffolding is an accommodation to your company. It is the intent of this agreement to fully and completely indemnify our company from all injuries or damages except those which may be caused solely and exclusively by us. Please return the items noted above at your earliest convenience and be informed that NO FACSIMILES WILL BE ACCEPTABLE. Very truly yours, January 2016 2.4 (14-1-8) Scaffold Cover Page (non OCIP) RAYMOND-SOUTHERN CALIFORNIA, INC. SCAFFOLD RELEASE LOG SCAFFOLD LIABILITY WORKER'S COMP. RELEASE (Expiration Date) INSURANCE (Expiration Date) INSURANCE (Expiration Date) Plas-Tal Steel Construction June 30, 2015 December 1, 2015 December 1, 2015 Morrow-Meadows Corp June 30, 2015 July 1, 2015 July 1, 2015 NorthStar Demolition June 30, 2015 July 1, 2015 July 1, 2015 Letner Roofing June 30, 2015 July 1, 2015 July 1, 2015 Elite Erectors, June 30, 2015 April 8, 1915 Architectural Coatings Inc. June 30, 2015 January 14, 2015 January 14, 2015 Guy Yocom Construction August 31, 2015 N / A (OCIP) N / A (OCIP) Plas-Tal Manufacturer, Inc. August 31, 2015 N / A (OCIP) N / A (OCIP) Huntington Beach, CA 92648 Bergelectric Corp August 31, 2015 N / A (OCIP) N / A (OCIP) Bardo Ponce Weiss Sheet Metal August 31, 2015 N / A (OCIP) N / A (OCIP) Liberty Glass & Metal, Inc. August 31, 2015 N / A (OCIP) N / A (OCIP) Gould Electric March 31, 2015 June 1, 2015 June 1, 2015 Elljay Acoustic, Inc. March 31, 2015 October 15, 2015 January 1, 2016 Weiss Sheet Metal Company March 31, 2015 July 1, 2015 July 1, 2015 Matt Amador Don Brandel Plumbing March 31, 2015 October 1, 2015 Hector Ochoa Alert Insulation March 31, 2015 March 1, 2015 March 1, 2015 Junior Steel Company March 31, 2015 December 1, 2015 December 1, 2015 MG Mako, Inc. March 31, 2015 May 1, 2015 May 1, 2015 McCarthy Building Companies November 30, 2015 N / A (only) N / A (only) Neptune Fire Protection, Inc. November 30, 2015 May 19, 2015 April 1, 2015 Land Mark Electric November 30, 2015 November 2, 2015 November 2, 2015 McMahon Steel Company November 30, 2015 April 10, 2015 August 25, 2015 January 8, 2015 SUBCONTRACTOR'S NAME Pomona Millikan Lab & Science Building (316775) 610 N. College Avenue Claremont, CA 91711 Ray Gilbert Jose "Pepe" Espinoza Pacific City Parking/Retail - OCIP (316798) 21010-21060 Pacific Coast Highway Dave Von Normann McMaster Carr Office Renovation (346806) 9630 Norwalk Boulevard Santa Fe Springs, CA 90670 Chapman Musco Center for the Arts (316762) One University Drive Orange, CA 92866 Mark Engquist 1/1/15 1/1/15 EXPIRED EXPIRED CHECK OKAY RECEIVED TO USE Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Rob Biedeman * Great Wolf Lodge (316774) Couts Heating & Cooling December 31, 2015 May 27, 2015 EXPIRED : Subcontractor is NOT released to use our scaffold until updated documents are provided to our office. July 1, 2015 1 of 2 RAYMOND-SOUTHERN CALIFORNIA, INC. SCAFFOLD RELEASE LOG January 8, 2015 12681 Harbor Boulevard SUBCONTRACTOR'S NAME Largo Concrete SCAFFOLD LIABILITY WORKER'S COMP. RELEASE (Expiration Date) INSURANCE (Expiration Date) INSURANCE (Expiration Date) December 31, 2015 January 31, 2015 October 1, 2015 CHECK OKAY RECEIVED TO USE Yes Yes Garden Grove, CA 92840 Ray Gilbert Kevin O'Brien January 2016 * 2.4 (14-1-9) Scaffold / Lift Equipment Release LOG (All Offices) EXPIRED : Subcontractor is NOT released to use our scaffold until updated documents are provided to our office. 2 of 2 3-1: FIELD KICKOFF MEETING FUNCTION The function of this process is intended to formally introduce the project to the field operations. This meeting is to take place prior to the start of construction on the project. This meeting will likely be the first meeting of the complete project team and as such it is an important opportunity to answer questions, brainstorm ideas and to motivate the team. A good field kick off meeting should review the pre-construction plan and expectations for the project. The project manager should communicate the project goals, controls, and initiate teamwork going forward. PROCESS The following is a summary of the steps required to be used as a guideline. 1. The project manager sets the kick off meeting date prior to the start of construction. This will vary depending on the job start requirements. Subsequent kick off meetings set prior to the start of specific trades (i.e.: lath, plaster, taping) or important work areas (i.e.: start of drywall hanging) should also be considered. 2. The attendees should be: · Project Manager · Chief Estimator · Estimator · Project Engineer (if assigned) · Superintendent · Foreman · Lead man / sub-foreman (if assigned) · Safety – Corporate Risk Manager · Division Manager · Warehouse Manager 3.1 Field Kick-Off Meeting.doc 3. The project manager will prepare a project specific binder (see 6.1.4 of the Project Management Manual) of contents received and developed during the pre construction phase. The following is a list of contents. Job Start Executed Contract – Scope of Work Exhibit (if available) Job Specific Safety Plan (to be completed) Engineering RFI’ s Written and Issued responses The Project Team – Roles and Responsibilities Project Directory Procurement – Schedule of Awards Stocking Reports / Purchase Orders Issued Purchase Agreements / Sub-Subcontracts issued Submittal / Sample Requirements and Status Budget Production Goals Baseline Schedule Miscellaneous Forms Required 4. The Project Manager will facilitate the kick off meeting. 5. The Project Manager will facilitate the Kick-Off Meeting. Form 6.1.2 in the Project Management Manual will be the suggested agenda that will discuss the project in general, the scope of work for Raymond, the contract documents, the schedule, the budget, documentation requirements, and the overall plan and approach to the project. 6. The Project Manager should discuss any special Project Management Software or record keeping requirements that are required by the General Contractor for the project. 7. The Job Start-Up Safety Checklist and package will be discussed at the kick off meeting. This package consists of safety forms, posters, etc. for the General Foreman on the jobsite. The Foreman will use the items for everyday use and keep the package in a safe and secure place such as the office trailer or gang box. Foreman need to verify that they have all the required items on the check list throughout the length of the project. 8. Pre-Job Start Safety Planning Checklist is a form used during this meeting to familiarize the project team with specific safety concerns and standard safety requirements / equipment for that particular job. 9. Upon conclusion, the Project Manager will document any action items in the weekly coordination format. 3.1 Field Kick-Off Meeting.doc 10. Mandatory “Drywall Installation Best Practices Processes” for RSC 6-16-2014. o Provide sample 1 side of plan with production goals 11. Insert Taping Best Practices for RSC 5-30-2012. o Provide sample finish plan FLOW CHART Not Applicable Format and Flow Chart Files: 6-1-2 Field Kick-Off Suggested Agenda.DOC 3/22/2006 6-1-3 Sample Agenda-2.DOC 3/22/2006 6-1-3 Sample Agenda.DOC 3/22/2006 6-1-4 Suggested Table of Contents - Field KickOff.DOC 11/5/2005 3.1 Field Kick-Off Meeting.doc Meeting Agenda ABC COMPANY Raymond Job # XXXXX Attendees: Project Manager: XXX XXXXXX Superintendents: XXX XXXXX, Estimator: XXX XXXXX Foreman: XXX XXXXX, Distribute Job Start Packages 1. General Overview of Project • General Contractor : (G C) • Point of Contact : (G.C. CONTACT & PHONE #) • Location: (G.C. ADDRESS) 2. Scope of Work • Drywall • Shaftwall • Partitions • Head of Wall • Plaster • Cement Plaster vs. DEFS Fastrack 3. Discuss Job Start Package and Drawings • Job Criteria Form • Labor Budget • Stocking List and Dates • Purchase Orders • Contract Provisions • Project Notes • Request for Information • Information Memos • Project Specifications • MSDS • Subcontractors • Yard Equip Forms • Project Schedule • Submittal Package • Daily Log Book • Contract Drawings • Equipment 4. Schedule • Daily job Schedule review • Overall job schedule review 5. Documentation • Extra Work Tags • Daily Job Log 6. Overall Expectations Concerning the Above • Meet labor budget. • Maintaining Strong Working Relationship with General Contractor 3.1 Field Kick-Off Meeting.doc PROJECT BINDER SUGGESTED TABLE OF CONTENTS PROJECT HANDOFF – ESTIMATING TO PROJECT MANAGEMENT ADMINISTRATION Job Start Contract Review / Negotiations Executed Contract Scaffold Release Report Executed Subcontract Change Orders SAFETY Job Specific Safety Plan Job Hazard Analysis Incident Reports Inspection Reports ENGINEERING – DESIGN DEVELOPMENT Kick off / Job Start RFI ’s (open and closed) / Log Coordination (incoming and outgoing) Meeting Minutes MOBILIZATION / ORGANIZATION The Project Team / Roles and Responsibilities The Field Office PROCUREMENT Bids / Bid Forms (by trade or scope of work) Bid Comparison Worksheets (by trade or scope of work) SUBMITTALS / SAMPLES Submitted product data / MSDS Sample Requests Submittal Log BUDGETS Estimating System Reports Base & Control Updates (each week or as required) SCHEDULES Contract Schedule - Updates Raymond Baseline - Updates Weekly 3 Week Look Ahead Weekly Access Report 3.1 Field Kick-Off Meeting.doc SCHEDULE OF VALUES / MONTHLY INVOICING Frontload Worksheet / Schedule of Values Monthly SOV Updates / Requisition Balance Sheets PRE CONSTRUCTION PLANNING Weekly Coordination Worksheets Field Operations Kick Off Meetings Pre Installation Meetings PURCHASING Master Price List Quantity Takeoffs Stocking Reports Purchase Orders / Log SUB-SUBCONTRACTOR / VENDOR – CONTRACT FILE Bid Proposal / Change Estimates Letter of Intent / Notice to Proceed Executed Sub-subcontract / Purchase Agreement Executed Change Orders Coordination / Correspondence (incoming & outgoing) Shop Drawing / Fabrication / Delivery Schedules CHANGE ORDERS RCO ’s (change estimates / time and material work) Cost Impact Log JOB COST Job Cost Details Margin Confirmation Worksheets PRODUCTIVITY Production Goals Report Production Feedback Reports Weekly Progress PROJECT CLOSEOUT Punch Lists Warrantees / Guarantees Schedule of Archiving Post Analysis Report After Action Review Meeting GENERAL CORRESPONDENCE Incoming Outgoing 3.1 Field Kick-Off Meeting.doc 3-2: JOB SPECIFIC SAFETY PLAN FUNCTION The function of this process is to initiate the safety planning process upon receipt of our notice to proceed and communicate the job specific activities to the safety department. PROCESS The following is a summary of the steps required to process the Job Specific Safety Plan – Generic Questionnaire to be used as a guideline. 1. Notice from our client to proceed and formal contract forthcoming. 2. The Project Manager participates in the project handoff meeting from the estimating department. 3. The Project Manager facilitates the job start format to the Contract Administrator. Contract Administrator to distribute safety questionnaire to Safety Department Representative to be filled out. (see attached 3.2.c) 4. The job start format is distributed by the Contract Administrator. 5. The Project Manager (assisted by the Safety Superintendent) facilitates the Job Specific Safety Plan – Generic Questionnaire (see attached 3.2.1 or 3.2.b) to the Safety Department. 6. The Safety Department completes the Job Analysis Form and the Job Specific Safety Plan; which is submitted back to the Project Manager. 7. The Job Specific Safety Plan is distributed to the General Contractor and the Field Supervisor of the specific job site by the Project Manager. BEST PRACTICES The following are best practice considerations to be used as a guideline. 1. All Foreman, General Foreman and Superintendents must acquire scaffold user cards and OSHA 10 certification at the minimum in order to educate themselves and enhance their abilities to correctly identify safety hazards, violations, procedures, and to recognize safe practices on the construction jobsite. 3.2 Job Specific Safety Plan.doc 3.2 Job Specific Safety Plan.doc PRE-JOB START SAFETY PLANNING CHECKLIST Job Information Date Job Name General Foreman GC Job Number Project Manager Please check one New Construction Remodel Office Trailer Gang Box Safety Poster Set (Trailer and Office only) Please choose accordingly 1. ENVIRONMENTAL CONCERNS a. Asbestos b. Lead (Testing/Sampling) c. Mold (Send letters outlined in Raymond’s mold policy) 2. POWER/LINES 3. STOCKING/STORAGE (STREET UNLOADING/TRAFFIC CONTROL/WEATHER/THEFT/SAFETY “CLEARENCES”) 4. FIREPROOFING – SIGNAGE 5. SCAFFOLDING a. Type b. CAL/OSHA or FEDERAL Permits c. Scaffold Release(s) (Send letter to sub-sub’s using scaffold) d. Training e. Signage 6. AERIAL DEVICES a. Boom Lift b. Scissor Lift c. Training 7. CRANE OPERATION 8. FORKLIFT OPERATION a. Type b. Training 9. POWDER ACTUATED TOOLS a. Training/Licenses b. Signage 10. LASER(s) – SIGNAGE 11. HOT WORK a. Permit(s) b. Type (Gas/Electric) c. Fire Extinguisher(s) 12. FUEL a. Type b. Storage c. Signage d. Fire Extinguisher(s) 13. GFCI’s a. Lights b. Fans c. Heaters 14. FALL PROTECTION a. Railings/Cables (Question if cables are engineered for tying off) b. PFAS c. Anchors 15. CAST PRODUCTS BEING USED? 16. SITE CLEANUP 17. MSDS (Copy to GC, foreman, Safety Office) 2 18. PERSONAL PROTECTIVE EQUIPMENT a. Skin Exposure b. Respiratory Exposure (Medical Evaluation) c. Training 19. OSHA CERTIFICATE/REQUIRED TRAINING LOG 20. SUB-SUBCONTRACTORS? 21. PRE-JOB START SAFETY CHECKLIST (Review) 22. COPY OF RAYMOND SAFETY PROGRAM ON SITE 23. LABOR CONCERNS (EEOC, EDD PROGRAMS, ETC..) Other Notes: Attendees: Estimator Project Manager Foreman Safety Personnel Superintendent(s) Project Engineer Guest 3 3.2c Pre-Job Start Safety Planning Checklist.doc 3-3: DRAWING REVIEW AND COORDINATION FUNCTION The function of this process is to allow some time for a pre-construction review. The dollar amount and the complexity of the job will determine the length of time to be spent on the review. The job schedule might also be reviewed to understand any critical paths. Crew size will be determined at that time enabling the schedule to be maintained. The review of drawings and documents is viewed by Raymond to be a very important process in ensuring a profitable project; thus there is a separate cost code for these hours. PROCESS When a project has been assigned to a Foreman, General Foreman and/or Superintendent, plans, specifications and drawing will be issued. The location for reviewing drawings will be determined by the Project Manager. It is at this time that the field management team can access whether or not there needs to be any RFI’s issued. The field management can also make recommendations with regards to material orders and stocking. Architectural Review Process 1. Check General notes to confirm if dimensions are to face of finish or to face of stud walls. Check notes for other general job specifics. 2. Check plans for missing dimensions and wall types. • Try and lay out walls during plan review. • Look for missing dimensions to walls and end points. • RFI all missing dimensions and wall types at this time. 3. Check plans for layout dimensions to door and window frames. • Confirm all door frames meet Handicap ADA requirements of 12” and 18” clear at strike sides. • Check plan notes and details for minimum door legs at hinge side. • RFI all doors that do not meet ADA requirements at this time including stairwells. 4. Check to confirm window mounting heights are shown on plan elevations or notes. 3.3 Drawing Review and Coordination.doc 5. RFI Whether hollow metal door frames are to be set to concrete or off of an established benchmark. This is generally established by the General Contractor on most projects, but needs to be documented prior to start up. 6. Request door frames delivery dates at this time to match framing start dates with framing on the contract schedule. 7. Create a door frame checklist at this time similar to the attached. Be specific and reference the door schedule in the plans. Use this checklist for receiving the door frames on site and note any deficiencies to the General Contractor immediately. Once you have signed for these doors, they are your responsibility to store and protect from damage or danger. 8. Cross reference door frame throat thickness to wall types, swing directions per plan and fire rating if applicable. 9. Check all elevations of all rooms. • Look for conflicts between floor plans and elevations of walls such as door frames, window frames, recessed items, etc in different places than shown on the floor plans. • RFI any discrepancies at this time. 10. Check restrooms for specific layout requirements and elevations. • Confirm dimensional locations of all toilet accessories and confirm depth of accessory per cut sheets to wall thickness. • Confirm grab bar locations and backing requirements. • Confirm toilet partition locations and backing requirements. • Confirm countertop framing support details. These could involve tube steel and would need special coordination. • Check elevations for tile locations and tile heights. • Check for mirror locations and backing requirements. • Confirm handicap ADA requirements for wall clearances, turn radiuses and door clearances. • Confirm full tile layout if required on floors to walls and around recessed accessories. 11. Check for fire and smoke rated walls on plans. Some plans highlight these on floor plans, while others highlight them on reflected ceiling drawings or a separate plan sheet. • These rated walls will need to be prioritized when reviewing MEP drawings for obstruction. Try and prioritize these walls when reviewing the schedule with the General Contractor. 12. Confirm the dimensional locations for fire extinguisher cabinets on plans. • Confirm mounting heights of these cabinets in writing. • Confirm wall depth matches minimum depth on cut sheets. 13. Check elevator shaft framing requirements. • Are clear shaft openings called out for on the plans and do they match the elevator shop drawing requirements? • Is elevator rail support steel in elevator shaft or in the shaftwall? If rails are in the shaftwall, then there may be special framing requirements needed. Confirm with elevator shops and RFI. 3.3 Drawing Review and Coordination.doc • Check elevator jamb shop drawings for framing requirements and cross reference to Architectural Drawings. There could be a cost impact if they do not match. • Check Architectural Drawing elevations for call button and lantern locations for coordination of our shaft stud locations. 14. Check stairwell details. • Look for drywall clearances around stair for fitting drywall between stringers and framing. • Check for handrail attachment and backing requirements. • Check for ADA requirements at all stairwells and stair vestibules. These are safe zones in many buildings and must meet ADA. • Confirm if vestibules and stairwells are one or two hour construction. • Confirm if stairwells pressurized and how we will seal stair stringer penetrations. 15. Review Reflected Ceiling Drawings. • Cross check plans to finish schedule for conflicts in ceiling finishes and elevations of ceilings. RFI conflicts at this time. • Note missing dimensions for ceiling light, grilles, etc and RFI at this time. • Confirm where ceiling heights are to be taken from (concrete, top of doors, benchmarks, etc.). • Review drawings for fire rated enclosures above ceilings. These can be shown on Reflected Ceiling Drawings. 16. Check finish schedule for tile or other substrate heights and confirm the architectural plan elevations match. 17. Request all the shop drawings at this time. • Casework / Millwork • Storefronts / Windows • Stone Shops • Signage • Toilet accessories and mounting heights • Toilet partitions • Moveable partitions • Furniture partitions • Elevator shops • Bumper rails and guard rails • Fire extinguisher cabinets and mounting heights • Any other recessed items you come up with through your review of the drawings. • Expansion Joint shops • Fire Damper approved framing details 3.3 Drawing Review and Coordination.doc 18. Review specs and drawings for location control joints and expansion joints in interior walls. Review drawings for locating control joints or expansion joints in exterior walls. Try to minimize these at job start up. • Try to keep control joints to above door frames where possible if you are not able to eliminate them. • Review horizontal floor to floor control joints in stairwells. These would end up being rated joints in rated walls. • Confirm rated control joint details in rated walls. • Confirm all locations of these control joints through a marked up set of plans for architectural review. • Confirm details of expansion joints shop drawings and make sure they follow through the building on interior as well as the exterior. • Whenever eliminating, moving or adding control joints document these changes in writing with a marked up set of drawings submitted for approval. 19. Review any Raymond engineered drawings for your input into framing details. Electrical Drawing Review Process 1. Check for locations of recessed panels in walls. 2. Check for fire rated details around pipes, outlets, panels, etc. Sometimes these details are show on electrical drawings. 3. Review plans for locations of cable trays, pipe racks, etc. Look for areas where these items obstruct full height walls or king studs at openings. 4. Check drawings for details around pipe or cable tray penetrations through rated walls. These will require special framing details. Mechanical Drawing Review Process 1. Check drawings for trunk line locations that would block out access to full height walls. 2. Check mechanical drawings for locations of fire rated shaftwall horizontal enclosures above ceilings. 3. Check mechanical drawings for framing details around large pipes through rated walls. Sometimes these drawings will have miscellaneous details for framing we will need to be aware of. Specification Review Process 1. 2. 3. 4. Confirm material criteria matches’ architectural drawing details. Such as stud spacing, stud gauges, anchorage methods, etc. Confirm hollow metal door frame framing requirements match architectural details. Confirm control joint spacing and criteria for walls and ceilings. Review firestopping top of walls and manufacturer’s details. 3.3 Drawing Review and Coordination.doc 5. Review lath and plaster specifications for materials, control joint spacing, attachments, etc. 6. Review drywall specification for material types, areas of application for different substrates, fasteners, etc. Review this section for taping materials and taping finish level requirements. 7. Review plasters specifications for mix requirements, wet cure and dry time. 8. Review exterior stud wall specifications for framing material requirements and framing requirements. Stud spacing, attachment methods, control and expansion requirements, etc. 9. Review EIFS specifications for framing and substrate requirements above and beyond framing requirements. 10. Review fireproofing specifications for materials and substrate requirements. Also review thickness charts and inspection best practices from manufacturer for preconstruction review meeting with inspector. Review plans for areas needing cementious fireproofing. 11. Review miscellaneous associated specifications such as GFRG, FRP, etc. and confirm backing locations in framing drawings for these components. Review with Project Manager and Area/Project Superintendent Process 1. Review contract for specification inclusions and exclusions for job specific items. 2. Review schedule for durations and sequencing of our work flow with that of other trades. Establish areas of concern and address them at this time. 3. Review submittal package of materials and confirm differences between architectural details, specifications and this package, if any. 4. Review top of wall details and site specific concerns. 5. Review budget and footages. Set up procedures to monitor production rates and areas of concern. 6. Review and set up Quality Control procedures of key components of project. 7. Review scope of subcontractors work such as top of wall, insulation, scaffold, etc. Get the names and numbers of your contacts for these subcontractors at this time. 8. Review suppliers and stocking subcontractors. Review trucking routes, cranes, manlift access, etc. at this time. Get contact names at this time. 9. Review purchase order protocol and tracking requirement. (see attached 3.3d for Door/Window Delivery) 10. Set up initial stocking orders and sequences based on your review of the schedule and jobsite visits. 11. Obtain ASTM / UL listing for wall type construction requirements. This will help you to supply your crew and inspection them with correct information. 12. Review material list with scope of work. 3.3 Drawing Review and Coordination.doc Drawing Review and Coordination Checklist Project: Project #: Project Manager: Foreman: Date: Initial / Completed Architectural Review Process 1. Check General notes to confirm if dimensions are to face of finish or to face of stud walls. Check notes for other general job specifics. 2. Check Plans for missing dimensions and wall types: - Try and lay out wall during plan review. - Look for missing dimensions to walls and end points. - RFI all missing dimensions and wall types at this time. 3. Check plans for layout dimensions to door and window frames: - Confirm all door frames meet Handicap ADA requirements of 12" and 18" clear at strike sides. - check plan notes and details for minimum door legs at hinge side. - RFI all doors that do not meet ADA requirements at this time including stairwells. 4. Check to confirm window mounting heights are shown on plan elevations or notes. 5. RFI whether hollow metal door frames are to be set to concrete or off of an established benchmark. This generally established by the General Contractor on most projects, but needs to be documented prior to start up. 6. Request door frames delivery dates at this time to match framing start dates with framing on the contract schedule. 7. Create a door frame checklist at this time similar to the attached. Be specific and reference the door schedule in the plans. Use this checklist for receiving the door frames on site and note any deficiencies to the General Contractor immediately. Once you have signed for these doors, they are your responsibility to store and protect from damage or danger. 8. Cross reference door frame throat thickness to wall types, swing directions per plan and fire rating if applicable. 9. Check all elevations of all rooms: - Look for conflicts between floor plans and elevations of walls such as door frames, window frames, recessed items, etc. in different places than shown on the floor plans. - RFI any discrepancies at this time. 10. Check restrooms for specific layout requirements and elevations: - Confirm dimensional locations of all toilet accessories and confirm depth of accessory per cut sheets to wall thickness. - Confirm grab bar locations and backing requirements. - Confirm toilet partition locations and backing requirements. - Confirm countertop framing support details. These could involve tube steel and would need special coordination. - Confirm elevations for tile locations and tile heights. - Check for mirror locations and backing requirements. - Confirm handicap ADA requirements for wall clearances, turn radiuses and door clearances. - Confirm full tile layout if required on floors to walls and around recessed accessories. 11. Check for fire and smoke rated walls on plans. Some plans highlight these on floor plans, while others highlight them on reflected ceiling drawings or a separate plan sheet: - These rated walls will need to be prioritized when reviewing MEP drawings for obstruction. Try and prioritize these walls when reviewing the schedule with the General Contractor. 12. Confirm the dimensional locations for fire extinguisher cabinets on plans: - Confirm mounting heights of these cabinets in writing. - Confirm wall depth matches minimum depth on cut sheets. 3.3a Drawing Review Coordination Template 13. Check elevator shaft framing requirements: - Are clear shaft openings called out for on the plans and do they match the elevator shop drawing requirements? - Is elevator rail support steel in elevator shaft or in the shaftwall? If rails are in the shaftwall, then there may be special framing requirements needed. Confirm with elevator shops and RFI. - Check elevator jamb shop drawings for framing requirements and cross reference to Architectural Drawings. There could be a cost impact if they do not match. - Check Architectural Drawing elevations for call button and lantern locations for coordination of our shaft stud locations. 14. Check stairwell details: - Look for drywall clearances around stair for fitting drywall between stringers and framing. - Check for handrail attachment and backing requirements. - Check for ADA requirements at all stairwells and stair vestibules. These are safe zones in many buildings and must meet ADA requirements. - Confirm if vestibules and stairwells are one or two hour construction. - Confirm if stairwells pressurized and how we will seal stair stringer penetrations. 15. Review reflected ceiling drawings: - Cross check plans to finish schedule for conflicts in ceiling finishes and elevations of ceilings. RFI conflicts at this time. - Note missing dimensions for ceiling light, grilles, etc. and RFI at this time. - Confirm where ceiling heights are to be taken from (concrete, top of doors, benchmarks, etc.…). - Review drawings for fire rated enclosures above ceilings. These can be shown on Reflected Ceiling Drawings. 16. Check finish schedule for tile or other substrate heights and confirm the architectural plan elevations match. 17. Request all the shop drawings at this time: - Casework / Millwork. - Storefront / /Windows. - Stone Shops. - Signage. - Toilet Accessories and Mounting Heights. - Toilet Partitions. - Moveable Partitions. - Furniture Partitions. - Elevator Shops. - Bumper Rails and Guard Rails. - Fire Extinguisher Cabinets and Mounting Heights. - Expansion Joint Shops. - Fire Damper Approved Fire Details. 18. Review specs and drawings for location control joints and expansion joints in interior walls. Review drawings for locating control joints or expansion joints in exterior walls and ceilings. Try to minimize these at job start up: - Try to keep control joints to above door frames where possible if you are not able to eliminate them. - Review horizontal floor to floor control joints in stairwells. These would end up being rated joints in rated walls. - Confirm rated control joint details in rated walls. - Confirm all locations of these control joints through a marked up set of plans for architectural review. - Confirm details of expansion joints shop drawings and make sure they follow through the building on interior as well as the exterior. 19. Review any Raymond engineered drawings for your input into framing details. Notes A. B. C. 3.3a Drawing Review Coordination Template Initial / Completed Electrical Drawing Review Process 1. Check for locations of recessed panels in walls. 2. Check for fire rated details around pipes, outlets, panels, etc. Sometimes these details are shown on electrical drawings. 3. Review plans for location of cable trays, pipe racks, etc. Look for areas where these items obstruct full height walls or king studs at openings. 4. Check drawings for details around pipe of cable tray penetrations through rated walls. These will require special framing details. Notes A. B. C. Initial / Completed Mechanical Drawing Review Process 1. Check drawings for trunk line locations that would block out access to full height walls. 2. Check mechanical drawings for locations of fire rated shaftwall horizontal enclosures above ceilings. 3. Check mechanical drawings for framing details around large pipes through rated walls. Sometimes these drawings will have miscellaneous details for framing we will need to be aware of. 4. Check drawings and locate fire and smoke dampers. Notes A. B. C. Initial / Completed Specification Review Process 1. Confirm material criteria matches' architectural drawing details. Such as stud spacing, stud gauges, anchorage methods, etc. 2. Confirm hollow metal door frame framing requirements match architectural details. 3. Confirm control joints spacing and criteria for walls and ceilings. 4. Review firestopping top of walls and manufacturer's details. 5. Review lath and plaster specifications for materials, control joint spacing, attachments, etc. 6. Review drywall specification for material types, areas of application for different substrates, fasteners, etc. Review this section for taping materials and taping finish level requirements. 7. Review plasters specifications for mix requirements, wet cure and dry time. 8. Review exterior stud wall specifications for framing material requirements and framing requirements. Stud spacing, attachment methods, control and expansion requirements, etc. 9. Review EIFS specifications for framing and substrate requirements above and beyond framing requirements. 10. Review fireproofing specifications for materials and substrate requirements. Also review thickness charts and inspection best practices from manufacturer for preconstruction review meeting with inspector. Review plans for areas needing cementious fireproofing. 11. Review miscellaneous associated specifications such as GFRG, FRP, etc. and confirm backing locations in framing drawings for these components. Notes A. B. C. 3.3a Drawing Review Coordination Template Initial / Completed Review Process for Project Manager and Project Superintendent 1. Review contract for specification inclusions and exclusions for job specific items. 2. Review schedule for durations and sequencing of our work flow with that of other trades. Establish areas of concern and address them a this time. 3. Review submittal package of materials and confirm differences between architectural details, specifications and this package, if any. 4. Review top of wall details and site specific concerns. 5. Review budget and footages. Set up procedures to monitor production rates and areas of concern. 6. Review and set up Quality Control procedures of key components of project. 7. Review scope of subcontractors work such as top of wall, insulation, scaffold, etc. Get the names and numbers of your contacts for these subcontractors at this time. 8. Review suppliers and stocking subcontractors. Review trucking routes, cranes, manlift access, etc. at this time. Get contact names at this time. 9. Review purchase order protocol and tracking requirement. (See attached 3.3d for Door/Window Delivery) 10. Set up initial stocking orders and sequences based on your review of the schedule and jobsite visit. 11. Obtain ASTM / UL listing for wall type construction requirements. This will help you to supply your crew and inspection them with correct information. 12. Review material list with scope of work. 13. Create framing one side drawings and submit to General Contractor. 14. Create Raymond manpower loaded schedule and submit to General Contractor. 15. Review Raymond drywall and tape "Best Practices" for implementation on this project. 16. Establish Production Goal sheet with Project Manager and Budget for posting on project. 17. Establish UL/ASTM drywall screw spacing "Cheat Sheet" for posting on site. 18. Ensure you have your Safety Start-Up Package with Contacts. Notes A. B. C. Project Manager: Date: Signature Date: Project Superintendent: Signature 3.3a Drawing Review Coordination Template Mandatory “Drywall Installation Best Practice Processes” for RSC 6-16-2014 Preliminary Job Start up 1. Foreman and PM Review plans & Specs. 2. Foreman -Review MEP drawings for obstructions to hanging. 3. Foreman - Review Budget and actual production rates from Estimator field report or OST job cost summary. 4. PM with Foreman- Create directional stud layout plan for drywall one siding application with OST. 5. PM with Foreman - Create Optimal Board length plan for walls, ceilings, and top-out. Decide on where to lie down or stand up drywall on walls. 6. PM - Create one-siding stocking plan. 7. PM - Create double up of walls and ceiling stocking plan. 8. Create UL screw spacing requirements cheat sheet for one layer, two layer and special boards. 9. Establish sheet counts per room/area/ floor to relay to workers. a. Establish production rate cheat sheet for crews. 10. Establish equipment list required.Types of screw guns, walk ups, board dollies and trash buggies. 11. Establish Drywall production rate monitoring method. 12. Establish trash removal plan. a. Establish trash bin location. b. Trash Chutes? c. Trash Buggies sizing? d. Man-lift access? e. After Hours to do clean up or split shift? 13. Establish Drywall project specific QC sheets, if required over standardized Raymond QC sheets. 14. Mandatory drywall kick-off meeting prior to Start-up of Drywall. Sound caulking top of wall “Best Practices” • • • • • • Taping needs to be done first at finish walls. Pecora sound caulking is felt to be best product, application, no shrinkage or pinholes later at exposed areas. 32oz. tubes are about $10 each. Only where stuff and spray CP572 is unacceptable. Must cut drywall into flutes. Hilti foam sound caulking is good at concealed areas. Has only 8% movement and will not work on deflection walls. USG seems to be the most cost effective at bottom of walls. Sound caulk at bottom track prior to hanging. Hang drywall down to floor/slab with no gap at bottom. Caulking at base per manufacturer’s installation specifications to be submitted as qualification in bid documents as well as project submittals. Hilti CP572 sound and smoke barrier for top of wall spray sound caulking. Has data for deflection and drift. Can be used in concealed and exposed areas. Do not need to cut drywall into flutes. 3.3b Drywall Committee Production Increases Drywall “Best Practices” for RSC • • • • • • • • • • • • • • • • • • Drywall hangers need to carry shims to wedge board at concrete that is not level. Hardhat lights required for all hangers. Helps in closets, rooms, etc. Smaller gang boxes for hanging crews in areas where they are working. Cuts down on roll out and roll up times. Utilize walk ups instead of ladders where possible. Special cut board lengths and widths can cut down on tape joints as well as debris. Letter sent on floors out of level tolerance. Cost impact letter similar to HM door frames missing. Color code wall framing by wall type after framing. After framing spray paint studs for one siding, double up as well as fire and sound rating so hangers can follow your hanging plan. Refuse to hang areas that are not complete and ready to hang per schedule. Consult with your PM/GS prior to informing GC of this. PM to send letter. PM to send cost impact letter for loose ends prior to one siding or double up. Cost impact letter similar to HM door frames missing cost impact letter. Setting top out drywall at correct height off floor/ceiling framing height so as not to impact hanging below top out. Only pin slammer studs at bottom track. Only screw slammer studs at inside corner on bottom. Do not screw tops of slammer studs as this slows hangers down. Ceiling framing crews are not to screw ceiling tracks to slammer studs. Install Framing headers over shorter span windows and door frames 1” above top of frame. Allows drywall hanger to slide drywall in easier when hanging into frames. Stock floors and mark quantities on each stack of drywall. Assign crews to use up stacks so they know how much they are hanging. Interact with your drywall crews daily. Ask how much they have hung so far that day. Ask how they are hanging the area. Ask what they need to do a better job. Etc. Line your crew out for the next task so they know where they are going. This helps to set their goal to get to the next task. Goal set areas for crew to be done on a weekly basis. Gives them long term goals to achieve and easier for foreman to monitor. Count sheets daily on floors to monitor daily production rates. Incentivize crews with Raymond items. They appreciate and feel part of the company then by having company Logo around. Have more buy in and item personal impact lasts longer than giving out small gift cards which they spend on coffee o Raymond Coffee cups o Raymond T shirts o Raymond Ball caps o Raymond lunch cooler 3.3b Drywall Committee Production Increases Taping Best Practices for the RSC 5-30-12 • Mandatory that taping foreman does job walk approximately 1-week prior to taping operations. o Review: Drawings, spec section, material submittals, budget, schedules and stocking requirements. o Walk project, check hanging and confirm areas are complete and clear for taping to start. o Create material stocking list for protection, trims, mud, clean up, etc. Turn into PS and PM to order and deliver prior to taping crew start up. o Create equipment list required for project taping start up and turn in to PS and GS. o Coordinate crew size prior to start up based on area ready, budget and schedule. o Voice any preliminary concerns at this time to Project Superintendent, P.M. and General Superintendent at this time. • All Perry scaffolds must have top lock braking systems installed to accommodate locking wheels. Mask or protect floors or stairs where concrete is exposed finish instead of scraping or mopping after taping complete. Have apprentices scrape dropped mud on floors daily to remove while wet. No taping of areas until turned over, completely hung on walls and ceilings. Prefer “No Bead or reduced bead tape on trims” instead of clinch on type beads. No taping of walls or ceilings until all trims are installed complete in the area. Confirm and check all tapeable flange access doors, linears and lights are installed correctly for taping. Spotting of screws to be done with nail spotter on all coats. No hand work while spotting screws. No hand coating of board joints, Taping of board joints with Boxes preferred. Mach 5 or similar sprayer is preferred to apply level 5 finish mud. 2-pass fog coat of mud and then sand. No Trowel. 3rd pass at critical light areas. Use 90% all purpose and 10% topping or 100% TNT. Critical light and high gloss finish walls and ceilings, “Restrooms, Lobbies, etc” may require some deviation in “Best Practices” to obtain level of finishes required. Taping Quality Control sheets mandatory. Filled out per area prior to painting. Turned into PS on site for filing with project documentation. • • • • • • • • • • • 3.3c Taping Best Practices for RSC Cost Codes 429 Firetape 430 Demo/Electrical tape 431 Finish Tape Walls 432 Tape Ceilings and Soffits 433 Taping Masking & Protection 434 Install Tape On Trims 435 Level 5 Skimcoat 436 Taping Textures 437 Taping High Work 438 Taping Clean-up 439 Taping Supervision Levels 1-5 Common General Practices Preconstruction: Mandate jobsite visit by taping foreman prior to job starting. Decide if TNT will be used and notify foreman and PM of materials desired. Check crew size and apprentice ratio against budget. Have taping kick-off to discuss finish levels required. Day 1 – Cut Board, prefill cut loose paper, remove excess or improper screws. Start cornerbead on columns and walls where ready. Install the tape-on trims and string tape with bazooka. Mark finished on walls in pencil. Day 2 – 7” box joints and trims spot screws using 2” nail spotter, and detail small trims *Day 2 – Extra day needed if mud does not dry between coats Day 3 - Sand, 2nd box joints, 2nd nail spotter, 2nd coat on detail Day 4 – Sand, 3rd box joints and angle box, 3rd nail spotter, start touch up Day 5 – Sand, check out and touch up. Day 6 – Final sand, checkout and clean doors and diffusers End of Level 4 Day 7 – Level 5 Use Mach 5 sprayer to spray mud or hand apply for smaller areas. Complete 2 pass fog of mud and then sand. No Trowel. Complete 3rd pass of mud at critical light areas. Use a 619 nozzle. Use 90% all purpose and 10% topping or 100% TnT mud. Day 8 – Sand and clean-up. End of Level 5 3.3c Taping Best Practices for RSC 3/22/2016 Door/Window Frame Delivery Checklist Door Frame # Correct Swing Gap Throat Size Width Height Fire Rating Correct Foot Clips Correct Jamb Clips Correct Head Clips No Damage to Frame No Paint Damage No Visible Rust 3.3d Door Checklist Template.xls 3-4: Mobilization / Organization FUNCTION The function of this process is intended to provide a preferred approach to the setup of your project (i.e. field office, staffing, roles, responsibilities, document flow, and files). This is most critical for major projects that require adequate staffing, adjusted job descriptions, and on-site management. PROCESS The Project Team – Defining the project team and their roles and responsibilities is an important process in preconstruction planning. This is a senior manager’s responsibility to balance team capability and project specific tasks. The manager’s continuing knowledge of the project management staff, their strengths, weaknesses, opportunities for growth. The project team approach is an ideal stage for training. 1. Know the project; evaluate the size, complexity, customer demands, and relationships. 2. Know your project management staff; assign the team roles and responsibilities to cover the project specific tasks. Always consider the strengths. Use these roles and responsibilities to continue growth. 3. Know your area of weakness and compliment with senior supervision. 4. Complete the Roles and Responsibilities Worksheet to review the overall job description and adjust it to the project specific tasks, potential growth opportunity, strengths, and workload capabilities. (see attached 3.4.a) 5. Coordinate the field operation staff with your general superintendent and complete a project specific organization chart. Use the attached Project Organization Charts for reference. 3.4 Mobilization Organization.doc The Field Office – Site logistics will vary from project to project. The available space and location of the site will need to be considered. The field office is size and space planned to fit the entire project team. If not, a project engineer or coordinator will be on site to coordinate field operations. Remember, on a major project the trailer facility actually serves as Raymond’s satellite office and must project the professional image that Raymond is known for. Like all successful projects, the outcome of your project office is going to be dependant on your ability to plan for the logistical needs and collaborate with the accounting, IT and field staff for best results. • • • • • • Coordinate site logistic requirements with your client. Plan the size and office layout with your mobile trailer provider. Plan your trailer layout with as much detailed information as you can. Trailer layout plan is a sample of site facilities. Setup office with plan tables, desks, office equipment rentals and supplies, fax, copier, and communication equipment rentals. (see attached 3.4.b) Jobsite office supplies / cost estimate sheet and format. Jobsite computer set up form. The following is a list of additional items that may also be required for your office: Drinking water service Cameras Coffee pot Mailbox Refrigerator Toilet Supplies Copier Cleaning Service Fax machine Company Stationery Scanner Envelopes Computers Timecards & Business Cards 3.4 Mobilization Organization.doc The Document Files 9. Prepare a project directory of the entire team to include the firm, contact, phone numbers, and fax numbers of the owner, architect, engineers, general contractor, subcontractors, sub-subcontractors, and vendors. 