Download solvent extration plant

Project Profile
SOLVENT EXTRATION
PLANT
Capacity 25000 TPA
Prepared By:
ABHYUDAY TECHNO ECONOMIC CONSULTANTS PRIVATE LIMITED
Address:
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054,
Gujarat, India
Contact: (O) +91 79 26856999 | Email:
[email protected] /[email protected]/ [email protected]
Project Profile
Solvent Extraction Plant
SOLVENT EXTRACTION PLANT
SECTOR: AGRO AND FOOD PROCESSING
NO. OF WORKING DAYS: 250 DAYS
COST OF PROJECT:RS.1850.73 LAC
UNIT CAPACITY (PER ANNUM): 75000 MTPA
COST OF PLANT AND MACHINERY: RS. 844.98 LAC
IRR: 20.17 %
Project Description
Solvent Extraction is the process used for extraction of oil from Oil Cakes of Oilseeds
after Primary processing in Oil Mill. It is also used for Oilseeds / Oil bearing materials
with relatively lower percentage of Oil, after preparing such materials in suitable
preparatory equipments like seed cracker, cooker, flakers and extruder cooker.
Commonly processed Oilseeds and Oil bearing materials in Solvent extraction includes
oil cakes of Groundnut, Rape / mustard seeds, Sunflower, Coconut and Castor seeds,
Soybean, Cotton seed, Rice bran, Maize Germs and Safflower are processed in Solvent
extraction plant, after preparing them in suitable preparatory plant.
Looking to the availability of multiple Oilseeds and Oil bearing materials in the project
area, a solvent Continuous extraction plant with 300 TPD Capacity is suggested as
potential project. This project can be set up as stand-alone project or as one important
Process plant in an Integrated Oilseeds processing project, with an Edible oil Refining.
Product Applications
Applications:
End products from Solvent Extraction plant are Solvent Extracted Vegetable oils and Deoiled cakes. Solvent extracted Oils are further processed in Vegetable oil refineries to
make them suitable for human consumption. De-oil cakes are reach source of protein,
and hence it is used largely as Animal feed and manufacture of protein based products,
including extruded snacks after suitable processing.
Market and Growth Driver
India is having fast growing consumption of edible vegetable oils and hence there is
continuous growing demand for Solvent Extracted Vegetable oils by Refining Industry
in the country in general and Maharashtra in particular. India is net importer of
vegetable oils and hence this demand is sustainable for long period.
Growth Drivers
The major growth drivers for Edible Oils and Solvent extracted Oil cakes are as
below;
a) With a fast growing population, urbanization and fast changing life style there is
continuous growing demand for Refined / Edible Vegetable oils and their
Abhyuday Techno Economic Consultants Private Limited
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: [email protected]
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Project Profile
Solvent Extraction Plant
products. Considering population growth data of the country, at basic CAGR of
2.30 %, the demand is growing minimum at this rate.
b) De-oil cakes are rich source of proteins and are widely used for Animal feeds of
different types, which has continuous growing demand. Output of such Animal
feed consuming activities produces Dairy products, Meat, Poultry and aquaculture products etc; which are having continuous growing demand for human
consumption in the country, and thus De-oil cakes are source of protein for
human consumption, which has continuous growing demand.
Manufacturing Process
Manufacturing process of Solvent Extraction plant is schematically shown in following
block Diagram:
SOLVENT EXTRACTION PROCESS SCHEMATIC DIAGRAM
PREPARATORY SECTION
310 TPD
CONTINUOUS SOLVENT EXTRACTION
PLANT 300 TPD
SOLVENT RECOVERY /S.E OIL
RECOVERY SYSTEM
DEOIL CAKE (MEAL) FINISHING
SECTION & PACKINGSECTION
Abhyuday Techno Economic Consultants Private Limited
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: [email protected]
3
Project Profile
Solvent Extraction Plant
Cost of Project and Means of Finance
SR. NO.
1
2
3
4
5
6
Total Cost of Project
(Rs in Lac)
AMOUNT
240.75
300.00
844.98
20.00
50.00
20.00
1475.73
375.00
1850.73
Total
AMOUNT
721.62
100.00
979.11
50.00
1850.73
COST OF PROJECT
Land Cost and land Development
Building and Civil Works
Plant and Machinery
Misc. Fixed Assets
Preliminary and Pre Operative
Provisional and Contingencies
Total Fixed Assets
7
Margin Money for working Capital
SR. NO.
1
2
3
4
MEANS OF FINANCE
Promoters’ Contribution
Unsecured Deposit
Bank Finance (Term Loan)
MoFPI Subsidy amount
Plant and Machinery
Major plant and machinery required for the proposed project are as follows:
Sr.
No.
1
Particulars
Preparatory section for Solvent Extraction Plant
Capacity
in TPD
315
2
Continuous Solvent Extraction plant complete with Solvent recovery
and De oil cake stripping equipments
300
3
De-Oil cake (Meal) Finishing section with Bag Packing line
300
Utilities
LAND
BUILD UP AREA
WATER
12000 Sq.mtr
3000 Sq.mtr
120 KL per day
Abhyuday Techno Economic Consultants Private Limited
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: [email protected]
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Project Profile
POWER/ ENERGY
STEAM BOILER
Solvent Extraction Plant
550 KwH Connected load, approx.80 % Load Factor
5 MT / Hour Steam with 12 Kg / cm2 pressure
Project Time Line
Project implementation will take a period of 12 to 18 months. Break-up of the activities
and relative time for each activity is shown below:
 Scheme preparation and approval : 01 month
 SSI provisional registration : 01 months
 Sanction of financial supports etc. : 2-3 months
 Building construction: 3-5 months
 Installation of machinery and power connection : 10-12 months
 Trial run and production : 01 month
Above time period is indicative, and many activities will be done concurrently and
considering that aspect overall time line of 12 to 18 months is indicated. This will be
critically dependent on availability of required resources for proposed project
implementation.
Conclusions:
Looking to the Techno-economic parameters of the proposed 300 TPD Solvent
Extraction plant for processing multiple commodities like Soybean, Cottonseed,
Sunflower seeds and Rice bran, it has good potential in the area where required raw
material is available. Reasonably well established technology and indigenous plant and
machineries are available. Technical and managerial manpower is also available for
such Solvent Extraction project. On the basis of above analysis it can be assumed that
suggested project is technically feasible and economically viable proposition, for a
potential entrepreneurs in PMFPL project area in general and Mega Food park in
particular.
PLEASE NOTE: This is Model Project Profile; the actual Cost of Project will change depending on the
Land and Building Prices, Actual Quote from the suppliers of the Plant and Machineries etc…
Abhyuday Techno Economic Consultants Private Limited
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: [email protected]
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