Download Triten APG produces plate products using both the open

WELCOMES
Protecting the world from wear
European Centre
Patented Bulk-welding Process
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Developed and
patented by company
founder Roman F.
Arnoldy in 1961.
Continuously
developed and
improved over the
years.
Bulk-welding Process
Open arc
Continuous
Wire Electrode
Direction
of Travel
Metal Powder
Submerged arc
Continuous
Wire Electrode
Weld
Overlay
Direction
of Travel
Substrate
Flux
Metal Powder
Unfused Flux
Fused Flux
Weld Overlay
Substrate
Bulk-welding Process
Open arc
Continuous
Wire Electrode
Direction
of Travel
Tailor-made alloys
achieved by varying
power mix
Metal Powder
Submerged arc
Continuous
Wire Electrode
Weld
Overlay
Direction
of Travel
Substrate
Flux
Metal Powder
Unfused Flux
Fused Flux
Weld Overlay
Substrate
Overlay Plate
Triten Range – Open Arc
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Produced on
continuously turning
drum.
Plate rolled to correct
diameter to produce 2
plates 1500 X 3000.
4 oscillating welding
heads.
Cut in half then
passed through
flattening rolls.
Full traceability.
Triten Range Summary
T153X
Impact Resistance
T137X
T200X
T214X
T211X
T237X
T223X
Abrasion Resistance
Trimay Range – Submerged Arc
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Plate products either
on drum or flat.
Technique used for
welding hardfaced
rolls.
Flux powder buries
the arc thus slower
weld pool cooling.
Flatter product.
Ideal for dynamic
applications.
Trimay Range Summary
Impact Resistance
T156
T157
T45
T165
T164
Abrasion Resistance
Overlay Plate
General Characteristics
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Triten APG produces
plate products using
both the open-arc and
the submerged arc
process
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Generally similar
products
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With a few important
differences
Overlay Plate
General Characteristics
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Stress Cracking is a
Desirable Feature
Substrate A Critical
Factor
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Tough yet ductile
High strength
Corrosion &
temperature
resistant
Overlay Plate
High yield strength substrates reduce the
overall thickness of the protection
Overlay
Standard base material
S 275
Overlay
High yield base material
S 690
Overlay Plate
In a corrosive environment although the overlay has good
corrosion resistant properties, the S275 base material may
be unsuitable
Overlay
Standard base material
S 275
Overlay Plate
A stainless steel base plate provides good support for the
overlay and protects the overall product from corrosion.
Overlay
Stainless steel base
AISI A304 / 316 / 310
Most Common Overlay
Typical Composition
• 4-5 % Carbon
• 25-35% Chromium
T200X
Manufactured Using Carbon
Ferro- Chrome-Powders
T200X
Austenitic
Eutectic Matrix
Primary Chromium Carbides
Complex Overlay Alloys
T223X High Chromium Iron,
with Niobium, Molybdenum,
Tungsten and Vanadium
T223X
HIGH TEMPERATURE
PERFORMANCE UP
TO 650Oc
T223X
Austenitic
Eutectic Matrix
Primary Chromium
Carbides
Complex Mo, V, W Carbides.
Added Nb carbides
A Wide Choice of
Thicknesses & Alloys
35
Thicker overlays
EXCEPTIONAL WEAR
RESISTANCE
30
25
FORMING THICK
& THIN PLATES
20
15
10
5
0
Thinner overlays
IDEAL FOR DYNAMIC
APPLICATIONS
Questions + Answers
• The client wants to make a coal handling chute from T200X, he is
worried about the sticky nature of the wet coal :
– With the overlay positioned in the same direction as the
material flow, the sliding coefficient is very good. The material
polishes in service almost to a mirror finish (30% Cr)
• The client is uncertain as to the correct overlay direction on cut
to size pieces :
– For most applications, this will not affect the lifetime of the
component. In an abrasive environment with a high level of
errosion (small granular size), the overlay should be placed
at 45° to avoid errosion between the weld beads.
• Can the overlay come away from the base material? :
– This will not happen with a quality product, there is a perfect
bond between the two materials (weld). The product
conforms to the international standard for clad plates.
Questions + Answers
• Do overlay plates resist to impact? :
– It is true that as a general rule, overlay materials are better
adapted to the problems linked to tangential abrasion. A
quality product can absorb « moderate to high » impact,
each application must be studied.
• Overlay plate with 30% Cr has good corrosion resistant
properties, doesn’t it? :
– The alloy does indeed have excellent corrosion resistant
properties, the mild steel base plate however certainly does
not. We can consider other products with a stainless steel
base in 304 or 316 for example (even 310).
• He client insists on having countersunk holes in the liners, but
finds the cost of inserts to be too high :
– The best solution is an inclined plasma torch, this gives a
perfectly acceptable hole quality and costs significantly less
than welded inserts.
Roll Manufacture & Repair
Hardfacing Directly Onto Cylindrical Rolls
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Steel Mills
• Cement Works
• Food Processing
Typical Rolls In Steel Manufacture
Up to300 Run-Out rolls
in this area
Various table rolls.
Scale breaker pinch
roll
Downcoiler wrapper
rolls, deflector rolls, top
& bottom pinch rolls
HARDFACED ROLL MANUFACTURE & REFURBISHMENT
Concast Operation
1. Foot mould rolls
2. Strand guide rolls
4. Cut-off table rolls
3. Straightening rolls
5. Table rolls
HARDFACED ROLL MANUFACTURE & REFURBISHMENT
Roll Manufacture & Repair
Wide Range of Alloys Deposited
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Cement Industry Slag Crusher Rolls
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H11 Tool Steel Overlay
Crack-free Surface
Prevents Cement
Entrapment
Allowing On-Site Repair
On-site Hardfacing
Armalloy Tubular Hardfacing Electrodes
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Available in
standard and nonstandard alloy
products
Localised
Protection for
Bucket Teeth,
Auger Flights, etc.
OVERLAY PLATE MANUFACTURE
& FABRICATION
ROLL MANUFACTURE &
REFURBISHMENT
HARDFACING ELECTRODES
Delivering practical benefits for end-users...
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Steel
Cement
Power Generation
Sugar Mills
Mining
Earth Moving
Pulp & Paper
Refining & Petrochemical
Dredging
Glass Manufacturing
PROTECTING THE WORLD
FROM WEAR
ALL-STAL
www.all-stal.pl