10. Prepare individual files in accordance with their role and responsibility. The documents should be filed in binders and order of chronological date. A history of events may be required. The following is an outline of a basic binder system to be expanded as required. Project Handoff – Estimating to Project Management Administration ♦ Job Start ♦ Contract Review / Negotiations ♦ Executed Contract ♦ Scaffold Release Report ♦ Executed Subcontract Change Orders Safety ♦ Job Specific Safety Plan ♦ Job Hazard Analysis ♦ Incident Reports ♦ Inspection Reports Engineering – Design Development ♦ Kick off / Job Start ♦ RFI’s (open and closed) / Log ♦ Coordination (incoming and outgoing) ♦ Meeting Minutes 3.4 Mobilization Organization.doc Mobilization / Organization ♦ The Project Team / Roles and Responsibilities ♦ The Field Office Procurement ♦ Bids / Bid Forms (by trade or scope of work) ♦ Bid Comparison Worksheets (by trade or scope of work) Submittals / Samples ♦ Submitted product data / MSDS ♦ Sample Requests ♦ Submittal Log Budgets ♦ Estimating System Reports ♦ Base & Control ♦ Updates (each week or as required) Schedules ♦ Contract Schedule - Updates ♦ Raymond Baseline - Updates ♦ Weekly 3 Week Look Ahead ♦ Weekly Access Report Schedule of Values / Monthly Invoicing ♦ Frontload Worksheet / Schedule of Values ♦ Monthly SOV Updates / Requisition Balance Sheets 3.4 Mobilization Organization.doc Pre Construction Planning ♦ Weekly Coordination Worksheets ♦ Field Operations Kick Off Meetings ♦ Pre Installation Meetings Purchasing ♦ Master Price List ♦ Quantity Takeoffs ♦ Stocking Reports ♦ Purchase Orders / Log Sub-subcontractor / Vendor – Contract File ♦ Bid Proposal / Change Estimates ♦ Letter of Intent / Notice to Proceed ♦ Executed Sub-subcontract / Purchase Agreement ♦ Executed Change Orders ♦ Coordination / Correspondence (incoming & outgoing) ♦ Shop Drawing / Fabrication / Delivery Schedules Change Orders ♦ RCO’s (change estimates / time and material work) ♦ Cost Impact Log Job Cost ♦ Job Cost Details ♦ Margin Confirmation Worksheets 3.4 Mobilization Organization.doc Productivity ♦ Production Goals Report ♦ Production Feedback Reports ♦ Weekly Progress Project Closeout ♦ Punch Lists ♦ Warranties / Guarantees ♦ Schedule of Archiving ♦ Post Analysis Report ♦ After Action Review Meeting General Correspondence ♦ Incoming ♦ Outgoing The Project Manager will use the pre-made tabs and respective table of contents to set up their Binder System. The Document Control 11. The field office designates a centralized team member to expedite document control processing. Specific responsibilities are as follows: • • Distribute incoming correspondence as required Purchase drawings, distribute, and correlate a history set. (Architecturals, Structurals, I.D.’s, Shop Drawings) • Log drawing updates • Log incoming and outgoing submittals 3.4 Mobilization Organization.doc RELATED LETTERS & FORMATS The following letters and/or formats related to this section have been used successfully on projects in the past. Their inclusion here is meant to serve as a guide to expedite your work as well as to help you generate ideas of possibilities. Bear in mind that project specific as well as client issues may give rise to tailor the letter to what will work best for the circumstances you encounter. Most letters should be reviewed by your supervisor before they are sent. Format and Flow Chart Files: 5-1-2 Document Control.jpg 5-1-3 Project Binder Standard Table of Contents(las vegas).DOC 5-1-3 Project Binder Standard Table of Contents.DOC 5-1-4 Large Project Sample Org Chart.jpg 5-1-4 Large Project Sample Org Chart.vsd 5-1-5 Small Project Sample Org Chart[1].jpg 5-1-6 Roles and Responsibilities.xls 5-1-7 Drawing Log.xls 5-1-8 Trailer Layout Plan.jpg 5-1-9 Jobsite Office Supplies - Cost Est Sheet.xls 5-1-10 Computer Set Up Form.jpg 5-1-11 Transmittal Form.xls 5-1-12 Project Info Sheet - Emergency Contact.DOC 5-1-13 Blank Job Directory.xls 12/14/2005 11/21/2005 10/10/2005 12/21/2005 11/3/2005 12/14/2005 10/10/2005 10/10/2005 1/20/2006 1/20/2006 1/20/2006 3/21/2006 3/21/2006 3/21/2006 5-1-3 Project Binder Standard Table of Contents(concord).DOC 11/21/2005 5-1-3 Project Binder Standard Table of Contents(orange).DOC 11/21/2005 5-1-3 Project Binder Standard Table of Contents(San Diego).DOC 11/21/2005 3.4 Mobilization Organization.doc 5-1-6: Format Roles & Responsibilities Project: Job # The Project Team 1 2 3 4 5 Item Roles and Responsibilities Matrix 1 Estimating Transition Participate in project handoff meeting 2 3 4 Contract Administration Expedite a job start Participate in contract negotiations Facilitate and monitor scaffold releases 5 6 7 8 9 10 Mobilization / Organization Facilitate organization direction relative to staffing, roles,responsibilities, document control, filing systems Prepare filing folders and binders Expedite project directory and distribute Manage, distribute, control field office documents / drawings Facilitate setup of jobsite office Photograph jobsite progress and organize documents 11 12 13 14 15 T W Th F S S Engineering / Shop Drawings Facilitate kick off meeting - lay out goals and controls Expedite conceptual detailing - generate RFI's Facilitate structural engineering and Raymond shop drawings review drawing development, team coordination Control and track RFI process - Log transactions Expedite fabrication sketches 17 18 Submittals / Samples Facilitate product data and MSDS submittals Facilitate finish samples requests - review sample development, team coordination Transmit outgoing submittals / samples - log transactions 19 20 21 22 Procurement Prepare bid packages Facilitate procurement - select the material distributor Facilitate procurement - select the vendor / subs Supervise shop drawings, samples, and fabrication 16 M 3/22/2016 3.4a Roles and Responsibilities.xls 23 24 Setup product tracking log, monitor jobsite deliveries Manage sub-subcontract and purchase agreement 25 26 27 Prepare material takeoffs, stocking reports, purchase orders, and maintain purchase order log Coordinate warehouse deliveries Invoice approval 28 Budgets / Job Cost Baseline budget & production report 29 Manage job cost, weekly progress, margin confirmation, budget updates for alignment and change orders 30 31 32 33 Change Order Management Expedite change estimate takeoffs - survey drawings Prepare time and material pricing - hours reconciliation Generate and convert Request for Change Orders Maintain cost impact log - coordinated with contract log 34 35 36 37 38 Schedules Facilitate baseline schedule, coordinate w/ client. Plot / input scheduling data. Prepare look ahead scheduling and access report. Maintain access report and submit to client Monitor productivity, planned vs. actual planning 39 40 41 Cash Flow Setup schedule of values - frontload - facilitate approval. Prepare monthly updated schedule of values for invoicing Assist in collections. 42 43 44 Preconstruction Coordination Facilitate a field kick off meeting - lay out goals and controls Facilitate weekly coordination meeting Maintain meeting minutes 45 46 47 Safety Review job specific safety plan - questionnaire Expedite weekly inspection reporting Process all safety reporting to safety administrator 48 49 Accounting Facilitate the new hire packages and drug tests. Prepare time card payroll programming 3/22/2016 3.4a Roles and Responsibilities.xls Project Supply Request Form PROJECT NAME: PROJECT NUMBER: Description DATE: QTY Vendor Item # Page Estimated Costs Desk Chairs Desk Chairs Chair Arm Set Telephones Conference Table Conference Chairs Plan Racks Plan Sticks (30") Shelves (storage) Wall Mounted Mail Boxes Drawer Organizers Rotary Organizer Stackable Desk Trays Inter-Department Envelopes Post - It Notes (1 1/2 x 2) Post - It Notes (2 x 3) Post - It Notes (3 x 5) Post - It Flags Label Machine (Brother) Label Tape (1/4") Label Tape (1/2") Label Tape (3/4") Hole Punch (3-Hole Heavy Duty) 3.4b Project Supply Request Form.xls Project Supply Request Form PROJECT NUMBER: Description DATE: QTY Vendor Item # Page Estimated Costs Hole Punch (3-Hole) Hole Punch (2-Hole) Paper Cutter Stapler (Heavy Duty) Staplers Staples Staple Removers Scotch Tape Dispensers Scotch Tape (3/4" / 16pk) Scissors Ruler Shredder Shredder Bags Compressed Gas Duster Screen Cleaner Paper Clips (Jumbo) Paper Clips (Standard) Binder Clips (Large 2") Binder Clips (Medium 1 1/4") Binder Clips (Small 3/4") Push Pins White Out Correction Tape Rubber Eraser Ink Pens (Blue) 3.4b Project Supply Request Form.xls Project Supply Request Form PROJECT NUMBER: Description DATE: QTY Vendor Item # Page Estimated Costs Ink Pens (Black) Pencils (Regular) Pencils (Red) Pencil Sharpener (electric) Highlighters (Yellow) Highlighters (Blue) Highlighters (Green) Highlighters (Orange) Highlighters (multi pack) Fabric Board White Board 6' x 4' White Board 4' x 3' White Board Markers/Eraser Dictionary Calculators Calculators Calculator Tape Surge Protectors Message Pad Clip Boards Storage Boxes 3-Ring Binders (5") 3-Ring Binders (3") 3-Ring Binders (1") 3.4b Project Supply Request Form.xls Project Supply Request Form PROJECT NUMBER: Description DATE: QTY Vendor Item # Page Estimated Costs TOTAL $0.00 Shipping Tape / Dispenser Trash Cans Trash Can Bags Toilet Paper Paper Towels Lysol Sanitizing Wipes Hand Soap (pump) Hand Soap (Refill) Paper (8 1/2 x 11) Paper (8 1/2 x 14) Paper (11 x 17) Writing Paper (White) Writing Paper (Yellow) Scratch Pads Hanging Folders Manila File Folders File Folders with Fastener (Hires) Refrigerator Spoons Forks Knives 3.4b Project Supply Request Form.xls 3-5: MAN-LOADED SCHEDULE DEVELOPMENT FUNCTION The function of this process will provide the necessary guideline to create a baseline schedule in conjunction with the estimated resources and the contract obligations. PROCESS The following is a summary of the steps required to be used as a guideline. 1. Summarize the award of the project, base bid and accepted alternate estimates with respective scope of work. Obtain copy of the contract schedule from the project handoff package. If not available at bid time, request a copy from the client. 2. At this point, the budget would have been developed in conjunction with the schedule sequence. Getting started with your setup, there are two (2) ways to approach the development. • Using the schedule setup worksheet format (see attached 3.5.a), the Field Supervisor will provide a handwritten draft of the activities, durations, and relationships. If the Field Supervisor has the capabilities, this approach may be the most effective. The Field Supervisor develops a clear understanding, correct logic, and proper execution. The Project Manager must review and transfer data to the Sure Trak or Microsoft Project scheduling templates. • Using the Sure Trak or Microsoft Project scheduling templates, the Project Manager will provide a draft of the activities, durations, and relationships. Recommend consulting the Field Supervisor or client to understand the schedule. 3.5 Manloaded Schedule Development.doc For each approach, developing the schedule will include the following. Pre-construction • Plan for the submittals and shop drawing development. Depending on your start date requirements, break down your submittal packages in the sequence of construction. Target submittal dates including a reasonable time for review and comment. • Plan your procurement of materials. Include the bid and award process of each item of scope to purchase. The material purchasing should fit between the purchase order origination, lead time and the installation requirements. • Plan the subcontractor / vendor procurement, shop drawings, and fabrication schedule. Consider long lead items. Based on the anticipated installation date, develop a schedule with a reasonable fit between Raymond’s shop drawing development, approval process, and installation requirements. Follow the same breakdown of submittal packages as our shop drawing development plan. Negotiate your durations in the procurement award. Construction • The area and activity descriptions will be entered “same as the budget” and organized as the construction will flow. • The activity duration / resource load will be entered using mathematical methods of dividing the estimated man days by the most efficient crew size. Again, consult your field supervisor on the most efficient crew size. The resource load will provide preferred manpower guidelines. • The activity relationships will be entered by using practical knowledge and understanding of our trade logic. Input lag times (time in which an activity must wait until the successor activity can start). This is the most important part of developing your total duration and guideline for efficiency. • The schedule should comply with the client’s milestone dates and / or contract obligations. 3.5 Manloaded Schedule Development.doc 3. The Project Manager will review the schedule with the Field Supervisor and adjust for final review comments. Keep the field supervisor’s buy-in. • Does the schedule comply with the client’s master plan? If not, address the conflicts. • Does the overall trade man load present any problems? If so, re-visit your set up and adjust if plausible. 4. Submit the schedule to our client for acknowledgement, information, and / or feedback. BEST PRACTICES The following are best practice considerations to be used as a guideline. 1. Presentation and working thru the conflicts with your client. The presentation is a review and comment process with your client. A detailed schedule will deliver and be more effective and show the client a complete roadmap from start to finish. In most cases, the conflicts that surface are caused by discrepancies in logic, missing activities, short durations, and an overall understanding of our scope of work. Use this process to influence the client to develop a master schedule from input of all subcontractors. If not, use this process to influence the client for the most suitable fit for our cost control. Settle on what is “REASONABLE”. Consult your area manager to determine what can be mutually accepted. A reasonable schedule will impact the financial results of your project. 3.5 Manloaded Schedule Development.doc RELATED LETTERS & FORMATS The following letters and/or formats related to this section have been used successfully on projects in the past. Their inclusion here is meant to serve as a guide to expedite your work as well as to help you generate ideas of possibilities. Bear in mind that project specific as well as client issues may give rise to tailor the letter to what will work best for the circumstances you encounter. Most letters should be reviewed by your supervisor before they are sent. 5-6-6 Schedule Sequence Objection Format and Flow Chart Files: 5-6-2 Schedule Development.jpg 5-6-3 Schedule Setup.xls 5-6-6-LV Schedule Sequence Objection (Las Vegas).doc 12/14/2005 10/4/2005 3/22/2006 5-6-6-C Schedule Sequence Objection (Concord).doc 3/22/2006 5-6-6-O Schedule Sequence Objection (Orange).doc 3/22/2006 3.5 Manloaded Schedule Development.doc 5-6-3: Schedule Setup W Project: Job #: Start Date: ID# Activity Description Shifting: Duration (Days) Man Hours Crew Size Predecessors Successors Lag Time 3.5a Schedule Setup Worksheet.xls Worksheet Sub Contractor 3.5a Schedule Setup Worksheet.xls 3-6: STOCKING PLAN FUNCTION The function of this process is to have a blueprint marked up (pre-approved by the General Contractor) stocking plan before the project commences. It is to insure placement and location of materials; to keep materials organized and accessible for a productive work flow; and to avoid moving materials that is in the way of other trades PROCESS Get stocking plan approved from subcontractors to avoid future conflicts. Coordinate with the General Contractor for an approved marked up blueprint for location of material stocking. Write down date in your Foreman’s Log Book when document was approved. 1. Benefits: • Locate and stock materials first. • Keep job organized. • Easier to access materials. • Have material stocking plan pre-organized before material arrival. • Help with amounts and weight location of materials. • Have material organized at pre-determined locations. • Help sequence material arrival (i.e. studs first then drywall). • To get most of the material pre-stocked before major work begins. 2. Conditions to be aware of: • When concrete coring will need to be layed-out. o Low walls (low posts). o Nurse stations (electrical coring or low posts). o Furniture coring. o Overhead MEP installed prior to wall framing. • All projects Core or T.I. • To locate crane removal and man-lift for patches. 3. Why: • To limit the moving of materials that might be in the way of another trade. • To increase production • To have materials accessible before project task commences. 4. Where: • Stock drywall or studs over I-beams, concrete beams. Do not overload. • Keep materials away from edge of building (exposure to weather). • Keep materials at least 6’ away from elevator shafts or stairs. 3.6 Stocking Plan.doc 5. Weight Loads: • To avoid damage to the structure due to overloading, minimize weight on any floor or over any I-beam. • Separate heavy materials and distribute the weight. 6. Situations when stocking plan may not be applicable: • Fast pace schedules where there is no time allowed. • Small Mall Stores where there is not enough room to stock materials. • Small elevator projects will need to have the studs and drywall stocked at the same time. • Small occupied T.I. projects where there is not enough room to pre-stock materials. • All trades pre-stocking at one time may result in over stocking (HVAC, Electrical, and Plumbing). 7. Safety: • Have a pre-task safety check list. o To remove perimeter cable. o To stock with a crane. • Insure a set off area. o Have a travel plan for trucks (in and out of project site). o Set time for truck arrival as some early arrivals of trucks may cause a violation of a city noise ordinance. There may also be several other subcontractors wanting to make deliveries the same day so you may need to confirm your delivery schedule with the General Contractor. • Forklift. o Insure that all forklifts being used have a back up alarm. o Flag men with proper training and certification will be necessary when unloading materials on a busy street. • Stocking with a crane. o Need radio communication. o Proper training for rigging. o Proper training for signaling the crane operator. o Beam clamps, harness and lanyard for areas where cable will be taken down. o A blow horn will be needed to alert everyone that material is overhead. o Need enough manpower (from the supplier) to cover any safety or stocking issues. 8. Access: • Keep areas clear of debris. • Safer working environment. • Keep organized and free of obstacles. • Find material quicker. 3.6 Stocking Plan.doc 9. Types: • Drywall 40 sheets maximum. High enough for a pallet jack. • Studs - bundled. High enough for a pallet jack. • Lath materials - bundled • Plaster materials – on pallets • Taping materials – on pallets • Pre-cast materials – in box crates • Fireproofing materials – on pallets 3.6 Stocking Plan.doc 3-7: SCAFFOLD PLAN FUNCTION The function of this process is to determine scaffold necessity. Scaffold must be provided for work that cannot be performed safely by employees standing on ladders or on a solid construction that is at least 20” in width (1637a). PROCESS 1. How was the scaffold bought out? Self-performed or subcontracted out. • Self-performed o Schedule o Lead time o Raymond’s ability in relation to schedule o Overall appearance of equipment • Subcontracted o Schedule o Lead time o Equipment, Raymond’s expectations are that the scaffold components will be best in class; meaning this scaffold is the industry’s best methods, equipment, functionability and safety. 2. Is a permit necessary and/or required? 3. Scaffold Erection • Qualified Personnel o Scaffold must be erected or dismantled by a qualified person or supervised by a Qualified Person 1637(k) (1). • Surface Preparation o Clean flat surface, free of debris, trenches, holes, etc. o As level as jobsite conditions allow. • Equipment o No metal scaffold equipment that is broken or deteriorated to the extent that its section is structurally weakened shall be used 1644(a)(2). o Raymond policy is scaffold equipment to also have the appearance of best in class. • Access o Raymond company policy access to scaffold must be provided by internal plank ladders or external stair tower. • Construction o Scaffold frame legs with base plates shall rest on and be secured to the equivalent of a 2 inches by 10 inches wooden base 1644(a)(3). 3.7 Scaffold Plan.doc First row of plank ledgers must be level. All scaffolds must be fully planked. No planks resting on guard rails. Scaffold must be securely tied to building or structure by means of a double looped #12 iron wire, or single looped #10 iron wire or equivalent at intervals not to exceed 30 feet horizontally and 26 feet vertically, with the last tie no further from the top then 4 times the least base dimension. o Scaffold frames to be tied at top of frame close to plank ledger. o Rails shall be installed to all sides and ends of work platforms 7 ½ feet or more above grade. 1644(a)(6) o Top rail shall be located 42 to 45 inches from the top of the rail to the platform. o Planks must overlap scaffold frame ledgers minimum 6 inches. o Edge of scaffold work platform shall be no greater than 16 inches from building or structure. Weather and Containment o Scaffold with Hip Wrap application shall be engineered with location and type of all tie backs to the building. o Tarps used for containment of overspray, material particles, weather protection, etc. shall be secured to scaffold with no loose ends. o Tarps shall be furled when attached to scaffold and not in use. o No scaffold tie backs to be removed with Hip Wrap or tarps still attached to scaffold. Inspection o Scaffold must be inspected for alterations and missing components prior to use, minimum once a day. o Scaffold inspection slip to be logged daily. o Report and correct any questionable or unsafe scaffold conditions. o o o o • • Refer to California Code of Regulation, Title 8, Section 1644, Metal Scaffolds 3.7 Scaffold Plan.doc JOB SPECIFIC SAFETY PLAN GENERIC QUESTIONNAIRE Project Name: Project Manager: The following information is needed in order to complete the Job Specific Safety Plan for the above named project. 1. General Description & Scope of Work (Provide trades involved also): 2. Safety Representative (Usually a Foreman): 3. Project Team: Project Manager Project Superintendent Safety Representitive Compotent Person(s) (i.e. Scaffold, Fall Protection, etc.) Task: Task: Name: Name: 4. Estimated Manpower for Project: 5. Weekly Toolbox Meeting Day of week/time (Usually Monday/Before work shift begins) Location (Indicate whether the main gang box, office, or trailer 6. Emergency Point of Contact: Name/ Phone Number: Name/ Phone Number: 7. Project Activities/Equipment: Yes No Yes Crane Welding Forklift Asbestos Scissor Lift Lead Boomlift Mold Fixed Scaffold Lime Products Used Mobile Scaffold Painting Masterclimber Hazardous Mat'ls Str'g Swing stage Pub. St. Offload Supplies Millwork Work on Roof Area No Cast Products 3-2a Job Specific Safety Plan Generic Questionnaire.xls 4-1: RFI PROCESS FUNCTION The function of this process is intended to obtain information from the architect or owner that is either not on the project information given to you, or information that may need further clarification. This format should be used on all Raymond projects unless the general contractor requires you to utilize their format. The purpose of this document is to provide documentation to drawing changes made by the general contractor, architect or owner, which will relieve Raymond of liability for these changes. This is an important part of the Raymond documentation process. PROCESS The Request for Information form (RFI) is a written source of communication in resolving problems and formally asking questions on the job site. If written in the field, a copy is to be sent to the Project Manager for tracking purposes. It will be the Project Manager’s, Project Engineer’s or Project Coordinator’s responsibility to log and track all Requests for Information and control the master log. It is also important to confirm with your Project Manager prior to issuing any RFI’s directly from the field. The following is a summary of the steps required to be used as a guideline. 1. The Field Management Project Manager researches the need for clarification after reviewing the project documents thoroughly. Using the Raymond Format the Project Information and question should be filled out completely including numbering the RFI for internal tracking. 2. The question should include: • The specification number affected • Drawing page numbers the question relates to • Details affected by the question • List Trades affected by the question • Provide a suggested solution to the issue • Whether there is a cost impact • Whether there is a time impact • An honest amount of time needed before the RFI answer is needed 4.1 RFI Process.doc 3. Depending on how your project is structured, either the Field Management or the Project Manager will send a copy to the general contractor and use an RFI log to track which RFI’s have been answered and which RFI’s are still open. 4. Once the answer is received the Field Management needs to review it for: • Schedule Impact • Which trades the answer affects • Was the question adequately answered 5. The RFI response should be distributed to the appropriate field foremen that the RFI affects and checked off in the RFI log as resolved. 6. The Field Management should follow up on all RFI’s outstanding on a weekly basis. This can be accomplished in the weekly meeting with the General Contractor. 7. All outstanding RFI’s should also be attached to the weekly Access Report as another source to obtain answers. 4.1 RFI Process.doc Raymond Entity……… Address……… PHONE: REQUEST FOR INFORMATION FAX: Lic. No. ……. PROJECT: JOB NO.: CONTRACTOR: ATTENTION: DATE: REFERENCE: REQUEST Requested By: To avoid a schedule delay and potential cost impact, need reply by: REPLY DATE: Signature PROJECT NAME: Date: RFI LOG: JOB NUMBER: RFI # Date Issued Sent To GC RFI # Requested Information Required Date Response Date Comments/ Information Still Required 4.1d RFI Log Templete.xls WORLD MARKET CENTER GARAGE Penta RFI LOG Job # 206335 Penta RFI # 0008-0002 0001-0013 0001-0012 0007-0003 0016-0005 Date Issued 2/16/07 3/5/07 3/2/07 1/20/07 5/22/07 Requested Information Is door change acceptable at electrical rooms 104 & 109 Confirm bunpout shown at gridline A/4 Wall type clarification at gridlines 19 to 21 Exterior Framing clarifications Level 7 Control Room Enlargement SUGGESTION Required Date 3/9/2007 2/6/2007 5/29/2007 Response Date 2/12/2007 3/7/2007 3/12/2007 3/12/2007 6/4/2007 Comments/ Information Still Required Yes Confirmed - EIFS EIFS see response attacheed Will be part of Delta 7 WORLD MARKET CENTER PH 3 Transmittal Log MAINTAINED BY: Justin Mayer Job # 206330 TRNSMTL # Date Issued DESCRIPTION Comments/ Information Still Required PROJECT NAME: RFI LOG: JOB NUMBER: Date: RFI # Date Issued Sent To 001 002 003 004 005 006 12/27/06 12/27/06 12/27/06 12/29/06 12/29/06 12/29/06 Steve S Steve S Steve S Steve S Steve S Steve S Penta RFI # Requested Information Required Date Response Date 2/12/2007 5/3/2007 2/26/2007 2/26/2007 2/26/2007 A=Acceptable B=Yes To be provided in Delta 11 To be provided in Delta 11 007 12/29/06 Steve S A2.60 Wall Types Need shop drawings for Toilet accessoriy items Need mailbox & roll down security grill shop drawings Stair 1 Level 1 Stair 1 Level 13 Need location measurements of wall with double door in NW Need measurement from center of col 12/c to locate wall along West end of receiving room. Comments/ Information Still Required Answered in 1:00pm meeting verbally (9" is acceptable) VERBAL - NOTHING OFFICIAL 2/26/2007 008 12/29/06 Steve S Need location for furr wall and 2hr wall from center of column 2/26/2007 009 12/29/06 Steve S 010 12/29/06 Steve S Steve S 011 1/2/07 Stair 2 Level 16 - Need door measurements Stair 4 Level 1 Balistrade Section 7 2/26/2007 2/26/2007 2/26/2007 Refer to Sheet A2.24 A= To be provided in Delta 11 B= see attached A= To be provided in Delta 11 B= see attached To be provided in Delta 11 Acceptable dims. Delta 11 012 1/2/07 Steve S Toilet Rooms - Need material types and lay out information 2/12/2007 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 1/2/07 1/4/07 1/4/07 1/4/07 1/4/07 1/4/07 1/15/07 1/15/07 1/15/07 1/19/07 1/22/07 2/2/07 2/9/07 2/9/07 2/12/07 2/12/07 2/27/07 3/8/07 3/8/07 Steve S Steve S Steve S Steve S Steve S Steve S Steve S Steve S Steve S Steve S Steve S Steve S Steve S Steve S Steve S Escalator Plan Layout & shop dwgs for location of roll down shutter wall Elevator signage and call butrton - backing and RO in Elevator lobby soffit - need back of cove measurement RCP at bathrooms - Need detail and measurement Need dim for drop face to outside edge of soffits Need dim'd details for soffits over escalator Provide details above floors (see cut sheets referenced) Atrium - Soffits or light boxes (reference RCP Level 5) Need shop drawings for mullion assembly Need cut sheet of the flat monitor screens at LA Line Need FEC Cabinet locations & hose value cabinet Need South elevation corridor nodes RCP added to detail Ceiling heights in public restrooms may cause MEP issues Need dim for Atrium 1st floor thru 4th floor Atrium - 5' radius columns Sloped wall in North Atrium Need complete layout/details for starting point at rectangle Verify if stair pressurization shafts are rated or not. 2/12/2007 Answered in 1:00pm meeting verbally A= To be provided in Delta 11 B= see attached 8/6/2007 2/12/2007 4/4/2007 2/12/2007 4/4/2007 2/12/2007 2/12/2007 To be provided in future Delta New ID's coming Delta 11 New ID's coming Delta 11 New Delta coming New ID's coming 2/12/2007 2/12/2007 2/12/2007 2/12/2007 2/12/2007 2/12/2007 Answered in 1:00pm meeting verbally Answered in 1:00pm meeting verbally Answered in 1:00pm meeting verbally Answered in 1:00pm meeting verbally New Delta coming 1= Yes 2 & 3 =See ID Delta 2 On Going partial - verbal on 3-14 per Matt Steve S Steve S Steve S Steve S 3/19/2007 4.1e RFI Log (Sample).xls PROJECT NAME: RFI LOG: JOB NUMBER: Date: RFI # Date Issued Sent To Penta RFI # Requested Information Required Date Response Date 032 3/13/07 Steve S Need dimensions for wall at col line 13 B Line . 3/26/2007 033 3/13/07 Steve S Need dimensions for stair #14 lv 4-15 for wall at col line B 3/26/2007 Comments/ Information Still Required Inside face of wall (vestibule side) is 1'-3" North of Grid 13 Inside face of wall (stair side) is 1'-7" North of Grid 8 4.1e RFI Log (Sample).xls WORLD MARKET CENTER PH 3 Penta RFI LOG Job # 206330 Penta RFI # 0016-0007 0005-0042 0005-0043 Date Issued 3/20/07 3/14/07 3/20/07 Requested Information Location of Atrium fire alarm annuniciator panel Stair 4 Dimension Leaning Feature Wall SUGGESTION Required Date 3/27/2007 3/21/2007 3/27/2007 Response Date 3/27/2007 3/27/2007 4/2/2007 Comments/ Information Still Required Under review DeSimone is reviewing impact See response WORLD MARKET CENTER PH 3 Transmittal Log MAINTAINED BY: Justin Mayer Job # 206330 TRNSMTL # Date Issued DESCRIPTION Comments/ Information Still Required 4-2: PURCHASING / DELIVERY / STOCKING FUNCTION The function of this process will provide the most effective practice of purchasing materials by the Project Manager and Warehouse Manager (i.e. purchase orders prepared with accurate quantities and issued timely and orderly, in conjunction with the sequence of work). This section will also clearly define the responsibilities between the Project Manager and Warehouse Manager. PROCESS The following is a summary of the steps to be used as a guideline. Failure to follow proper procedures may result in delinquent invoices and ultimately future orders being delayed. 1. The Project Manager distributes the master price list to the Purchasing Manager and Accounting Department. 2. Referencing your 3 Week Look Ahead and Weekly Coordination Worksheet, the Project Manager / Field Supervisor plan the delivery requirements to the project. 3. The Project Manager and Warehouse Manager work jointly to supply the project. A breakdown of responsibilities are as follows: Project Manager • • • • • • Material Buyout (i.e. metal, drywall, taping, lath and plaster, and EIFS) Specialty Items (i.e. foam shapes, metal break shapes, and unistrut assemblies) Equipment Rentals (i.e. scissor lifts and boom lifts) Engineering Services Wood and Cast Products Ornamental iron Purchasing Manager • • • • • Fasteners Paint Supplies (i.e. paint, brushes, rollers, masking, caulking) Small Tools and Equipment. Consumables Trucking of Materials (i.e. common carrier, dedicated truck) Material Buyout (i.e. small orders requiring a 911 delivery). 4.2 Purchasing Delivery Stocking.doc 4. The Project Manager will develop a quantity takeoff and material items by area / location and complete the purchase order and logs transaction. 5. The Project Manager / Purchasing Manager issues the purchase order to the material distributor and includes the contact person on site, site contact telephone number, date required, floor or façade location. (see attached 4.2.a and 4.2.b) 6. The Project Manager / Purchasing Manager distributes a copy of the purchase order to the Field Supervisor and Accounting Department. 7. The Field Supervisor anticipates the delivery, coordinates the delivery time, and drop off location with the client. 8. The material is received, and the receiver is signed off by Raymond, matched up with the purchase order, and forwarded to the Accounting Department. 9. Upon receipt of the distributors invoice, the Accounting Department will use the following criteria to determine the required approval process. Approval by the Project Accountant • The purchase order must be complete (i.e. quantities, descriptions of material and pricing, cost codes). The invoice matches the purchase order (i.e. quantities, descriptions of material and pricing, cost codes). Project Accountant will approve. • • Approval by the Project Manager (if the above criteria is not met) • Accounting will scan the invoice in the Forefront system. • o Rental invoices o Engineering invoices o Invoices over $5,000 o Purchase order not issued by the Project Manager. The Project Manager will review (i.e. quantities, description of material and pricing, cost codes). The Project Manager selects “Approve” or “Reject” . • • o Approve: Project Accountant will post in the forefront system. o Reject: Project Accountant will correct and re-scan. The Project Manager reviews the re-scanned invoices. 4.2 Purchasing Delivery Stocking.doc BEST PRACTICES The following are best practice considerations to be used as a guideline. 1. How to track over / under quantities in relation to the stocking report. 2. A system of tracking material required for Change Orders (i.e. estimate plan revisions / time and material tracking. Format and Flow Chart Files: 6-3-2 Purchasing and Delivery.jpg 6-3-3 Invoice Approval.jpg 6-3-4 Purchase Order (Las Vegas).xls 6-3-5 Purchase Order Log.xls 6-3-6 Equipment Rental Log.xls 6-3-4 Purchase Order (Concord).xls 6-3-4 Purchase Order (Orange).xls 6-3-4 Purchase Order (San Diego).xls 12/14/200 5 12/14/200 5 4/6/2007 10/11/200 5 9/30/2005 4/6/2007 4/3/2007 4/6/2007 4.2 Purchasing Delivery Stocking.doc Raymond Entity....... Adress...... Phone: ...... Fax: ....... Lic #: ....... To: PURCHASE ORDER Date: Address: City/Zip: Contact: Phone: Job Name: Fax: Job Number: Ship To: How Ship: Address: Date Required: City/Zip: Confirming To: G.C.: Floor Location: Item Qty. Unit of Measure Size Gauge Unit Size Total Units Cost Code Description 1 Unit Price Total $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Subtotal: % Tax: TOTAL: 7.75% - $ $ $ IMPORTANT! Our Order Number MUST appear on all invoices, packages, etc. Print Name NO Invoice will be paid without a receiver. Signature 4.2a Blank Purchase Order.xls - PURCHASE ORDER # 6327-032 Raymond Entity…… address/city/state/zip ……. phone/fax ……… To Address City Phone Fax CALPLY 4450 McGuire Street N. Las Vegas, NV. 89031 (702) 643-6643 (702) 643-6717 Ship To Address City GC World Market Center 466 Grand Central Parkway Las Vegas, NV. 89106 Penta Building Group Item 1 2 3 4 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Quantity 184 43 17 200 Unit of Measure each each each each MUST APPEAR ON INVOICE Date: How To Ship: Date Required: Confirming To: Floor Location: Contact: Unit Size Total LF/SF 14 15'-10 1/2" 2944 600S200-68 with punch out 5'-4" from bottom 901 $ 1.240 $ 14 15'-10 1/2" 688 600S250-68 with punch out 5'-4" from bottom 901 $ 1.368 $ 941.18 15'-10 1/2" 272 600S250-97 with punch out 5'-4" from bottom 901 $ 2.032 $ 552.70 200 L 1 1/2"x4"x4" widex54 clips for blocking 901 $ 1.600 $ 320.00 Size Gauge 6" 6" 6" 12 16 Description SubTotal Tax (7.75) Total Cost Code Unit Price Extended Price 3,650.56 $ - $ 5,464.45 $ $ 5,464.45 IMPORTANT! Our Order Number MUST appear on all invoices, packages, etc. Print Name Invoices will not be paid without confirmed pricing. Signature 4.2b Sample Purchase Order.xls 4-3: VENDOR / SUB-SUBCONTRACTOR MANAGEMENT FUNCTION This process will provide the most effective practice of managing your purchase agreement and sub-subcontract along with the Project Manager. PROCESS Managing the Contract -The services provided by the vendor / sub-subcontractor is critical to the overall performance of the project. The award and contract process must be executed under the same terms and conditions as our terms and conditions with our client. The vendor / sub-subcontractor must understand the expectations required to fit with the overall project plan (i.e. samples, shop drawings, fabrication, deliveries, and installation, if applicable). All vendors, sub-contractors personnel must comply with all Raymond safety and site rules. 1. The Project Manager will manage the contract terms and conditions to include the following: • Insurances (in conjunction with the Contract Administrator) • Bond ((in conjunction with the Contract Administrator) • Schedule of Values / Monthly Invoice Approval (in conjunction with the Project Accountant) • Preconstruction Planning • Execution of Work to include scheduling, coordination, manpower, equipment, and safety (in conjunction with the Field Supervisor) 2. The Project Manager will manage all change order issues. The following are the processes required to update the contract and process authorizations for additional work. Time and Materials • The field directive is received from the client. • The Field Supervisor notifies the Project Manager. • The Field Supervisor assigns a time and material tracker and issues a field directive authorization to the sub-subcontractor for work to proceed. Direct all work to be verified weekly to attach to our time and materials reporting. • The Field Supervisor forwards the weekly time and material tracker to the Project Manager for pricing. • The Project Manager completes the pricing. The pricing from the subsubcontractor will be gathered in order to complete the pricing. Log transactions in the sub-subcontract log to track the contract status. • The Project Manager will monitor the change order process. Upon receipt of our executed subcontract change order (from our customer), the Project Manager will prepare a request for sub-subcontract change order and forward it to the Contract Administrator. 4.3 Vendor Subcontractor Mgmt.doc Change Estimates • The Project Manager recognizes potential changes and forwards formal documentation (i.e. design revisions, RFI‘s, redline submittals, or field directives for extra work) covered by a directive to “price only” or “price and proceed”. • Upon receipt of the change estimates, the Project Manager will include pricing in the change estimates to our client or acknowledge acceptance as a Raymond Cost. Log transactions in the sub-subcontract log to track the contract status. • The Project Manager ensures that the Budget Update is implemented. • The Project Manager will monitor the change order process and authorize directives in accordance with Section 6-4 Change Order Management. • Upon receipt of an executed subcontract change order, the Project Manager will prepare a request for sub-subcontract / purchase agreement change order and forward to the Contract Administrator. If the change estimate is accepted as a Raymond Cost, the Project Manager will prepare the sub-subcontract / purchase agreement change order immediately to keep the job cost current. 3. The Project Manager will draft sub-subcontract / purchase agreement change orders similar to the original contract. 4 The Parts Schedule Tracker is a tracking format to maintain current status of the vendor delivery schedule planned versus actual (see attached 4.3.a). 5. The Alternate Parts Schedule Tracker is another tracking format to maintain current status of vendor delivery schedule for long lead items (see attached 4.3.b). 6. The Field Directive is a written directive by the Field Supervisor / Project Manager to the Sub-Subcontractor to perform work (i.e. Subject to Verification of contract terms and conditions) (see attached 4.3.c). 7. The Project Manager, Field Supervisor and Warehouse Manager work jointly to supply the project. 4.3 Vendor Subcontractor Mgmt.doc Pre-Construction Planning – The following is a chart prepared to identify and compare the planning requirements of the vendor / sub-subcontractor to be used as a guideline. Vendor Sub –Subcontractor Submit samples – log transactions (see section 5-4 Upon completion of our engineering submittal, transfer electronic cad files of the Raymond submittal package. [Note: Plan the submittal schedule same as our submittal package breakdown] Upon receipt of the shop drawing submittal, the project manager / job captain must review and comment. – resubmit as required by comments – log transactions (see section 5-4 If applicable, submit product data and MSDS – log transactions (see section 5-4 If applicable, secure architectural cad files and transmittal to the sub-subcontractor [Note: plan the submittal schedule same as our submittal package breakdown] Release fabrication and request a parts schedule Upon receipt of the parts schedule, negotiate the fit with your installation schedule (i.e. priorities, long lead items, delivery sequence) Input the data in your parts tracking worksheet – Start the tracking process. [Note: It is a good practice to visit the fabrication plant periodically to monitor progress] The Project Manager will relay the parts schedule information to the Field Supervisor. The Field Supervisor anticipates delivery, coordinates the delivery time, and drop off location with the client. The Field Supervisor receives the delivery and forwards information to the Project Manager The Project Manager updates the parts schedule tracker (i.e. quantities received, owed, schedule changes) Submit the shop drawing packages to the client via architect for approval – re-submit as required by architectural comments – log transactions (see section 5-4 Upon receipt of approval submittals, release the sub-subcontractor to plan the procurement of materials and request an updated fabrication schedule. Upon receipt of the fabrication schedule, negotiate the fit with your installation schedule (i.e. priorities, long lead items, sequence of work) Schedule a pre-installation meeting prior to the start of each sub-subcontractor 4.3 Vendor Subcontractor Mgmt.doc 4.3 Vendor Subcontractor Mgmt.doc 4.3 Vendor Subcontractor Mgmt.doc 6-4-7: Parts Schedule Tracker Project: Job #: Area : Revision Date: Part # Description Detail / Sheet Number Material Type Finish Total Quantity Unit Vendor Deliveries Scheduled Delivery Date Quantity #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 #1 #2 #3 Date Rejected Total Ship 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bal. Due Percent Complete 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 4.3a Parts Schedule Tracker.xls LONG LEAD SCHEDULE TRACKER Project: Area: Areas Start Location: Shipped via: Areas Complete Job #: Date: Shipping Rev. Date: Date: Part # Ext. Description Detail # Mat'l Type Finish Total Quantity Unit Artwork # Vnd'r Drawing Drawing Sbmtt'l Approval Date Date Sclpt'r Sbmtt'l Date Issued For Delivery Fabrct'n Date: Qty Ship'd Prior Qty This Ship Qty Rjct'd Total Ship'd 4.3b Long Lead Schedule Tracker.xls Qty. Bal Due TIME AND MATERIAL TRACKER NO. _____________________ FIELD DIRECTIVE DATE / TIME: PROJECT: TO: FROM: SUB-SUBCONTRACTOR: YOU ARE HEREBY DIRECTED TO PERFORM THE FOLLOWING FIELD DIRECTIVE(S) FOR THIS PROJECT: When signed by the Subcontractor and received by the Sub-Subcontractor, this FIELD DIRECTIVE becomes effective immediately and the Subcontractor shall proceed with the directives described above. RAYMOND ENTITIY……: Date: Rec’d By: Name/Title: (Signature) SUB-SUBCONTRACTOR Date: Rec’d By: Name/Title: (Signature) (Print) (Print) 4.3c Field Directive.doc 4-4: CHANGE ORDER MANAGEMENT FUNCTION 1. Time and Materials process will provide the most effective methods of receiving the extra work directive from our client, expediting the work with tracking procedures that develop accurate reporting of actual time and material costs, and providing documentation for pricing of the request for change order. 2. Change Estimates process will provide the most effective methods of recognizing change orders, providing accurate change estimate pricing documentation, and controlling the status of the request for change order. PROCESSES The following is a summary of the steps required for the time and materials process. 1. Field directive is received from the client thru various means depending on our client’s procedures. 2. The Field Supervisor (superintendent or foreman) notifies the Project Manager. The team will discuss (e.g. job cost strategies, extra work tracking or estimate etc.) to be coordinated with the client’s Project Manager. 3. The Project Manager assigns a time and material tracker number for work to proceed or work will proceed with tracker number to follow. For major projects with several field supervisors, the Project Manager may choose to assign groups of numbers to each supervisor. Hours reporting by the Field supervisor will be logged in a daily roster report. (see attached 4.4.2) 4. The payroll time is reported each week using segment, code, and tracker number. For example: segment: 005, code: 700, tracker X001. 5. The Project Accountant distributes a weekly extra work hours report to the Field Supervisor. The Project Manager may be provided a copy. 6. The Field Supervisor or Project Coordinator reconciles the accounting report with their daily roster report of the previous week and completes the Weekly Time and Material Tracker. 7. The Field Supervisor presents Weekly Time and Material Tracker to our client’s field representative for signature and acceptance of payment. (see 4.4.b) 8. The Field Supervisor forwards the Weekly Time and Material Tracker to the Project Manager for pricing. 9. The Project Manager completes the pricing weekly. If the work proceeds for several weeks, the Project Manager will enter each week’s Tracking Number transaction on the Cost Impact Log . The time and material trackers will be gathered for pricing to be completed. 10. The Project Manager forwards the cover letter, pricing worksheet, and backup to the Contract Administrator for executing the request for change order letter and return for verification and signature. 11. The Project Manager signs and returns the change order letter to the Contract Administrator for distribution to the Project Manager, Contract Administrator, and mail / facsimile to our client. 4.4 Change Order Management.doc 12. Project Manager completes a budget update for each RCO with the status of “Approved”. 13. Project Manager will follow-up on the RCO with the status of “Approved” until the Subcontract Change Order is executed. The following is a summary of steps required for the change estimating process. 