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Industrial Automation Automation Industrielle Industrielle Automation 0.0 Course Contents Spring 2015 Yvonne-Anne Pignolet and Jean-Charles Tournier ABB Corporate Research and CERN Background Survey: http://tinyurl.com/qau3el4 Course Goals • Raise interest for industrial automation systems • Understand industrial control systems (purpose, structure) • Methods and trade-offs in real time systems • Understand terms in publications and standards • Be able to analyze a plant and propose automation solutions • Compare automation solutions with other domains • Analyze reliability, availability and safety of systems • Become productive in an industrial company or utility rapidly Industrial Automation 2013 Course Contents 0.0 - 2 Organisation of Course numbers refer to the chapter enterprise 6 execution 5 supervision 8 real-time dependability 4 device access 9 2.2 3 communication networks 2.3 field devices, controllers 2.1 sensors, actors physical plant Industrial Automation 2013 Course Contents 0.0 - 3 Automation network view 6 Operator 23 2 4 33 horizontal Control level 12 2 5 vertical Comm. SCADA level File Edit Engineering 4.3 communication Control Bus 4.2 programmable controllers Fieldbus 3 direct I/O Field level Fieldbus microPLCs 2.3 4.1 Sensor-Actuator Bus 2.1 transducers / actors Industrial Automation 2013 Course Contents 0.0 - 4 Organization of the course • instrumentation: hardware: how is the state of a plant read and controlled • controllers: hardware and software how controllers operate and how they are programmed • industrial communication networks: how are real-time data exchanged, in the field and in the plant • application protocols for devices how do devices appear to the programmer and operator • software interface to application: how does the application accesses the process data • operator interface and SCADA how do operators see the plant they supervise • manufacturing execution systems how is production planned and executed • plant configuration and engineering how is a control system planned, engineered and tested • failures in a control system how to deal with unreliable elements in a control system • safety how to evaluate and prevent safety hazards • standards how standards help the industry Industrial Automation 2013 Course Contents 0.0 - 5 Prerequisites for a career in automation • Curiosity: I want to understand • Basic Physics: I can make a model of my world • Mathematics: I know how to calculate • Programming: I can structure • Systematic Work: I can plan • Initiative: I try various strategies to make things works • Language: I can speak with colleagues from other domains and cultures Industrial Automation 2013 Course Contents 0.0 - 6 Lecture, Exercises, Homework, Lab, Excursion, and Exam Lecture + exercise lessons Homework Lab at Siemens 12 x 3h 12h 8h Dr Jean-Charles Tournier CERN Geneva Dr Yvonne-Anne Pignolet ABB Corporate Research Baden-Dättwil All components are part of the course. Homework handed out in March, to be presented at end of course. Course slides and questions to prepare for exam are available on the web (moodle or http://lamspeople.epfl.ch/kirrmann) Industrial Automation 2013 Course Contents 0.0 - 7 Timeline # 1 2 3 4 5 6 7 Date Chapter Content Feb 17 1 Introduction, automation and plants Feb 24 2 Control and programmable logic controllers (PLCs) March 3 2 Programming of PLCs March 10 3 Industrial communication networks, field busses March 17 4 Industrial communication protocols March 25 5 Human Interface and Supervision March 31 Laboratory at Siemens – Group 1 (8h30-16h30) April 7 no course (EPFL vacation) 8 April 14 8 Real-Time Aspects 9 April 21 9 Overview Dependability 10 April 28 Laboratory at Siemens – Group 2 (8h30-16h30) 11 May 5 9 Reliability analysis 12 May 12 9 Dependable architecture 13 May 19 9 Safety evaluation 14 May 26 Presentation of homework Industrial Automation 2013 Lecturer YAP YAP YAP YAP YAP JCT Siemens JCT JCT Siemens JCT JCT JCT JCT/YAP Course Contents 0.0 - 8 To probe further Olsson, Gustav & Rosen, Christian – Industrial automation, Dept. Of Industrial Electrical Engineering and Automation, Lund University, Lund, Sweden. Industrial Automation 2013 Course Contents 0.0 - 9