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Industrial Automation
Automation Industrielle
Industrielle Automation
0.0 Course Contents
Spring 2015
Yvonne-Anne Pignolet and Jean-Charles Tournier
ABB Corporate Research and CERN
Background Survey: http://tinyurl.com/qau3el4
Course Goals
• Raise interest for industrial automation systems
• Understand industrial control systems (purpose, structure)
• Methods and trade-offs in real time systems
• Understand terms in publications and standards
• Be able to analyze a plant and propose automation solutions
• Compare automation solutions with other domains
• Analyze reliability, availability and safety of systems
• Become productive in an industrial company or utility rapidly
Industrial Automation
2013
Course Contents 0.0 - 2
Organisation of Course
numbers refer to the chapter
enterprise
6
execution
5
supervision
8
real-time
dependability
4
device access
9
2.2
3
communication networks
2.3
field devices, controllers
2.1
sensors, actors
physical plant
Industrial Automation
2013
Course Contents 0.0 - 3
Automation network view
6
Operator
23
2
4
33
horizontal
Control level
12
2
5
vertical Comm.
SCADA level
File
Edit
Engineering
4.3
communication
Control Bus
4.2 programmable
controllers
Fieldbus
3
direct I/O
Field level
Fieldbus
microPLCs
2.3
4.1
Sensor-Actuator Bus
2.1
transducers / actors
Industrial Automation
2013
Course Contents 0.0 - 4
Organization of the course
• instrumentation: hardware:
how is the state of a plant read and controlled
• controllers: hardware and software how controllers operate and how they are programmed
• industrial communication networks: how are real-time data exchanged, in the field and in
the plant
• application protocols for devices
how do devices appear to the programmer and operator
• software interface to application:
how does the application accesses the process data
• operator interface and SCADA
how do operators see the plant they supervise
• manufacturing execution systems
how is production planned and executed
• plant configuration and engineering how is a control system planned, engineered and tested
• failures in a control system
how to deal with unreliable elements in a control system
• safety
how to evaluate and prevent safety hazards
• standards
how standards help the industry
Industrial Automation
2013
Course Contents 0.0 - 5
Prerequisites for a career in automation
• Curiosity:
I want to understand
• Basic Physics:
I can make a model of my world
• Mathematics:
I know how to calculate
• Programming:
I can structure
• Systematic Work:
I can plan
• Initiative:
I try various strategies to make things works
• Language:
I can speak with colleagues from other domains and
cultures
Industrial Automation
2013
Course Contents 0.0 - 6
Lecture, Exercises, Homework, Lab, Excursion, and Exam
Lecture + exercise
lessons
Homework
Lab at
Siemens
12 x 3h
12h
8h
Dr Jean-Charles Tournier
CERN
Geneva
Dr Yvonne-Anne Pignolet
ABB Corporate Research
Baden-Dättwil
All components are part of the course. Homework handed out in March, to be
presented at end of course. Course slides and questions to prepare for exam
are available on the web (moodle or http://lamspeople.epfl.ch/kirrmann)
Industrial Automation
2013
Course Contents 0.0 - 7
Timeline
#
1
2
3
4
5
6
7
Date Chapter Content
Feb 17
1 Introduction, automation and plants
Feb 24
2 Control and programmable logic controllers (PLCs)
March 3
2 Programming of PLCs
March 10 3 Industrial communication networks, field busses
March 17 4 Industrial communication protocols
March 25 5 Human Interface and Supervision
March 31
Laboratory at Siemens – Group 1 (8h30-16h30)
April 7
no course (EPFL vacation)
8 April 14
8 Real-Time Aspects
9 April 21
9 Overview Dependability
10 April 28
Laboratory at Siemens – Group 2 (8h30-16h30)
11 May 5
9 Reliability analysis
12 May 12
9 Dependable architecture
13 May 19
9 Safety evaluation
14 May 26
Presentation of homework
Industrial Automation
2013
Lecturer
YAP
YAP
YAP
YAP
YAP
JCT
Siemens
JCT
JCT
Siemens
JCT
JCT
JCT
JCT/YAP
Course Contents 0.0 - 8
To probe further
Olsson, Gustav & Rosen, Christian – Industrial automation,
Dept. Of Industrial Electrical Engineering and Automation,
Lund University, Lund, Sweden.
Industrial Automation
2013
Course Contents 0.0 - 9