1. Complete understanding of contract obligations and relative scope of work. 2. Project Manager recognizes changes communicated as follows: Design revisions issued by ASI and / or bulletins, etc. covered by a change estimate number. Redline submittal / sample by the design team. Answer to your request for information by the design team. Field directive to perform extra work out of scope. Field directive to perform changes in schedule (i.e. evaluating access, site conditions, sequence of work, and acceleration or recovery). 3. Project Manager advises field operations to proceed without pricing upon receiving written authorization. 4. Project Manager surveys drawings, completes quantity takeoff, and prepares estimate worksheet / recap for presentation backup. 5. Always evaluate the summary of changes with the field operations to support your estimate. 6. Review all RCO’s over $50,000 (additive or deductive - or for lower values if deemed necessary by the Director of Project Management) with the Director of Project Management, Chief Estimator / Director of Estimating, or Area President. 7. Project Manager assigns an RCO number, forwards the cover letter and backup to the Contract Administrator to complete the request for change order letter and returns for verification and signature. 8. Project Manager signs and returns the change order request letter to the Contract Administrator for distribution to the Project Manager, Contract Administrator, and mail / facsimile to our client. 9. Project Manager follows up with the client to discuss the following possible action and relay information to the Field Supervisor. • • • • • Hold, pending review and approval by the ownership. Confirmation to proceed and executed change order forthcoming. Meeting required to discuss the change issues, merit and pricing. Change will not be performed by Raymond. Change will not be incorporated. 10. Project Manager will log transaction and status (i.e. proposed or approved). Note: Approved is all work authorized to proceed. 11. Project Manager completes a budget update for each Request for Change Order with the status of “Approved”. 4.4 Change Order Management.doc 12. Project Manager will track the above possible status or a written directive to proceed. Relay the information to the Field Supervisor. Update transaction and status from “proposed to approved”, “approved to executed”, and “proposed to void”, in conjunction with the Contract Administrator’s contract book. 13. Project Manager will follow-up on the RCO with the status of “Approved” until the Subcontract Change Order is executed. 6-4-5 : BEST PRACTICES The following are best practice considerations to be used as a guideline and success with your change order process. 1. Project Setup Review the contract for processes and requirements. Submit a planned schedule of labor rates. Coordinate with the client, request a preferred format. 2. Getting to know your client • Become friends, build trust – Get to know your negotiator counterpart by working closely on the other phases of the project. Build a relationship of trust and belief that you are competent. The negotiations will proceed smoother, rather than being a stranger. • Develop job specific negotiating strategies, avoid competitive negotiating and pursue the cooperative approach (win-win). Do anything appropriate to develop this relationship. If you are not the right person, ask for assistance. A good project manager realizes the situation rather than managing a disaster developing. 3. Receipt of the change notice • Notices should be in writing, if possible, avoid verbal directives. Verbal directives should be followed up with a confirming memorandum. 4. How to proceed with the change notice • Follow the directive requested by the client (i.e. price and proceed, price only, T & M directive, or dates required). • Be responsive, waiting may cause problems in the development of your impression of competency. If you need help, ask. • When appropriate, influence the client’s directive. 4.4 Change Order Management.doc Promote the time & material tracking over the change estimate Generally, the time and material tracking process is used as follows: • The client must expedite the project schedule and avoid the change estimate process mill of approvals. • The client must perform field rework changes and verification of time is appropriate. • Raymond must perform any change in scope that is undefined, high risk for estimating, and the project is incurring poor productivity. Promoting payment based on verification of time may reduce your risk. • The client may feel that the estimate is too high and will authorize time and materials in the effort to minimize their cost. Promote the change estimate over the time and material tracking Generally, the change estimate process is used as follows: • The client will issue a change in scope that will proceed in the flow of construction. • The client will issue a request for change proposal to secure approval prior to proceed. • Raymond must perform any change in scope that is defined, low risk for estimating, and the project is incurring favorable productivity. Promoting payment based on estimate approval prior to proceeding with construction will benefit your project results. 5. Estimate your change order • Discuss and influence the client with a few points of impact. • Survey the documents and provide your takeoff. Be accurate with your quantities. • Use will call material pricing for your distributor, include secured vendor / subcontractor pricing, sales tax, any special delivery costs, and small tools / consumables. • Consult your field supervisor for impact to the schedule, manpower, and equipment requirements. Discuss production rates and scope of work. • Ensure mark-ups for overhead and profit are shown in compliance with the executed contract. • Complete the change estimate as requested. 6. Negotiate the change – conversion to an executed change order • Review the quantity and takeoff locations with the client. Be open and honest with your errors and / or omissions. • Know the change and be prepared to explain all aspects of the impact and merit for the estimated costs. • Your consistency is important. • Be prepared to work skillfully and cooperatively. • Results should be win-win, keep both parties feeling they are working well together. 4.4 Change Order Management.doc 4.4 Change Order Management.doc JOB NAME: WORK TO FOLLOW: □ FRAME □ PAINT □ DRYWALL □ PLASTER □ TAPE □ MILLWORK □ OTHER _____________________ □ COMPLETE YES or NO GENERAL CONTRACTOR: WEEKLY TIME AND MATERIAL TRACKING LOG SEGMENT: COST CODE: WEEK ENDING: No. G.C. REFERENCE # DIRECTED BY: LOCATION: DESCRIPTION OF WORK: MATERIAL SUMMARY DESCRIPTION QTY L. GA. CLASSIFICATION CARPENTER CARPENTER FOREMAN CARPENTER GENERAL FOREMAN PROJECT SUPERINTENDEN T TAPER TAPER FOREMAN LIFT EQUIPMENT SUBCONTRACTOR SUMMARY SUBCONTRACTOR □ LABOR SUMMARY W. EWA# TAPER GENERAL FOREMAN PAINTER PAINTER FOREMAN X FOREMAN'S SIGNATURE PAINTER GENERAL FOREMAN X G.C. ACCEPTANCE AND AUTHORIZATION FOR PAYMENT CUSTOMER SIGNATURE IS AN ACKNOWLEDGEMENT OF WORK COMPLETED AND AUTHORIZATION FOR IMMEDIATE INVOICING. ART DIRECTOR HOURS R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT PREMIUM TIME ONLY CLASSIFICATION PLASTERER PLASTERER FOREMAN PLASTERER GENERAL FOREMAN LABORER LABORER FOREMAN LABORER GENERAL FOREMAN HOD CARRIER HOD CARRIER FOREMAN HOD CARRIER GENERAL FOREMAN DELIVERY OTHER HOURS R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT R OT DT 4.4a Weekly Time and Material Tracker.xls Time & Material Manpower Log Project: Description: Job #: Tracker #: Date Employee Name Em. No. G.C. Initial Segment Code Straight Over-Time Dble-Time 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 4.4b Time and Material Manpower Log.xls 4-5: JOB COST MANAGEMENT FUNCTION Excellent and timely management of the Job Cost Report includes the understanding, updating and use of this document as a tool to manage our projects. This section will define the roles and responsibilities of the Project Manager and Project Accountant in this function. PROCESS To help you understand the importance of the Job Cost, here are a few key factors to keep in mind: (see attached 4.5.a) 1. The Job Cost is probably the single most important document used to understand the status of a project each week. This document is read by everyone in a management capacity in the company, and is relied upon by our senior management and financial staff for projecting our division’s results. 2. It is also used by our operations managers to forecast upcoming labor requirements. 3. Since our field foremen are measured by the labor results that are shown on the Job Cost, you need to be very interested in its accuracy. 4. Because it is issued weekly, the Project Manager needs to establish a weekly discipline to ensure that material and labor cost budgets, progressing and change orders are continually updated. 5. If used correctly, the Job Cost will provide a very good picture of where the project is headed financially. How to Read and Interpret Job Cost To take this step by step we will start with the top of the document and list the function of each item. Heading: 1.1 Company Code: Note that the company name associated with this code is listed at top of document. 1.2 JCCMGC5: Job Cost Report Forefront catalog number. 1.3 Period Ending: The report is based from the Monday through Sunday prior to the report print date (Item 1.4). 4.5 Job Cost Management.doc 1.4 1.5 1.6 Report Print Date and Time: Reports print each Wednesday. Note that progress needs to be turned into accounting no later than Tuesday morning for the previous reporting period. Job Number, Name and Customer: Project MGR, Estimator, Foreman #1, Foreman #2, Project Acct: Raymond team members. 1.7 Division: 214 = Special Project, 216 = Major Project. 1.8 Status: All reports will show status as active. 1.9 Minor Group: This is also referred to as the Cost Code. 1.10 Description: This is the description associated with the selected Cost Code. (See the Cost Code list for a complete listing of codes). 1.11 Budget: Project budget from section 5-7. 1.12 Week to Date: Costs posted during the reporting week. Note that material costs show up on the Job Cost after the invoice is approved by the project manager and posted by accounting. Labor costs include all burdens and insurances. If the project has an OCIP, the labor rates do not include worker’s comp insurance. 1.13 Job to Date: Costs accumulated from the start of the project through the current reporting period. Note that in the case of materials, these costs are commitments based on posting of invoices and do not necessarily mean that funds in these amounts have been issued to vendors or subs. Payments are based on the terms of the individual PO, PA or Subcontract. 1.14 %: Percentage complete (progress). This is applied to all labor cost codes and is not applied to material codes. 1.15 Projected: These are the projected total costs to the end of the project based on the following criteria. For material items, this number will be the greater of the Budget or the Job to Date value. For labor items progressed less than 10% complete, this will be the Budget value. For labor items progressed 10% or greater, this will be the result of the Job to Date value divided by the percentage complete (%). 1.16 JTD Variance: This value is the labor variance (“-“ = “f” = favorable = under budget; “+” = “u” = unfavorable = over budget). This value is based on work performed to date and is not projected to the end of the project. It is only valid if the percentage complete value is correct. 4.5 Job Cost Management.doc 1.17 WTD Variance: This value is the weekly labor variance and is highly volatile since it is subject to small errors in progressing. If the progressing is extremely accurate it may be able to show an early trend on a labor code. 1.18 000 Gen Expenses / Materials: This is referred to as a Segment. See Section 5-7 of the Project Management Manual for direction on how to work with segments. Summary Section: 2.1 M Materials: Total of Purchase Order or Purchase Agreement portion of material values for each of the categories discussed above. 2.2 S Subcontracts: Total of Subcontract portion of materials for each of the categories discussed above. 2.3 L Labor: Total Labor costs for each of the categories discussed above. 2.4 Job Totals: Total of Material, Subcontracts and Labor for each of the categories discussed above. 2.4A Labor %: The labor percentage of completion based on the Projected labor (not the budgeted labor). 2.4B Job Totals %: The percentage of completion of the job based on the Projected Totals. 2.5 GP%: The projected gross profit, based on data through the current reporting period. This is calculated as follows: (Revised Contract Amount – Projected Cost) / Revised Contract Amount. Note that this is not the same as markup on costs which is calculated as follows: (Revised Contract Amount / Projected Costs) - 1. In the case of the sample Job Cost, GP% = 16.3, MU% = 19.5. 2.6 Week Ending: History file based on listed week ending dates. 2.7 JTD Variance: History file of Job to Date Variances. 2.8 Projected: History file of Projected total costs. 2.9 Labor% GP%: History file of labor completion and gross profit. 2.10 Original Contract Amount: This is the value of the base contract and is entered by the Contract Administrator (CA). 2.11 Executed Change Orders: This is the current total value of executed (signed) change orders as entered by the CA. A detailed listing of these items may be obtained from the Change Order Log kept by the CA. 4.5 Job Cost Management.doc 2.12 Approved Change Orders: This is the current total value of “Approved” change order requests as entered by the CA on the Change Order Log. The CA depends on direction from the Project Manager (PM) to determine which Requests for Change Orders (RCO’s) should be classified as “Approved”. 2.13 Revised Contract Amount: This is the sum of the Original Contract Amount + Executed Change Orders + Approved Change Orders. 2.14 This Job Contract Amount: This is the same as the Revised Contract Amount above. 2.15 Proposed Change Orders: This is the current total value of “Proposed” change order requests as entered by the CA on the Change Order Log. The CA depends on direction from the PM to determine which RCO’s should be classified as “Proposed”. The value of these RCO’s is not carried in the Revised Contract Amount. 2.16 Labor Percent Complete: This is the same value as 2.4A above. 2.17 % Contract Spent to Date: Contract Amount. Percent of Job to Date value divided by Revised 2.18 Date Work Started: Date of work started in field. 2.19 Original G/P %: The expected gross profit based on the estimate. This value is taken from the Job Start Form and is entered by the CA. Note that this is less than the markup (see item 2.5 above). 2.20 Billed to Date: Total of all billings less retention. 2.21 Date Last Billed: Most recent billing date. 2.22 Paid to Date: Net amount received as of printing date. 2.23 Date Last Paid: Date of last payment received. 2.24 Balance: Unpaid portion of the Billed to Date amount (usually the last invoice). Review of the Job Cost Data The usual hierarchy for reviewing the Job Cost by the Project Manager is as follows: 1. If any of these items are not up-to-date, either update the Job Cost before reviewing, or make adjustments to it that will bring it current. 1. Confirm that the Contract Log maintained by the CA is accurate, and that the status of the Approved and Proposed change orders is correct. 4.5 Job Cost Management.doc 2. Confirm that the Extra Work hours have been captured in Change Order Requests, and adjust for any that have not. 3. Add in expected revenue for change order work completed but not shown on either an Executed or Approved change order. 4. Adjust materials as required to bring the committed or projected values current in the budget. 5. Adjust labor budgets as required to reflect current knowledge of the project. Note that the Job Cost will forecast an accurate labor value once progress (> 10%) is made, however for codes not yet worked, adjustments to the budget values may need to be made to get an accurate projection of the labor costs for the project. 2. As soon as possible, transfer the adjustments to the Project Accountant so that the Job Cost document is updated. Managing the Job Cost When properly updated and used, this document will provide very accurate projections for each project, and will serve as a useful tool to understand problem areas early enough to make adjustments to the project that will improve results. A primary goal of the Field Supervisor along with the assistance of the Project Manager is to keep the Job Cost document current, meaning that the following items are complete and accurate: • All material codes are correctly budgeted. • All labor codes are correctly progressed. • The contract value with executed and approved change orders is accurate. • All lump sum change orders are budgeted. • All T&M hours and materials are reflected in the Approved Change Order Requests. • All hours are correctly filled in on the timecards and allocated to the correct segments and cost codes. 4.5 Job Cost Management.doc Progressing All active labor codes need to be progressed weekly and turned into the accounting department no later than Tuesday morning for the prior week’s work. The best way to provide these updates is for the Project Manager to walk with the Project Superintendent or Foreman and assess progress on each labor code activity, either Friday afternoon or Monday morning. An accurate assessment of actual progress is very important. Calculating the remaining budget and using that information to assign a percentage of completion is not acceptable. Essential to running a successful business is the ability to confront the (sometimes) brutal facts. If an area is not going well, we want to know, since something may be able to be done about it before it affects the entire job. On the other hand, if an area is going very well, we want to communicate our successes to the people involved too. When progressing a project, it is important to keep in mind all of the pick-up and miscellaneous items that will need to be resolved to complete the work. If these closeout items are overlooked they can sometimes seriously erode the bottom line at the end of the project. One major benefit of taking a weekly walk with the Project Manager is that it will help you understand what the office requirements are. This communication will result in a more successful project. Budget Updates Budget updates are a necessary and important function of the Project Manager’s duties. Without regular updates, the job cost reports will fail to provide team members with accurate information to assess the current financial status of the project. How is the budget updated? How does the updated information flow? How often should the budget be updated? This section will assist the user in answering these questions in detail. It is important to note that as the reports are generated every Wednesday, the budget update should be completed and emailed to the Project Accountant no later than Tuesday morning to provide the opportunity for accurate reporting. After the information is emailed to the Project Accountant, the Project Manager should move the updated hours and dollars to the “previous” columns in the Budget Worksheet to get the worksheet ready for the next update. How often should updates be performed? The answer is quite simple: As often as needed. Usually one update per week is sufficient, but updates could be performed daily or every few weeks as needed. It is important that updates are timely so the reporting is as accurate as possible. 4.5 Job Cost Management.doc Usage of the Job Cost Reports as a Tool for Project Management The Job Cost reports can and should be used to enlighten field team members as to which segments and cost codes are profitable (favorable) or unprofitable (unfavorable). The Project Manager can work hand in hand with the superintendents and other field managers to assess why some areas were favorable and why some were not. There can be many reasons: Good or bad production, good or bad estimate, material delays that impact productivity, etc. The Job Cost provides a springboard in the facilitating of discussing topics of this nature between the Project Manager and Field Managers. Again this communication should be encouraged since good ideas may result in improving the current project, or many others in the future. 4.5 Job Cost Management.doc 4-6: SCHEDULE MANAGEMENT FUNCTION The function of this process is to provide the proper use of the schedule, and how these principles will increase the planning and organizing of the work activities. PROCESS The following is a summary of the steps required to be used as a guideline. 1. Referencing the baseline schedule, the Field Supervisor prepares a (3) week look ahead plan in conjunction with the Project Manager. This plan will include a detailed breakdown of activities required to maintain schedule for the next (3) weeks. This plan is routinely prepared weekly by the Field Supervisor adjacent to the weekly access report documentation. 2. The (3) week look ahead will be distributed at the weekly coordination meetings. The following are the basic philosophies related to the look ahead concept. • • • • Data to be used to complete routine schedule updates. Effective coordination of preconstruction activities (material and equipment deliveries to the jobsite, etc.) Organize and provide direction for the entire project team. The Project Manager needs to champion and inspire the team. This will help the team focus and improve the results. Effective planning of the work activities and manpower adjustments planned as a result of actual productivity. 3. The access report will be forwarded to the client weekly, at the discretion of the project team, to be used to inform our client of the potential pitfalls in the proper execution of the scheduled work activities. Issues can be reported at the start of the initial impact and tracked to the clear date or used as a proactive report and prevent impact. 4. The Project Manager will provide routine schedule updates, at the discretion of the project team, and forwarded to the client. The following are basic philosophies related to the reporting of a schedule update. • Input data from the look ahead to maintain alignment of the target completion dates. Maintain credibility of this schedule by continuous tracking of preconstruction activities and field productivity, planned versus actual. o Input data from the access report to assess the impact of the target completion dates. o Upon receipt of the revised schedule from the client, update to assess the impact and /or possible conflicts. 4.6 Schedule Management.doc 5. Report and work thru conflicts, review requirements for a recovery plan or revised sequencing of work. The Project Manager will address potential cost impact, if any. BEST PRACTICES The following are best practice considerations to be used as a guideline. 1. When should the client’s schedule be used “only”? As a rule of thumb, the client’s schedule should never be used. The quality of the client’s schedule will vary greatly from project to project. The client may or may not be open for input from subcontractors. Therefore, the clients schedule will be the managing document. Raymond should develop and manage a schedule parallel to the clients schedule and answer the question: How will Raymond accomplish and maintain this plan? For example, preconstruction requirements and man load planning are most important. (see attached 4.6.a) 2. When should the access report be implemented? The tracking of the access issues will be required on all projects. Whether to forward the Access Report to our client will depend largely on the impact of the issues. It is our goal to coordinate the use of this report with our client, use as a tool to breakdown roadblocks and maintain productivity. If the project schedule is severely impacted by these access issues (i.e. disruption, delays, or design revisions), the access report will become the legal tracking of our impact and cause of poor productivity. This is also a good format to log impacts caused by outstanding RFI’s. (see attached 4.6.b and 4.6.c) 3. Is it more effective to manage the schedule with proactive reporting? As opposed to the access reporting described above, the proactive approach will be to report the needs of the project prior to becoming an issue. (For example: preconstruction issues such as outstanding RFI’s, sample / submittal approval, and construction predecessor activities.) This approach can be very effective when the construction schedule overruns the design development. RELATED LETTERS & FORMATS The following letters and/or formats related to this section have been used successfully on projects in the past. Their inclusion here is meant to serve as a guide to expedite your work as well as to help you generate ideas of possibilities. Bear in mind that Project Specific as well as Client Issues may give rise to tailor the letter to what will work best for the circumstances you encounter. Most letters should be reviewed by your supervisor before they are sent. 4.6 Schedule Management.doc Format and Flow Chart Files: 6-7-2 Schedule Management - Three Week Look Ahead.jpg 12/14/200 5 6-7-4 3 Week Look Ahead .xls 12/14/200 5 10/5/2005 6-7-5 Access Report.xls 10/5/2005 6-7-6 Access Report Letter Polite.DOC 6-7-8 Delay Letter - Soft.doc 12/28/200 5 12/28/200 5 2/15/2006 6-7-9 Delay Letter - Med.doc 2/15/2006 6-7-10 Delay Letter Hard.doc 2/15/2006 6-7-11 Disruption Letter - Soft.doc 2/15/2006 6-7-12 Disruption Letter -Hard.doc 2/15/2006 6-7-13 Door frame delay - no prices.doc 2/15/2006 6-7-14 Drywall Control Joint Letter.doc 2/21/2006 6-7-15 Exposed Drywall.doc 2/15/2006 6-7-17 No Sched Completion.doc 2/15/2006 6-7-18 Schedule - Change.doc 2/15/2006 6-7-19 Schedule-Proceed with RIS Schedule.doc 2/15/2006 6-7-20 Water Damage.doc 2/15/2006 6-7-3 Schedule Management - Access Report.jpg 6-7-7 Access Report Letter STERN.DOC 6-7-16 Interior Drywall Control Exp Joints RFI Form (Concord).doc 2/15/2006 4.6 Schedule Management.doc 6-7-6: Access Report Letter (Polite) Date Mr/Ms….. General Contractor Address City, State, Zip Subject: Job Name Job Number Access Report Gentlemen: We are pleased to be a part of the construction team on your project. In an effort to help expedite and meet critical path schedule milestone dates, we have attached a copy of our Access Report. Please be advised that the delays noted on said report are of concern to us at this time and we feel that they may impact your schedule if left unattended. We are available to discuss this matter at your earliest convenience. Thank you in advance for your cooperation. Sincerely, (Raymond Company) A __________ corporation Name Title Attachment cc: Access Report File Contract File 4.6a Access Report Letter.doc Access Report Project: Job #: Date: Area: Item No. Description Date Noted Date Sched Date Clear Other Notes 4.6b Access Report Templete.xls ACTION ITEMS LIST Project: Job #: Date: Area: Item No. DESCRIPTION (5TH Floor) Date Noted Date Scheduled Date Clear ABC 123456 Tuesday, October 21, 2014 Los Angeles, ABC Company, 5th Floor Open Closed STATUS - OTHER NOTES Plumbing rough in underground / Permits Please provide schedule as to when plumbing inspection, dirt infill, and concrete pour will occur. Will complete restroom framing once this work is complete 7/21/2014 NONE Open Current restroom framing is on hold infill plumbing and concrete pour is complete. Electrical rough in / Permits Cannot close up walls until all MEP's have been signed off. 7/21/2014 7/21/2014 Open 2 Schedule shows this work to be completed by 7-21-14. Electrical Contractor states they do not have permits to allow for inspections. Alternate column framing Pending approval of alt column framing 7/14/2014 NONE 3 Column framing details @ storefront Need details on how to finish around columns 7/14/2014 7/21/2014 4 Construction note 16 Construction note specifies to provide full height wall with furring and 2 layers of drywall with 1" air gap at this wall. We cannot achieve this furring with air gap without encroaching on doors and windows. 7/17/2014 7/21/2014 Open Sent email 7-17-14 to John Doe received in field verbal direction to proceed with omitting 1" air gap. Pocket door 104 Per John Doe Raymond to wait until door MFG provides R.O. 7/17/2014 7/21/2014 Open Waiting on direction to proceed with R.O. 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 White - Item Pending Grey - Item Corrected *Labor Comeback 7/23/2014 Received verbal direction on 7/23/14 from John Doe, ABC Superintendent to proceed with framing columns. Will order material 7/24 7/23/2014 Received Verbal direction from John Doe, ABC Superintendent on how to finish column framing at storefront. Laminate drywall on sides and furr out face where electrical will be installed. AP3.01 Job Name? - Architecturals [email protected] date? Contents #3 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 #6 Tube Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 #9 Backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #10 Backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 #11 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 #12 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 #13 Tube Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 #14 Concrete Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 #16 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 #17 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 #19 RFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #20 Backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 #21 Whiting Turner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 #22 Whiting Turner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 #23 Whiting Turner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 #24 Whiting Turner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #26 Whiting Turner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 #7 Concrete Created with PlanGrid (www.plangrid.com) #3 Electrical Room North west Elevation AP3.01 Assignee [email protected] Status Closed Description Need electrical rough in prior to hanging Densglass Created Aug 27, 2015 @ 11:46 [email protected] August 27, 2015 at 12:06 #6 Tube Steel Room North West Elevation AP3.01 Assignee [email protected] Created Aug 27, 2015 @ 12:10 [email protected] Status Open Description Clips attached to tube steel are not square level and plumb and potentially to short . Shroeder to QC clips . Affecting the install of FRP fins. August 27, 2015 at 12:17 AP3.01 p.2 www.plangrid.com #7 Concrete Room North West Elevation AP3.01 Assignee [email protected] Created Aug 27, 2015 @ 12:19 [email protected] August 27, 2015 at 12:18 AP3.01 Status Open Description Concrete needs to be cut back so framing can be completed . Will concrete be cut to finish for light installation ? August 27, 2015 at 12:21 p.3 www.plangrid.com #9 Backing Room North West Elevation AP3.01 Assignee [email protected] Status Closed Description Need backing layout QC per shroeder for green screen Created Aug 27, 2015 @ 12:57 [email protected] August 27, 2015 at 12:58 August 27, 2015 at 12:58 #10 Backing Room North East Elevation AP3.01 Assignee [email protected] Status Closed Description Need backing QC per shroeder after backing installed Created Aug 27, 2015 @ 13:00 [email protected] August 27, 2015 at 13:00 AP3.01 August 27, 2015 at 13:00 p.4 www.plangrid.com #11 Electrical Sheet AP3.01 Status Assignee [email protected] Closed Description Electrical rough in needed for brite wall prior to closing up wall Created Aug 27, 2015 @ 13:02 [email protected] August 27, 2015 at 12:23 August 27, 2015 at 12:22 #12 Electrical Room North East Elevation AP3.01 Assignee [email protected] Status Closed Description Need electrical roughed on Brite wall prior to closing up wall . Created Aug 27, 2015 @ 13:03 [email protected] August 27, 2015 at 13:00 AP3.01 August 27, 2015 at 13:00 p.5 www.plangrid.com #13 Tube Steel Room North East Elevation AP3.01 Assignee [email protected] Status Open Description Steel fins attached to tube steel need to straighten and plumb level , square Created Aug 27, 2015 @ 13:05 [email protected] August 28, 2015 at 07:58 #14 Concrete Curb Room South Elevation AP3.01 Created Aug 28, 2015 @ 07:43 [email protected] Status Closed Description Concrete curb needs to be cut back to flush with densglass August 28, 2015 at 07:43 AP3.01 p.6 www.plangrid.com #16 Electrical Status Room North East AP3.01 Created Aug 28, 2015 @ 08:08 [email protected] Closed Description Need electrical rough in at step lighting . August 28, 2015 at 08:08 #17 Electrical Room North West Elevation AP3.01 Created Aug 28, 2015 @ 08:16 [email protected] Status Closed Description Step lighting needs to be roughed in . August 28, 2015 at 08:16 AP3.01 p.7 www.plangrid.com #19 RFI Room South Elevation AP3.01 Created Aug 28, 2015 @ 08:58 [email protected] Status Open Description Waiting on RFI response for for knife edge on EIFS . Confirm in email sent to Jacob Morse . August 28, 2015 at 10:30 #20 Backing Room North East/West Elevations AP3.01 Created Aug 28, 2015 @ 09:08 [email protected] Status Closed Description Brite wall post to be installed before hanging . Per conversation with WT August 28, 2015 at 10:15 AP3.01 p.8 www.plangrid.com #21 Whiting Turner Room East Wall On North Elevation And North West AP3.01 Created Aug 28, 2015 @ 09:12 [email protected] August 28, 2015 at 10:19 AP3.01 Status Closed Description North wall on east and west there is a 20” gap between our 6” wall and the spandrel wall north . Per meeting with Chris on 8/27 at 10:30 am we were told to proceed per plan warping in and around steel tubes . August 28, 2015 at 10:20 p.9 www.plangrid.com #22 Whiting Turner Room North West Corner AP3.01 Created Aug 28, 2015 @ 09:17 [email protected] Status Closed Description Radius on North west corner to be a 90 degree corner per job walk with WT , Architect and Raymond on 8/25 at 2:30pm August 28, 2015 at 10:25 AP3.01 p.10 www.plangrid.com #23 Whiting Turner Room North East And West Elevation AP3.01 Created Aug 28, 2015 @ 09:21 [email protected] Status Closed Description North elevation slope at spandrel wall lighting sills . Concerned where water is to escape . Response received to proceed with sills to be level for lighting . Per job walk with architect , WT and Raymond on 8/25 at 2:30pm August 28, 2015 at 10:14 AP3.01 p.11 www.plangrid.com #24 Whiting Turner Room Perimeter Of Building AP3.01 Created Aug 28, 2015 @ 09:30 [email protected] August 28, 2015 at 10:34 Status Closed Description Gap between spandrel wall and column needs to be caulked . Per architect on job walk on 8/25 at 2:30pm August 28, 2015 at 10:34 #26 Whiting Turner Room North Elevation AP3.01 Created Aug 28, 2015 @ 09:40 [email protected] August 28, 2015 at 10:21 AP3.01 Status Open Description Need perforated screen panels installed prior to fin FRP installation and electrical . August 28, 2015 at 10:22 p.12 www.plangrid.com AP3.01 p.13 www.plangrid.com 4-7: ONE WEEK AND THREE WEEK LOOK-AHEADS FUNCTION The function of this process is assist in keeping the Foreman, General Foreman, Superintendents, Project Manager and Warehouse advised about what is planned for the next few weeks for manpower, material, future needs and any delays that may arise. It is also a legal form of documentation that should be kept on file is case of any disputes that may arise. If these tools are used on a regular basis on all projects, it will help in eliminating delays, over/under manned jobs and most of all stress. PROCESS The following is a summary of the steps required to be used as a guideline. One Week Look-Ahead This schedule should be filled out completely, even if you need to write “not applicable” in the section. (see attached 4.7.a) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Project Name Project Superintendent or General Foreman Project Foreman Name Week Of and Actual Date Tasks planned with number of men. Stocked and future material needs Delays and description of delay Safety Problems and future PPE needs Scope Verification Document Changes What RFI’s need to be written Warehouse needs with date for pickup and delivery Three Week Look-Ahead This schedule is to assist the field supervisors with planning ahead, prioritizing areas and can be used as a production tool. It is used to assist in planning out where crews need to be in order to meet the master schedule and/or critical paths. This will also be a useful tool when attending General Contractor’s meetings with pertinent information such as: (see attached 4.7.b) 1. Are other trades within your schedule? 2. Do you need to adjust your schedule for items unforeseen? 4.7 One Week and Three Week Look-Aheads.doc Project: PM: Forman: Work tasks planned for next week Manpower / Date Mon Tues Wed Thur Fri Sub Delays Y/N Describe Potential Delay: Mechanical Electrical Plumber GC Other Safety Problems, Hazards, PPE Equipment Needed ready / stocked? Trade C T P Week Of Date L Yes What materials are needed to do this work or future work?( I.E. screws, caulking, insulation, subs to be notfied, shots, pins etc). No Have you verified your scope of work? Have you documented any changes? RFIs need to be Writen? Y N Outstanding RFI #s: MANPOWER NEEDS Plus/Minus/Appr./Journey Carpenters Tapers Plasterers Fireproofers Laborer / Hody Warehouse Needs: Date Is a Warehouse Delivery needed? Yes No Project: Rogue River PM: John Doe Forman: Jane Doe . Lawrence LOGO Here Work tasks planned for next week Sheetrock inside of stair #1 Frame Low walls at eating area Hang Bathroom ceileings Level 3 Frame interference walls Level 10 Sheetrock Head of Interfernce Walls Level 6 Frame exterior walls Level 10 Manpower / Date Mon Tues Wed Thur Fri 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 2 2 2 2 2 4 4 4 4 4 Trade C T P x x x x x x ready / stocked? L Yes x No x x x X x Week Of Date 4/18/2005 4/6/2005 What materials are needed to do this work or future work?( I.E. screws, caulking, insulation, subs to be notfied, shots, pins etc). Stair Scaffold with extensions Need low wall support posts Need 2/2'-0'' trigger benches Rescom to seal head of Wall 4-25-05 Need 16ga header material Add onto crew 5-4 Sub Delays Y/N Describe Potential Delay Mechanical Y Mechanical needs to layout holes on Level 11 Electrical Y Need electrical inspection on Level 4 bathroom ceilings Add to Access delay report Plumber GC Other Safety Problems, Hazards, PPE Equipment Needed Have you verified your scope of work? Yes Need Hilti Gun certfication crew by 4-25 Have you documented any changes? Yes Pictures of exterior Lath and paper Need Scaffold Training by 5-4 RFIs need to be Writen? Y N Outstanding RFI #s: MANPOWER TOTALS Carpenters Tapers Plasterers Fireproofers Laborer / Hody Manpower change Talent Warehouse Needs: Date Is a Warehouse Pickup needed? Yes No Week Look Ahead Project: Job #: Date: Area: ________________ Description * = Suspended or delayed activity M T W TH F ________________ S Su M T W TH F ________________ S Su M T W TH F ACCESS ISSUES S Su Noted Sched Clear Other Notes PAGE___________OF_____________ 4.7b 3 Week Look Ahead.xls 4-8: FOREMAN’S LOG FUNCTION The Foreman’s log book is utilized for the purpose of monitoring work, documenting job problems and organizing work through out the project. Although it sometimes seems like a non-priority item, what you say, or don’t say, in your reports can come back and haunt you if there are legal claims. On large projects, the General Foreman and/or Project Superintendent should issue a log book to other foremen and leadmen. This will give a better representation as to what happened on a day-to-day basis since the General Foreman and/or Project Superintendent can not be every where at the same time. PROCESS The following is to assist you on how to properly fill out your Foreman's Daily Job Log. 1. 2. Date: Enter the current date (i.e. June 7, 2007) Day: Enter the day of the week (i.e. Tuesday) Weather: Enter the weather (i.e. rain, clear, hot, overcast, etc.) MANPOWER: Quantity: State the number of men in each trade on the site for that day Floors/Location: Give a very brief description as to where they were working. 3. DELIVERIES RECEIVED: Log all deliveries. This may play a key point in a future delay if Raymond can show that material was on site ready to start and/or complete an area. If a job has a clerk, this can be completed by the clerk. From Whom: Vendor delivering (i.e. CalPly, Tomarco, Raymond, etc.) P.O.Number: Purchase Order Number listed on the receiver/shipper Items: You do not have to list all items, just a general description as to what was delivered (i.e. 2nd fl board, studs, trims, etc.) 4.8 Foreman's Log.doc 4. HOLD-UP's: Location: Next to each trade, state the area (i.e. 3rd floor room #3200, 1st floor NE corridor ceiling, etc.) Problem: Briefly state the nature of the hold-up R.F.I.'d G.C.: State whether or not you issued an RFI on this hold-up or if there is one awaiting any answer. (i.e. issued RFI #1005, no answer to RFI#1000) 5. NOTES: Please date this page so it is clear as to what day this page applies to. You are not limited to the space provided to record the above information. This page can be a useful tool if used as a diary for referring to at some future date. 5. VERBAL DIRECTION/CONVERSATIONS: Company: General Contractor or Subs involved in the conversation. Persons: Name of the individual(s) that gave you direction Subject: Briefly state the instructions given. All verbal directions/conversation will be followed up by an RFI or Raymond written confirming correspondences. 4.8 Foreman's Log.doc BEST PRACTICES While the Foreman’s Log Book can be very useful, they also can hurt you in the event of legal claims. Be careful what you write – you never know who may read it later. It is important for each of you to be aware that in the case of a claim or dispute, this book becomes a legal document and also becomes a very valuable asset to Raymond to help settle disputes that might arise. The log is to represent the project from start to finish and should tell an accurate story. • This is not a time card, so you should not be using it to keep track of your men’s segments, cost codes and hours. The best approach is to stick to the facts and avoid personal opinion. Do not point blame at an individual, instead list the company name. Keep your sentences short and to the point. There is no need for long-winded sentences. Spelling should not be a priority; so do not leave out pertinent information due to spelling. The important thing is to get the information recorded. It is very important to accurately record all conversations with any personnel from the General Contractors office and/or other Subcontractors. Include injury reports, all equipment incidents (forklifts, scissor lifts), and other trade incidents. • • • • • Think before you write in this book. • • • • Do you want what you wrote read in court? Is anything you wrote going to embarrass The Raymond Company? or you? Will you be able to understand what you wrote in the future? Will someone else be able to understand what you wrote? The Foreman’s Log Books are to be returned to the Project Manager at the completion of the job. The Project Manager will archive the log books with their paperwork, so that it is readily available should the need arise. 4.8 Foreman's Log.doc 4-9: KEEPING PROJECT DOCUMENTATION CURRENT FUNCTION The main purpose of keeping your documentation current is to maintain organization with the paperwork. This paperwork includes collating all Delta’s and Sketches into the master set of project drawings, as well as making sure your field supervision is working from the most current drawings. Become familiar with Raymond’s RAPID system for documenting photographs whenever possible. Your paperwork should be filed in 3-Ring binders with the most current information on top for easy reference. PROCESS 1. Job Site Photographs 2. RFI’s 3. Speedy Memo’s / Correspondence. 4. Contractor Directives 5. Daily Contractor Reports 6. Access Reports 7. Safety Reports / Certification’s 8. Drawings / Sketches 9. Foreman Log Books 10. Fax Transmittals 11. Etc. 4.9 Keeping Project Documentation Current.doc JOBSITE PHOTOGRAPH LOG DATE: JOB NAME: JOB #: FOREMAN: Picture Number Location Description 4.9a Jobsite Photogragh Log.xls MEMORANDUM DATE: TO: RE: FROM: COMMENTS: 4.9b Memorandum 4-10: CLAIMS DOCUMENTATION FUNCTION Documentation is vital should it become a legal matter. The purpose of this section is to provide the Field Managers with document templates that will facilitate their day to day project documentation from project inception through its conclusion. Raymond’s requirement to document project is not solely based on prudent business practice, but is also found to be a contract obligation on most contract types. Sound construction documentation is the foundation for superior construction management. When problems are documented and customers are provided prompt notification of issues affecting the timely completion of Raymond’s scope of work on a project, the chances of avoiding dispute and collecting fair compensation will be significantly increased. PROCESS What types of project issues should be documented and photographed? Progress, delay, disruption, remobilization, water and trade damage, change order conditions, incidents, readiness, debris, obstacles, safety issues and logistics. How often should I notify my customer of problems? Remember that the frequency and consistency of documentation matters. Remember to notify your customer “early and often.” What if a project is going really bad and major disputes are forming? Share serious problems with your customer, project team and Director of Project Management or Area Manager. Keep everyone informed at the early stages of any issue of concern. At this juncture you’ll be relieved that you have been documenting your project effectively. Why should I document issues on a project that is running well? Forces outside of Raymond’s control can turn a good project into a problem one in no time. 4.10 Claims Documentation.doc Best Practices The most effective documentation sources are the use of Photographs, Access Reports, Contractor’s Meeting Minutes and your Foreman’s Log Book. The Speedy Memo and Memorandum are also forms used as a written source of documentation. These are designed to obtain information, notify the General Contractor and/or Architect of a problem or to confirm verbal directions or conversations in a quick and efficient manner. If these tools are used daily they become a very powerful tool in collecting money and/or handling disputes. 4.10 Claims Documentation.doc 4-11: TOOL MANAGEMENT FUNCTION All work is performed with some type of tool that is supplied by the company. As important as it is to have tools for your men to use, so is the type of tool, the condition of the tool, and the location of the tool. The Warehouse will mark, engrave, label, etc. for keeping an inventory of tools whereabouts and other purposes through ToolWatch. As a field supervisor, it is your responsibility to keep track of the tools for tool-to-men ratio, the right tool and condition for safety. PROCESS • Always keep your receivers from the warehouse, which will list the tools as delivered and the date delivered. • Inspect all tools at the arrival to the site so that it is considered in safe and operable condition and that it has been marked for inventory purposes. • As tools are issued to workers, document which worker has each numbered tool to keep an accurate count. • As men are moved from site to site and the tool is sent with them, a job transfer sheet must be filled out and sent to the warehouse for tracking purposes. Or you need to call the warehouse with the tool information that is being transferred. The same should be done as the tools are sent back to the warehouse after finishing use and job. • You should periodically request an inventory spread sheet from the warehouse to check against your inventory. • At the end of all jobs, a report with the lost or misplaced tools for each job will be issued to the Project Manager and the General Superintendent for job cost purposes. This is a very small and tedious task, but when the project comes to an end and all tools and equipment have been stated to be 100% off site, the warehouse will run a final report. If the Project team keeps on top of the tools on a weekly basis, this report should reflect all tools as being returned or at the very least a small number missing. There are bound to be a few missing due to unknown thefts; that is part of doing business and is acceptable. 4.11 Tool Management.doc 4-12: RENTED EQUIPMENT MANAGEMENT FUNCTION This is a small yet tedious task, but when equipment is not managed properly it can become very costly to your job cost. There is no right way of tracking rental equipment on your project as long as you can account for the whereabouts of all equipment. The only wrong way is not having anything in place to ensure everyone has knowledge as to what is on site and where it is. PROCESS 1. The Project Manager keeps an Equipment Rental Log. This log is updated each time a purchase order is issued and again when the receiver with equipment information is turned in. The Project Manager can provide you with a current list upon request. It is up to you to assign someone to monitor equipment and notify the Project Manager if equipment on their list is no longer on site. You should also be notifying the Project Manager every time equipment is called off rent. On some projects, the Project Manager will be the only one ordering and terminating rentals. This process will be delegated at the Job Kick-Off Meeting. (see attached 4.12.a) It might help to have the Project Manager add a column to the Purchase Order Log for you to write in a location and/or name to assist in tracking. (see attached 4.12.b) 2. If your project is spread out you might try assigning the equipment out to Foreman by location. Write the equipment number on a tag and pin the tag on the map. It will be the responsibility of the Foreman assigned to that location to keep the map current by moving the tag as the equipment changes locations. If equipment is not being used, place the tag somewhere off the map. These pieces of equipment then can be discussed to see if they will be needed in the immediate future or need to be called off of rent. (see attached 4.12.c) BEST PRACTICES Discuss and review equipment needs and locations at your weekly Foreman’s meetings. Place Raymond stickers on all equipment to assist in easily identifying our equipment from a distance. Remember, even thought this is rented equipment take care of it as if it were your own. Raymond will be invoiced for all repairs due to neglect. 4.12 Rented Equip Management.doc Equipment Rental Log Project: Job #: P.O. # VENDOR RENT DATE RETURN DATE CALL OFF # UNIT # UNIT DESCRIPTION RENT/MO. $0 $0 $0 MONTHS 0.00 0.00 0.00 COST+tax $0 $0 $0 $0 $0 $0 0.00 0.00 0.00 $0 $0 $0 $0 $0 $0 0.00 0.00 0.00 $0 $0 $0 $0 $0 $0 0.00 0.00 0.00 $0 $0 $0 $0 $0 $0 0.00 0.00 0.00 $0 $0 $0 $0 $0 $0 0.00 0.00 0.00 $0 $0 $0 $0 $0 $0 0.00 0.00 0.00 $0 $0 $0 $0 $0 $0 0.00 0.00 0.00 $0 $0 $0 $0 $0 $0 0.00 0.00 0.00 $0 $0 $0 4.12a Equipment Rental Log.xls EQUIPMENT RENTAL LOG WORLD MARKET CENTER - PHASE III JOB #: 206330 Called Off Rent P.O. # 6330- 004 6330- 014 6330- 014 6330- 016 6330- 028 6330- 028 6330- 038 6330- 038 6330- 038 6330- 041 6330- 044 6330- 044 6330- 044 6330- 045 6330- 045 6330- 045 6330- 045 6330- 045 6330- 049 6330- 049 6330- 049 6330- 049 6330- 053 6330- 053 6330- 053 6330- 060 6330- 060 6330- 060 6330- 060 6330- 060 6330- 060 6330- 062 6330- 062 6330- 062 6330- 064 6330- 064 6330- 064 6330- 064 6330- 064 6330- 073 6330- 073 6330- 073 6330- 073 6330- 076 6330- 076 6330- 076 6330- 076 6330- 084 6330- 084 6330- 084 6330- 084 6330- 084 6330- 084 6330- 084 6330- 084 6330- 084 6330- 084 VENDOR H&E H&E H&E H&E H&E H&E H&E H&E H&E Ahern H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E H&E RENT DATE RETURNED 1/23/07 3/8/07 8/24/07 8/24/07 3/14/07 4/12/07 4/12/07 4/30/07 4/30/07 8/3/07 8/3/07 5/8/07 5/14/07 5/14/07 5/14/07 5/7/07 5/7/07 5/7/07 12/14/07 5/7/07 5/7/07 5/16/07 5/16/07 5/16/07 5/16/07 5/22/07 5/22/07 5/22/07 5/30/07 5/30/07 5/30/07 9/19/07 9/24/07 5/30/07 12/11/07 5/30/07 5/29/07 5/29/07 5/29/07 5/31/07 5/31/07 5/31/07 5/31/07 5/31/07 6/6/07 6/6/07 6/6/07 6/6/07 5/12/07 5/12/07 12/14/07 5/12/07 5/12/07 6/15/07 6/15/07 6/15/07 6/15/07 6/15/07 8/10/07 8/10/07 6/15/07 12/10/07 6/15/07 6/15/07 6/15/07 4.12b Sample Equipment Rental Log.xls SERIAL # EC040011 GY040168 GY070979 GY060831 GY052165 GY060828 GY030261 GY052187 GY040266 66855 GY040390 GY040829 ML00641 GY030268 GY041318 GY050877 GY060804 ML09703 GY040171 GY041313 GY060507 GY060790 GY040737 GY041088 ML09844 GY030249 GY040730 GY041432 GY040394 ML08317 ML09767 GY040153 GY040736 GY041102 GY041087 GY060511 GY060512 GY060822 ML08267 GY041089 GY041306 SG019244 SG019334 GY030255 GY050884 GY060695 ML08935 GY040063 GY040093 GY040163 GY040239 GY041104 ML09847 GY041298 GY041327 GY041436 GY041462 DESCRIPTION 550 Mule replaced w/ GY070979 19' Scissor 19' Scissor 19' Scissor 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift replaced w/ GY040266 1930 Scissor Lift 1930 Scissor Lift Hyster Forklift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 63486 2632 Scissor Lift called off 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift replaced w/ GY040394 1930 Scissor Lift 1930 Scissor Lift 63455 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 63486 2632 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift replaced w/ ML09847 1930 Scissor Lift 1930 Scissor Lift 434414 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift 1930 Scissor Lift CALL OFF # Revised: 3/22/2016 4.12b Sample Equipment Rental Log.xls 5-1: CREATING A SAFE JOB FUNCTION The function of this position is to keep the field team active with the day to day safety procedures. The field team needs to also keep in constant contact with the Safety Department Representatives, as well as their Project Management team. Everyone needs to be kept informed of injuries, hazards and unsafe practices that may occur. The key to maintaining a safe and healthful work environment is clear and productive communications at all levels when dealing with safety issues. PROCESS Prior to beginning any project the field management team needs to read and understand the contract. • Raymond’s specification sections in scope of work. • Any and all inclusions and exclusions. • Any and all verbal conversations between Project Management team and General Contractor / Owner. • Any particular approvals from the City / County required for materials (i.e. ES reports, wind load reports, etc.). • AII General Contractor / Owner Controlled Insurance Program (OCIP) Safety requirements. To ensure a safe jobsite there are various factors that need to be kept in mind • Sequence / Flow of work. • Look / Plan ahead. • Potential delays (Access Report, pictures). • Proper manpower • Proper equipment • Identification and Correction of Unsafe Conditions. • Consistent Enforcement of Safety Rules. 5.1 Creating a Safe Job.doc PRE-JOB MEETING The field team, project management team and safety representative need to have a meeting to determine the jobsite conditions and any potential safety issues or concerns. This meeting needs to take place prior to the job commencing. It is at this meeting that the jobsite safety paperwork is completed and then forwarded to the Safety Department for processing and distribution. The pre-job start safety planning checklist will also be discussed at this time. • Scaffold Needs (including those of sub-contractors) • Delivery of Various Materials • Flammable Storage • Traffic Control • Job Start Up Safety Package (see attached 5.1.a through 5.1.h) • Type of Project (OCIP, CCIP, Other) SAFETY EQUIPMENT The field team needs to make sure they order the proper safety equipment before it is actually needed on site to adhere to all OSHA regulations as well as Raymond’s safety rules and policies. • Ladders (lean type, step, extension, etc.) • Personal Fall Arrest Equipment (harnesses, lanyards, anchor slings, beam clamps, shackles, etc.) Each Foreman needs to also make sure that when Personal Protective Equipment (PPE) is in use that it is being used properly. PPE is required to be available on site at all times. • Safety Glasses – Required at all times. • Hard Hats – Required at all times. • Ear-Plugs • Dust Mask, Respirators • Gloves – Required at all times. • Etc. 5.1 Creating a Safe Job.doc JOBSITE EQUIPMENT The field team needs to compile a complete list of equipment needed to start the project. • Gang Boxes • Cords • Screw Guns and Screws • Welding Equipment • Signage (Laser, Smoking, Fuel, Safety, etc) MUST BE POSTED • Etc. TAILGATE SAFETY MEETINGS Tailgate safety meetings are required to be held on a weekly basis with all employees and subcontractors employees on site. These meetings should be held at the start of the first day of the work week, usually Monday mornings. Topics to be discussed are the weekly safety topics that are provided by the safety department and any issues or concerns at the job site. JOBSITE ORIENTATIONS The Employee Safety Orientation (see attached GREEN form) MUST be completed on each field employee on all Raymond projects. Each project has specific safety concerns; thus the need to make sure everyone knows the specifics on your site. The Foreman needs to obtain copies of all certifications from every employee at the time of their arrival on the jobsite. This process is best handled at the same time as going over the Employee Safety Orientation. • Green copy – to the office with copies of certifications attached • Yellow copy – to the General Contractor • Pink copy – to remain on site with copies of certifications attached • White copy – to the safety department with copies of certifications attached This form and copies of certifications may become very useful should there be an incident. OSHA may also ask for copies of various certifications during a jobsite visit. MATERIAL SAFETY DATA SHEETS (MSDS) MSDS’s are required by OSHA and are to be available on the jobsite at all times. It is important to ensure each MSDS sheet in the notebook is readable. When the notebook is received at the site it is the Foreman’s responsibility to review the notebook to ensure its accuracy. The Foreman needs to review the information contained therein with all the employees working at the job site showing them how to properly read the sheets. 5.1 Creating a Safe Job.doc CERTIFICATIONS No one is permitted to operate any equipment unless they can provide proof of a current Certification for that piece of equipment. Foreman, General Foreman and Superintendents are required to have the following current Certifications: • First Aid/CPR • OSHA 10 Hour Course • Scaffold Erector • Forklift Operator • Aerial Lifts EMPLOYEE DISCIPLINARY WARNING NOTICE The following are the minimum requirements when issuing a safety disciplinary notice – NO EXCEPTIONS (see attached 5.1.i) First Infraction: • Write up disciplinary notice and have all parties sign (Safety Counseling / Written Warning). • One (1) day off without pay. Second Infraction: • Does not have to be the same as the first infraction. • Write up disciplinary notice and have all parties sign (Written Warning). • Two (2) days off without pay (not a Friday or Monday). Third Infraction: • Does not have to be the same as the first or second infraction. • Write up disciplinary notice and have all parties sign. • One (1) Week suspension without pay and/or termination. Fourth Infraction: • Does not have to be the same as the first, second or third infraction. • Write up disciplinary and have all parties sign. • Termination 5.1 Creating a Safe Job.doc EMPLOYEE DISCIPLINARY WARNING NOTICE (continued) An infraction is defined as any safety related compliance item. Disciplinary action may be escalated at any time based on the severity of the infraction. When an incident/accident occurs and the employee has performed an unsafe act according to our company policy, the employee should be issued a disciplinary notice. All items on the disciplinary notice are to be completed. If you are not sure whether to issue the disciplinary notice, please contact your superintendent and discuss the situation with him. 5.1 Creating a Safe Job.doc INCIDENT REPORTING When an incident occurs, Foremen are required to notify their supervisor immediately and contact Margie Loya in the Safety Department at (714) 288-4317. The Incident Investigation Report is completed by the Foremen after an injury has occurred on a jobsite. Foremen are responsible for investigations of incidents and forwarding a copy of the report to the Safety Department. Incident / Accident Related Forms • Incident Investigation Report (see attached 5.1.j) • Employee Workman’s Compensation Claim Form (DWC1 in California and C1 in Nevada Report – Completed, signed and dated by Foreman and Employee. (See attached 5.1.k and 5.1.l) o Post Accident Drug Test – In non-emergency instances, this will be done on site prior to going to the doctors. (see attached 5.1.m and 5.1.n) RENTAL EQUIPMENT It is the responsibility of all field supervision to make sure that the daily check lists for each piece of equipment (Scissor Lifts, Boom Lifts, and Fork Lifts) have been completed and completed properly. Daily inspection must be completed prior to each use. Scaffolding, Swing Stages, Mast Climbers, and Lifts etc. must be checked daily, as well, by a certified Competent Person. The check list must be completed each morning prior to anyone getting on the equipment. Once the scaffolding equipment has been erected, it is important that Raymond’s Competent Person and the sub-contractor’s Competent Person both sign off on the inspection sheets. Copies of the inspection sheets are to be kept on site. 5.1 Creating a Safe Job.doc JOB WALKS It is important that the field management participate in the jobsite safety inspection walks and Loss Control Survey walks. These inspections are periodically done with the Safety Department personnel and monthly with the Project Manager. Foremen are responsible for conducting Daily Jobsite Safety Inspections. (See attached 5.1.p) It is the responsibility of all field management to observe that safe work practices are being used by all employees. If you notice someone is not using safe practices, inform the Foreman responsible for that area. If necessary, issue a Disciplinary Notice Warning and instruct the employee to correct and proper way to perform the task. During the job walks, look for hazards or potential hazards before putting men in that area. Contact the appropriate personnel to fix the problem immediately. Make sure that you document all findings during your inspections. • Drop Offs • Upper and Lower Floors • Holes in Floor Not Covered HOT WORK PERMITS Make sure you are aware of all the permit rules for your jobsite. Fill out the appropriate forms and post in each area where people will be welding or burning. It is imperative that you also assign someone to the task of “fire watch” with fire extinguishers. 5.1 Creating a Safe Job.doc OSHA VISITS 1. WHEN OSHA ARRIVES ON YOUR SITE: When anyone approaches you and identifies themselves as an OSHA Compliance Officer, do the following” - Ask them for an ID card with picture, identifying them as an OSHA representative. - Notify the Area General Superintendent as soon as possible. Have the person wait in the office or site trailer until the Area General Superintendent or Safety Department Representative arrives (no more than 45 minutes). - The Area General Superintendent or Safety Department Representative must be present during the OSHA inspection (if available to be onsite within 45 minutes). - Contract your local Safety Department when the officer arrives. 2. WHEN OSHA INSPECTOR KNOCKS AT YOUR DOOR: *** It is company policy not to require a compliance office to have a warrant. “Showing respect and a positive attitude can go a long way toward making and OSHA inspection work for you rather than against you”. - Accompany the inspector. You’ll want to be available to answer questions, explain your safe work practices and respond to any allegations of safety violations. In addition, to fulfill OSHA requirements, you must always have an employee representative join you for the tour. - Maintain a professional tone. You needn’t be afraid to disagree with any violations; there is nothing wrong with asserting yourself. If you can explain your situation calmly and coherently, all the better. But whenever you do, do not become hostile. Even if an inspector seems unreasonable, do your best to keep the visit on a purely professional level. - Correct problems as soon as possible. Ask a few employees to tag along during the inspection. Having workers handy will enable you to respond to any safety flaw and perhaps fix it on the spot, or at least begin the repair in front of the compliance officer. If you can not do wither one, assign the task and set a deadline for completions. This will show the inspector that the problem will be fixed within a specific time period. 5.1 Creating a Safe Job.doc 3. WHEN OSHA ISSUES A CITATION OR PENALTY: - Stamp the date on the citation. - Notify your local Director of Safety immediately. - Fax a copy of the citation or penalty to the Safety Department. 5.1 Creating a Safe Job.doc SAFETY ISSUE RESOLUTION Raymond’s goal is to provide a safe and healthful work environment for all our employees. With out demanding operations temp, the influx of employees new to Raymond, and the ever-changing regulatory environment; achieving our goal will be difficult and challenging. The key to success will be clear communications at all levels. The following resolution model is provided as a guide to the successful resolution of safety hazard/issues. Level 1: At this level, safety hazards/issues are generated by jobsite inspections conducted by the General Contractor, insurance company representatives, Raymond employees (i.e. Safety Office, Project Manager, Foreman), reports by the field employees and OSHA. At this level, 90%-95% of hazards/issues are resolved by Raymond jobsite supervision working with their counterparts. The Safety Office is used primarily for research/technical data. Notification to the General Contractor should be in writing. Remember, they are busy also. Job logs should be appropriately annotated. Level 2: AT NO TIME SHOULD RAYMOND JOBSITE SUPERVISION DAMAGE OR DESTROY THEIR WORKING RELATIONSHIP WITH THEIR COUNTERPARTS. If it becomes evident that safety hazard/issue resolution at the jobsite level is a “no-win” situation, the safety office and appropriate Project Manager should be contacted and informed of action(s) taken to date. The Project Manager and Safety Office will determine the best course of action (i.e. phone call, correspondence, jobsite meeting) to take with their respective counterparts. Level 3: If resolution is not achieved at Level 2, the appropriate Area Manager will be involved. The Safety Office, appropriate Project Manager, and field supervision will assist as requested/directed by the Area Manager. Level 4: This level is the final step before Raymond employees are removed from the jobsite. At this level Travis Winsor will work with his counterparts for the Owner and General Contractor to resolve safety hazards/issues unresolved at all other working levels. The variety of possible safety hazards/issues is so large that communications must be clear and concise. There are times when Level 2 or 3 are appropriate from the start. Good communications will allow flexibility in our approach to resolution. If you have any questions or doubt on how to proceed, call your local Safety Department and we will work it out together. 5.1 Creating a Safe Job.doc SAFETY PROGRAM FOR (SUB)-SUBCONTRACTORS Raymond’s Safety program is written in full compliance with OSHA standards and guidelines. Foremen are also required to familiarize themselves with the General Contractor’s specific safety requirements and ensure that those requirements are met. 1. (Sub)-Subcontractor will conduct an on-site Safety and Health Program in accordance with the federal and/or state OSHA Safety Regulations. A copy of the (sub)-subcontractor’s written safety program will be submitted to Raymond prior to starting work. 2. (Sub)-Subcontractor will appoint an on-site Safety Supervisor (may be foreman) who is designated as the responsible person for their safety program/activities on-site. The Safety Supervisor will be knowledgeable in safety and have the authority to mitigate/eliminate hazards relative to the subcontractor’s operations. a. b. c. d. The name of the Safety Supervisor will be provided to Raymond prior to starting work. (Sub)-Subcontractor (with more than 5 employees on site) shall have at least one (l) qualified First Aid Person present on the job at all times. (Sub)-Subcontractor will provide a First Aid Kit sized appropriately to their number of employees. If scaffolding is used by (sub)-subcontractor’s employees, (sub) subcontractor will provide to Raymond the name(s) of their competent/qualified person(s) and evidence that employees have received Scaffold User Training in accordance with current OSHA requirements. 3. (Sub)-Subcontractors with less than 5 employees will attend Raymond’s weekly tailgate/toolbox safety meetings. (Sub)-Subcontractor with more than 5 employees on site will be responsible for holding their own weekly tailgate safety meetings for their employees covering items specific to their work activities. 4. (Sub)-Subcontractor will provide their workers appropriate protective equipment and tools along with all necessary training as well as enforcing their use as required by Federal, State, and local safety codes and regulations. 5. (Sub)-Subcontractor will notify Raymond of all employee injuries and/or damage to property the same day of occurrence. Copies of all reports and investigations to be provided to Raymond. 6. (Sub)-Subcontractor will, in addition, to compliance with its own safety program will also abide by Raymond’s and the general contractors/owners programs. 7. (Sub)-Subcontractor will provide both Raymond and the general contractor copies of all applicable Material Safety Data Sheets (MSDS). 5.1 Creating a Safe Job.doc 8. (Sub)-Subcontractor on projects having an Owner Controlled Insurance Program (OCIP) or Contractor Controlled Insurance Program (CCIP) will complete the insurance application as soon as possible. A copy of the application to be provided to Raymond. SAFETY ORGANIZATION The purpose and function of the Safety Log Binder is to have a place to consolidate all safety related documents required by the company. It serves as a location where corporate and field employees can search out how the program is being run on a specific project and whether or not it is being implemented to the standards set by the company. It also serves as a place where our clients and insurance carriers can review the documents to see that safety logs are up-to-date and contain all significant information specific to that project. This procedure is important to the Safety Program, which we take great pride in. At the beginning of a new project, the company will provide you with a new safety log binder which will outline the documents necessary. Tabs in Safety Log Binder 1. Safety Field Reports 2. Daily Jobsite Inspection 3. Incident and Investigation Reports, to include: • Near Miss Reports • Property Damage Reports • Hazard Observation Reports. • Etc. 4. Forklift / Equipment Daily Inspection 5. Scaffold Release 6. Jobsite Training 7. Weekly Tailgate Meetings 8. Disciplinary Notices 9. Certifications 10. Material Safety Data Sheets (MSDS) 11. IIPP/ WWSP (Raymond Safety and Health Programs) Reference Project Management Manual Section 6-9 attached for additional information on Jobsite Safety. 5.1 Creating a Safe Job.doc How To Complete Incident Investigation Report: (see attached 5.1.j) DATE OF REPORT: Write in date of completing report. PERSON REPORTING: Name of person completing report. JOBSITE NUMBER AND NAME: Write in correct jobsite number and jobsite name. If the information is unknown, please check with your project manager. NAME OF INJURED EMPLOYEE: Write in correct employee name as printed on his paycheck or your computer print out sheet. INJURY DATE: Write in the actual date of the incident. INJURY TIME: Write in time of incident and indicate AM or PM. JOB TRADE: Write in trade name (carpenter, taper, etc.) EMPLOYEE NO. (NUMBER): Write in employee number. If the employee is a new hire and employee is newly hired, write in new hire. EMPLOYEE’S FOREMAN: Write in immediate foreman name who the employee directly reports to. INCIDENT LOCATION AT JOBSITE: Indicate exactly where the incident took place on the jobsite. Example: First floor, atrium. EMPLOYEE ACTIVITY AT TIME OF INCIDENT: Write in what the employee was doing at the time of the incident. Example: Standing in a scissorlift at 6 feet, while framing a wall. DESCRIBE WHAT HAPPENED: Write down exactly how the incident occurred. Indicate any tools, equipment or material they may have used, how much did it weigh (i.e., and what body part (i.e. right leg, left knee) EQUIPMENT/MATERIAL INVOLVED: Write down type of equipment, tools, or material that was involved in the incident. )i.e. scissorlift, baker scaffold, screw gun, etc). WITNESS: If there were no witnesses mark the box No. If there were witnesses, mark the box Yes. Then list names (use first and last names) of all witnesses to the incident. Include any other subcontractor employees, if any. INCIDENT RESULTED IN: (MARK ALL THAT APPLY) Check box of what type of incident occurred, Injury or Illness. If only Property Damage or Equipment damage, check that box. If the incident was a Close Call, check that box. 5.1 Creating a Safe Job.doc THIRD PARTY INVOLVEMENT: If the incident involved another company, check the box Yes and list the name of the company, with address and phone number. If the incident did not include a third party check the box No. INJURY/ILLNESS CAUSE FACTORS(S): CHECK ALL THAT APPLY Work Environment/Conditions: Check one box that applies. If none apply, write Not applicable (n/a). Personal Protective Equipment (PPE): Check one box that applies. If none apply, write Not applicable (n/a). Personnel Conditions: Check one box that applies. If none apply, write Not applicable (n/a). INCIDENT/EXPOSURE DATA: (Enter the number of item or items from back cover of this booklet): All information must be completed in this section. Type: of Injury/Illness (number(s)): Write the number that applies from the list. Nature of Injury/Illness (number(s)): Write the number that applies from the list. Part(s) of Body(number(s)): Write the number that applies from the list. Physical/Chemical Source of Incident (number(s)): Write the number that applies from the list. Causal Incident Factors (number(s)): Write the number that applies from the list. Disciplinary Action Taken: If applicable, check the box that applies to which type of discipline was given to the employee. Unsafe Condition/Equipment/Practice Corrected: If the incident was due to an unsafe act, check the box Yes. If the incident was not due to an unsafe incident, check the box No, and write an explanation next to the box. Recommended Corrective Action(s): Write your explanation of how to correct the situation to prevent the incident from reoccurring. Action Taken: Write your explanation of what action was taken to prevent the situation from reoccurring again. “Sent to the medical clinic” is not an acceptable answer. Medical Treatment Provided: If medical treatment was not provided, check the box No. If medical treatment was provided, check the box Yes. Write in the name of the individual who performed the medical treatment (first aid). If the medical treatment was provided by a medical facility, write the name of the medical facility. 5.1 Creating a Safe Job.doc Incident/Accident Witness Statement: (see attached 5.1.o) This document is to be used when an incident/accident occurs on the job. Any person who witnessed the incident/accident shall complete this form. This may include person(s) from other trades on the job. All information is required to be completed. 5.1 Creating a Safe Job.doc Workers’ Compensation Claim Form When an employee has an injury, a workers’ compensation claim form must be completed by the employee and the foreman. California and Nevada have different forms. See instructions as follows. California (see attached 5.1.k) Form: Workers’ Compensation Claim Form (DWC-1) Employee Section: Items number 1. through 8. The employee (not the foreman) must complete each section. Employer Section: Items number 9. through 17. After the employee has completed the Employee Section, the foreman will complete this section. Item number(s) 9. and 10: This section will have a stamp with the company name on it. No need to complete. Item number 11.: Write down the date you first knew of the incident. Item number 12.: Write down the date you gave the employee the workers’ compensation claim form. Item number 13.: Write down the date the employee returned the workers’ compensation claim form. Item number 14. and 15: This section will have a stamp with the company name on it. No need to complete. Item number 16.: The foreman will sign his name here. Item number 17. The foreman will enter his title: Foreman, General Foreman, etc. Completion of the form: After the employee and foreman have completed the form, the foreman will give the employee the fourth copy. The original and two copies are to be submitted to the Safety Department with all other paperwork involving the incident/accident. 5.1 Creating a Safe Job.doc Workers’ Compensation Claim Form When an employee has an injury, workers’ compensation claim form must be completed by the employee and the foreman. California and Nevada have different forms. See instructions as follows. Nevada (see attached 5.1.l) Form: “Notice of Injury or Occupational Disease” Employee is to complete this form, not the foreman. After the employee has completed the form, the foreman will sign at the lower bottom line marked “Supervisor’s Signature” and write in the date next to the signature. The employee will sign on the right lower bottom line marked “Signature of Injured or Disabled Employee” and write in the Date. The foreman is to give the employee a copy. The foreman will then submit the original copy to the Safety Department along with other pertinent documents pertaining to the incident. 5.1 Creating a Safe Job.doc Employee Drug Test After An Incident/Accident California (see attached 5.1.m) All employees shall be drug tested after being injured. Except for in Northern California, the tapers will not be drug tested. A oral drug test may be given. If an oral drug test is not available, the employee must be sent to the laboratory to take a urine drug test. Inside your Safety Job Start package you will find a Quest Diagnostics or Labcorp drug test form. Quest Diagnostics form: The foreman will locate Item F. Reason For Test on the drug test form and check mark the box Post Accident. The foreman will then give the form to the employee to take to the laboratory. The employee will be given an Employer copy at the laboratory. He is to return that copy to the foreman. The foreman will submit that form with other pertinent documents to the Safety Department. Labcorp form: The foreman will look at Item D. Reason For Test and check mark the box Post Accident. The foreman will then give the form to the employee to take to the laboratory. The employee will be given an Employer copy at the laboratory. He is to return that copy to the foreman. The foreman will submit that form with other pertinent documents to the Safety Department. 5.1 Creating a Safe Job.doc Employee Drug Test After An Incident/Accident Nevada (see attached 5.1.n) All employees shall be drug tested after being injured. If the project is an OCIP or CCIP, the administrator will issue the drug test. A oral drug test may be given. If an oral drug test is not available, the employee must be sent to the laboratory to take a urine drug test. Inside your Safety Job Start package you will find a Quest Diagnostics drug test form. Quest Diagnostics form: The foreman will locate Item F. Reason For Test on the drug test form and check mark the box Post Accident. The foreman will then give the form to the employee to take to the laboratory. The employee will be given an Employer copy at the laboratory. He is to return that copy to the foreman. The foreman will submit that form with other pertinent documents to the Safety Department. 5.1 Creating a Safe Job.doc 5.1 Creating a Safe Job.doc 5.1a Pre-Job Safety Planning Checklist (see Section 3.2c).doc SUBCONTRACTOR JOB SPECIFIC SAFETY PLAN SUBCONTRACTOR NAME: PROJECT NAME: Section 1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS General Description and Scope of Work Project Team Safety Compliance Primary Safety Concerns Training Hazard Analysis Personal Protective Equipment Accident/Injury Reporting Substance Abuse Prevention and Detection Crane Safety Procedures Other Safety Issues Attachment: Subcontractor Job Hazard Analysis Rev. 01/2016 5.1b Subcontractor Job Specific Safety Plan GENERIC.doc SUBCONTRACTOR JOB SPECIFIC SAFETY PLAN 1. GENERAL DESCRIPTION AND SCOPE OF WORK 2. PROJECT TEAM Project Manager Project Superintendent Safety Representative Competent Person(s) Task: Task: Task: Name: Name: Name: Estimated number of employees to be working on-site: 3. SAFETY COMPLIANCE It is this contractor’s intention to be fully compliant with all safety requirements and regulations that apply to this job-site including but not limited to: - State and/or Federal Occupational Safety and Health Standards for the Construction Industry. - General Contractor Safety Manual - General Contractor Project Safety Plan - This Company’s Safety Program - Project Owner’s safety requirements It is the responsibility of this company, specifically the individuals listed in 2 above, to enforce the safety of our employees while on this job-site. 1 4. PRIMARY SAFETY CONCERNS A. ____________________________________________ B. ____________________________________________ C. ____________________________________________ D. ____________________________________________ 5. TRAINING - Employee Orientation/indoctrination All employees working on this project shall receive a site specific orientation/indoctrination that addresses the following subjects. General safety orientation Hazard Communication Fall protection (OSHA Standards Subpart M) Site specific conditions and/or hazards Personal protective equipment Emergency Action Plan procedures Emergency Response procedures - Weekly Toolbox Meeting Day of week/time: Location: Legible copies of the meeting attendance sheets will be forwarded to the general contractor immediately following the meeting. 6. HAZARD ANALYSIS Prior to the commencement of any work on this project a thorough Hazard Analysis will be performed to identify the hazards and other safety issues and concerns associated with the work to be accomplished. The Hazard Analysis shall be in written form and include the methods by which hazards will be eliminated. The completed Hazard Analysis is included in this Plan as an attachment. 7. PERSONAL PROTECTIVE EQUIPENT (PPE) All employees shall wear, at a minimum, the following PPE and clothing: Hardhat Full body harness and appropriate lanyard when working above 6 feet and guardrails are not present. Hand protection as required Eye protection Proper long pants and shirts with sleeves Sturdy work boots Hearing and respiratory protection as required 2 8. ACCIDENT/INJURY REPORTING All incidents of serious nature shall be reported immediately to the general contractor’s superintendent. Injury and investigation reports for all lost-time injuries shall be forwarded to the general contractor. Subcontractor point of contact in the event of an emergency: Name: Phone Number: Name: Phone Number: Emergency Action Plan The procedures as described in the General Contractor Safety Plan shall be followed. Facilities for the treatment of on-the-job injuries All employees of this subcontractor that require professional medical treatment while on this job-site will be transported to: _____________________________________________________ _____________________________________________________ _____________________________________________________ 9. SUBSTANCE ABUSE PREVENTION AND DETECTION An active substance abuse program that includes new hire and postaccident drug testing does____ does not____ exist for our company. 10. CRANE SAFETY PROCEDURES Anticipated crane requirements for this project: ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Do ___ Do Not ___ plan to subcontract own mobile crane. 3 11. OTHER SAFETY ISSUES: ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ This job Specific Safety Plan has been prepared specifically for: __________________________________________________ Project Name By a representative of: __________________________________________________ Company Name I, as a member of the Project Team, have read and am fully aware of the contents of this Plan. Additionally, my company is aware of and understands the safety requirements governing this job-site and will, in good faith, attempt top perform all tasks in accordance with same. ___________________________________________________ Signature of Project Team Member ________________ Date 4 PRE-JOB START SAFETY PLANNING CHECKLIST Job Information Date Job Name General Foreman GC Job Number Project Manager Please check one New Construction Remodel Office Trailer Gang Box Safety Poster Set (Trailer and Office only) Please choose accordingly 1. ENVIRONMENTAL CONCERNS a. Asbestos b. Lead (Testing/Sampling) c. Mold (Send letters outlined in Raymond’s mold policy) 2. POWER/LINES 3. STOCKING/STORAGE (STREET UNLOADING/TRAFFIC CONTROL/WEATHER/THEFT/SAFETY “CLEARENCES”) 4. FIREPROOFING – SIGNAGE 5. SCAFFOLDING a. Type b. CAL/OSHA or FEDERAL Permits c. Scaffold Release(s) (Send letter to sub-sub’s using scaffold) d. Training e. Signage 6. AERIAL DEVICES a. Boom Lift b. Scissor Lift c. Training 7. CRANE OPERATION 8. FORKLIFT OPERATION a. Type b. Training 9. POWDER ACTUATED TOOLS a. Training/Licenses b. Signage 10. LASER(s) – SIGNAGE 11. HOT WORK a. Permit(s) b. Type (Gas/Electric) c. Fire Extinguisher(s) 12. FUEL a. Type b. Storage c. Signage d. Fire Extinguisher(s) 13. GFCI’s a. Lights b. Fans c. Heaters 14. FALL PROTECTION a. Railings/Cables (Question if cables are engineered for tying off) b. PFAS c. Anchors 15. CAST PRODUCTS BEING USED? 2 16. SITE CLEANUP 17. MSDS (Copy to GC, foreman, Safety Office) 18. PERSONAL PROTECTIVE EQUIPMENT a. Skin Exposure b. Respiratory Exposure (Medical Evaluation) c. Training 19. OSHA CERTIFICATE/REQUIRED TRAINING LOG 20. SUB-SUBCONTRACTORS? 21. PRE-JOB START SAFETY CHECKLIST (Review) 22. COPY OF RAYMOND SAFETY PROGRAM ON SITE 23. LABOR CONCERNS (EEOC, EDD PROGRAMS, ETC..) Other Notes: Attendees: Estimator Foreman Project Manager Safety Personnel Superintendent(s) Superintendent(s) Project Engineer Guest 3 5.1d Pre-Job Start Safety Planning Checklist.doc RAYMOND JOB HAZARD ANALYSIS DATE: JOB NAME: SPECIFIC TRADE WORK: ACTIVITY HAZARD(S) * Fabrication of interior/ * Fall hazards to exterior wall systems, soffits, employees performing columns, and other work greater than 6' off architectural elements the ground ABATEMENT PROCEDURE(S) * Use of guardrails and/or perimeter cables as the primary fall protection method. * Personal fall protection systems to be used in the absence of guardrails/ perimeter cables * Competent person assigned to ensure the "work ready " status of fixed scaffolds, mobile scaffolds, scissor lifts, boomlifts, and ladders on a daily basis. Equipment inspection to be documented using approved Raymond forms. * Competent person to ensure proper access to elevated work platforms is maintained at all times. * All employees working on scaffold systems to be graduates of the Raymond Scaffold User Course. * Safe practices specified in the Raymond Written Work Place Safety Program (WWSP) for scaffold/ ladder use to be enforced * ALL * Falling objects, debris * Post appropriate signs warning of overhead work. * All employees to wear appropriate head protection. * Toeboards and safety/debris nets to be used, as needed, on all openings and work platforms * Good housekeeping practices to be enforced to minimize the potential for falling objects/debris. * Competent person to be aware of and take appropriate precautions for actual or forecasted high winds. ACTIVITY HAZARD(S) * Use of electrical powered * Electrical shock tools and equipment ABATEMENT PROCEDURE(S) * All electricaL cords will be in good condition with no jacket cuts or exposed conductors * GFCI's will be used on all power sources with grounding pins in place * If for any reason GFCI's are not available the Raymond Assured Equipment Grounding Conductor (AEGC) Program will be implemented. * Welding * Eye injuries, burns, fire hazard, electrical shock, and toxic gases/fumes * Welders to wear appropiate eye, face, body, and hand personal protective equipment. * Fire extinguishers will be readily available and a fire watch posted. * Precautions to be taken to ensure other employees are protected from eye injuries * Ensure good housekeeping practices are enforced in welding areas. * GFCI's and appropriate grounding practices to be used. * MSDS's for welding materials to be reviewed and appropriate respiratory protection used as necessary. * Compressed gas cyclinders, if used, will be handled and stored in accoudance with OSHA guidelines. * Laser operations * Eye injuries *Only trained and authorized employees may operate laser equipment. * Warning signage to be posted in laser operating areas. *Lasers to be labeled with maximum output. * If required ( I.e. output 5 milliwatts or greater), eye protection to be worn * Power actuated tool (PAT) use ACTIVITY * Eye, face, and body injuries * High noise levels * All PAT users to be trained and have a valid operator's license HAZARD(S) ABATEMENT PROCEDURE(S) * Warning signage to be posted in PAT operating area * Power actuated tool (PAT) use (continued) * Appropriate eye, face, and body protective equipment to be used by all PAT users * Hearing protection to be worn during PAT operations * Metal chop saw use * Eye, face, and hand injuries * High noise levels * Fire hazard * Material handling * Saw users will use both eye and face protection (I.e. Safety glassed and face shield) * All guarding to be installed and maintained in working condition. * Chop saw tables with spark guard to be used when practical. Fire extinguisher to be readily available. * Good housekeeping practices to be enforced around chop saw operations. * Chop saw tables, team lifting, and proper lifting techniques to be used to minimize material handling injuries. * Hearing protection is required * All * Heat stress * Drinking water and drinking cups to be provided for employees through out the jobsite * Products (I.e. Bandana, hat insert, sweat bands, and nape protectors) designed to minimize/ reduce the effects of heat to be provided to all employees. * Administratively rotate employees to reduce direct exposure to the sun. Plan work schedules so as to keep employees in shade, if possible, and plan heavy work for coolest part of the day *Instruct employees in how to avoid heat stress disorders *Ladders * Finishing coatings, painting and theming ACTIVITY * Falls from elevation * Ensure all employees comply with Raymond's Code of Safe Practices for ladder use. * Toxic fluids, gases, vapors, fumes, and dust * All painters to be given training/refresher training on respirator use and the Raymond Respiratory Protection Program * Ensure MSDS's are received/available for HAZARD(S) ABATEMENT PROCEDURE(S) products being used. * Raymond procedures for hazardous material storage and disposal to be reviewed and implemented. * Proper wraps/ barriers to be used to minimize exposure to other employees and the public. * Finishing coatings, painting, and theming (continued) * Cast Products Uncrating *Puncture/contusion of Cast Product / GFRC wounds, slivers & struck architectural elements by injuries * Appropriate hand and foot protection (i.e. steel toe boots or clip on steel toes) to be worn. * Appropriate hand tools to be used to open crates. * Remove/bend over nails on crating material and stack neatly to the side. * Brace cast product so it doesn't move unexpectedly. Cutting cast product/GFRC * Eye, hand, respiratory skin & struck-by injuries * Appropriate eye protection (goggles recommended), hand protection (lotion product or paper sleeves) respiratory protection (N-95 or better particulate respirator required and foot protection (steel toes) required for all employees performing and/or in close proximity to cutting activities. * Brace cast product to prevent unexpected movement. * Use as required, mechanical ventilation to minimize dust exposure. * Review all MSDS's associated with the cast product/ GFRC activity for hazards and required protection measures. Material handling of cast * Sprain and strain injuries. Struck-by injuries, trips product / GFRC and falls. * Maximum use of material handling aids (i.e. hand truck, forklift, hoist, etc.) * Use proper lifting techniques for manual material handling. * Use team lifting for cast products weighing 80# or more. Recommend 2 employees for 125#, 3 employees for 175#. * Inspect route of travel vto ensure unimpeded access to the installation area(s). * Installation of cast product / GFRC. * Fall, overhead, scaffold, aerial device and powered /unpowered tool hazards. * Appropriate fall protection system(s) to be used for all work above 6 feet. * All installation employees to be briefed on pinch points created during positioning/installation of cast products. * Use appropriate signage/tape to warn of overhead work in the installation area. * Inspect all powered/unpowered tools and electrical cords to ensure their safe condition. * A competent person must be available to ensure the 'work ready' status of scaffolds, ladders, work stands and aerila devices on a daily basis. * A competent person must be available to ensure the suitability of fall protection system(s) to be used during installation activities. This evaluation must be done on a daily basis. * Forklift Operations * Property/material damage * Overloading, speeding and overhead clearances * Pedestrian traffic * Only trained and authorized drivers will operate forklifts. * Operators will wear seatbelts whenever operating equipment. * Forklifts shall have operable back-up alarms. * Posted forklift rules to be enforced. *All * Exposure to open trenches, elevator shafts, floor openings, and leading edge work. * Ensure all openings are properly barricaded or properly covered and clearly marked. * Personal fall protection systems to be used in the absence of barricades and/or covers. * All material stocked on floors shall be 6' from hoistways or floor openings and 10' from exterior walls walls which do not extend above the stored material. *All * Exposed rebar ends * Coordinate with general contractor to ensure rebar protective covers are used where employees are exposed to potential impalement or scratch/laceration hazards. *All * Communicable Diseases * Employees shall not drink from waterjug spickets. * Single serving cups and trash receptacles shall be provided with all waterjugs. *All * Exposure to jobsite * Coordinate with general contractor/subcontractors to motorized heavy equip- ensure equipment is equipped with appropriate ment warning devices. * Minimize the number of people in the area of heavy equipment operation. * Train employees in the hazards assciated with heavy equipment operation. ACTIVITY HAZARD(S) ABATEMENT PROCEDURE(S) *All * Asbestos/Lead * Raymond employee shall not engage in any abate- Exposure ment activity (i.e. Removal/encapsulation. * Raymond employees do not work in areas containing asbestos or lead until abatement activity is complete. * Employees will be informed as to where, how much, and abatement of lead and asbestos. *All * Mold * All mold work activity by Raymond employees will be at the direction of the building owner/general contractor. * Raymond employees will remvoe/replace building materials damaged by mold/moisture only. Employees will not abate/treat mold. * Contact the safety office for protocols on personal protective equipment and disposal of damaged building materials. *Crane operations for positioning/stocking construction material. * Electrical shock from overhead power lines * Overloading * All employees involved in crane operations will be trained in crane safety procedures and lift hand signals. * Proper signage and barricades to be used. * Equipment failure (i.e. slings, books, etc.) * Daily inspections to be conducted of equipment (i.e. hooks, slings) used to lift loads. * Struck-by mishaps due to load lifts and crane swing radius. * Miscommunications between crane operator and hook up/unhook employees. MEMORANDUM DATE: TO: G.C? RE: The Raymond Group FROM: Raymond employees shall not be exposed to fall hazards. 100% continuous fall protection for fall hazards greater than six (6) feet will be enforced for the duration of the project. See below for application to work on ladders. All fall protection equipment / systems used on this project shall comply with OSHA standards and all project safety guidelines. The primary fall protection equipment / systems to be used by Raymond are safety railings / cables and personal fall arrest systems. Fall protection is required, as a minimum, under the following examples. • When working on either fixed or rolling scaffold platforms, safety rails (i.e. top and mid) will be the primary fall protection system. If rails are removed, for any reason, fall protection will be provided by personal fall arrest systems. • If working from a telescoping, articulating, or rotating type lift, personnel shall wear a full body harness attached to a shock absorbing lanyard, secured to an appropriate anchorage point. • When working on a ladder higher than six (6) feet from a solid surface, if the employee’s body extends past the side rails or if a vertical ladder extends twenty (20) feet or greater, then fall protection will be provided using a personal fall arrest system. • When working on the project’s roof area and more than ten (10) feet from the building’s perimeter the primary means of fall protection will be perimeter safety cables. • When working on the project’s roof area within ten (10) feet of the building’s perimeter or if perimeter safety cables have been removed, a lifeline system (i.e. lifeline, body harness, rope grab lanyard, appropriate anchorage point) will be used. Raymond employees who have fall protection questions or who observe fall hazards, are encouraged to contact their supervisor immediately. Supervisors shall ensure all Raymond employees on this project are trained so as to be knowledgeable of fall protection requirements contained in this plan. For any questions concerning this plan, contact, Raymond Safety Office, 1 (800) 874-4878 ext. 348. 5.1.g Fall Protection Requirement Letter.doc. RAYMOND GROUP BEST MANAGEMENT PRACTICES (BMP) Disposal Alternatives DISCHARGE/ACTIVITY Material Delivery/Storage * Concrete Compounds * Plaster Products * Fuels Material Preparation/Mixing 3/06 USE/DISPOSAL METHODS 1. Bulk storage will be on ground protected by plastic sheeting. Pallets will be used for storage whenever possible. 2. All fuels brought onsite will be stored using spill containment pallets or platforms. 3. Refueling operations will be conducted over ground protected by plastic sheeting. 4. Dry product in containers damaged during deliver/storage will be repackaged as soon as possible. 5. Wet / liquid product that is spilled will be cleaned up using an appropriate absorbent material, packaged, and removed to an an appropriate waste facility. 6. In the event of inclement weather all bulk storage will be covered by plastic sheeting. 1. Mixing equipment will be set-up over ground protected by plastic sheeting. 2. Wastewater resulting from mixing at equipment / tool clean-up will be contained in a plastic lined wastewater tub. 3. Wastewater will be reused for mixing activities as much as possible. 5.1h SWPP.xls RAYMOND GROUP BEST MANAGEMENT PRACTICES (BMP) Disposal Alternatives DISCHARGE/ACTIVITY USE/DISPOSAL METHODS 4. Sediment from wastewater will be combined by an appropriate absorbent material, packaged, and removed to an appropriate waste facility. Excess Paint (Oil-based) 1. Recycle / reuse Excess Paint (Water-based) 2. 1. Dispose as Hazardous Waste Recycle / reuse 2. Dry in residue cans, dispose as trash. 3. If volume is too much to dry, dispose of as hazardous waste. Paint Cleanup (Oil-based) Wipe paint out of brushes, then; 1. Filter and reuse thinners, solvents. 2. Dispose of as Hazardous Waste. Paint Cleanup (Water-based) Wipe paint out of brushes, then: 1. Rinse to sanitary sewer. Empty Paint Cans (dry) 1. Remove lids, dispose of as trash. Paint Stripping (with solvent) 1. Dispose of all Hazardous Waste. Building Exterior Cleaner (High pressure washer) 1. Prevent entry into storm drain and remove offsite. 2. Wash into dirt area, spade in. 3. Collect (e.g. mop up) and discharge into sanitary sewer. 3/06 5.1h SWPP.xls RAYMOND GROUP BEST MANAGEMENT PRACTICES (BMP) Disposal Alternatives DISCHARGE/ACTIVITY Non-hazardous paint scraping/ Sand Blasting USE/DISPOSAL METHODS 1. Dry, sweep, dispose of as trash. Soil Erosion, sediments 1. Cover disturbed soils, use erosion controls, block entry to storm drain. Fresh cement, grout, mortar 1. Use / reuse excess. 2. Dispose to trash. Non-hazardous construction and demolition debris. 1. Recycle / reuse 2. Dispose as trash Saw cut slurry 1. Use dry cutting technique and sweep up residue 2. Vacuum slurry and dispose off-site. 3. Block storm drain or berm with low weir as necessary to allow most solids to settle. Shovel out gutters; dispose residue to dirt area, construction yard or landfill. Cleaning driveways, paved areas* 1. *Note: Local drought ordinances may contain additional restrictions. Sweep and dispose of as trash. (dry cleaning only) 2. For vehicle leaks, restaurant/grocery alleys, follow this 3-step process: Clean up leaks with rags or absorbents Sweep, using granular absorbent material (cat litter). c. Mop and dispose of mop water to sanitary sewer (or collect rinsewater and pump to sanitary sewer). a. b. 3/06 5.1h SWPP.xls RAYMOND GROUP BEST MANAGEMENT PRACTICES (BMP) Disposal Alternatives DISCHARGE/ACTIVITY VEHICLE WASTES Used Motor Oil Automobile batteries 3/06 USE/DISPOSAL METHODS 3. Same as 2 above, but with rinse water (2c) (no soap), discharge to storm drain. 1. Use secondary containment while storing, send to recycler. 1. 2. Send to battery recycler Take to recycling center. 5.1h SWPP.xls PPE Protocols for Product Removal In the event Raymond is requested to remove water damaged products that may potentially contain mold, immediately contact the Safety Department for assistance in identifying appropriate PPE, training requirements, and remediation procedures. The U.S. EPA currently suggests the appropriate personal protective equipment (PPE) be based on the total surface area infected by mold. The following list of PPE considers worst case scenario: 1. 2. 3. 4. Paper protective suits Chemical goggles Chemical, long sleeve gloves N99 particulate respirators NOTE: The general contractor or mold specialist working for the general may require ½ face, cartridge respirators. If this occurs, keep in mind that medical evaluations must be done along with mask fitting. This process can take 2 to 3 days. Thoughts to ponder: 1. Product removal conducted only under the direction of the general contractor. 2. Minimize the disruption of mold on product being removed. 3. Do not throw/drop mold infected product. Doing so will release mold spores into the air and they can infect other product in the area. 4. Double bag infected product in plastic trash bags. The bags can be placed into ordinary trash/garbage containers. 5. Employees should wash their hands before eating, smoking, or going home. 5.1q PPE Protocols.doc 6-9: JOBSITE SAFETY FUNCTION The function of this process is to keep the project managers actively involved with the safety procedures and informed of injuries and unsafe practices that may occur on a specific construction jobsite. PROCESS The following is a summary of the steps required to process the Asbestos/Lead Policy to be used as a guideline. 1. The Project Manager requests information from the General Contractor. 2. The Project Manager forwards reports to the Safety Department for review and approval. 3. The Safety Department notifies the Project Manger when to start work at the jobsite. The following is a summary of the steps required to process the Mold Policy to be used as a guideline. 4. The Project Manager requests information from the General Contractor. 5. The Project Manager forwards reports to the Safety Department for review and approval. 6. The Safety Department notifies the Project Manger when to start work at the jobsite. The following is a summary of the steps required to process the Jobsite Safety Inspection Report to be used as a guideline. 1. The Project Manager walks the construction jobsite a minimum of once a month to review safety procedures as indicated on the jobsite safety inspection report. 2. Upon completion of this report, the Project Manager reviews his/her findings with the Field Superintendent and gives a copy of the completed report to the Superintendent for his job files. 3. The Project Manager distributes a copy of the completed report to the Field Supervisor and the Safety Office. 4. The Safety Office and forwards this report on to our insurance company. 5.1r Jobsite Safety PM Manual.doc BEST PRACTICES The following are best practice considerations to be used as a guideline. 1. Project Managers should acquire scaffold user cards and OSHA 10 Certification at the minimum in order to educate themselves and enhance their abilities to correctly identify safety hazards, violations, procedures, and to recognize safe practices on the construction jobsite. 2. Project Managers should fill out a Jobsite Safety Inspection Report at least two times per month. The job should be walked with the foreman and a copy of the completed report should be routed to the Division Manager. Format and Flow Chart Files: 6-9 Safety.pdf 6-9-2 Asbestos-Lead Policies.jpg 6-9-3 Jobsite Safety Inspection Report.jpg 6-9-4 Asbestos Lead Policy.doc 6-9-4-AA1 RFI Form 2.23 - Asbestos Lead Policy.doc 6-9-4-AA2 RFI Form 2.2.23 - Asbestos Lead Policy.doc 6-9-4-AB FORMAL Initial Inquiry Lead-asbestos.doc 6-9-4-AC - Follow Up to Lead - Asbestos Inquiry.doc 6-9-4-AD - Exclusions and Qualifications.doc 6-9-5 Jobsite Safety Inspection Report.xls 6-9-6 Mold Policy.DOC 6-9-6-1A - Potential Water Damage Letter.DOC 6-9-6-2A - Water Damage Letter.DOC 6-9-6-3A - Water Intrusion Incident Form.DOC 6-9-6-4A - PPE Protocols for Product Removal.DOC 6-9-6-5A -Sample Mold Qualifications 1.18 .DOC 8/9/2006 12/14/2005 12/14/2005 6/6/2007 6/6/2007 6/6/2007 6/6/2007 6/6/2007 6/6/2007 12/22/2005 12/21/2005 12/21/2005 12/21/2005 12/21/2005 12/21/2005 12/21/2005 5.1r Jobsite Safety PM Manual.doc ASBESTOS & LEAD POLICY Buildings Containing Asbestos/Lead Raymond does not perform any class/type of asbestos or lead abatement work and does not expose its employees to environments that contain these materials. The following materials must be treated as asbestos-containing, unless specified procedures are followed to determine otherwise, in compliance with current EPA and OSHA standards. 1. Thermal System Insulation (TSI) and surfacing materials which are defined as material that is sprayed, troweled-on or otherwise applied to surfaces (such as acoustical plaster on ceilings and fireproofing materials on structural members, or other materials on surfaces for acoustical, fireproofing, and other purposes) in buildings or substrates constructed in 1980 or earlier. 2. Asphalt and vinyl flooring material installed in 1980 or earlier. 3. Any other materials (i.e. Taping mud, plaster, etc.) that the building owner has actual knowledge that is, or should have known it to be, asbestos and/or lead containing. Building owners are assigned specific responsibilities under the EPA and OSHA asbestos and lead standards to identify asbestos/lead containing materials, retaining records of all activities involving asbestos/lead materials, and conveying this information to all employees working in or on their building. Early in the bidding/contract process the question of whether asbestos containing materials are present shall be determined. A “RFI” (attachment A1) to the general is the required method. The letter must address the following: 1. Written documentation there is no ACM/LCM within the project area; or, 2. Written documentation identifying the location and quantity of ACM and/or LCM and method of prior abatement; and, 3. Is any Demolition and/or abatement activity to be done? When an abatement contractor abates asbestos/lead a “Certificate/Report of Abatement,” will be prepared by the abatement contractor. You shall acquire a copy of the certification/report before evaluating how to proceed with work in the area. NOTE: Abatement may involve removal or encapsulation in place (EIP). If EIP is done, you shall confirm that our scope of work will not require activity which will disturb the encapsulation. Raymond employees do not work in areas containing ACM/LCM if there is any potential for disturbing the material until abatement is completed and certificate/report of abatement documentation is provided. Also, do not move equipment and materials into an abatement area until the certificate/report of abatement is provided. Equipment and materials can become contaminated requiring their abatement (cleaning and/or disposal) at significant cost. Raymond employees must be briefed on all asbestos/lead issues/activities before starting work. The Raymond Safety Department will assist you with the employee training and briefing documentation. Summary: If your project involves a building(s) constructed in 1980 or earlier you must presume the presence of asbestos and/or lead until you have documentation showing otherwise. Documentation required: 1. Written documentation there is no ACM/LCM within the project area; or, 2. Written documentation identifying the location and quantity of ACM and/or LCM and method of prior abatement. 3. Is any Demolition and/or abatement activity to be done? • • • Don’t wait until the last minute to ask questions. Use the same process for lead that you use for asbestos. Do not accept verbal assurance…get it in writing. Installation of Lead Products Raymond does not have liability insurance covering activities involved with the installation of lead products. The installation of lead products is normally associated with health care facilities (i.e. x-ray room walls). No estimating or project management activity concerning the installation of lead products will occur, until the Raymond Safety Director and CEO are fully briefed and approve the project. There are NO exceptions. Attachments: A1 / A2 Sample pre bid RFI templates (2). B. Sample letter template for initial project inquiry concerning asbestos and/or lead. C. Sample letter template for follow up on the initial inquiry concerning asbestos and/or lead. D. Sample exclusions and qualifications appropriate to lead and asbestos. Incident Investigation & Reporting Procedures We will report all incidents including: 1. 2. 3. 4. 5. 6. 7. Employee & Non-Employee Injury Incidents Unsafe Conditions Near Mishaps Property Damage Theft Auto Accidents Fatalities EMPLOYEE INJURY INCIDENT PROCEDURES: 1. Render assistance to the injured employee: Call 911 only if necessary. If you are uncertain 911 should be called notify your supervisor ASAP! 2. Offer treatment immediately. If the employee refuses medical treatment, have the employee complete the “Refusal to file WC Benefits Form “(appendix J). 3. Notify the employee’s supervisor of the incident immediately. 4. The employee’s supervisor must notify Margie Loya immediately. 5. All injured employees will be accompanied to the designated medical treatment facility by their supervisor. 6. Perform a through incident investigation. All incidents must be performed by someone who has received Qualified Incident Investigation Training. 7. Complete an Incident investigation report (appendix K). This report cannot be completed by the injured employee or anyone involved in the incident. 8. Within 24 hours, send or fax initial information to the Safety Department Attention Margie Loya. Send or fax Margie a completed incident report after all information has been gathered (within 72 hours). If more time is needed to complete the investigation you must notify Margie Loya ASAP. 9. Injured employees must call Margie Loya immediately after a doctor visit to report results. FAILURE TO REPORT INJURIES ON TIME IS A MANDATORY WRITTEN WARNING WITH 1 DAY OFF WORK WITHOUT PAY. SUBSEQUENT VIOLATIONS WILL RESULT IN INCREASED DISCIPLINARY ACTION, UP TO TERMINATION! Incident Investigation & Reporting Procedures Page 2 INJURY/ACCIDENT PROCEDURES Injury Accident 1. Post Accident Drug & Employee Accepts Treatment? Alcohol Test. 2. Give clinic map & form 3. Complete Refusal of Medical Treatment form. 4. Telephonic report to Margie, Gen. Supt and PM. 6. Job-log entry. 7. Conduct Accident Investigation document. No Yes Ist Aid Kit Treatable? No Yes 1. Treat Injury. 2. Post Accident Drug & Alcohol Test. Is the Job an OCIP/ CCIP? No Yes Is a First Aid Station Available? No Yes Follow OCIP/ CCIP procedures. Give clinic map. In case injury requires treatment at a later time. 1. Job-log entry 2. Conduct Accident Investigation Report.. Make sure: 1. Employee has clinic map & form (C-1 LV/DWC-1 CA) 2. Post accident drug & alcohol test given. 1. Job-log entry 2. Telephonic report to Margie, General Supt and PM. 3. Conduct accident investigation document. 4. Secure equipment involved, if applicable. 1. Treatment is Ist priority. 2. Call Onsite Health & Safety. 3. Give clinic map. (C-1 LV/ DWC-1 CA) 4. Post accident drug test. 5. Telephonic report to Margie, General Supt and PM. 6. Job-log entry 7. Conduct accident investigation document. 8. Secure equipment involved, if applicable. OR Employee Needs Additional First Aid 1. Call On-Site Safety & Health (866) 998-2750 2. Telephonic report to Margie (714)231-4317 3. Conduct Accident Investigation document. Coordinate with superintendent & Margie on modified work, if applicable. FOOTNOTE Margie will notify CEO, CFO, Director of Safety and Area Manager.. 6-1: MANAGEMENT TECHNIQUES FUNCTION The purpose of this section is to provide some productivity techniques and ideas for our various trades. The ideas in this section have been gathered from our field leaders through our periodic summit meetings and are collected by the specific meeting dates in no particular order. Since our goal is continuous improvement, techniques and ideas found in this section need to be updated as new technologies and methods become available. Therefore we invite your comments and suggestions for improving our processes. PROCESS View these notes as a collection of thoughts about our work that has been generated through the process of thinking about the things that will help the productivity of our overall organization. Some of the items can be directly controlled by you, and others cannot. We encourage you to use this section of the manual to keep your own notes and ideas about ways to be more productive. Also, since we are having periodic and ongoing leadership summits and will continue to update these ideas, we would encourage you to contribute new ideas that you may have that could benefit our organization. 6.1 Management Techniques.doc 7-1: ANTI-HARASSMENT AND DISCRIMINATION POLICY What is Sexual Harassment? The EEOC has defined sexual harassment in its guidelines as: “Unwelcome sexual advances, requests for sexual favors, and other verbal or physical conduct of a sexual nature when: Submission to such conduct is made either explicitly or implicitly a term or condition of an individual’s employment, OR Submission to or rejection of such conduct by an individual is used as a basis for employment decisions affecting such individual, OR Such conduct has the purpose or effect of unreasonably interfering with an individual’s work performance or creating an intimidating, hostile, or offensive working environment.” What is a Hostile Work Environment? A hostile work environment occurs where workplace conduct unreasonably interferes with an employee’s work performance or creates an intimidating work environment. Conduct constituting environmental harassment can be committed by supervisors, fellow employees or even customers or suppliers. 7.1 Anti-Harassment and Discrimination Policy.doc Examples of conduct which can create an offensive work environment include: Discussing sexual activities or dating Unnecessary touching or brushing against a person’s body Commenting on physical attributes Pervasive displays of nude or suggestive pictures Leering or ogling Using demeaning or inappropriate terms (“Sweetie” or “Hunk”) Unseemly gestures Graffiti written on walls What is the difference between sexual harassment and friendly behavior? A single comment or incident might not be sexual harassment, but a pattern of this type of behavior probably will be. The critical element is whether the behavior is perceived as unwelcome by another person. Rule of Thumb….. Ask yourself: Would you want someone from your family to be treated this way or would your behavior change if someone from your family was in the room? What is Defamation? Defamation, which may be written or verbal, involves communicating to others something which harms the reputation of another person, where the statement was made falsely or with reckless disregard for the truth. Rumors spread among co-workers can constitute defamation, and can result in lawsuits and excessive damages. 7.1 Anti-Harassment and Discrimination Policy.doc Other Forms of Harassment: The same laws that protect employees from sexual harassment also apply to other forms of harassment including age, race, disability, creed, color, religion, or national origin. The harassment may be spoken, written, or physical. It may be unreasonably abusive, present an offensive work-related environment and adversely affect a reasonable person’s ability to perform the job. Examples….. Repeated slurs Written offensive language Pervasive humiliation or ridicule 7.1 Anti-Harassment and Discrimination Policy.doc SUMMARY OF RULES Rule 1(a) Watch What You Say – Don’t Make Threats. Rule 1(b) Watch What You Say – Don’t Make Promises. Rule 1(c) Watch What You Say – Don’t Denigrate. Rule 1(d) Watch What You Say – Don’t Ask Improper Questions. Rule 2 Keep an accurate record of hours worked – Ensure that time and onehalf is paid for all hours worked over 40 in any work week. Rule 3 Be sensitive to implications of Sex Harassment. Rule 4 Document everything. Rule 5 Be consistent Rule 6 Be safety conscious Rule 7 Seek outside help whenever unusual circumstances arise. Rule 8 Consider all implication of a Leave Request, or any other special request. Rule 9 Take all situations in which termination is implicated or threatened seriously. Rule 10 Be aware of the Laws – Take advantage of every opportunity to familiarize yourself with the laws and legal doctrines that impact supervisory conduct. 7.1 Anti-Harassment and Discrimination Policy.doc THE RAYMOND GROUP POLICY ON UNLAWFUL HARASSMENT The Company is committed to providing a work environment free of unlawful harassment. Company policy prohibits sexual harassment and harassment because of race, religious creed, color, national origin, ancestry, physical or mental disability, medical condition, marital status, age, sexual orientation or any other basis protected by federal, state or local law or ordinance or regulation. All such harassment is unlawful. The Company’s anti-harassment policy applies to all persons involved in the operation of the Company and prohibits unlawful harassment by any employee of the Company, including supervisors and co-workers. Prohibited unlawful harassment because of sex, race, ancestry, religion, physical or mental disability, medical condition, marital status, age or any other protected basis includes, but is not limited to, the following behavior: a. Verbal conduct such as epithets, derogatory jokes or comments, slurs or unwanted sexual advances, invitations or comments; b. Visual conduct such as derogatory and/or sexually-oriented posters, photography, cartoons, drawings or gestures; c. Physical conduct such as assault, unwanted touching, blocking normal movement or interfering with work because of sex, race or any other protected basis. d. Threats and demands to submit to sexual requests as a condition of continued employment, or to avoid some other loss, and offers of employment benefits in return for sexual favors; and e. Retaliation for having reported or threatened to report harassment. If you believe that you have been unlawfully harassed, report your complaint to one of the following: • • • HR/Personnel Dept. (Field/Office) Your Supervisor/Manager HR Hotline (independent outside resource) Scott Johnson 714-771-7670 800-97STOPIT Ref: ID#900163 (800-977-8674) ext 215 Your complaint should include details of the incident or incidents, names of the individuals involved and names of any witnesses. Managers/Supervisors will refer all harassment complaints to the Personnel Department or President of the Company. Policy violations shall be subject to appropriate disciplinary action, including warnings, reprimands, suspensions, and/or discharges. The Company will immediately undertake effective, thorough and objective investigation of the harassment allegations. If the Company determines that the unlawful harassment has occurred, effective remedial action will be taken in accordance with the circumstances involved. Any employee determined by the Company to be responsible for unlawful harassment will be subject to appropriate disciplinary action, up to and including termination. The Company will not retaliate against you for filing a complaint and will not tolerate or permit retaliation by management, employees or co-workers. The Company encourages all employees to report any incidents of harassment forbidden by this policy immediately so that complaints can be quickly and fairly resolved. 7.1a Harassment Policy.doc Carpenters 46 Northern California Counties Drywall Lathers (53xxx) Regular Time (a) 1st 8 hours Monday through Friday Overtime ( x 1.5) (a) 1st 2 hours prior to regular shift Monday through Friday; 1st 4 hours after the end of regular workday; 1st 8 hours on Saturday; 1st 8 hours on Designated Union "Off" Days. Double-time (x 2.0) (a) All Hours Worked Over 12 hours Monday through Friday; All Time Worked on Sundays; All Time Worked on Nationally Recognized Holidays; All Hours Worked Over the 1st 8 on Saturdays; All Hours Worked Over the 1st 8 on Designated Union "Off" Days. Overtime Pay Exceptions: (b) "In the event that work cannot be performed Monday through Friday because of inclement weather or major mechanical breakdown, employees may voluntarily make up such day on Saturday and shall be paid at the applicable straight time rate." Regular Work Day (b) Eight (8) hours, commencing at 8:00 a.m. quitting at 4:30 p.m. (Eight (8) hours, commencing at 7:00 a.m. quitting at 5:00 p.m. or Eight (8) hours, commencing at 6:00 a.m. quitting at 3:00 p.m. - possible only upon prior written notice.) Shift Starts Ends Hrs Worked Hours Paid Rate Shift Work Changes require prior written approval from Union. 1st 2nd 3rd 6:00 a.m. 5:30 p.m. 5:30 p.m. 8 hours 8 hours Reg S.T. Rate 7.50 hours 8 hours Reg S.T. Rate 7 hours 8 hours Reg S.T. Rate S.T. = Straight Time Parking: When employer parking is not available within 1320 feet of a job site,…… and it is necessary to use public facilities, the employee shall be reimbursed for the cost of such parking upon presenting a receipt or voucher certifying the cost to the Employer. Additional fifty cents ($.50) per hour when working from Bos'n Chairs, swinging scaffolds, or suspended from a rope, cable or from a safety belt or any device used as a substitute or in lieu thereof. In accordance with the: Northern California Drywall/Lathing Master Agreement between Northern California Drywall Contractors Association and Carpenters 46 Northern California Counties Conference Board of the United Brotherhood of Carpenters and Joiners of America Effective: July 1, 2014 to July 31, 2019 (a) Article 24 - Overtime (pg 37, ¶ 1 - 4) (b) Article 22 - Workweek (pg 36, ¶ 2) (C) Article 21 - Workday (pg 35, ¶ 2) 7.2 Concord - Union Work Rules Summary.xlsx Drywall Tapers District 16 Tapers (52XXX) Regular Time Overtime ( x 1.5) Double-time (x 2.0) 1st 8 hours Monday through Friday 1st 4 hours prior to regular shift; 1st 4 hours after the end of regular workday 1st 12 hours on Saturday 1st 12 hours on Union Designated Holidays Time worked in excess of the 1st 4 hours prior to a regular shift All Time Worked on Sundays All Time Worked on Contractual Recognized Holidays All Hours Worked Over 12 hours work on any day. Overtime Pay Exceptions: (a) "If inclement weather forces a job to be shut down during the regular work week, Monday through Friday, then the Contractor can work his crew on Saturday at Straight Time." Regular Work Day (b) "Eight (8) consecutive hours shall constitute a day's work between six (6:00) a.m. to four-thirty (4:30) p.m. on Monday, Tuesday, Wednesday, Thursday and Friday (except those designated as Off-Days). When a four (4) ten (10) hour day work week is established, it shall be for four (4) consecutive days Monday through Friday. Shift Work Shift Starts Ends Request for a permit to work 1st 6:00 a.m. 5:30 p.m. a special shift must be made 2nd 5:30 p.m. to Union in Advance. 3rd Otherwise, OT pd for all hours S.T. = Straight Time Parking & Toll Expenses: Hrs Worked Hours Paid 8 hours 8 hours 8 hours 8 hours 8 hours 8 hours Rate Reg S.T. Rate Reg S.T. Rate + 15% Reg S.T. Rate + 15% No shift time for less than five days All bridge tolls are payable to Tapers. Receipts for parking must be turned in to the Employer for reimbursement on a weekly basis. No work shall be performed during any hour of the twenty-four (24) hours of Labor Day. In accordance with the: Northern California Drywall Finishers Master Agreement between District Council No. 16 and Northern California Drywall Contractors Association. July 1, 2015 - June 30, 2018 Confirmed by Tim Davis, Director @ District 16 08/30/2007 (a) (b) Article 9, Wages and Payment of Same, pg. 20, Sec 3.a Article 11, Working Conditions, pg. 27, Sec. 1 7.2 Concord - Union Work Rules Summary.xlsx Plasterers 300 - Sacramento / San Jose Chapter Plasterers (81XXX) Regular Time Overtime ( x 1.5) Double-time (x 2.0) 1st 8 hours Monday through Friday 1st 8 hours on Union Designated Holiday (if requested to work by Employee) 1st 4 hours after the end of regular workday 1st 8 hours on Saturday All Time Worked on Sundays All Hours Worked Over 12 hours work on any day. All hours on Union Designated Holidays** (If work requested by Employer) Overtime Pay Exceptions: Saturday time may be paid at the regular rate under certain conditions. Refer to Article IX, pg 12 of the Plasterers Master Agreement July 1, 2013 - June 30, 2017. Regular Work Day: Eight (8) hours, commencing at 8:00 a.m. quitting at 4:30 p.m. or Eight (8) hours, commencing at 7:00 a.m. quitting at 3:30 p.m. Shift Work Requires Prior Approval from Union Shift Starts 1st 2nd 3rd Ends Hrs Worked Hours Paid 8 hours 7.50 hours 7 hours 8 hours 8 hours 8 hours Rate Reg S.T. Rate Reg S.T. Rate Reg S.T. Rate S.T. = Straight Time ** No work shall be performed during any hour of the twenty-four (24) hours of Labor Day. Area 224 San Jose Area 295 Sacramento Scaffold Pay: $5.00/day 3% over Base Rate Gun Pay: $5.00/day $2.00/day In accordance with the: Labor Agreement between South Bay Plastering Contractors Association and Operative Plasterers' and Cement Masons' Local Union 300 of the Operative Plasterers' and Cement Masons' International Association of the United States and Canada, AFL-CIO Effective: July 1, 2013 - June 30, 2017 7.2 Concord - Union Work Rules Summary.xlsx Plasterers Local 66 - San Francisco Plasterers (81XXX) Regular Time (b) Overtime ( x 1.5) (b) - 1st 8 hours Monday through Friday st - 1 4 hours after the end of regular workday 1st 8 hours on Saturday and designated Off Days. Double-time (x 2.0) (b) - All other time shall be paid at double the straight-time rate. Overtime Pay Exceptions: (c) - "If inclement weather causes a work stoppage on all work for one day or more during the regular work week, the entire crew may be permitted to work Saturday as a makeup day at the straight time rate." All Overtime work must have 24 hour approval of the Union. Regular Work Day (a) - Eight (8) hours, commencing at 8:00 a.m. Or Eight (8) hours, commencing at 7:00 a.m. Monday through Friday. ***Starting before these times without union approval can result in $1,000 fine per employee, per day. Shift Work: (d) - Shift Starts Ends Requires Prior Approval 1st 7:00 or 8:00 a.m. 3:30 or 4:30 p.m. from Union (written) 2nd 3:30 or 4:30 p.m. 3rd 12:30 a.m. Hrs Worked Hours Paid Rate 8 hours 8 hours Reg S.T. Rate 12:30 a.m. 7.5 hours 8 hours Reg S.T. Rate + $1.00 per hour 8:00 a.m. 7 hours 8 hours Reg S.T. Rate + $2.00 per hour S.T. = Straight Time ** No work shall be performed during any hour of the twenty-four (24) hours of Labor Day. Exterior Suspended Scaffold Pay: $10.00/per day Gun Pay: $5.00/per day In accordance with the: Plasterers Master Agreement between the Contracting Plasterers Association of Alameda and Contra Costa Counties and Golden Gate Lodge of Plasterers' and Shophands' Local Union No. 66 O.P. & C.M.I.A. Effective: July 1, 2013 - June 30, 2017 (a) (b) (c) (d) Article VII: Hours, Overtime and Working Conditions; pg. 8, Section 1. Article IX: Hours, Overtime and Working Conditions; pg. 10, Sections 1-4. Article IX: Hours, Overtime and Working Conditions; pg. 10, Section 5. Article X: Hours, Overtime and Working Conditions; pg. 11, Sections 1-2. 7.2 Concord - Union Work Rules Summary.xlsx Hod Carriers - Local 270 / 36 Hod Carriers (82xxx) Regular Time (a) Overtime ( x 1.5) (a) - Monday through Friday - 41.25 hours - Any hours worked before 6:45 a.m. or after 3:30 p.m. Monday - Friday Any hours worked on Saturday *** All Overtime requires prior Union approval Double-time (x 2.0) (a) - All Time Worked on Sundays All Time Worked on Contractual Recognized Holidays All hours worked over 48 hours per week. Regular Work Day (b) - Eight (8) hours worked between 6:00 a.m. to 5:00 p.m. Monday through Friday consisting of 41.25 hours Shift Work: - None noted in Agreement. Local: 36 270 Set Up Pay Suspended Scaffold Pay: Gun Pay: $5.00/day $6.00/day $5.00/day NA $1.00/hour $0.75/ per hour up to $6.00/per day In accordance with the: Plaster Hod Carriers Agreement by and Between South Bay Plastering Contractors Association and the Laborers' Local 270 Laborers' International Union of North America, AFL-CIO Effective: July 1, 2005 through June 30, 2009 - No newer contract on file (a) Article VI - Overtime Rates, Hours and Working Conditions, Section 1, p. 20 (b) Article VI - Overtime Rates, Hours and Working Conditions, Section 2, p. 20 7.2 Concord - Union Work Rules Summary.xlsx Hod Carriers (Includes Local's no. 73; 139; 185; 291; 294; 326; & 1130) Hod Carriers (82xxx) Regular Time (a) Overtime ( x 1.5) (b) - 1st 8 hours Monday through Friday - "Time and one-half (1.5) compensation shall be paid for all work in excess of eight (8) hours per day or forty (40) hours per week performed on Saturday and on weekdays before 8:00 am and after 4:30 pm." *** All Overtime requires prior Union approval Double-time (x 2.0) (c) - "All worked performed on Sundays, holidays and after twelve (12) hours per day shall be considered double time." Regular Work Day (a) - Monday through Friday 8:00 a.m. to 4:30 p.m. Shift Work: - None noted in Agreement. Set Up Pay None Suspended Scaffold Pay: None Gun Pay: None In accordance with the: Plastering Hod Carrier Agreement between California Lathing & Plastering Contractors Association and Northern California District Council of Laborers Effective: July 1, 2014 through June 30, 2019 (a) Article VIII: Overtime Schedule, Section 1, pg 9 (b) Article VIII: Overtime Schedule, Section 2, pg 10 (c) Article VIII: Overtime Schedule, Section 2, pg 10 7.2 Concord - Union Work Rules Summary.xlsx Hod Carriers - Local 166 Hod Carriers (82xxx) Regular Time (a) Overtime ( x 1.5) (a) - 1st 8 hours Monday through Friday st - 1st 4 hours after the end of regular workday 1 8 hours on Saturday *** All Overtime requires prior Union approval Double-time (x 2.0) (a) - All Time Worked on Sundays All Time Worked on Contractual Recognized Holidays All Hours Worked Over 12 hours work on any day. Regular Work Day (b) - Working hours are 6:00 a.m. to 12:00 p.m. and 12:30p.m. to 3:30/4:30 p.m. Shift Work: Requires Prior Approval Shift 1st from Union (written) 2nd 3rd Starts Worked Hours Paid Rate 7:00 or 8:00 a.m.30 or 4:30 p. 8 hours 8 hours 3:30 or 4:30 p.m. 12:30 a.m. 8 hours 8 hours 8 hours 8 hours Reg S.T. Rate Reg S.T. Rate + $10% per hour Reg S.T. Rate + $15% per hour 12:30 a.m. Ends 8:00 a.m. S.T. = Straight Time Shift Work: (c) - "Shift work is to be with a letter of understanding as to shift pay." Hose Man Gun Pay: $5.00/per day $0.75/per hour In accordance with the: Hod Carriers' Union Local #166 Collective Bargaining Agreement between the Contracting Plasterer's Association of Alameda and Contra Costa Counties, "Signatory Employers", and Hod Carriers Local Union #166 of the I.H.C.B. & C.I.U. of America. Effective: October 1, 2012 - June 30, 2016 (a) Article VI: Working Hours, Overtime, and Shift Work, pg. 12, Section 1 (b) Article VI: Working Hours, Overtime, and Shift Work, pg. 11, para. 1 (c) Article VI: Working Hours, Overtime, and Shift Work, pg. 11, para. 1 7.2 Concord - Union Work Rules Summary.xlsx 7.2 Concord - Union Work Rules Summary.xlsx George M. Raymond Co. Union Work Rules Summary Updated 02/22/16 Carpenters (21XXX/22XXX/25XXX) Stocker/Scrappers (29XXX) Note: The information below is per the 2014-2018 Carpenter /Drywall Master Labor Agreement (Sections IX & X, pgs. 26-29): 1st 8 hours (Monday - Friday) 1st 2 hours outside of regular shift (Monday - Friday) 1st 10 hours (Saturday) Double Time Over 10 hours (Monday – Friday) Over 10 hours (Saturday) Sundays and Holidays: New Years Day / Veterans Day / President’s Day Memorial Day / Thanksgiving 4th of July / Day after Thanksgiving Labor Day / Christmas Day Special Shift Second Shift – 7.5 hours work with 8 hours pay Consideration Third Shift – 7 hours work with 8 hours pay Request to work Special Shift must be made to the Union 24 hours in advance. Working more Working more than 3 hours over the regular 8 hours, than 11 hours Employer must provide a hot lunch no more than 5 hours after the last lunch period or pay 0.5 hour at OT in lieu thereof. Welders: Certified welders will receive an additional $1.00/hour premium when working on welding work that requires a certification (Section V, paragraph 505, pg. 14) Straight Time Overtime Plasterers (26XXX) Note: The information below is per the 2013-2016 Operative Plasterers’ and Cement Mason’s Agreement (Articles 11-17, pgs. 10-17): Straight Time Overtime Double Time 1st 8 hours (Monday – Friday, beginning no earlier than 4:30 a.m. and ending no later than 4:30 p.m.) 1st 3 hours outside of regular shift (Monday - Friday) 1st 10 hours (Saturday) Over 11 hours (Monday – Friday) Over 10 hours (Saturday) Sundays and Holidays: New Years Day / Veterans Day / President’s Day Memorial Day / 4th of July / Thanksgiving Day after Thanksgiving / Christmas Day No work on Labor Day except in extreme emergencies 7.2 Las Vegas - Union Work Rules Summary.doc George M. Raymond Co. Union Work Rules Summary Updated 02/22/16 Special Shift Consideration Second Shift – 7.5 hours work with 8 hours pay Third Shift – 7 hours work with 8 hours pay Request to work Special Shift must be made to the Union 24 hours in advance. Alternative Work Week 4/10’s 4 consecutive 10 hour days may be established. Request to work Alternative Work Week must be made to the Union in advance. Cleanup Time Fifteen (15) minutes prior to quitting time needs to be allowed for employees to clean tools and leave their work in a professional manner – ready to leave the job at quitting time. Plasterers High Time and Nozzle Time paid at additional $1.00/hour. Plasterer Foreman rate will be 10% above Journeyman Plasterer Base Wage rate. General Foreman rate will be 15% above Journeyman Plasterer Base Wage rate. Artisan rate will be 20% above Journeyman Plasterer Base Wage rate. Painters/Tapers (23XXX/24XXX) Note: The information below is per the 2015-2019 International Union of Painters & Allied Trades (Article 5 - 7, pgs. 7-12 and Article 21, pg. 30): Straight Time 1st 8 hours (Monday – Friday, beginning no earlier than 5:00 a.m. and ending no later than 4:30 p.m.) Alternative Work Week 4/10’s 4 consecutive 10 hour days may be established – Monday - Friday All hours beyond 10 hours are paid at Double Time 1st 8 hours on fifth or sixth day is paid at OT, all other hours are DT Overtime 1st 3 hours outside of regular shift (Monday - Friday) 1st 8 hours (Saturday) Over 11 hours (Monday – Friday) Over 8 hours (Saturday) Sundays and Holidays: New Years Day / Veterans Day / President’s Day Memorial Day / Thanksgiving / Christmas Day 4th of July / Day after Thanksgiving Labor Day – No work performed on Labor day Second & Third Shift – 7.5 hours work with 8 hours pay Request to work Special Shift must be made to the Union 24 hours in advance. If 8 hours are not given between work shifts for employee, work is considered continuous. Double Time Special Shift Consideration Painters/Tapers High (or Swing) Time between 40ft.-100ft. to be paid an additional $0.85/hour. Painters/Tapers High (or Swing) Time over 100ft. to be paid an additional $2.00/hour. Foreman/General Foreman are paid a minimum 9% over the highest paid person under their supervision. 7.2 Las Vegas - Union Work Rules Summary.doc George M. Raymond Co. Union Work Rules Summary Updated 02/22/16 Laborers/Plaster Tenders (27XXX/28XXX) Note: The information below is per the 2013-2018 Laborers Master Agreement (Article XI, pg. 18, Article XII, pg. 22 & Article XVI, pgs. 26-29): Straight Time 1st 8 hours (Monday – Friday, beginning no earlier than 4:30 a.m. and ending no later than 4:30 p.m.) Overtime 1st 3 hours outside of regular shift (Monday - Friday) 1st 10 hours (Saturday) Double Time Over 11 hours (Monday – Friday) Over 10 hours (Saturday) Sundays Holidays: New Years Day / Veterans Day / President’s Day Memorial Day / Thanksgiving 4th of July / Day after Thanksgiving Christmas Day Labor Day - No work is to be performed on Labor Day except in the case of extreme urgency when life or property is in imminent danger. Martin Luther King Day can be observed without pay or penalty if notice is given by the Employee not less than 48 hours prior to the holiday. Alternative Work Week 4/10’s 4 consecutive 10 hour days may be established – Monday - Friday All hours beyond 10 hours are paid at Double Time 1st 8 hours on fifth or sixth day is paid at OT, all other hours are DT. Union must be notified in advance of 4/10 work. Special Shift Consideration Second Shift – 7.5 hours work with 8 hours pay Third Shift – 7 hours work with 8 hours pay Request to work Special Shift must be made to the Union 24 hours in advance. Forklift Operators to be paid an additional $0.31/hour. Foreman’s base rate is $2.00 per hour more than the highest Labor Base rate class supervised. General Foreman’s base rate is $3.00 per hour more than the highest Labor Base rate class supervised. 7.2 Las Vegas - Union Work Rules Summary.doc Raymond-Southern California, Inc. Raymond-San Diego, Inc. Union Work Rules Summary Updated 02/22/16 Carpenters (RSC) (31XXX/38XXX) / Finishers (32XXX) Stocker/Scrappers (36XXX) / Lathers (13XXX) Carpenters (RSD) (67XXX/68XXX) / Finishers (62XXX) Stocker/Scrappers (66XXX) / Lathers (63XXX) Note: The information below is per the 2012-2016 Drywall/Lathing Master Agreement (article XX) Straight Time 1st 8 hours (Monday - Friday) between 7:00 am and 5:00 pm (Start time prior to 7:00 am requires written approval from Regional Council.) Overtime After 8 hours but less than 12 hours (Monday - Friday) 1st 8 hours (Saturday) Overtime only in emergencies – Requires a written permit from Regional Council Double Time After 12 hours (Monday – Friday) After 8 hours (Saturday) Sundays Holidays: New Years Day / Veterans Day President’s Day (San Diego Only) Memorial Day / Thanksgiving 4th of July / Day after Thanksgiving Labor Day / Christmas Day Welders: Certified welders will receive an additional $1.00/hour premium when working on welding work that requires a certification (paragraph 1808, pg. 53) Plasterers (RSC) (11XXX) Note: The information below is per the August 6, 2014 – July 31, 2018 WWCCA and Plasterers Local 200: Straight Time 1st 8 hours (Monday – Friday, beginning no earlier than 4:00 a.m. and ending no later than 6:00 p.m.) Overtime After 8 hours but less than 12 hours (Monday - Friday) 1st 8 hours (Saturday) – except make-up days Double Time After 12 hours (Monday – Friday) (Ca. State Law) After 8 hours (Saturday) Sundays Holidays: New Years Day / Veterans Day Memorial Day / Thanksgiving 4th of July / Day after Thanksgiving Labor Day / Christmas Day Special Shift Second/ Third Shift – 8 hours work with 8 hours pay Consideration Request to work Special Shift must be made to the Union in advance. Alternative Work 4 consecutive 10 hour days may be established. Week 4/10’s Request to work Alternative Work Week must be made to the Union in advance. Cleanup Time Fifteen (15) minutes prior to quitting time needs to be allowed for employees to clean tools and leave their work in a professional manner – ready to leave the job at quitting time. 7.2 Orange-San Diego - Union Work Rules Summary.doc Raymond-Southern California, Inc. Raymond-San Diego, Inc. Union Work Rules Summary Updated 02/22/16 Plaster Tenders (Hodcarriers) (RSC) (12XXX) Note: The information below is per the 2014-2018 Plaster Tenders’ Agreement (Article XV) Straight Time 1st 8 hours (Monday – Friday, beginning no earlier than 4:00 a.m. and ending no later than 6:00 p.m.) Overtime After 8 hours but less than 12 hours (Monday - Friday) 1st 8 hours (Saturday) Double Time After 12 hours (Monday – Friday) (Ca. State Law) After 8 hours (Saturday) Sundays Holidays: New Years Day / Veterans Day Memorial Day / Thanksgiving 4th of July / Day after Thanksgiving Labor Day / Christmas Day Special Shift Second Shift – 7 hours work with 8 hours pay Consideration Third Shift – 6 hours work with 8 hours pay Request to work Special Shift must be made to the Union in advance. Cleanup Time Fifteen (15) minutes prior to quitting time needs to be allowed for employees to clean tools and leave their work in a professional manner – ready to leave the job at quitting time. 7.2 Orange-San Diego - Union Work Rules Summary.doc 7-3: MOTIVATION TECHNIQUES Employees who feel appreciated go above and beyond for their team and leader. Great leaders inspire loyalty and trust. Ask for help, delegate, and encourage involvement. Provide support without taking over the task/removing responsibility – builds ownership. Language that inspires others to action includes statements such as: I believe in the capability of our team. I believe we have the knowledge and experience to accomplish great things. I trust that our team can make this happen. What tools and support do you need from me to get the job done? Leaders who inspire consistently: Ask, listen and learn Guide, facilitate, steer Help others recognize and solve problems Provide balanced feedback – what worked well; what didn’t go as planned Ask for ideas Share thoughts, feelings, and rationale Trust, build commitment, mobilize Focus on people’s potential Encourage creativity and innovation Support development of others Have a team-centered outlook Provide support without removing responsibility 7.3 Motivation Techniques.doc Encourage employees and express belief in them. Focus on facts. Clarify/Explain objectives. Help others think and do. Safety -- Protecting the well being of our employees Express to the team your vision to ensure every employee works safely and is safe. Communicate this value often. Be specific and sincere. People don’t care how much you know until they know how much you care. Respect -- Recognizing and appreciating people’s contributions Ask employees for their input, ideas, concerns and suggestions. Stop what you are doing. Ask employees how they are doing. Make eye contact and listen intently to what is important to them. Make and plan for the time to listen to employees. Effective listening demonstrates respect. Ask open-ended questions with sincerity and genuine interest. Open-ended questions that show you care: How are you doing? Tell me about the project you are working on. Tell me more about that. Tell me about your hobbies, interests, etc. Tell me about your goals. 7.3 Motivation Techniques.doc Thank them for their support and commitment. Statements that Acknowledge/Demonstrate appreciation: I appreciate all of your efforts. Thank you for a job well done. Thank you for getting this done for the team. Your efforts are greatly appreciated. Continuous Improvement -- Committing to move from good to great Believe in your work and team. Demonstrate belief by asking your team, “How can we accomplish this?” Adopt the attitude of….greatness in all we do. Demonstrate this attitude by asking your team, “How can we make this the greatest it can possibly be?” Turning good into great takes energy, but the building of momentum adds more energy back into the team than it takes out. Building greatness builds meaningful work, contributing to something greater than one individual builds a team. To succeed in this world, you have to change all the time. Winners do the little things exceptionally well. Teamwork -- Maximizing the collective talents of our people to accomplish our goals When individuals have the opportunity to combine their talents and knowledge in the quest for solutions and improvements, they have the ability to produce much better results. Cross-functional teams and lessons learned meetings enable individuals to learn from others experiences and broaden their knowledge and abilities. 7.3 Motivation Techniques.doc Collaborative efforts/teams/meetings build bridges of excellence. Set ground rules for team meetings that encourage participation, respect, and listening. Ensure a clear, achievable agenda is established for every meeting. Encourage and recognize team efforts. Motivation is a fire. You must add the fuel. Blaming others is a waste of energy. Trust -- Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors. Studies show, when employees feel trusted, that you believe they’ll do the right things well, they naturally want to do things well and be deserving of your trust. Building trust requires sincere effort and open-dialogue. Express and show confidence. Be specific and sincere. Tell them exactly what you liked or did not understand about a particular task. Ask employees to share their concerns with you. Listen carefully. Provide effective feedback and coaching that meets the STAR standards: ST – Situation/Task - Explain the situation/task. Focus on facts. Clarify. A – Action - What was said or done? What was ineffective or needed improvement? R – Result – What happened as a result of those actions? What was the impact or consequences of that result? Feedback Do’s: Make it timely. Provide suggestions as soon as appropriate. 7.3 Motivation Techniques.doc Keep your balance. Routinely look for opportunities to provide both recognition and developmental opportunities. Make it an ongoing part of the environment. Make everyone responsible for providing input/feedback. When receiving feedback, ask for specific examples. Feedback is based upon trackable data not gossip. Watch for trends in behavior. Think of feedback as a learning opportunity. Ask the team for feedback on how everything is going. Ask for specific feedback of what is going well and what could be better. Be sincere. Check for understanding. Feedback Don’ts: Don’t give feedback that cannot be supported with examples or data. Don’t guess at someone’s motives. Ask them what their intent/objective is. Don’t become defensive. Your attitude determines your altitude. Create an attitude of team ownership. 7.3 Motivation Techniques.doc 7-4: ORGANIZATION TECHNIQUES Quality -- Achieving excellence in all that we do Plan/prepare for meetings. Gather necessary data prior to the meeting. Gather/Influence supporters prior to the meeting. Create a task/to-do list including the names of the responsible party. Notify employees in advance of events, meetings, requirements. Change is the only constant. When changes occur, communicate. If at all possible, communicate the why and/or motivation behind the change. Ask for help/ideas/suggestions in handling change. Manage time effectively by: Planning for the week; scheduling events; conversations; leadership activities. Creating a schedule/calendar – daily, weekly, monthly. Communicating goals, objectives, targets, and accomplishments. Posting updates, goals, objectives in visible places. Create an agenda – follow the agenda. Allowing time for discussion, questions and answers. Monitoring progress regularly, schedule this activity with key stakeholders. Writing down all responsibilities, expectations, promises to get something done in the same place; consistently. 7.4 Organization Techniques.doc Schedule regular time for your team/individuals to discuss items with you – one-on-one Show respect for your schedule & team – do not answer phones during a scheduled meeting (or, on a limited bases, ask if it is ok to answer the phone for emergencies). Schedule the time it takes to prepare. Write down all commitments including preparation time on one schedule . 5 Ps - Prior Preparation Prevents Poor Performance Safety -- Protecting the well being of our employees. Work/Life Harmony -- Balancing a passion for work and a zest for life. Resolve Conflicts Resolving conflict in a timely manner increases trust and minimizes the negative impact on the team, relationships, and productivity. Conflict resolution eliminates/minimizes chaos and encourages organization/strategy. Signs of Escalation More telling and less asking Discounting others’ ideas Less tolerance for others’ differences Defensiveness Reluctance to listen Blame Rising tone of voice Anger Communication breakdown Power struggle Follow the effective feedback guidelines. 1. Focus on the facts. 2. Focus on the unacceptable behavior. State the specific behavior(s). 7.4 Organization Techniques.doc 3. Communicate the impact. 4. Ask for their input/issues/concerns. Gain understanding as to why the behavior is occurring. 5. Ask for suggestions on how they think the situation can be improved. 6. Provide alternatives/suggestions. Clarify specific behaviors, if necessary. 7. Gain agreement to change the unacceptable behavior immediately. 8. Develop a check-in/update time. Great things usually follow difficult problems. Winning breeds complacency. To avoid that trap requires constant vigil. Great thoughts coupled with intense actions produce unbelievable results. 7.4 Organization Techniques.doc 7-5: SETTING CLEAR EXPECTATIONS Setting clear expectations demonstrates respect. Holding people accountable is critical to achieve results. Respect -- Recognizing and appreciating people’s contributions 1. Define the situation, problem, opportunity, recognition and/or obstacle clearly. 2. Identify its impact to the individual, team, project, and company. 3. Generate three solutions, including the one you’re advocating. 4. List/discuss the advantages and disadvantages of each solution. (Presenting three solutions demonstrates due diligence without prompting a yes or no conflict.) 5. Recommend your alternative with rationale/thoughts. 6. Ask for agreement and/or input. Work/Life Harmony -- Balancing a passion for work and a zest for life Goals establish a sense of purpose for the team and individual to get behind, build momentum and maintain high levels of commitment. Set Goals at all Levels – daily, weekly, monthly. Communicate progress regularly. SMART Goals are Specific and measurable, Motivating, Attainable, Relevant, and Trackable. Specific and Measurable goals establish a clear end result. They qualify or quantify so that there is no room for misunderstanding. 7.5 Setting Clear Expectations.doc Motivating: Acknowledging and communicating the motivation (why) underlying the goal is essential. A goal must be compelling for high levels of sustained performance. Attainable: Set standards based upon past performances, industry averages, relevant data. Don’t set standards simply based on opinion. Relevant goals can be linked to the daily, weekly, monthly, and ultimate mission, vision, values, and key responsibilities. Trackable goals are monitored to ensure progress. This would be the time to provide coaching and/or recognition. It is also critical to link the goal to the overall mission. Goals are generally smaller tasks designed to reach a mission. The purpose and stated mission is the driver between our values and ongoing behavior. The mission is good to great. Goal setting is a vital link to driving ongoing behavior. Don’t fall into the pothole of indifference. All great performance starts with SMART goals. 7.5 Setting Clear Expectations.doc 7-6: LEADERSHIP TECHNIQUES Great leaders provide the necessary tools, information, and training employees need to succeed. Integrity -- Operating with the highest moral standards Trust is the foundation to managing people and building a high performance team. Train employees. Training provides the foundation/disciplined thought necessary to be efficient and effective. Training is the platform by which tasks are done the right way the first time. Show employees how you want it done. Verify/confirm/check for understanding by having them demonstrate the task/behavior. Coach. Provide continual reinforcement. Remove obstacles. Wisdom is knowing the right path to take. Integrity is taking it. Bury your ego. Don’t be the star. Be the developer of the stars. Always remember, no one is unimportant. Quality -- Achieving excellence in all that we do Excellence is not an act…it’s a habit. The challenge for every leader is to determine the habits that will drive success. Identify successful habits, demonstrate and communicate them often. Trust -- Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors. 7.6 Leadership Techniques.doc Plan small wins. Identify how to achieve gradual yet steady movement and continuously monitor progress toward achieving the overall objective. Collect factual data. Gather solid information and specific examples. Enlist Third-Party Involvement – Engage the help of someone who can influence others through personal experiences, customer’s perspective and/or expert opinion. Leadership Responsibilities: Coach and Develop for Results - Leaders get work done through others. Drive Performance – Setting performance expectations and holding people accountable. Inspire Loyalty and Trust – Employee satisfaction is key to retention. Create an environment where employees can maximize their talents and perform at or above expectations. Manage Work – Resources, time, and budget need to be deployed effectively for leaders to meet their work groups’ objectives. Partner Within and Across Teams – In order to be effective, creating and maintaining a high-performing team and cross-boundary partnerships is key. Influence Through Personal Power – Get things done without using your position title – invest the time, interest and sincerity to build trusting relationships/partnerships. Select Talent – Identify, evaluate and select both internal and external talent. Rise above mediocrity. Doing the right thing requires courage. The road to excellence has little traffic. Leaders are like Eagles. They don’t flock, you find them one at a time. 7.6 Leadership Techniques.doc Raymond Values Demonstrated Through Leadership Living the Raymond Values occurs every day, every moment a decision is made, an action is taken, and a request spoken. Ask yourself…. “What behaviors am I doing/modeling every day to demonstrate these values?” “When I’m in meetings, having conversations, making decisions and statements, and asking questions, am I acting with Integrity, Quality, Safety, Respect, Continuous Improvement, Work/Life Harmony, Teamwork, and Trust?” Integrity -- Operating with the highest moral standards Quality -- Achieving excellence in all that we do Safety -- Protecting the well being of our employees Respect -- Recognizing and appreciating people’s contributions Continuous Improvement -- Committing to move from good to great Work/Life Harmony -- Balancing a passion for work and a zest for life Teamwork -- Maximizing the collective talents of our people to accomplish our goals Trust -- Conducting ourselves in a manner that will earn the respect of our employees, customers, and vendors Lead with values. Our values start and end with you, the leader. Leaders need to know the way, show the way, and go the way. By doing this you will have earned the right to insist that others do the same. 7.6 Leadership Techniques.doc 8-1: KEEPING OUR CUSTOMER IN THE LOOP FUNCTION The purpose is to keep all lines of communication open with our customer(s). You need to make sure when communicating whether in writing or verbal that you are Honest, Trustworthy, and Truthful. It is important to develop a good rapport with your customer(s) at the very beginning of the project. To the customer, the lead Foreman is the Raymond Company. PURPOSE Sit down with the General Contractors Superintendent as soon as possible when the project begins to begin establishing your rapport. • • • • Ask how they see the project running. Ask if they have a preference on the format of paperwork and how often they want things turned in. Fight the temptation of taking things personally. Remember, this is a business and correct, factual information is what’s needed. Keep personality out of it. If there is time to review the project schedule with the General Contractor’s Superintendent, this will create synergy for future meetings. Be prepared for all meetings. • • Come with a pad of paper and pen. Have a list of questions and/or concerns from your crew. Extra Work Authorization Tickets. • • • Do not just leave them with the General Contractor. Sit down and review with the party responsible for signing them. Revise the ticket if necessary for signature. Work out problems so that when the Project Manager gets the ticket, there will be no problems with billing. 8.1 Keeping our Customer in the Loop.doc 8-2: NEGOTIATING SKILLS Common Negotiating Mistakes: 1. Starting with a win-lose approach 2. Making concessions for the sake of making concessions 3. Bargaining instead of negotiating 4. Establishing objectives as a fixed point instead of a range 5. Lack of planning 6. Not listening to “why” the other party wants something 7. Not knowing “why” you want something 8. Negotiating from the viewpoint of positions 9. Arguing over who gets the most 10. Failing to establish priorities These common mistakes can lead to both parties questioning the value of the relationship. Negotiation Negotiating involves two parties working to solve a problem. Why the parties want something is where the process of problem solving begins. Start working from the standpoint of interests to explore alternative solutions. Know why the other party is negotiating. Know why the other party wants something. Know their interests. What’s a win for you? What’s a win for them? Negotiating well involves listening and asking open-ended questions to better understand the situation. Seek first to understand, then to be understood. Collaborating to solve the problem will enable involved parties to have their interests achieved through an agreement. The mission is to get a satisfactory deal for both parties. 8.2 Negotiating Skills.doc I. Relationship Goal/Negotiation Purpose: Win at any cost Methods Used: Pressure, intimidation, threats, power Outcome: Win-Lose; possible loss of trust; stressful interactions Opportunity for future referrals: Unlikely to recommend; unlikely to want repeat interaction/business with the other party II. Relationship Goal/Negotiation Purpose: Collaboration Methods Used: Problem solving; Seeking first to understand, then to be understood; effective listening; partnering Outcome: Win-win; teamwork; highly effective solutions created; great work environment; mutually beneficial; proactive behaviors used Opportunity for future referrals: Highly likely to do business again; will speak highly of the person and/or company; will seek the other party out III. Relationship Goal/Negotiation Purpose: Build or a maintain friendly relationship Methods Used: Passive behavior; avoids conflict; voices no standards, no expectations; Agrees to please or appease; buries a lot of feelings; give-aways to keep other side happy Outcome: Lose-win; feelings of being taken advantage of; eventually may look for ways out of the relationship Opportunity for future referrals: May diminish over time; lowered satisfaction levels; few attempts to exceed expectations 8.2 Negotiating Skills.doc IV. Relationship Goal/Negotiation Purpose: Find acceptable agreement Methods Used: bargain; split-the-difference Outcome: seek first for win-win; agree to disagree agreeably; Note: if this occurs too often it can lead to one party feeling as if there is a lack of ownership and/or responsibility Opportunity for future referrals: together Likely to continue working Effective Listening Effective questioning and listening can provide solutions to the problem. By getting the other party to talk, and listening to their replies, a positive message is sent. This greatly enhances trust and keeps tension low. People will do business with you because you are perceived as trustworthy; a problem-solver; and adding value to the relationship. Effectively and proactively seeking information through questioning and listening will help build a mutually beneficial relationship. Ask open-ended questions to better understand the issue and/or situation. Know the who, what, when, where, why, and how of the issue. Probe (dig deeper) with each question. Ask why with each question and at each level. Who did it? Why did they do it? Why? Why? Why? – The 5 Levels of Why uncover the root cause of the issue for real problem solving. 8.2 Negotiating Skills.doc Planning Planning the negotiation enables the highly effective win-win scenario. Negotiation Planning Checklist: 1. Who is on the team? Our side? Their side? 2. What issues will be involved? What do we want to avoid? What questions will they ask? (It is helpful to anticipate at least 70% of the questions) How will we answer their questions? What is our initial position? 3. What is our Priority of issues and interests? Musts (essentials for success)? Wants (like to have but can live without)? Gives (planned concessions)? What does a successful win-win outcome look like? 8.2 Negotiating Skills.doc Negotiation Planning Checklist continued….. 4. What is the Value of the issues and interests? To us? Why? To them? Why? 5. What is our Settlement Range? Least acceptable result? Maximum supportable position? Other side’s position? 6. Do we have backup information and how does it impact the situation? 7. What are the other side’s issues and objectives? 8. What questions should we ask? 9. Who has what authority? Did the boss sign off? 10. Who will take notes? There is no satisfaction in an immediate victory, just nagging doubt. 8.2 Negotiating Skills.doc Negotiation Tips to Remember: The negotiator needs information to back-up statements about the issues. Flexibility is important. As the negotiation progresses the settlement range should be changed, if warranted. Avoid assumptions. If assumptions are substituted for facts the negotiator is very vulnerable. Use assumptions as a basis for asking questions. The negotiator can not ask too many questions. Skilled negotiators ask twice as many questions as average negotiators. Actively listen. Paraphrase to test understanding Ask questions Don’t interrupt Do take notes Win-win is the objective. 5 P’s: Prior preparation prevents poor performance. Practice the negotiation upon completion of the checklist. All “free work” decreases profit. Know the value of the issues. Prepare options for mutual gain. Be creative. Ask questions like: “What if we tried this?” Listening is the most powerful negotiation skill. Prepare point by point. 8.2 Negotiating Skills.doc 9-1: PUNCH LIST (site inspections) FUNCTION The function of this process will provide an effective means of completing the execution of our projects and ensuring quality assurance to our clients. This process will primarily focus on the self performed inspections provided by the Raymond Co. PROCESS The following is a summary of steps to be used as a guideline. 1. Referencing your 3 week look ahead and Weekly Coordination Worksheet, the Project Manager / Field Supervisor will plan the turnover requirements for the project. All trade Foreman should pre-punch their work/scope before passing on the next trade. Keep log of come backs to assist Project Manager and Superintendent. 2. The Project Manager and Field Supervisor will conduct a site inspection and log the items of work to be performed specific to each area. These activities will list responsibilities and completion schedule for all sub-subcontractors and Raymond trades. 3. The punch list format will be distributed to all responsible parties for execution of the work. 4. The Project Manager will conduct follow -up site inspections (as required) and review the completed activities and determine acceptance as well as list any new activities. 5. Repeat the above item #4 until the area is complete and ready for turnover. RELATED LETTERS & FORMATS The following letters and/or formats related to this section have been used successfully on projects in the past. Their inclusion here is meant to serve as a guide to expedite your work as well as to help you generate ideas of possibilities. Bear in mind that Project Specific as well as Client Issues may give rise to tailor the letter to what will work best for the circumstances you encounter. Most letters should be reviewed by your supervisor before they are sent. Format and Flow Chart Files: 7-1-2 Expediting and Punch List Flow Chart.vsd 7-1-3 Punch List Closeout.xls 7-1-4 Punch List 2.xls 7-1-5 Trade Specific Self Performed Punchlist.DOC 7-1-6 Transmittal Form.xls 11/15/2005 2/24/2006 2/24/2006 3/24/2006 3/30/2006 9.1 Punch List.doc 9.1 Punch List.doc Self-Performed Punchlist Job # Fireproofing - #07810 Job Name: ___________________________ Job Number: _______________ Project Manager: ______________________ Date: _______________ Area Worked: _________________________ Foreman 1. 2. Verify surfaces are clean and ready to receive work. Accepted by Inspector. Verify clips and hanger supports are installed and inspected. 3. Verify type and extent of primer coatings on steel, if any. 4. Verify application of bonder agent on any primed steel if required. 5. Confirm floors, stairs, misc. metal, etc. are covered prior to fireproofing. 6. Confirm inspection of lath on beams and or columns. 7. Confirm fireproofing materials are not expired. 8. Confirm approved fireproofing charts for floor are being shot. Confirm if beams are ½ flange thickness per fireproofing charts. Confirm inspection complete prior to fireproofing crew leaving the floor. 9. 10. Q.C. Sign-off Confirm floors cleaned, over spray off miscellaneous metal, etc. prior to leaving floor. General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Prior to Fireproofing – Lath at Top Track - 09110 Job Name: ___________________________ Project Manager: ______________________ Job Number: _______________ Date: _______________ Area Worked: _________________________ Foreman 1. 2. 3. 4. 5. 6. Confirm stickers installed 16” o.c. at full height walls. Confirm stickers installed at 48” o.c. at SFRF beams and 1-½” x 3”-16 gauge continuous angle installed over center of top track. Confirm lath attached to stickers at tops of rated walls with 1-#8 screw and lapped onto top of beams. Confirm 3.4 lath attached to stickers and angle at SFRS beams. Lath laps into top of beam flange. Confirm upper and lower stickers, lath and upper track are on at elevator shaftwall Detail A9/A9.14. Confirm fireproofing under beams to receive top track are level between stickers and screed off 2” either side of top track to receive firedam spray at top of wall. Q.C. Sign-off General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Check List Prior to Stud Wall Framing Job Name: ___________________________ Job Number: _______________ Project Manager: ______________________ Date: _______________ Area Worked: _________________________ Foreman A. Confirm materials for framing are stocked in area. B. Confirm miscellaneous MEP stocking is cleared from area. 1. Confirm bottom track shot down. 2. Confirm MEP through wall layout complete. 3. Confirm door frames, king studs and headers complete and signed off. 4. Confirm wall recessed accessories are laid out. 5. Confirm stud layout done and stud headwall layout done. Q.C. Sign-off General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Interference Wall Framing Prior to Top Out - 09110 Job Name: ___________________________ Project Manager: ______________________ Job Number: _______________ Date: _______________ Area Worked: _________________________ Foreman 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Confirm bottom track installed with .177 inch diameter pins by 1-½” in concrete 16” o.c. and 2” from each end of track. Confirm stud spacing maximum 16” o.c. and 12” o.c. at ceramic tile walls with tile higher than 3’-0” AFF. Confirm #10 screws at studs to bottom track both flanges. Confirm studs seated tight to bottom of track. Confirm studs are 1” clear of MEP or dissimilar materials. Q.C. Sign-off Confirm bridging or bracing at walls and columns which receive finish on one side only. Confirm control joint framing drywall signed off. Confirm studs are ¾” short at top track and screwed on both sides in center of slot. Confirm all walls have 3-stud corners at inside, outside and intersecting walls. Confirm fire damper framing at rated walls per A15 and F15/A9.16. Confirm rated head of wall framing at beam penetrations per Detail F6/A9.14. Confirm 1-½” CRC minimum 4 feet long at door buck hinges and 4 #12 screws on angle to studs. Confirm boxed header framing size and gauge per spans. Spans up to 6’-0” are 4”-16 gauge boxed header studs, 6’-1” to 12’-0” are 6”-16 gauge stud boxed headers. Confirm boxed studs at all openings over 32”. All boxed studs welded or strapped 12” o.c. per Detail L14/A9.1C. Confirm bridging or bracing at 48” o.c. vertically in chase walls. Start 24” AFF and 24” from top of wall. Infill at 48” o.c. maximum. Attach with 2-#12 screws each stud. Confirm MEP in wall strapped and signed off by Inspector. General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Interference Wall Drywall Top Out Prior to Tape Job Name: ___________________________ Job Number: _______________ Project Manager: ______________________ Date: _______________ Area Worked: _________________________ Foreman 1. Confirm MEP penetrations are cut out correctly. 2. Confirm drywall is ¾” short of deck or beams for deflections. No screws in top track, top screw is 3” down from top of sheet. 3. 5. Confirm drywall joints are staggered 1-stud bay vertically and 12” horizontally. Confirm screw spacing per UL design requirements; confirm screws 3/8” back from recessed edge. Confirm IOR sign-off prior to tape. 6. Confirm board joints are tight. 7. Confirm board pops are cut out and patched stud to stud. 4. Q.C. Sign-off General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Shaftwall – 09265 Job Name: ___________________________ Project Manager: ______________________ Job Number: _______________ Date: _______________ Area Worked: _________________________ Foreman A. Confirm shaftwall and metal are stocked in area. 1. Confirm MEP in risers okay to close up. 2. Confirm bottom track attached 24” o.c. with 4-beads fire rated sealants per specifications. 3. Confirm shaftwall studs ¾” short of top track. 4. Confirm liner panel joints stagger within upper and lower 3rd points of wall. 5. Confirm end joints reinforced with CH stud or H-spine per specifications. 6. Confirm fire damper framing per fireproofing manufactures test data. 7. Confirm shaftwall liners screwed to J-runners at 12” o.c. per U.L. design. Q.C. Sign-off General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Top of Wall Safing Prior to Spray Job Name: ___________________________ Project Manager: ______________________ Job Number: _______________ Date: _______________ Area Worked: _________________________ Foreman A. Confirm safing and spray on site. 1. Drywall is ¾” to 1” from the decking or drywall to Monokote dimension is ¾” to 1”. Safing is installed in flutes where trash is parallel to flute. 2. 3. 4. Verify minimum 2” with strap installed where back is parallel to flute, 1-½” past the center of valley on each side. Installed 16 o.c. with 1 shot on each side of track (pin is to be 1-½” long). Where track is perpendicular, shoot at 16” o.c. with 1-½” pins. 5. Verify screw inspection was done. 6. Safing at beams is to be less than 4” wide. 7. Verify safing is packed tight around beams. 8. 9. 10. 11. Verify there are no gaps between Hilti per compressed flute filler and decking. Verify there are o gaps between the ends of safing in all areas. Verify fire taping is complete prior to spray application. Request safing inspections. Q.C. Sign-off General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Top of Wall Spray Job Name: ___________________________ Job Number: _______________ Project Manager: ______________________ Date: _______________ Area Worked: _________________________ Foreman 1. All areas are to be cleared of debris and tripping hazards. 2. All pipes not to be sprayed are to be covered. 3. Verify fire taping is done and safing inspection is done. 4. Material is to be sprayed and inspected while material is fresh on wall for proper thickness. Per plans 1/8” wet. 5. Monokote is to be sprayed 2” from safing. 6. Decking and drywall is to be sprayed ½” from safing. 7. Verify areas when trash issues (uninstructed penetrating safing or anchors or straps) occur are not shot. Verify inspector is there during the spray operation. 8. Q.C. Sign-off General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Drywall Close-Up Inspection Job Name: ___________________________ Job Number: _______________ Project Manager: ______________________ Date: _______________ Area Worked: _________________________ Foreman 1. Confirm backing checklist complete. 2. Confirm electrical box rings are not protruding beyond stud plane. 3. Confirm MEP strapping not bulging beyond stud plane. 4. 5. 6. Confirm MEP strapping does not overlap and cause bulging. Confirm all framing and backing has not been damaged during MEP in wall installation. Confirm plumbing is in wall cavity and not outside of wall plane. 7. Confirm door frames have not been damaged by scissor lifts or trades. 8. Confirm walls are signed off for close-up. 9. Confirm walls tracks and cavities are cleaned. 10. Confirm wall insulation installed where required. Q.C. Sign-off General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Wall Backing Job Name: ___________________________ Project Manager: ______________________ Job Number: _______________ Date: _______________ Area Worked: _________________________ Foreman 1. Confirm MEP install complete. 2. Confirm backing does not overlap at ends. 3. Confirm backing does not overlap strapping. 4. Confirm three (3) #10 screws installed in backing at studs 16” o.c. per detail L12/A9.1C. 5. Confirm notched backing does not touch MEP in wall. 6. Confirm legs of notched backing are not cut to large for clearance around electrical and in wall pipes. Confirm all backing installed per Raymond Matrix in all rooms and corridors. Confirm backing at fixed equipment and grab bar per details #A12 and A1/A9.1C. 7. 8. Q.C. Sign-off General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Partition Wall Framing Job Name: ___________________________ Job Number: _______________ Project Manager: ______________________ Date: _______________ Area Worked: _________________________ Foreman 1. 2. 3. 4. Confirm all bottom track shot down with pins 16” o.c. and 2” from ends of track. Confirm door frames, boxed studs and headers signed off prior to wall framing. Confirm MEP wall layout complete prior to wall framing. Confirm headwall layout complete. Confirm wall studs seat tight to floor in bottom track. Confirm #10 screw into each flange of stud. 5. Confirm #10 screw into each flange at non full height walls. 6. Confirm non full height wall kickers installed at 4’-0” o.c. staggered per detail #A15, A12 and J15/A9.1A. Confirm kicker at 6” from ends of wall. Confirm kicker brackets bolts on non full height walls are torque and signed off by IOR. Confirm three (3) stud corners at intersecting walls, inside and outside corners. Confirm chase wall top tracks attached 12” o.c. with screws to continuous 16 gauge plate. Confirm screws on chase wall top track at outside flange only. Confirm stud spacing 16” o.c. and 12” o.c. at tile walls. 7. 8. 9. 10. 11. 12. 13. 14. Q.C. Sign-off Confirm bridging and or bracing 48” o.c. at columns, furr walls and walls receiving finish on 1-side only. Start 24” from bottom & top. Attach with two (2) #12 screws. Confirm 1-½” CRC min. 4 feet long at door buck hinges. Confirm boxed studs at openings over 32”. All boxed studs welded or strapped 12” o.c. per detail L14/A9.1C. Confirm boxed header framing size and gauge per spans. Spans up to 6’0” are 4” 16-gauge boxed header studs. 6’-1” to 12’-0” are 6” 16-gauge boxed header studs. General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC Self-Performed Punchlist Job # Door Frame Quality Control Sheet Job Name: ___________________________ Project Manager: ______________________ Job Number: _______________ Date: _______________ Area Worked: _________________________ Foreman 1. Confirm ¼” anchor bolts signed-off by IOR. 2. Confirm door king studs screwed to jamb clips with 2- #12 screws per clip. 3. Confirm top track screwed to door clips at door head with 2- #12 screws per clip. Confirm top track 12 gauge angle installed to king studs with 3- #12 screws to stud and 2- #12 screws to track. 4. 5. 6. 7. Q.C. Sign-off Confirm boxed header studs screwed to top track at door header with #12 screws at 12” o.c. staggered each stud. Confirm jamb boxed studs attached 12” o.c. with 16 gauge strap and 2#12 screws per clip. Confirm boxed jamb studs screwed to top and bottom tracks with #10 screw at each stud at each flange. General Contractors Comments: Foreman’s Signature Quality Control Sign-Off Inspection Request Number March 16 9.1.b Trade Specific Self Performed Punchlist.DOC 9-2: ATTIC STOCK FUNCTION Attic stock is material that is to be provided to the owner for future use and/or repairs at the completion of the project. These materials are part of the close-out process in order for Raymond to obtain their final retention payment. The amount of attic stock is indicated in the contract specifications and is typically 10% of the total quantity used of each item. PROCESS Paint, plaster finish and acoustic ceiling products are most likely to be items requested by the owner. Once the paint and plaster finish trades have completed their scope, they need to make sure that the unused materials are labeled and put in a safe place. A list of these items needs to be provided to the Project Manager. The Project Manager will advise you as to the handling of the attic stock. You may be asked to store it on site, or have it returned to the warehouse to be stored or delivered to the General Contractor. If asked to deliver to the General Contractor, it is important to obtain a signature and date as to who received the attic stock. With regards to acoustical ceiling products, the subcontractor may provide the material directly to the General Contractor. Again, it is important for them to obtain a signature and date as to who received the attic stock and forward a copy to the Project Manager or Raymond Superintendent on site. If you do not have any unused materials for attic stock left, you need to advise the Project Manager. When the time comes to provide all the close-out documents for retention, they will order the necessary materials. 9.2 Attic Stock.doc 9-3: UNUSED EQUIPMENT AND MATERIAL FUNCTION The function of this section is to make you more aware of the small tools and materials on site as the project reaches 50% complete. The 50% mark should give you a good indication of the tools and materials used and what it should take to complete the project. It stands to reason that as the project nears the 100% mark, the tools and materials should be minimizing and you should start downsizing all items in the bone yard. PROCESS It is imperative that the bone yard be monitored closely for stored materials and equipment at all times. A list should be made and kept current on a weekly basis as much as possible once the project hits the 50% completion mark. This list needs to be shared and discussed at the weekly Foremen’s meetings to ensure materials and/or tools are not being ordered unnecessarily. Excess materials need to be avoided or they will result in added costs to your job cost budget. Not only did the job have to purchase materials not needed to complete the project, but the job will have to pay to move and/or store that material. Even if you are able to return the unused material to the vendor, there is usually a restock fee of about 15%. Your job cost will also have to absorb these fees. As each project nears completion, a list of bone yard materials should be provided to the project manager. The project manager can then let other project managers review the list for materials they might be able to use on their projects. The costs of materials will be determined and handled in-house between those parties. The field and project manager must continually communicate as to equipment and materials needs and also share the list of items in the bone yard so as not to over purchase. In some locations recycling is another way of disposing of unused materials. The project manager and warehouse manager will decide if this course is in the best interest of the company and cost effective for all parties. 9.3 Unused Equip and Material.doc 9-4: POST JOB REVIEW FUNCTION The function of this project will review planned versus actual data to offer feedback results to the entire team intended to educate the company on “HOW TO PROCEED IN THE FUTURE”. It is important that you code all work to the proper segments and cost codes regardless if the job cost is showing “favorable” or “unfavorable”. This is the only way to ensure the next similar project is taken off and budgeted correctly. PROCESS The following are the steps taken to be used to set the stage for this review. 1. Budget your project in accordance with section 5-5. This section recommends the Project Manager will modify the estimate or re-take off the project and review with your field supervisor in order to bring the budget into alignment with operations. 2. The Project Manager will input the estimate values in the Post Project Analysis format. 3. The Project Manager will input the control budget in the Post Project Analysis format. 4. Upon completion of the project, the Project Manager will input the final costs from the job cost detail in the Post Project Analysis format. 5. The Project Manager will set up and facilitate the Post Project Review meeting in accordance with the suggested agenda. 6. Upon conclusion, the Project Manager will document the action items for continuous improvement and distribute to all participants. Format and Flow Chart Files: 7-5-3 - Post Project Analysis.xls 7-5-4 Job Cost Production Quantity Analysis.pdf 7-5-5- POST PROJECT REVIEW - SUGGESTED AGENDA.DOC 1/5/2006 1/13/2006 1/5/2006 9.4 Post Job Review.doc POST PROJECT REVIEW MEETING SUGGESTED AGENDA Attendees: Project Estimator Chief Estimator and / or Director of Estimating Project Management Team Senior Project Manager (Facilitator) Project Manager Project Engineer Director of Project Management Project Supervision Team Project Superintendent General Foreman / Foreman General Superintendent Job Captain and / or Engineering Manager Project Accountant and / or Accounting Manager Contract Administrator Area President Meeting Agenda: I. General Overview 1) Financial Results – Post Project Analysis Report 2) Customer Satisfaction II. Estimating Transition to Project Management 1) The Handoff Meeting 2) Transition of Electronic Files 3) Finalize Estimating / Sales 4) Continuous Improvement III. Administration 1) Job Start 2) Job Specific Safety Plan 3) Contract / Change Orders 4) Schedule of Values / Monthly Invoicing 5) Sub-subcontracts / Purchase Agreements / Purchase Orders / Invoices 6) Scaffold Releases / Insurances (O.C.I.P) 7) Continuous Improvement 9.4b Post Project Review - Agenda.doc IV. Engineering / Shop Drawings 1) Kick Off Meeting 2) Schedules 3) Value Engineering / Modified Details 4) Vendor Coordination 5) Conflict Resolution 6) Continuous Improvement V. Mobilization / Organization 1) Field Office 2) Staffing / Roles and Responsibilities 3) Files / Documentation / Document Control 4) Continuous Improvement VI. Samples / Submittals 1) Sample / Mockup Requests 2) Material & Finish Specifications / Colors & Textures 3) Schedules / Submittal Control 4) Continuous Improvement VII. Procurement 1) Distributor Bid Comparisons / Performance Evaluation 2) Vendor Bid Comparisons / Performance Evaluation 3) Sub-Subcontractor Bid Comparisons / Performance Evaluation 4) Continuous Improvement VIII. Budgets: 1) Budget Alignment / Production Goals 2) Budget Updates / Job Cost Management 3) Continuous Improvement IX. Schedules: 1) Contract Schedule / Sequencing 2) Look Ahead Planning 3) Access Issues / Delays / Disruption 4) Continuous Improvement X. Change Orders: 1) Field Directives / T & M Reconciliations / Change Estimates 2) Schedule Impacts 3) Disputes / Negotiations 4) Continuous Improvement 9.4b Post Project Review - Agenda.doc XI. Execution: 1) Preconstruction Planning 2) The Kick Off Meeting 3) Safety 4) Delivery Coordination / Stocking / Material Tracking 5) Equipment / Scaffold / Tools 6) Productivity 7) Manpower 8) Inspections 9) Site Logistics 10) Continuous Improvement 9.4b Post Project Review - Agenda.doc 9-5: RECORDS RETENTION OVERVIEW OF RECORD RETENTION – FIELD (ADD 11/10/09) Documents from the job site need to be sent to an offsite storage facility and stored for 12 years. There are times where a document has to be located quickly out of thousands of boxes during those 12 years. You taking some time now to clearly mark the contents of boxed documents from the job site is crucial in the process to locate these documents in the future. Thank you for your assistance to this process. As any job is wrapping up, it is the Project Manager’s responsibility to coordinate the organizing and boxing for project documents. If the project manager delegates the boxing of field documents to you, please note the following steps: 1. Request boxes from the warehouse. 2. Combine like items with like items. Make certain to separate drawings/plans from project files. 3. Don’t include supplies (staplers, stationary, etc.) and items that won’t need to be kept for years at a storage facility in this process. 4. If you have a question about what to keep and what to discard, ask the project manager. 5. Request a content sheet from your local Record Retention Contact (“RRC”) or the Project Manager. This is a template for the information needed to be recorded. 6. Number the boxes as you go along. Number them with an F in front of the number (F1, F2, etc. to differentiate from boxes that the PM will be numbering). 7. Write the contents of each box on the content sheet with the corresponding box number. 8. Contents that must be included, but not limited to, are: Foreman Logs, photos, daily site inspections, equipment inspections. 9. LABEL the boxes with the following information: Job Name, Job #, Box # out of Total Boxes. For example, box #2 out of 10 boxes: Kaiser West LA 315884 Box F2 of F10 10. Make certain that the content information gets to the Record Retention Contact and the boxes are labeled with the corresponding box numbers to the content sheet. It needs to be clear when the boxes arrive at the local Raymond office which project the boxes are from and what they contain. 9.5 Records Retention rev 11‐10‐09.docx You can: A. Place a copy of the content sheet in the first box and give another copy to the local Record Retention Contact. (You can request the PM to send it electronically if you don’t have access to a computer.) So, when the boxes come in, the RRC will know from the content sheet and your labels which box contains what. Or B. Make copies of your content sheet, place in each box, and highlight the box number and contents of that box. Or C. If you are processing the contents shortly after they have been shipped to the local Raymond office, temporarily label the boxes and give the hard copy of the content sheet to the RRC. 11. Notify (or have the PM notify) the RRC that the boxes are coming in and contact the warehouse to have the boxes picked up from the job site. The end objective is to accurately note for every box to be stored: the job number, the job name and the detailed contents of each box and to get this information to the local Record Retention Contact. The RRC will then take it to the next step of getting your information recorded in a database and to send the boxes to a storage facility. Using the content sheet and labeling the boxes are the tools to get this information recorded so it will be easy to figure out what is inside each box. Please contact the local Record Retention Contact directly if you have any questions or have any suggestions how to make this process more efficient. 9.5 Records Retention rev 11‐10‐09.docx RECORD RETENTION – FULL PROCESS (REV 11/10/09) FUNCTION As any job (major or special) is wrapping up, it is the Project Manager’s responsibility to coordinate all files and drawings to be organized and boxed before sending to the local office. Specific contents of each box must be noted according to the following procedure. The project manager may delegate the task (i.e. to a project engineer, project coordinator), but it is the project manager’s responsibility to oversee that job records are intact. It is crucial to have complete and accurate records. If there is ever litigation on a project, the accuracy of these records can help locate one piece of paper out of thousands of stored boxes. That one piece of paper could save millions of dollars and your reputation. PROCESS Step 1: Requesting Boxes Boxes are requested through the warehouse at the local office and delivered to the job site. The best way to estimate how many boxes are needed is by taking a close look at the items which need to be archived, counting them, and then selecting the proper box type and amount of boxes. There are two different types of boxes. The first type is a “Bankers Box”. It comes in one size (15-1/2” x 24-3/4” x 10”). It comes in a flat form and has to be folded into shape (no packaging tape is necessary). This box is used for storing the following items: • • • • • • • • • Estimate / Contract Drawings, Specifications, Bid Proposals, Post Bid Negotiations. All Coordination, Answered RFI’s, and Approved Shop Drawings All Approved Submittals and Samples Both Raymond and Client Schedules – All Run Date Issues. Weekly Coordination Meetings / Meeting Minutes. All Sub-Subcontracts, Sub-Subcontract Change Orders, Potential Change Orders, Logs, Schedules and General Correspondence. All Request for Change Order letters, Pricing, and Backup. Historical Information for Review of the Baseline Production Goals. All Execution of Punch Lists All General Correspondence to include E-Mails. 9.5 Records Retention.docx The second type is a tall standard card board box. In order to accommodate standard sizes of drawings, it comes in multiple sizes (12” x 12” x 24”, 12” x 12” x 30”, 12” x 12” x 36”, 15” x 15” x 30”, and 15” x 15” x 36”). It comes in a flat form and has to be folded into shape (2” clear packaging tape is necessary for neatly taping both ends of box, do not use duct tape or masking tape). This box is used for storing the following items: • • Shop drawings All corresponding drawings until the RCO has been executed and paid. Step 2: Organizing Files and Drawings Make sure to box like items together. DO NOT box files and plans/drawings together. DO NOT box materials from different job numbers together. DO NOT box anything for off-site storage that is not necessary (i.e., cleaning supplies, office supplies, kitchen utensils, etc.). These items should be put in separate boxes and be dealt with appropriately. Contact the foreman. Request that the foreman box any field materials, logs, prints/drawings, etc. Gangboxes should be checked. Materials that must be included, but not limited to, are: foreman logs, photos, daily site inspections, equipment inspections. The foreman should log contents of boxes according to step 3. If there are any duplicates of materials, review with the project manager to confirm that the materials need to be kept. Contact the estimator. Make certain that all original bid documents/drawings related to the job are collected and logged. Copies may be kept in the estimator’s personal files for historical use, but should be noted that they are copies that can be destroyed and the originals have been archived. Step 3: Logging Contents Detailed descriptions of the contents of each box must be tracked and logged into an electronic content sheet. An electronic content sheet is an excel spreadsheet called “Operations Content Sheet” that can be sent to you by HR or the local Record Retention Contact (“RRC”). It is important to fill out the content sheet completely and thoroughly as the boxes will be stored in an offsite facility. These are the notes that are relied upon to locate items in the future. Please see attached sample of content sheet. When completed, send an electronic copy to the designated RRC at your local office. 9.5 Records Retention.docx Make certain that every box number from a job is unique and never duplicated. To avoid overlapping box numbers, foreman should complete a separate content sheet, called “Foreman – Operations Content Sheet.” This has box numbers labeled F1, F2, F3, etc. The specific contents should be written for each box. When complete, give to the project manager to scan and forward to the designated RRC. If the estimator has files/drawings that had not been transferred over to the project manager, then have the estimator complete the “Estimator – Operations Content Sheet.” This has box number labeled E1, E2, E3, etc. When complete, forward the sheet to the project manager and to the RRC. If the materials had been already transferred to the project manager, the boxes can be coded and tracked on the main Operations Content Sheet and a separate Estimator Content Sheet is not necessary. All content sheets are forwarded to the RRC. Step 4: Making Temporary Labels Temporary labels are made by taping a piece of paper inside the top of the box. For the plans/drawings boxes, please tape it on the inside of one of the top flaps. Print out a copy of the content sheet and highlight the box number that corresponds to the box. So if you are labeling box F2 out of F10 boxes, print out the content sheet that lists the contents and highlight box # F2 on the sheet. Tape the content sheet to the top of the box and make certain that the box number is very clear. 9.5 Records Retention.docx If you don’t have access to print out multiple content sheets, make a Kaiser West LA label or write on the box. Temporary labels should include the job 315884 name, job number and box number. The box number should include Box F2 of F10 how many boxes there are in total. For example, Box 1 of 10, Box 2 of 10, Box 3 of 10, etc. For foreman, indicate the “F” box number, i.e. Box F1 of F10, Box F2 of F10, etc. that is on the content sheet. Step 5: Confirm All content sheets have been sent to the local Record Retention Contact. Confirm that all boxes are clearly labeled with corresponding box numbers on the content sheets. Step 6: After approval from the RRC, contact the warehouse when all boxes are ready for pickup. Step 7: Notification after Boxes Arrive The warehouse will notify the Record Retention Contact (“RRC”) when the boxes are delivered to the local office. The RRC will contact the contract administrator of the job. Step 8: Unique Box Code and Excel Spreadsheets Unique Box Code A unique box code is assigned to every box. The unique code is a combination of letters and numbers that are not being used by any other department and never used again. The plans/drawings boxes are coded differently than the file boxes. It is therefore very important to not mix materials together. Contract and Project Manager/Estimator files are numbered according to a master log maintained by the contract administrator. The RRC maintains the plans/drawings codes according to a master log. Excel Spreadsheets The RRC will transfer the data from the Operations Content Sheets into Excel Spreadsheets. These are divided into a box level and a file level. The Box Level Spreadsheet and the File Level Spreadsheet must be filled out in order for the boxes to be sent to offsite storage. The box level spreadsheet allows for one line per box and is used to keep track of individual boxes. The file level spreadsheet allows for multiple lines per box and is used to keep track of each file or document within each box. The Box Level Spreadsheet and File Level Spreadsheet can be requested from HR. When filling out these two spreadsheets make sure to fill out all columns in red as these categories are mandatory. Also, do not change the format of the spreadsheets. In order for information to be uploaded from the spreadsheets to our offsite storage, they need to be in an exact format. In order to find boxes easily in the future, the spreadsheets need to be filled out completely and thoroughly. 9.5 Records Retention.docx Step 9: Permanent Labels/Content Sheets As the boxes arrive in the warehouse, the RRC will create permanent labels for the boxes with the unique code (see right). The RRC will also make a copy of the contents of each box. The RRC goes out to the boxes in the warehouse. The unique code is matched to the corresponding box number (i.e., Box 1, Box F3) labeled inside the box. Permanent labels are placed outside the box and a copy of the contents of the box is placed inside. The boxes must stay in the warehouse until after the job officially closes. Labels should be visible, in case they need to be accessed. If any materials need to be pulled from a box, the RRC must be contacted. An Out Card should be placed inside the box with name of the person who has the removed material. When returned, the RRC is notified and the Out Card is removed. Once the job closes, the RRC can set the suggested destruction date. The close date of the job and the destruction date are updated in the master logs. The boxes should remain on site until about a year following the close date. Step 10: Barcodes After about a year of the close date, the boxes are ready to be moved to offsite storage. The RRC will contact the contract administrator with the list of boxes and contents that are due to be moved off site. The contract administrator will check that there have been no changes to the contents of the boxes or that there are any issues (i.e. litigation, upcoming audits) with the job. The RRC will print out destruction date labels and copies of the contents of the boxes. Destruction date labels for each box, copies of the contents, and barcodes are taken to the warehouse. The RRC will place destruction date labels on the boxes. Barcodes are placed on the short side of the boxes. The smaller, identical barcode label will be placed onto the content sheet of the box. The RRC must be very careful to match the barcode to the correct box number. 9.5 Records Retention.docx Step 11: Information Entered into Database/ Boxes Called for Pickup Once the boxes are barcoded, the RRC will update the Box and File spreadsheets with the barcode information. The information will be merged into the master log. The copies of the content sheets with the small barcode labels are kept on file. The file is sent to the offsite provider (Iron Mountain) for a data upload. The boxes are then requested for a pick-up. 9.5 Records Retention.docx Archived contents for job number(s): Job name: Job number: Project Manager.: Estimator: Foreman: GC/Customer: Box # Job Number Destroy Date: Date Archived: Completed by: (to be entered after job closes) Total # of Boxes: Record set brought to Raymond's yard on: Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F1 F2 F3 F4 F5 F6 9.5a Record Retention Forms Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 9.5a Record Retention Forms Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F17 F18 F19 F20 F21 F22 F23 F24 F25 9.5a Record Retention Forms Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F26 F27 F28 F29 F30 F31 F32 F33 F34 9.5a Record Retention Forms Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F35 F36 F37 F38 F39 F40 F41 F42 F43 9.5a Record Retention Forms Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F44 F45 F46 F47 F48 F49 F50 F51 F52 9.5a Record Retention Forms Archived contents for job number(s): Job name: Job number: Project Manager.: Estimator: Foreman: GC/Customer: Destroy Date: Date Archived: Completed by: (to be entered after job closes) Total # of Boxes: Record set brought to Raymond's yard on: Bankers Box Box # Job Number Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F1 F2 F3 F4 F5 9.5a Record Retention Forms.xlsx F6 9.5a Record Retention Forms.xlsx Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 9.5a Record Retention Forms.xlsx Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F17 F18 F19 F20 F21 F22 F23 F24 F25 9.5a Record Retention Forms.xlsx Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F26 F27 F28 F29 F30 F31 F32 F33 F34 9.5a Record Retention Forms.xlsx Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F35 F36 F37 F38 F39 F40 F41 F42 F43 9.5a Record Retention Forms.xlsx Box # Job Number Bankers Box Drawing box Contents please check box size 16x10x24 12x12x30 12x12x36 F44 F45 F46 F47 F48 F49 F50 F51 F52 9.5a Record Retention Forms.xlsx QUALITY ASSURANCE PROGRAM QUALITY ASSURANCE PROGRAM SECTION 1 TABLE OF CONTENTS ORIENTATION 1 Objective Statement 2 GENERAL INSPECTION PRACTICES 1 Inspection Guidelines 2 Field Inspection Reports 3 INSPECTION CRITERIA 1 Cold Formed Metal Framing • Checklist 2 Gypsum and Glass Mat Sheathing • Checklist 3 Fiber Cement Board Sheathing • Checklist 4 Exterior Insulation and Finish Systems • Checklist 5 Metal Lathing (metal studs & sheathed construction) • Checklist 6 Portland Cement Plaster Systems • Checklist 7 GFRC (Glass-Fiber Reinforced Concrete) Fabrications • Checklist 8 Sealants • Checklist 9 Paint / Special Finishes • Checklist QUALITY ASSURANCE PROGRAM SECTION 4 TABLE OF CONTENTS REFERENCE LIST OF STANDARDS 1. ASTM Standards (American Society of Testing and Materials) • ASTM C 79 – Standard Specification for Gypsum Sheathing • ASTM C 150 – Specification for Portland Cement • ASTM C 847 – Standard Specification for Metal Lath • ASTM C 920 – Standard Specification for Elastomeric Joint Sealants • ASTM C 926 – Standard Specification for Application of Portland Cement-Based Plaster • ASTM C 954 – Standard Specification for Steel Drill Screws for the Application of Gypsum Board or Metal Plaster Bases to Metal Studs from .033 in. to .112 in. in Thickness • ASTM C 955 – Standard Specification for Load-bearing Steel Studs, Runners and Bracing or Bridging, for Screw Application of Gypsum Board and Metal Plaster Bases • ASTM C 1007 – Standard Specifications for Installation of Load Bearing Steel Studs and Related Accessories • ASTM C 1063 – Standard Specification for Installation of Lathing and Furring for Portland Cement-Based Plaster • ASTM C 1177 / C 1177M – Standard Specification for Glass Mat Gypsum Substrate used as Sheathing • ASTM C 1186 – Standard Specification for Flat, NonAsbestos Fiber Cement Sheets • ASTM C 1193 – Standard Guide for Use of Sealants • ASTM C 1278 – Specification for Fiber-Reinforced Gypsum Panel QUALITY ASSURANCE PROGRAM SECTION TABLE OF CONTENTS • ASTM C 1280 – Specification for Application of Gypsum Sheathing • ASTM C 1382 – Test Method for Determining Tensile Adhesion Properties of Sealants When Used in EIFS Joints • ASTM C 1397-03 – Standard Practice for Application of Class PB Exterior Insulation and Finish Systems • ASTM C 1472 – Standard Guide for Calculating Movement and Other Effects When Establishing Sealant Joint Width • ASTM C 1481 – Guide for Use of joint Sealants With EIFS • ASTM C 1516 – Standard Practice for Application of DirectApplied Exterior Finish Systems • ASTM C 1535 – Standard Practice for Application of Exterior Insulation and Finish Systems, Class PI System • ASTM D 2098 – Standard Test Method for Determining Tensile Breaking Strength of Glass Fiber Reinforcing Mesh, Class PB System • ASTM E 1105 – Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform or Cyclic Static Pressure Difference • ASTM E 2110 – Standard Terminology for Exterior Insulation and Finish Systems QUALITY ASSURANCE PROGRAM SECTION 5 TABLE OF CONTENTS RESCOURCES 1. COLD FORMED METAL FRAMING • • • USG Construction Handbook – Centennial Edition Gypsum Association GA-253-99 Steel Stud Manufacturers Association (SSMA) – Product Technical Information 2. GYPSUM and GLASS MAT SHEATHING • • Gypsum Association GA-253-99 Georgia Pacific Product Data o Tough Rock (Non - Treated Core)` o Tough Rock (Treated Core) o DensGuard – DensGlass Gold o DensGuard – DensDeck • USG Product Data o Fiberock – Aqua Tough • • AWCI Inspectors Training Manual (2/05 version) USG Construction Handbook – Centennial Edition 3. FIBER CEMENT BOARD SHEATHING • 4. EXTERIOR INSULATION and FINISH SYSTEM • Association for Wall and Ceiling Industries (AWCI) o EIF Systems Forensics Inspection Protocol Manual o Specification Section 07241 – EIFS Repair Procedure o Specification Section 07245 – Joint Repair Procedure • EIFS Industry Members Association (EIMA) o EIFS in Commercial Construction o Guidelines for the Inspection of EIFS-CLAD Houses o Guide to Exterior Insulation and Finish System Construction QUALITY ASSURANCE PROGRAM SECTION TABLE OF CONTENTS • Dryvit Systems, Inc. o DS150 – Third Party Inspection Guidelines for Owners and General Contractors / Construction Managers o DS204 – Outsulation System Application Instructions o DS218 – Outsulation Plus System Application Instructions o Application Bulletins • Sto Corporation o Installation Handbook for Exterior Insulation and Finish Systems o Sto EIFS Special Inspection Manual 5. METAL LATH and PORTLAND-CEMENT PLASTER SYSTEM • • • Metal Lath / Steel Framing Association – ML/SFA 920, Guide Specifications for Metal Lathing and Furring American Concrete Institute – ACI 524, Guide to Portland Cement Plastering AWCI Evaluation of Three-Coat Portland-Cement Plaster (Stucco) Technical Manual No. 15 OBJECTIVE STATEMENT This QUALITY ASSURANCE PROGRAM is prepared to provide our clients with a project that meets or exceeds any expectations of achievement related to quality. Most important is the lasting impression, “The Raymond Co. Does It Right”. To assure that we do it right, this program will include the following. 1. General Inspection practices that can be applied to all scope of work. 2. Scope specific inspection procedures and reporting guidelines. 3. Scope specific typical details to be used by our engineering department to maintain consistency. 4. Scope specific list of resources (i.e. standards, specifications, technical manuals, and design guides). GENERAL INSPECTION PRACTICES PRE-INSPECTION PREPARATION Pre-inspection preparations should include the following: 1. Confirm Raymond’s scope per the contract. Familiarize yourself and look for odd items that affect our responsibilities. 2. Obtain a copy of the specifications. Confirm the jobsite installation matches the specified materials and procedures for installation. 3. Review the contract drawings thoroughly. Specific attention to the architectural details. Identify any details not in compliance with the manufacturer’s suggested details. 4. Obtain a copy of the approved submittals. • Confirm the metal framing system has been engineered in compliance with the minimum requirements of the EIF System manufacturer. • Confirm the sheathing type is an approved substrate for the EIF System. • Confirm the manufacturer’s EIF System and respective products. 5. Photocopy all the building elevations onto 8-1/2” x 11” paper for the report. 6. Coordinate the flow and / or direction for the inspections to follow (i.e. by floor or by elevation). 7. Coordinate with Raymond’s foremen, if any, issues the client may have concerning the approved system that is being installed. INSPECTION Inspections should include the following: 1. Pre-walk interview with the Raymond field supervisor’s and the client’s superintendent. The following is a suggested agenda of issues. • Flow and sequencing of work. • Weather (delays, protection, etc). • Stocking and storage. • Access to the work. • Jobsite conditions that may affect quality. • General concerns. 2. The walk through will begin at one elevation and walk around the building inspecting all the elevations. The following is a list of specific guidelines. • Confirm metal framing is plumb every 10’-0”. • Confirm sheathing every 10 sheets and free from humps or breaks. • Confirm the DEF System substrate accessories. • Confirm EIF System every 1000 square feet. • Confirm caulking every 20’-0” to 30’-0”. POST INSPECTION Post inspections should include the following: 1. A written report should be completed after every walk to document and / or clarify the results. This report consists of the inspection cover page, checklist, and a discrepancies list. Clearly list all discrepancies on the summary and detail recommended action. 2. The above item #1 is repeated until all action items have been accepted (signed off). 3. All documents will be distributed to the Project Manager, Superintendent, Foremen, and Client. COLD FORMED METAL FRAMING INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the slab on grade and elevated slabs are within tolerances. 2. Confirm all curbs, bump outs, and details, that may affect the framing is installed per plan. 3. Confirm slab types and verify if any, special requirements to ensure proper connections are used. Verify if x-raying of slabs is required to locate rebar. 4. Confirm slab locations where penetrating connections will not be used and mark these areas. 5. Confirm the requirements and extent of the spray on fireproofing. Coordinate the proper sequence of work to ensure a Z metal sticker is used to fur out the top track installation beyond the thickness of fireproofing. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are bundled (unless ordered in less than a bundle). 3. Confirm the materials are stocked on dunnage. FRAMING PRACTICES 1. Confirm the layout and control lines provided by the client for accuracy. 2. Confirm the crafts people are certified welders and proceeding per the AWS standards. 3. Confirm the correct fasteners (i.e. shank diameter, head type, and length). 4. Confirm the connections are in compliance with the engineering shop drawings. For example: minimum depth. 5. Confirm the metal framing members are in compliance with the engineering shop drawings. For example: spacing. TESTS 1. Confirm all work is plumb within 1/8” to 10’-0” tolerance. 2. Confirm all corners are square and within tolerance. SHEATHING - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the framing has passed inspection criteria (see framing inspections). 2. Confirm the framing has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the framing is not altered or violated as caused by mechanical / electrical work that would prevent the correct application. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm the weather conditions will allow for work to proceed. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather. 3. Confirm the materials are stocked on dunnage. HANGING PRACTICES 1. Confirm the use of gypsum sheathing on ceilings and soffits. Not recommended unless specified by the manufacturer. For example: Georgia-Pacific’s Dens-glass Gold. 2. Confirm the adequate spacing for control joints required for a direct applied ceiling application. 3. Confirm the termination detail at grade. The minimum distance from finished grade and sheathing is 8” in a protected system. 4. Confirm the correct fasteners (i.e. shank diameter, head type, and length). The minimum fastener length is as follows: • ½” sheathing = 1” screws • 5/8” sheathing = 1-1/4” screws • (2) layers 5/8” sheathing = 1-7/8” screws 5. Confirm the following criteria for fastening installations. • For gypsum sheathing, fasteners should dimple the paper and should not tear the paper. For glass mat sheathing, install the fasteners flush with the surface face. • Typically, the minimum requirement for correct spacing is 8” at the perimeter and 8” in the field. 6. Confirm that all board is butted tight and joints do not exceed 1/8”. 7. Confirm temporary protection and exposure to gypsum sheathing from the following “general guidelines”. Product Gypsum Sheathing Gypsum Sheathing Maximum Exposure 0 months 1 month GP Dens-glass Gold USG Aqua Tough 6 months 12 months Exceptions Non Treated Core Treated Core – Cover with Building Felt after 1 month TEST Gypsum Substrate test may be required when the sheathing is within 10 days of the expiration of the manufacturer’s warranted exposure period (or past the warranted period), the following test is performed. 1. Cut an x in the sheathing paper approximately 2”. 2. Peel back the paper ¼” to ½”. 3. Conclude results as follows: • Pass: If the paper delaminates leaving part of the paper adhered to the gypsum core, the sheathing is acceptable. • Fail: If the paper pulls cleanly away from the gypsum core, the paper has delaminated from the core. Therefore, the sheathing is unacceptable. CEMENT BOARD - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the framing has passed inspection criteria (see framing inspections). 2. Confirm the framing has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the engineering limitations as follows: • Steel framing must be 20 gauge or heavier. • Steel stud spacing must be 16” o.c. and a maximum deflection of L/360. • Maximum dead load on a ceiling system is 7.5 psf. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm the weather conditions will allow for work to proceed. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather. 3. Confirm the materials are stocked on dunnage. HANGING PRACTICES 1. Confirm the use of cement board as it relates to the substrate requirements of the finish specification. 2. Confirm the orientation of the cement board panels. • Smooth side out for tile systems. • Rough side out for thin set mortar and portland cement basecoat applications. 3. Confirm that all board is butted tight and joints do not exceed 1/8”. 4. Confirm the correct fasteners (i.e. shank diameter and length). The minimum fastener length is as follows: • ½” cement board = 1-¼” screws • 5/8” sheathing = 1-5/8” screws 5. Confirm the following criteria for fastening installations. • For all walls, the requirement for correct spacing is 8” @ the perimeter and field. For all ceilings, the correct spacing is 6”@ perimeter and field. Apply fasteners in the field and work to the perimeter. • Apply fasteners 3/8” to 5/8” from the edges. • Apply fasteners straight and flush with surface face. 6. Confirm the joint reinforcement with a tape application. • Reinforce all joints and corners. • Proper exterior tape is 4” x 150’ rolls. • Prefill joints with a latex-modified portland cement mortar. • Apply the 4” tape at center of joint. Do not overlap at splices. • Level all joints acceptable to receive the finish specified. EXTERIOR INSULATION FINISH SYSTEM INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the gypsum sheathing has passed the inspection criteria. (see sheathing inspections) 2. Confirm the wood sheathing has passed the inspection criteria. Generally, plywood is not used in commercial construction. Nevertheless, an approved product is ½” thick minimum exterior 1 plywood. (fire treated plywood is not acceptable). 3. Confirm the CMU and Cast in Place Concrete has passed the inspection criteria and meets the following criteria. • Concrete must cure for 28 days prior to installation of EPS board. • Confirm acceptable tolerances are met – ¼” in 10’-0” unless not in the contract documents. • Properly clean any efflorescence and form release agents prior to the start of the work. • Joints must be flush. 4. Confirm the sheathing has passed inspections by the governing agencies (i.e. city or county building departments). 5. Confirm the substrates including system terminations have been performed in the proper construction flow. Are the flashings installed prior to the EPS board? Is the area complete? If not, quality will be compromised. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm the weather conditions will allow for work to proceed. • Product applications will freeze at 40 degrees Fahrenheit. (Some products freeze at 50 degrees, see packaging for specific instructions). • Air must circulate to prevent hot / cold spots. • Maximum humidity is 90%. • Proper weather conditions must be maintained 24 hours prior to the start of work and continued 24 / 7 until the work area is complete. STOCKING 1. Confirm the material specified has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather and stored in a covered space (tarped) protected from direct sunlight. APPLICATION PRACTICES All applications are in compliance with ASTM C1397 and the specified recommendations published by each manufacturer. EPS Board 1. Confirm proper adhesion attachments per the specified system. • Notched trowel is to be used for gypsum sheathing, plywood, and masonry substrates. • Ribbon and dab to be used for concrete, cement board and masonry substrates. 2. Confirm proper mechanical attachments per the specified system. If framing screws must penetrate the framing members, please use the following depth criteria. This attachment method cannot be used on EPS board less than 1-1/2” and fasteners must not fracture the EPS board. • • • 5/16” to be used for cold formed metal framing. 1” to be used for wood framing. 1” to be used for masonry. 3. Confirm all construction details to ensure that all sloped conditions will not cause pooling. EPS will be installed at 45 degrees or 6 : 12 slope. Consult your manufacturer for acceptable variances. 4. Confirm the maximum thickness is 4”. 5. Confirm all EPS board is installed with interlocked corners. 6. Confirm all joints are offset from the sheathing by 6” and gaps filled with slivers prior to rasping. 7. Confirm all irregularities over 1/16” are rasped. Aesthetic, Control, and Expansion Joints 1. Confirm the proper planning and location of these joints in compliance with the construction documents (architectural and structural) and the manufacturer’s specifications. For example: EIF System over gypsum sheathing requires expansion joints per the gypsum sheathing manufacturer’s recommendations. Direct applied Exterior Finish Systems 1. Confirm the use of the approved sheathing substrate per the manufacturer. 2. Confirm the proper planning and location of control joints and edge trim accessories. Accessories must be set in a bed of sealant. Reinforcing Mesh 1. Confirm a minimum of 4 oz. mesh over the entire finish surface. 2. Confirm a minimum back wrap of 4” at all opening and system terminations (unless a down wrap of 2” is accepted by the manufacturer). 3. Confirm a minimum of 4.3 oz mesh for corner reinforcement at all openings and installed diagonally. 4. Confirm a minimum of 4.3 oz mesh for reinforcement of all aesthetic reveals. 5. Confirm a minimum of 2-1/2” mesh overlap at all edges. 6. Confirm the requirement for heavy duty mesh designed to protect lamina at high traffic areas. Install heavy duty mesh without an overlap at the edges and cover with the standard mesh. Base Coat 1. Confirm the minimum thickness and the reinforcing mesh is fully encapsulated. • • Too thin will cause the mesh to show through. Too thick will cause cracking and potential leaking. 2. Confirm all finish surface and reveals is free from bubbling, puckering, or folding created as a result of the base and mesh application. Finish Coat 1. Confirm a minimum of 24-hour cure time of the base coat prior to the application of the finish coat. 2. Confirm the base coat is free from efflorescence. If not, clean as required and allow 24 hours for surface to dry. 3. Confirm the acceptable appearance as follows: • Does the finish comply with the approved submittal samples? • Is the finish surface free from cold joints? • Is the patching at the scaffold ties acceptable? • Generally, are all patches acceptable? TEST Gypsum Substrate test may be required when the sheathing is within 10 days of the expiration of the manufacturer’s warranted exposure period (or past the warranted period), the following test is performed. 1. Cut an X in the sheathing paper approximately 2”. 2. Peel back the paper ¼” to ½”. 3. Conclude results as follows: • Pass: If the paper delaminates leaving part of the paper adhered to the gypsum core, the sheathing is acceptable. • Fail: If the paper pulls cleanly away from the gypsum core, the paper has delaminated from the core. Therefore, the sheathing is unacceptable. Foam Adhesion – Using the approved adhesive, spread the adhesive on the backside of a 2’-0” x 2’-0” piece of EPS foam. Before the adhesive is set, pull the test piece off the substrate and conclude the following. • Pass: If the EPS pulls off the substrate leaving approximately 50% (or more) of the adhesive on the substrate, the adhesion is good. • Fail: If more than 50% of the adhesion comes off with the EPS, then the adhesion is poor and not acceptable. Concrete, CMU, and Stucco Straight Edge test will require these substrates to be within ¼” in 4’-0” tolerances for an acceptable substrate for the EIF system. To test, take a 4’-0” straight edge and place it on the substrate checking for flatness. • Pass: If there are minimal humps or voids behind the substrate. Under no circumstances will there be voids or humps as a result in variances of more than ¼” through the length of the straight edge. • Fail: If there are variances of greater than ¼’ through the length of the straight edge. EPS Board Break test will determine if the EPS has been properly cured and / or formulated. This test should be conducted routinely throughout the project to ensure a quality job. Score a 12” x 12” piece of EPS approximately 10% through the thickness of the board. Break the board and conclude the following. • Pass: If more than 80% of the beads are broken, the EPS is properly cured and good for installation. • Fail: If more than 80% of the break is rounded beads of EPS material, then the EPS is not properly cured. METAL LATHING - INSPECTION CRITERIA (support members are metal studs w/ sheathed construction) PREREQUISITE WORK 1. Confirm the gypsum sheathing has passed the inspection criteria. (see sheathing inspections) 2. Confirm the sheathing has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the substrates to include system terminations have been performed in the proper construction flow. Are the flashings installed prior to the metal lath? Is the area complete? If not, quality will be compromised. 4. Confirm the proper use of the expansion joints to be located at the building’s structural separation as opposed to the control joints. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm the weather conditions will allow for work to proceed. STOCKING 1. Confirm the material specified has been delivered. 2. Confirm the materials are kept dry or wrapped in plastic for temporary protection from weather. 3. Confirm the materials are stacked off the ground. APPLICATION PRACTICES Metal Lath Type 1. Confirm the use of metal lath on vertical walls or horizontal ceilings / soffits and determine the correct type of lath based on the substrate and spacing of supports. See the following table for guidelines. Vertical Assemblies 2.5# diamond mesh lath – studs @ 16” o.c 3.4# diamond mesh lath – studs @ 16” o.c 2.75# flat rib lath – studs @ 16” o.c. 3.4# flat rib lath – studs @ 16” o.c. 3.4# 3/8” rib lath – studs @ 24” o.c. 4.5# sheet lath – studs @ 24” o.c. Horizontal Assemblies 2.5# diamond mesh lath – studs @ 12” o.c. 3.4# diamond mesh lath – studs @ 13 1/2” o.c 2.75# flat rib lath – studs @ 16” o.c. 3.4# flat rib lath – studs @ 16” o.c. 3.4# 3/8” rib lath – studs @ 24” o.c. 4.5# sheet lath – studs @ 24” o.c. 2. Confirm the minimum requirements for lath on exteriors to be 2.75# or heavier. 3. Confirm a minimum bearing on the lath of 1-5/8”. 4. Confirm the necessary application for self furred lath. Attachments 5. Confirm the correct fasteners (i.e. head type, shank diameter and length) based on the application used in the above tables. The following is an outline of the recommended fasteners. Vertical Assemblies 18 gauge galvanized wire ties installed at 6” o.c. (3” laps) Self drilling, self tapping screws, #8 x ½” long (minimum depth thru stud is 3/8”) w/ 7/16” pan washer head and installed at a maximum spacing of 6” o.c. Horizontal Assemblies 18 gauge galvanized wire ties w/ 1 loop installed at 6” o.c. Self drilling, self tapping screws, #8 x ½” long (minimum depth thru stud is 3/8”) w/ 7/16” pan washer head. In addition, the screw must be fitted w/ 16 gauge washers and installed at a maximum of 6” o.c. Building Paper 6. Confirm the proper use. • Does the project require one or two layers? Do the courses overlap to a minimum 3”? Metal Lathing 7. Confirm the proper installation. • Is the long dimension of the sheet perpendicular to the crossing support members? • Are the end laps staggered from course to course and over the support members? • Is the diamond lath and ribbed lath lapped at sides a minimum of 1/2”? For k-lath, provide a minimum of 2”. • Are the end laps lapped a minimum of 1? Note: Nesting is required at rib lath. • Are the corners returned a minimum of 3”? Note: Not required with 2” x 2”cornerite. • Does the lath extend a minimum of 2” down past the foundation slab? • Confirm the overlap requirements for paper back lath is paper on paper and lath on lath. Accessories (Plaster Trim) 8. Confirm the proper installation. • Is the size of the casing beads coordinated with the thickness of the plaster? • Are drip screeds used at the foundation slab? • Does the control joint layout meet the minimum requirement of 100 to 144 square feet of finish surface? • Are the expansion joints trimmed properly? • Are the trims installed straight and true? CEMENT BOARD - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the framing has passed inspection criteria (see framing inspections). 2. Confirm the framing has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the engineering limitations as follows: • Steel framing must be 20 gauge or heavier. • Steel stud spacing must be 16” o/c. and a maximum deflection of L/360. • Maximum dead load on a ceiling system is 7.5 psf. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm the weather conditions will allow for work to proceed. STOCKING 6. Confirm the material specification has been delivered. 6. Confirm the materials are wrapped in plastic for temporary protection from weather. 6. Confirm the materials are stocked on dunnage. HANGING PRACTICES 1. Confirm the use of cement board as it relates to the substrate requirements of the finish specification. 2. Confirm the orientation of the cement board panels. • Smooth side out for tile systems. • Rough side out for thin set mortar and portland cement basecoat applications. 3. Confirm that all board is butted tight and joints do not exceed 1/8”. 4. Confirm the correct fasteners (i.e. shank diameter and length). The minimum fastener length is as follows: • ½” cement board = 1-¼” screws • 5/8” sheathing = 1-5/8” screws 5. Confirm the following criteria for fastening installations. • For all walls, the requirement for correct spacing is 8” @ the perimeter and field. For all ceilings, the correct spacing is 6”@ perimeter and field. Apply fasteners in the field and work to the perimeter. • Apply fasteners 3/8” to 5/8” from the edges. • Apply fasteners straight and flush with surface face. 6. Confirm the joint reinforcement with a tape application. • Reinforce all joints and corners • Proper exterior tape is 4” x 150’ rolls. • Prefill joints with a latex-modified portland cement mortar. • Apply the 4” tape at center of joint. Do not overlap at splices. • Level all joints acceptable to receive the finish specification. GFRC FABRICATIONS – INSPECTION CRITERIA DESIGN & SHOP DRAWINGS 1. Confirm the fabrication shop drawings have been submitted and approved for verification of profiles, dimensions, and construction interfaces. 2. Confirm the attachment details indicated on the shop drawings have been verified by the installer, and if necessary, provided by a registered structural engineer to meet all local building codes. MIXES 1. Confirm the specified backing mix design has been batched and blended in accordance with industry standards with acceptable proportions to achieve workability. 2. Confirm the specified face mix design has been batched and blended to meet the characteristics of the finish texture and color. FABRICATION 1. Confirm the planning of the form materials to be consistent with the finish texture requirements. 2. Confirm the construction of the formworks to be conforming to the design profiles, dimensions, and acceptable tolerances. 3. Confirm the glass fiber and cement slurry is blended to achieve the required proportions and glass content, following the procedure recommended by PCIMNI-128. 4. Confirm the designated embeds are properly located, and encapsulated to ensure proper strength. 5. Confirm the dimensional tolerances are achieved, following the procedure recommended by PCI-MNL-117. 6. Confirm the exposed face will match the approved sample for finish texture and color. 7. Confirm the initial curing period or sufficient time allowed prior to the removal of the forms. 8. Confirm the moist curing period to be a minimum of 7 days within a controlled environment. Note: Moist curing is not required if co-polymers are used. 9. Confirm the product is marked for identification that matches the shop drawings and parts tracking schedule. DELIVERY, STORAGE, AND HANDLING 1. Confirm the product has been properly packaged to avoid stresses or damages. 2. Confirm the product is stored on a level and clean location to protect from any possible exposure to dirt, water (causing staining), and physical damage. 3. Confirm the proper inventory of parts and product located readily accessible for installation. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. PREREQUISITE WORK 1. Confirm the layout and control lines provided by the client for accuracy. 2. Confirm the as-built dimensions that may affect proper installation of the product. INSTALLATION PRACTICES 1. Confirm the product is lifted and set with a means suitable to the location and application requirements. Final set must be level, plumb, and square. 2. Confirm the use of temporary supports to ensure a final positioning adjustment prior to securing the connections. 3. Confirm the installations within the tolerances, following the procedure recommended by PCI-MNL-117. 4. Confirm the correct fasteners (i.e. shank diameter, head type, and length). 5. Confirm the connections are in compliance with the engineering shop drawings. 6. Confirm the crafts people are certified welders and proceeding per the AWS standards. PATCHING 1. Confirm a higher attention to craftsmanship and recommended techniques are used to achieve quality and maintain the finish sample texture and color. 2. Confirm the structural adequacy of the product is maintained. SEALANTS - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the sealant specification is compatible with the EIFS manufacturer. Check compatibility with all other substrates. 2. Confirm the sealant specification and determine the use of the EIFS color prime. (Some EIFS manufacturers require the color prime). 3. Confirm the substrate is in good condition. 4. Confirm the substrate to be sufficiently dry. Generally, allow 24 hours prior to applying sealants. Consult your manufacturer’s guidelines. 5. Confirm all joints are ¾” wide (unless specified otherwise by the construction documents). Are the joints true and straight or within 1/8” minimum tolerance? 6. Confirm there is no EIFS finish where the sealants are located. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm the weather conditions will allow for work to proceed. STOCKING 1. Confirm the material specified has been delivered. INSTALLATION PRACTICES 1. Confirm joint to be clean and free from contaminants that would hinder adhesion. If not, clean and / or brush the surface of the joint with a stiff bristle brush or use oil – free compressed air. 2. Confirm all joints are primed with the primer specified by the sealant manufacturer and prior to the application of sealant and tooling. 3. Confirm the proper backer rod is used. All backer rod is closed cell and should be sized to compress 25% minimum when installed. (For example: 1” backer rod is used in a ¾” joint). 4. Confirm the locations where the backer rod is not practical. Use the bond breaker tape to prevent three sided adhesion conditions. 5. Confirm the sealant has a minimum of ¼” bond contact width for proper adhesion. 6. Confirm every joint is complete and does not have any gaps in the sealants. Application must be continuous. TEST Randomly inspect sealants for adhesion. Look where sealant has pulled away or not adhered to the substrate. Pull tests may be required to confirm a proper installation. The sealant manufacturer will perform these tests. PAINT & SPECIAL PAINT FINISH – INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm all product data and MSDS submittals have been submitted and approved. 2. Confirm all color, sheen, texture, and technique samples have been submitted and approved. 3. Confirm all wood samples have been submitted and approved on the type and quality of wood specified for the project. 4. Confirm the specified coating and coating systems and the minimum requirements for the number of coats. Note: Where we may need additional coats to hide base materials. 5. Confirm the execution of a complete examination of the surfaces scheduled to receive paint. Manage until conditions are acceptable. 6. Confirm the proper masking techniques to ensure the edges of paint are clean and sharp without overlap. 7. Confirm adequate steps are taken to protect adjacent surfaces. 8. Confirm all wall or ceiling fixture accessories are removed prior to painting. 9. Confirm adequate steps are taken to ensure access to the surface. Remove equipment as required. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm the weather conditions will allow for work to proceed. • Do not apply finishes where dust is being generated. • Do not apply exterior paint in damp and rainy weather. Ensure that the surface is clean and dried thoroughly before proceeding. • Always follow manufacturer’s recommendation to the environmental conditions before any paint coatings are applied. • The temperature should be at least 55 degrees. 5. Confirm adequate ventilation, lighting, and temperature conditions. Are respirator’s required? Is the work area clear for all employees? STOCKING 1. Confirm the material specified has been delivered. Are the specified product systems under one (1) manufacturer? 2. Confirm the material is sealed with manufacturer’s name, type of paint, color, and instructions for reducing or mixing. PREPARATION OF SURFACES 1. Confirm all surfaces have been prepared in accordance with the following table. Wood Sand smooth, fill open joints, cracks, holes, pits or depressions and smooth with putty after priming. Concrete Concrete should be cured for 30 days. Use a stiff brush to remove all loose debris, clean off any efflorescence. Fill depressions and remove projections not part of the base material. Remove all debris. Touch up with a ferrous metal primer. Primed Ferrous Metal Unprimed Remove all rust, scale, and debris by wire brushing, scraping, or Ferrous Metal sandblasting to provide a clean surface. Galvanized Metal Remove all rust, scale, and debris and clean with mineral spirits. Pretreat with phosphoric acid, etch, and vinyl wash. Apply primer same day as treatment. Plaster Fill hairline cracks, small holes, and plastering imperfections. Match adjacent surfaces, wash, and neutralize high alkali surfaces, if occurs. 2. Confirm our ability to provide a suitable surface preparation. If not, please advise the client of the unsatisfactory surface. 3. Confirm the moisture content of the surface is within the limits recommended by the manufacturer. APPLICATION PRACTICES 1. Confirm all paint is applied with the recommended brushes, rollers, and spray equipment. 2. Confirm all stains are applied per the manufacturer’s recommendations. 3. Confirm all materials are applied evenly and film thickness, free of runs, sags, or skips. 4. Confirm the application of paint surfaces behind vents, registers, or grilles to be flat black. Clean metal, prime, and spray paint as required. 5. Confirm the underwriters’ labels fusible links, and sprinkler heads are not painted. 6. Confirm the application of paint to surfaces of exposed plumbing and mechanical items. 10-14: Criteria For Weld Procedures A more complete version is available from your Project Manager. PROCESS 1. Weld Procedure Specifications (WPS) need to be submitted prior to the job start. Preferably with submittals or engineered drawings. 2. Raymond should be held to following AWS D1.3, which is for welding any base metal up to 3/16” thick. To meet AWS D1.3, our welders need to have their light gauge welding license. Sometimes inspectors or engineers will try to hold us to AWS D1.1, which is for base metals from 3/16” and up in thickness. They try to hold us to this by saying that when welding to the structure we are governed by the heavier steel. To meet AWS D1.1, our welders need to have their structural welding license. 3. You will usually find which AWS you are held to in the job specifications or in the structural drawing notes. When we are engineering our drawings we need to make sure our engineer is addressing that we conform to AWS D1.3 and that there are no preheat requirements of the structural steel during our welding. Our engineer should also list the type of rod he requires in his note sheets. This will help greatly when dealing with inspectors to get them to inspect to the right criteria. 4. Welding procedures are done by an independent licensed agency or individual such as Fred McMilon and cannot be done by us. 5. Try to get all welding procedures that could become applicable during the course of the project. You should have them for different types of welding machines (manual or semi automatic), rod, joint designs, rod positions, base metals thicknesses, etc. 6. Here are the basics to make sure you have covered in your WPS. • • • • • • • • Type of welding process: Manual or semi automatic. Your welders will have to be certified in wire feed if you only have semi automatic. It is best to have both in your weld procedures. Joint Design: Butt Joint, Flare-V or Flare-Bevel, T-Joint or Lap Joint, etc. You will need to have these for each type of joint between the two materials you are welding. Base Metal: The sheet steel classification is what we are generally welding. This gauge metal needs to be at least as thick as your thickest metal you will be installing. If your slab edge clips are 12ga and your studs are 16ga, then your base metal needs to be for 12ga and thinner. Your support steel is what you are welding your base metal too. Typically, the structure of the building. Position: This is the position of the grove and position of the fillet. These depend on the joint design. The progression is the direction the weld is being done. This is critical. Vertical-Down, Vertical-Up, Overhead, etc. If you are doing overhead welding onto the underside of beams and do not have a weld procedure for this rod direction of overhead, you could be turned down by your inspector. Gas: We generally do not use these types of welding machines. Filler Metal: This is the type of rod we need to use. a. 60 Series rod is very typical for welding studs to studs. b. 70 Series is a low hydrogen rod and will need to be in a rod warmer within 4-hours of opening the container to keep it dry. Inspectors will look for this. 70 Series rod is generally used when welding is structural steel as it injects fewer contaminants into the structural steel. Coatings: Painted, Plain or Galvanized. Make sure it matches what you are welding. Preheat: This is very critical. It tells them the temperature of the steel required for the weld. Ambient temperature is desired as no preheating is required for the weld. QUALITY ASSURANCE PROGRAM SECTION 1 TABLE OF CONTENTS ORIENTATION 1. Objective Statement 2 GENERAL INSPECTION PRACTICES 1 Inspection Guidelines 2 Field Inspection Reports 3 Discrepancies 3 INSPECTION CRITERIA 1 Metal Framing • Checklist 2 Gypsum Board • Checklist 3 Cement Board • Checklist 4 Taping • Checklist 5 Metal Lathing (metal studs & sheathed construction) • Checklist 6 Gypsum Plaster • Checklist 7 Veneer Plaster • Checklist 8 Venetian Plaster / Special Plaster Finishes • Checklist 9 GFRG Fabrications • Checklist 10 GFRC Fabrications • Checklist 11 Millwork • Checklist 12 Paint / Special Paint Finishes • Checklist 13 Wall Covering • Checklist QUALITY ASSURANCE PROGRAM SECTION 4. TABLE OF CONTENTS REFERENCE LIST OF STANDARDS 1. ASTM Standards (American Society of Testing and Materials) • ASTM C 22 – Specification for Gypsum • ASTM C 28 – Specification for Gypsum Plasters • ASTM C 473 – Test Methods for Physical Testing of Gypsum Panel Products • ASTM C 474 – Test Methods for Joint Treatment Materials for Gypsum Board Construction • ASTM C 475 – Specification for Joint Compound and Joint Tape for Finishing Gypsum Board • ASTM C 587 – Specification for Gypsum Veneer Plaster • ASTM C 631 – Specification for Bonding Compounds for Interior Gypsum Plastering • ASTM C 645 – Specification for Nonstructural Steel Framing Members • ASTM C 754 – Specification for Installation of Steel Framing Members to receive Screw Attached Gypsum Panel Products • ASTM C 840 – Specification for Application and Finishing of Gypsum Board • ASTM C 841 – Specification for Installation of Interior Lathing and Furring • ASTM C 842 – Specification for Application of Interior Gypsum Plaster • ASTM C 843 – Specification for Application of Gypsum Veneer Plaster QUALITY ASSURANCE PROGRAM SECTION TABLE OF CONTENTS • ASTM C 844 – Specification for Application of Gypsum Base to Receive Gypsum Veneer Plaster • ASTM C 847 – Specification for Metal Lath • ASTM C 954 – Specification for Steel Drill Screws for the Application of Gypsum Panel Products • ASTM C 955 – Specification for Load –Bearing Steel Studs • ASTM C 956 – Specification for Installation of Cast-InPlace Reinforced Gypsum Concrete • ASTM C 1002 – Specification for Steel Self-Tapping Screws for the Application of Gypsum Panel Products • ASTM C 1007 – Specification for Load Bearing Steel Studs • ASTM C 1047 – Specification for Accessories for Gypsum Wallboard • ASTM C 1396 – Specification for Gypsum Board QUALITY ASSURANCE PROGRAM SECTION TABLE OF CONTENTS 5. RESCOURCES 1. METAL FRAMING • • USG Construction Handbook – Centennial Edition (Chapter 11 – Planning, Execution, and Inspection) Steel Stud Manufacturers Association (SSMA) – Product Technical Information 2. GYPSUM BOARD / TAPE • • • • USG Construction Handbook – Centennial Edition (Chapter 11 – Planning, Execution, and Inspection) Gypsum Association GA-216-2004 Georgia Pacific Product Data USG Product Data 3. METAL LATH • • Cemco –Metal Lath and Accessories Guide Specifications for Metal Lathing and Furring 4. GYPSUM PLASTER • USG Construction Handbook – Centennial Edition (Chapter 11 – Planning, Execution, and Inspection) 4. CAST • • Formglas Specification – GFRG and GFRC Moonlight Molds Specification – GFRG and GFRC 6. MILLWORK • Woodwork Institute of California 7. PAINT / WALLCOVERING • Frazee Master Specifications OBJECTIVE STATEMENT This QUALITY ASSURANCE PROGRAM is prepared to provide our client’s with a project that meets or exceeds any expectations of achievement related to quality. Most important is the lasting impression “The Raymond Co. Does It Right”. To assure that we do it right, this program will include the following. 1. General Inspection practices that can be applied to all scope of work. 2. Scope specific inspection procedures and reporting guidelines. 3. Scope specific typical details to be used by our engineering department to maintain consistency. 4. Scope specific list of resources (i.e. standards, specifications, technical manuals, and design guides). GENERAL INSPECTION PRACTICES PRE-INSPECTION PREPERATION Pre-inspection preparations should include the following: 1. Confirm Raymond’s scope per the contract. Familiarize yourself and look for odd items that affect our responsibilities. 2. Obtain a copy of the specifications. Confirm the jobsite installation matches the specified materials and procedures for installation. 3. Review the contract drawings thoroughly. Specific attention to the architectural details. Identify any details not in compliance with the manufacturer’s suggested details. 4. Obtain a copy of the approved submittals. • Confirm the interior systems comply with the architect’s specifications for fire and sound, and meets criteria for limiting heights per the SSMA manual. 5. Photocopy all the building areas onto 8-1/2” x 11” paper for the report. 6. Coordinate the flow and / or direction for the inspections to follow (i.e. by floor or by elevation). 7. Coordinate with Raymond’s foremen, if any, issues the client may have concerning the approved system that is being installed. INSPECTION Inspections should include the following: 1. Pre-walk interview with the Raymond field supervisor’s and the client’s superintendent. The following is a suggested agenda of issues. • Flow and sequencing of work. • Building enclosure • Stocking and storage • Access to the work. • Jobsite conditions that may affect quality • General concerns 2. The walk through will begin at one area and walk thru the building inspecting all the areas / elevations. POST INSPECTION Post inspections should include the following: 1. A written report should be completed after every walk to document and / or clarify the results. This report consists of the inspection cover page, checklist, and a discrepancies list. Clearly list all discrepancies on the summary and detail recommended action. 2. The above item #1 is repeated until all action items have been accepted (signed off). 3. All documents will be distributed to the Project Manager, Superintendent, Foremen, and Client. Disc Item Description: Remedial Action: Completed: Date: Completed: Date: Completed: Date: Completed: Date: Completed: Date: Item Description: Remedial Action: Item Description: Remedial Action: Item Description: Remedial Action: Item Description: Remedial Action: crepancies List FIELD INSPECTION REPORT Project: Address: Project # Date: Owner: Contact: General Contractor: Contact: Raymond Project Team: Sr. Project Manager: Project Manager: Project Engineer: Project Coordinator: Superintendent: General Foreman: Foreman: Scope of Work Inspected (identify approved manufacturers / systems): Findings Summary: ( ) cc: Superintendent ( ) cc: Foreman ( ) cc: Customer ( ) cc: Office METAL FRAMING - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the layout has been completed per architect’s drawings 2. Properly position partitions according to layout. Snap chalk lines at ceiling and floor. Be certain that partitions will be plumb. 3. Verify a clean and clear path in area to be framed be removing debris and clearing any materials out of the way in the direction of your work. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases and lift equipment maintenance checklists. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather if materials cannot be stocked inside the building. 3. Confirm the materials are stocked on dunnage. METAL FRAMING PRACTICES 1. Confirm steel framing systems meet specifications as required by local building codes, regulations and standards. Also verify that sizes and gauges are appropriate based on limiting height and span tables as indicate dint eh SSMA manual and per architect’s plans and specifications. • Framing should be a minimum of 1” clear from mechanical, electrical, plumbing and other dissimilar materials. • Wall framing should be a minimum of ¾” less than height of top track. • Bridging is required at 48” o.c. when drywall is installed on 1-side only. 2. Validate accuracy of alignment and position of framing, including bracing if required, according to plans and details. 3. Verify partitions are acceptable straight and true; ceilings are acceptable level. 4. Measure spacing of studs and joists. Spacing should not exceed maximum allowable for the system. 5. Look for protrusions of blocking, bridging or piping and twisted studs and joists that would create an uneven surface. 6. Confirm there is appropriate blocking and support for fixtures and board. 7. Verify window and door frames, electrical and plumbing fixtures are set for board thickness used. 8. Validate proper position and attachment of resilient and furring channels. 9. Examine steel studs at corners, intersections, terminals, shelf-walls, door and window frames for positive attachment to floor and ceiling runners (steel pins at 24” o.c. and 2” from ends). 10. Verify steel stud flanges in field are faced the same direction. 11. Confirm preset door frames are independently fastened to floor slab and that window frames are securely attached to stud and runner rough framing at all jamb anchors. GYPSUM BOARD - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the framing has passed inspection criteria (see framing inspections). 2. Confirm the framing has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the framing is not altered or violated as caused by mechanical / electrical work that would prevent the correct application. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases and lift equipment maintenance checklists. 4. Confirm the building is weather tight allowing for work to proceed. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather if materials cannot be stocked inside the building. 3. Confirm the materials are stocked on dunnage. DRYWALL PRACTICES Base Layer 1. Verify material being used complies with specifications and requirements of fire or sound rating. 2. Confirm proper perpendicular or parallel application of board is being used and that end joints are staggered. 3. Validate the recommended fasteners are being used, spaced and set properly. 4. Verify acoustic sealant is installed correctly at top and bottom of wall conditions and that it completely seals the void per architect’s specifications. Face Layer 1. Verify material compliance. 2. Validate high-quality workmanship. Cracked or damaged-edged boards should not be used. Board surfaces should be free of defects; joints correctly butted and staggered. 3. Confirm proper application method – perpendicular or parallel. 4. Verify fasteners for compliance with specifications, proper spacing and application. 5. Inspect trim, corner beads and related components for alignment, grounds, secure attachment and proper installation. 6. Make sure required control joints are properly located and installed per architect’s plans and specifications. Fasteners 1. Verify recommended or specified fasteners are used. 2. Examine fastener positions. Fasteners should be at least 3/8” in from edges and ends. Screws should not be set too deep; the screw head should be just below the surface of the wallboard. 3. Confirm fasteners are a minimum of 3/8” longer than the total thickness of material to be attached to steel studs. CEMENT BOARD - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the framing has passed inspection criteria (see framing inspections). 2. Confirm the framing has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the engineering limitations as follows: • Steel framing must be 20 gauge or heavier. • Steel stud spacing must be 16” o/c. and a maximum deflection of L/360. • Maximum dead load on a ceiling system is 7.5 psf. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm the weather conditions will allow for work to proceed. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather. 3. Confirm the materials are stocked on dunnage. HANGING PRACTICES 1. Confirm the use of cement board as it relates to the substrate requirements of the finish specification. 2. Confirm the orientation of the cement board panels. • Smooth side out for tile systems. • Rough side out for thin set mortar and portland cement basecoat applications. 3. Confirm that all board is butted tight and joints do not exceed 1/8”. 4. Confirm the correct fasteners (i.e. shank diameter and length). The minimum fastener length is as follows: • ½” cement board = 1-¼” screws • 5/8” sheathing = 1-5/8” screws 5. Confirm the following criteria for fastening installations. • For all walls, the requirement for correct spacing is 8” @ the perimeter and field. For all ceilings, the correct spacing is 6”@ perimeter and field. Apply fasteners in the field and work to the perimeter. • Apply fasteners 3/8” to 5/8” from the edges. • Apply fasteners straight and flush with surface face. 4. Confirm the joint reinforcement with a tape application. • Reinforce all joints and corners • Proper exterior tape is 4” x 150’ rolls. • Prefill joints with a latex-modified portland cement mortar. • Apply the 4” tape at center of joint. Don not overlap at splices. • Level all joints acceptable to receive the finish specification. TAPING - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the drywall has passed inspection criteria (see drywall inspections). 2. Confirm the drywall has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the drywall is not altered or violated as caused by mechanical / electrical work that would prevent the correct application. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases and lift equipment maintenance checklists. 4. Confirm the building is weather tight allowing for work to proceed. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather. 3. Confirm the materials are stocked on dunnage. TAPING PRACTICES 1. Confirm panel surface is ready for joint treatment. Fastener heads should be properly seated below panel surface. Anything protruding above the plane of the drywall surface must be removed or sanded below the plane of the drywall surface. Gaps between adjacent panels should be prefilled with joint compound before taping begins. When a gap wider than 1/8” is prefilled, the compound must be allowed to set or completely dry before taping. 2. Validate recommended mixing directions are followed. Only clean water and mixing equipment should be used. 3. Inspect joints and corners confirming tape is properly embedded and covered promptly with a thin coat of joint compound. Only compounds suitable for embedding should be used. Avoid heavy fills. 4. Confirm compound is used at its heaviest workable consistency and not over thinned with water. 5. Inspect second and third coats over joints for smoothness and proper edge feathering. 6. Verify fastener heads and metal trim are completely covered. 7. Confirm the paper surface of the gypsum board has not been damaged by sanding. 8. Validate all finished joints are smooth, dry, dust free and sealed before decoration. 9. Make sure joint compound is allowed to dry thoroughly between coats. Joint compounds need only be set prior to subsequent application. Application Guide – Setting-Type Joint Compound Compound Type Setting Working Recommended Time-Min. Time-Min. Application 20 20-30 15 Application needing very short working time 45 30-80 20 Prefill SW panels spot fastener heads embed metal beads 90 85-130 60 All applications 210 180-240 150 Embed tape Embed metal beads 300 240-360 210 Application needing longer working time FINISHING LEVEL MATRIX The following table helps define the expected appearance of each level and basic requirements for achieving that level. How To Achieve Results Finishin g Level 5 4 3 2 Final Appearance Joints & Interior Angles Accessories & Fasteners Surface No marks or ridges. Entire surface covered with skim coat of compound and ready to prime before decorating with gloss, semi gloss or enamel, or flat joints over an untextured surface. No marks or ridges. Ready for priming, followed by wallcoverings, flat paints or light textures. As in Level 4 As in Level 4 Skim coat plus primer before painting or texturing. Two separate coats of compound over Level 2 Three separate coats of compound No marks or ridges. Ready for priming, to be followed by heavy texture. One separate coat of compound over Level 2 Two separate coats of compound Tool marks and ridges okay. Thin coating of compound covers tape; one coat of compound over fastener heads. Tape embedded in compound and immediately wiped to leave a thin coating of compound over tape. Tape embedded in compound One coat of compound Joints filled and smoothed again. Shall be primed before painting or texturing. Joints filled and smooth. Shall be primed before painting or texturing. Free of excess compound. Tool marks and ridges acceptable 1 Optional – One coat of compound Free of excess compound METAL LATHING - INSPECTION CRITERIA (support members are metal studs w/ sheathed construction) PREREQUISITE WORK 1. Confirm the drywall has passed the inspection criteria. (see drywall inspections) 2. Confirm the drywall has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the substrates to include system terminations have been performed in the proper construction flow. 4. Confirm the proper use of the expansion joints to be located at the building’s structural separation as apposed to the control joints. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are kept dry or wrapped in plastic for temporary protection from weather. 3. Confirm the materials are stacked off the ground. APPLICATION PRACTICES Metal Lath Type 1. Confirm the use of metal lath on vertical walls or horizontal ceilings / soffits and determine the correct type of lath based on the substrate and spacing of supports. See the following table for guidelines. Vertical Assemblies 2.5# diamond mesh lath – studs @ 16” o/c 3.4# diamond mesh lath – studs @ 16” o/c 2.75# flat rib lath – studs @ 16” o/c 3.4# flat rib lath – studs @ 16” o/c 3.4# 3/8” rib lath – studs @ 24” o/c 4.5# sheet lath – studs @ 24” o/c Horizontal Assemblies 2.5# diamond mesh lath – studs @ 12” o/c 3.4# diamond mesh lath – studs @ 13 1/2” o/c 2.75# flat rib lath – studs @ 16” o/c 3.4# flat rib lath – studs @ 16” o/c 3.4# 3/8” rib lath – studs @ 24” o/c 4.5# sheet lath – studs @ 24” o/c 2. Confirm the minimum requirements for lath on exteriors to be 2.75# or heavier. 3. Confirm a minimum bearing on the lath of 1-5/8”. 4. Confirm the necessary application for self furred lath. Attachments 5. Confirm the correct fasteners (i.e. head type, shank diameter and length) based on the application used in the above tables. The following is an outline of the recommended fasteners. Vertical Assemblies 18 gauge galvanized wire ties installed @ 6” o/c (3” laps) Self drilling, self tapping screws, #8 x ½” long (minimum depth thru stud is 3/8”) w/ 7/16” pan washer head and installed @ a maximum spacing of 6” o/c. Horizontal Assemblies 18 gauge galvanized wire ties w/ 1 loop installed @ 6” o/c Self drilling, self tapping screws, #8 x ½” long (minimum depth thru stud is 3/8”) w/ 7/16” pan washer head. In addition, the screw must be fitted w/ 16 gauge washers and installed @ a maximum of 6” o/c. Metal Lathing 6. Confirm the proper installation. • Is the long dimension of the sheet perpendicular to the crossing support members? • Are the end laps staggered from course to course and over the support members? • Is the diamond lath and ribbed lath lapped at sides a minimum of 1/2”? For k-lath, provide a minimum of 2”. • Are the end laps lapped a minimum of 1? Note: nesting is required at rib lath. • Are the corners returned a minimum of 3”? Note: not required with 2” x 2”cornerite. Accessories (Plaster Trim) 7. Confirm the proper installation. • Is the size of the casing beads coordinated with the thickness of the plaster? • Does the control joint layout meet the minimum requirement of 100 to 144 square feet of finish surface? • Are the expansion joints trimmed properly? • Are the trims installed straight and true? GYPSUM PLASTER - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the metal lathing has passed the inspection criteria. (see metal lathing inspections) 2. Confirm the metal lath has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the substrates to include system terminations have been performed in the proper construction flow. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm requirements for temporary protection of all adjacent materials (i.e. windows, doors, rails, etc.) to avoid damages. STOCKING 1. Confirm the material specification has been delivered to meet the mix requirements. APPLICATION PRACTICES Proportioning and Mixing 1. Confirm the methods uses to proportion and mix the batches are in compliance with industry standards and ASTM C92. 2. Confirm all specified admixtures are included in the mix. Plaster Coats 3. Confirm the specified system is coordinated with the plaster trims installed (normally the systems are 2 or 3 coat). 4. Confirm the scratch coat is installed to fully embedded, scored horizontally, and not irregular. 5. Confirm the proper delay between scratch coat and brown coats to allow for curing, commonly a minimum of 1 day. However, this depends on the climate and job conditions. Is the scratch coat rigid to receive the brown coat? 6. Confirm the brown coat is properly rodded. 7. Confirm the proper delay between brown and finish coat to allow for curing, commonly a minimum of 7 days. However, this depends on the climate and job conditions. 8. Confirm the scratch and brown coats are properly hydrated to maintain a damp curing process. 9. Confirm a proper bond between scratch coat, brown coat, and finish coat. 10. Confirm the base coat is free from efflorescence. If not, clean as required and allow 24 hours for surface to dry. 11. Confirm the acceptable appearance of the finish coat. • Does the finish comply with the approved submittal samples? • Is the finish texture and color uniform and regular? 12. Confirm the system has integrity in flatness, plane, angles, lines, and corners. Patching and Plaster Repairs 13. Confirm a higher attention to craftsmanship and recommended techniques are used to achieve quality. VENEER PLASTER - INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the drywall has passed inspection criteria (see drywall inspections). 2. Confirm the drywall has passed inspections by the governing agencies (i.e. city or county building departments). 3. Confirm the drywall is not altered or violated as caused by mechanical / electrical work that would prevent the correct application. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases and lift equipment maintenance checklists. 4. Per the manufacturer’s recommendations, a minimum temperature should be maintained for an adequate period before plastering, during plaster application, and until the plaster is dry. Circulation of air is necessary to carry off excess moisture in the plaster, and a uniform temperature in a comfortable working range helps to avoid structural movement due to temperature differential. 5. To prevent ‘dryouts,’ precaution must be taken against rapid drying before plaster set has occurred. During hot, dry summer weather, cover window and door openings to prevent rapid drying due to uneven air circulation. 6. Check temperature during damp, cold weather where artificial heat is provided. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather if materials cannot be stocked inside the building. 3. Confirm the materials are stocked on dunnage. JOINT TREATMENTS 1. Verify adequate supports are in place for fixture and cabinet applications. 2. Verify corner bead is properly attached and aligned at all outside corners. 3. Verify control joints are properly installed where required. 4. Confirm proper joint reinforcement is used – under normal working conditions, joints of veneer plaster systems may be treated by applying pressure sensitive or stapled joints and then applying the veneer plaster basecoat or finish to preset the tape. 5. Verify the use of joint tape and setting compounds to treat all joints and internal angles. Allow joint treatment to set and dry thoroughly before plaster application. 6. Confirm that tape is not overlapped at intersections. 7. Verify that all taped joints are set before finish application begins. PLASTER APPLICATION The visible success of the job is at stake with the finish plaster coat, and required measures should be taken to finish correctly: 1. Check plaster type and mixing operation. 2. See that proper plaster thickness is maintained. 3. Inspect plaster surfaces during drying. Setting of basecoat plaster is indicated by hardening of plaster and darkening of surface as set takes place. Plaster that has set but not yet thoroughly dried will be darker in color than the unset portion. This accounts for the mottled effect as the plaster sets. 4. Consult architect’s specifications to see that proper surface finish is being used. 5. Check temperature of building for proper finish plaster drying conditions. VENETIAN PLASTER / SPECIAL PLASTER FINISH – INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm the taping has passed inspection criteria required to an acceptable level required by the process of the finish sample (see taping inspections). SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases and lift equipment maintenance checklists. 4. Per the manufacturer’s recommendations, a minimum temperature should be maintained for an adequate period before plastering, during plaster application, and until the plaster is dry. Circulation of air is necessary to carry off excess moisture in the plaster, and a uniform temperature in a comfortable working range helps to avoid structural movement due to temperature differential. 5. To prevent ‘dryouts,’ precaution must be taken against rapid drying before plaster set has occurred. During hot, dry summer weather, cover window and door openings to prevent rapid drying due to uneven air circulation. 6. Check temperature during damp, cold weather where artificial heat is provided. STOCKING 1. Confirm the material specification has been delivered. 2. Confirm the materials are wrapped in plastic for temporary protection from weather if materials cannot be stocked inside the building. 3. Confirm the materials are stocked on dunnage. PLASTER APPLICATION The visible success of the job is at stake with the finish plaster coat, and required measures should be taken to finish correctly: 1. Check plaster type and mixing operation. 2. See that proper plaster thickness is maintained. 3. Inspect plaster surfaces during drying. Setting of basecoat plaster is indicated by hardening of plaster and darkening of surface as set takes place. Plaster that has set but not yet thoroughly dried will be darker in color than the unset portion. This accounts for the mottled effect as the plaster sets. 4. Consult architect’s specifications to see that proper surface finish is being used. 5. Check temperature of building for proper finish plaster drying conditions. GFRG FABRICATIONS – INSPECTION CRITERIA DESIGN & SHOP DRAWINGS 1. Confirm the fabrication shop drawings have been submitted and approved for verification of profiles, dimensions, and construction interfaces. 2. Confirm the attachment details indicated on the shop drawings have been verified by the installer, if necessary provided by a registered structural engineer to meet all local building codes. MIXES 1. Confirm the units are fabricated from high density gypsum, reinforced with a glass fiber mat. No additives. FABRICATION 1. Confirm the planning of the form materials to be consistent with the finish texture requirements. 2. Confirm the construction of the formworks to be conforming to the design profiles, dimensions, and acceptable tolerances. 3. Confirm the glass fiber mat and gypsum slurry is blended and layed up to meet the desired thickness. 4. Confirm the designated embeds – steel or wood - are properly located, and encapsulated to ensure proper strength. 5. Confirm the dimensional tolerances are achieved. 6. Confirm the exposed face will match the approved sample for finish texture and color or ready to receive paint. 7. Confirm the initial curing period or sufficient time allowed prior to the removal of the forms. 8. Confirm the product is marked for identification that matches the shop drawings and parts tracking schedule. DELIVERY, STORAGE, AND HANDLING 1. Confirm the product has been properly packaged to avoid stresses or damages. 2. Confirm the product is stored on a level and clean location to protect from any possible exposure to dirt, water (causing staining), and physical damage. 3. Confirm the proper inventory of parts and product located readily accessible for installation. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. PREREQUISITE WORK 1. Confirm the layout and control lines provided by the client for accuracy. 2. Confirm the as-built dimensions that may affect proper installation of the product. INSTALLATION PRACTICES 1. Confirm the product is lifted and set with a means suitable to the location and application requirements. Final set must be level, plumb, and square. 2. Confirm the use of temporary supports to ensure a final positioning adjustment prior to securing the connections. 3. Confirm the correct fasteners (i.e. shank diameter, head type, and length). Countersunk fasteners are recommended for finishing. 4. Confirm the connections are in compliance with the engineering shop drawings and identify framing support systems, hangers, or minimum suspension points. PATCHING / FINISHING 1. Confirm a higher attention to craftsmanship and recommended techniques are used to achieve quality and maintain the finish sample texture and color. 2. Confirm the structural adequacy of the product is maintained. 3. Confirm the taping of the joints, same quality described in the taping section. (see taping inspections) GFRC FABRICATIONS – INSPECTION CRITERIA DESIGN & SHOP DRAWINGS 1. Confirm the fabrication shop drawings have been submitted and approved for verification of profiles, dimensions, and construction interfaces. 2. Confirm the attachment details indicated on the shop drawings have been verified by the installer, if necessary provided by a registered structural engineer to meet all local building codes. MIXES 1. Confirm the specified backing mix design has been batched and blended in accordance with industry standards with acceptable proportions to achieve workability. 2. Confirm the specified face mix design has been batched and blended to meet the characteristics of the finish texture and color. FABRICATION 1. Confirm the planning of the form materials to be consistent with the finish texture requirements. 2. Confirm the construction of the formworks to be conforming to the design profiles, dimensions, and acceptable tolerances. 3. Confirm the glass fiber and cement slurry is blended to achieve the required proportions and glass content, following the procedure recommended by PCIMNI-128. 4. Confirm the designated embeds are properly located, and encapsulated to ensure proper strength. 5. Confirm the dimensional tolerances are achieved, following the procedure recommended by PCI-MNL-117. 6. Confirm the exposed face will match the approved sample for finish texture and color. 7. Confirm the initial curing period or sufficient time allowed prior to the removal of the forms. 8. Confirm the moist curing period to be a minimum of 7 days within a controlled environment. Note: moist curing is not required if co-polymers are used. 9. Confirm the product is marked for identification that matches the shop drawings and parts tracking schedule. DELIVERY, STORAGE, AND HANDLING 1. Confirm the product has been properly packaged to avoid stresses or damages. 2. Confirm the product is stored on a level and clean location to protect from any possible exposure to dirt, water (causing staining), and physical damage. 3. Confirm the proper inventory of parts and product located readily accessible for installation. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. PREREQUISITE WORK 1. Confirm the layout and control lines provided by the client for accuracy. 2. Confirm the as-built dimensions that may affect proper installation of the product. INSTALLATION PRACTICES 1. Confirm the product is lifted and set with a means suitable to the location and application requirements. Final set must be level, plumb, and square. 2. Confirm the use of temporary supports to ensure a final positioning adjustment prior to securing the connections. 3. Confirm the installations within the tolerances, following the procedure recommended by PCI-MNL-117. 4. Confirm the correct fasteners (i.e. shank diameter, head type, and length) 5. Confirm the connections are in compliance with the engineering shop drawings. 6. Confirm the crafts people are certified welders and proceeding per the AWS standards. PATCHING 1. Confirm a higher attention to craftsmanship and recommended techniques are used to achieve quality and maintain the finish sample texture and color. 2. Confirm the structural adequacy of the product is maintained. MILLWORK – INSPECTION CRITERIA DESIGN & SHOP DRAWINGS FABRICATION DELIVERY, STORAGE AND HANDLING 1. Confirm the product has been properly packages to avoid stresses or damages. 2. Confirm the product is stored on a level and clean location to protect from any possible exposure to dirt, water, excessive heat and physical damage. 3. Confirm the proper inventory of parts. 4. Strive for the product to be located readily accessible for installation. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases and lift equipment maintenance checklists. 4. Is the job site acclimatized? 5. Are site conditions consistent with WIC guidelines for ambient moisture and heat? PREREQUISTE WORK 1. Confirm proper quantities and sizes have been received. 2. Confirm the as-built (field measuring) dimensions are accurate. INSTALLATION PRACTICES 1. Conform to WIC best practices. PATCHING / FINISHING / TOUCHUP 1. Interior Millwork Quality Conformance Inspection Checklist Project: Area: Date / Temp: Inspector: Inspection Failure = General 1 Yes No Yes No Confirm that the area / building is acclimatized to acceptable criteria, per Woodwork Institute of California (WIC) All woodwork will comply with WIC specifications, one of the two governing bodies for interior woodwork. Raymond is a WIC member in good standing. Verify that all plywood, lumber and veneers are at the applicable moisture levels for Southern Nevada. Are all samples submitted and approved? a. Do we have the approved samples on site for reference? 5 Confirm that all wood components are not twisted, cracked, bowed, or have excessive checking. 6 Are the fabrication plants in compliance? a. Visit fabrication site. b. Are all materials acclimatized? c. Inspect deliveries prior to installation. 7 Is the product protected on site free from dirt, moisture, excessive heat, and physical damages? 8 Have we verified the as-built dimensions that may affect proper installation? 9 If wooden materials are pre-finished, confirm that all back sides have been primed or sealed. 10 If specifications call for matching grain, confirm color and grain consistency. 11 Review consistency of finish (i.e. Sheen, Orange Peel, Blushing, etc). 2 3 4 Installation Practices 1 2 3 4 5 Verify that all installed materials conform with WIC tolerances for size of reveals, etc. Is the final positioning of product set level, plumb, and square? Are we using the correct fasteners per the engineered drawings? a. Confirm the correct number of screws are being used at each connection. Is the hiding of fasteners acceptable? Notes 1 2 3 4 5 6 7 8 9 10 PAINT & SPECIAL PAINT FINISH – INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm all product data and MSDS submittals have been submitted and approved. 2. Confirm all color, sheen, texture, and technique samples have been submitted and approved. 3. Confirm all wood samples have been submitted and approved on the type and quality of wood specified for the project. 4. Confirm the specified coating and coating systems and the minimum requirements for the number of coats. Note: where we may need additional coats to hide base materials. 5. Confirm the execution of a complete examination of the surfaces scheduled to receive paint. Manage until conditions are acceptable. 6. Confirm the proper masking techniques to ensure the edges of paint are clean and sharp without overlap. 7. Confirm adequate steps are taken to protect adjacent surfaces. 8. Confirm all wall or ceiling fixture accessories are removed prior to painting. 9. Confirm adequate steps are taken to ensure access to the surface. Remove equipment as required. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases. 4. Confirm adequate ventilation, lighting, and temperature conditions. Are respirator’s required? Is the work area clear for all employees? STOCKING 1. Confirm the material specification has been delivered. Are the specified product systems under one (1) manufacturer? 2. Confirm the material is sealed with manufacturer’s name, type of paint, color, and instructions for reducing or mixing. PREPERATION OF SURFACES 1. Confirm all surfaces have been prepared in accordance with the following table. Wood Sand smooth, fill open joints, cracks, holes, pits or depressions and smooth with putty after priming. Concrete Concrete should e cured for 30 days. Use a stiff brush to remove all loose debris, clean off any efflorescence. Fill depressions and remove projections not part of the base material. Remove all debris. Touch up with a ferrous metal primer. Primed Ferrous Metal Unprimed Remove all rust, scale, and debris by wirebrushing, scraping, or Ferrous Metal sandblasting to provide a clean surface. Galvanized Metal Remove all rust, scale, and debris and clean with mineral spirits. Pretreat with phosphoric acid, etch, and vinyl wash. Apply primer same day as treatment. Plaster Fill hairline cracks, small holes, and plastering imperfections. Match adjacent surfaces, wash, and neutralize high alkali surfaces, if occurs. 2. Confirm our ability to provide a suitable surface preparation. If not, please advise the client of the unsatisfactory surface. 3. Confirm the moisture content of the surface is within the limits recommended by the manufacturer. APPLICATION PRACTICES 1. Confirm all paint is applied with the recommended brushes, rollers, and spray equipment. 2. Confirm all stains are applied per the manufacturer’s recommendations. 3. Confirm all materials are applied evenly and film thickness, free of runs, sags, or skips. 4. Confirm the application of paint surfaces behind vents, registers, or grilles to be flat black. Clean metal, prime, and spray paint as required. 5. Confirm the underwriters’ labels fusible links, and sprinkler heads are not painted. 6. Confirm the application of paint surfaces of exposed plumbing and mechanical items Paint Quality Conformance Inspection Checklist Project: Area: Date / Temp Inspector: Inspection Failure = General Yes No Yes No Yes No 1 Are the product data and MSDS submittals been submitted and approved? 2 Are the samples submitted and approved? a. Do we have the approved samples on site for reference? 3 Have we reviewed the material specifications? a. Are the coating systems specified to one (1) manufacturer? b. Do we acknowledge the minimum coats required to hide the base materials? 4 Will the weather conditions allow for work to proceed? 5 Is there adequate ventilation, lighting, and temperature conditions? Do we need respirators? Preparation 6 Have we examined all the surfaces scheduled to receive paint? a. Is it required to report unsuitable conditions? b. Have we received a moisture content reading? 7 Have we performed proper masking techniques? 8 Are the adjacent surfaces properly protected? 9 Is the surface material prepared properly? Application Practices 10 Are the mixing techniques performed in accordance with the manufacturer's recommendat 11 Is the paint being applied in accordance with the manufacturer's recommendations? a. Are we using brushes, rollers, and spray equipment appropriate for the application? b. Is the materials applied evenly and consistent? 12 Does the finish application match the approved samples? 13 Upon completion of the area, is the masking and protection properly cleaned up? a. Are the paint edges clean and sharp? 14 Is there any repainting required? Notes 1 2 3 4 5 6 7 8 9 10 WALL COVERING – INSPECTION CRITERIA PREREQUISITE WORK 1. Confirm all product data and MSDS submittals have been submitted and approved. 2. Confirm the execution of a complete examination of the surfaces scheduled to receive wall covering. Manage until conditions are acceptable. 3. Confirm all wall or ceiling fixture accessories are removed prior to wall covering. 4. Confirm adequate steps are taken to ensure access to the surface. Remove equipment as required. SITE CONDITIONS 1. Confirm fall protection requirements such as safety cables, toe boards, and any other necessary safety equipment. If necessary, call for Raymond’s safety representatives to review the jobsite. 2. Confirm any requirements for overhead protection. 3. Confirm the scaffold and lift equipment for compliance with the Raymond policies and OSHA requirements. Manage the acceptable users by ensuring the signed scaffold releases and lift equipment maintenance checklists. 4. Confirm adequate ventilation, lighting, and temperature conditions. Are respirator’s required? Is the work area clear for all employees? STOCKING 1. Confirm the material specification has been delivered. Are the specified product systems under one (1) manufacturer? 2. Confirm the material is sealed with manufacturer’s name, type of paint, color, and instructions for reducing or mixing. PREPERATION OF SURFACES 1. Confirm the wall surface is smooth, clean, dry, structurally sound and free of mildew, grease, dust or other stains. 2. Verify that wall surfaces are primed in accordance with manufacturerers painted instructions. Wall surfaces with significant color variation should be primed with a quality pigmented wall covering primer. 3. Confirm our ability to provide a suitable surface preparation. If not, please advise the client of the unsatisfactory surface. 4. Confirm the moisture content of the surface is within the limits recommended by the manufacturer. APPLICATION PRACTICES 1. Comply with wall coverings manufacturers’ written installation instructions applicable to products and applications indicated, except where more stringent requirements apply. 2. Cut wall covering panels in roll number sequence. Change run numbers at partition breaks and corners only. 3. Install wall covering with no gaps or overlaps. Wall Covering Quality Conformance Inspection Checklist Project: Area: Date / Temp Inspector: Inspection Failure = General Yes No Yes No Yes No 1 Has the taping been inspected and all deficiencies corrected? 2 Has Raymond's safety representative visited the site? 3 Has the scaffold needed for our work been inspected for safety? a. Does the scaffold have a green card tagged to it? 4 Is the material stocked on dunnage to prevent damages? a. If required, is the material wrapped in plastic for temporary protection? 5 Does the General Contractor agree the wall is ready for wall-covering? a. Has the GC provided a written directive to apply wall-covering to the walls? 6 Is there adequate ventilation, lighting, and temperature conditions? Preparation 7 Are the wall surfaces smooth, clean, dry, structurally sound, and free of mildew grease, dust, and other stains? 8 Have the wall surfaces been primed according to manufacturer's printed instructions? 9 Have wall surfaces with significant color variations been primed with a quality pigmented wall-covering primer? 10 Is the moisture content of the surface within the limits recommended by the manufacturer? Wall Covering Inspection 11 12 13 14 15 16 17 18 19 20 21 Have manufacturer's written instructions been followed completely during installation? Have wall-covering panels been installed by roll numbers? Have run numbers been changed at partition breaks and corners only? Are there any gaps or overlaps? Have patterns and shading variations been matched? Have seams been installed plumb, at least 6" from outside corners, and 3" from inside Are there any horizontal seams? Have air bubbles, wrinkles, blisters and other defects been removed? Have edges been trimmed for color uniformity, pattern match, and tight closure at seams Are seams butted? Has excess adhesive at finished seams, perimeter edges, and adjacent surfaces been remo Notes 1 2 3 4 5 6 7 8 9