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341 Threaded Miniature Photoelectric Sensor EX-30 SERIES Ver.2 FIBER SENSORS Related Information ■■General terms and conditions.............. F-7 ■■Glossary of terms........................ P.1455~ Amplifier Built-in ■■Sensor selection guide................... P.271~ ■■General precautions.................... P.1458~ LASER SENSORS PHOTOELECTRIC SENSORS Conforming to EMC Directive MICRO PHOTOELECTRIC SENSORS Recognition EX-33(-PN), (Excluding 5 m cable length type ) AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS panasonic.net/id/pidsx/global PNP output type available The next-generation new form series A new alternative to fiber sensors Simpler design New design solves all weak points of fiber sensors All you need to do is to make a ø4 mm ø0.157 in hole where you would like to stop or check the object (ø6 mm ø0.236 in hole for reflective type). Furthermore, the center of the sensing axis is the same as the center of the mounting hole, which makes it much easier to set the sensing position. The EX-30 series solves all of the difficulties associated with fiber sensors, such as: •Difficulty finding a suitable place for the amplifier •Fragility of the fiber •Extra space needed because of difficulty in bending the fiber •The nuisance of having to use a protective tube to prevent fiber breakage Center of sensing axis Center of mounting hole BASIC PERFORMANCE Selection Guide Amplifier Built-in Power Supply Built-in Amplifierseparated CX-400 CY-100 Electric power saving* Long sensing range The EX-30 series achieves reductions in power consumption of up to 65 %. These sensors contribute to environmental friendliness. The EX-30 series achieves long distance sensing [thru-beam type: 500 mm 19.685 in (EX-33(-PN): 800 mm 31.496 in), reflective type: 50 mm 1.969 in.] 500 mm 19.685 in 35 A maximum % reduction compared to conventional sensors EX-10 EX-33(-PN): 800 mm 31.496 in 50 mm 1.969 in Thru-beam type Diffuse reflective type EX-20 EX-30 EX-40 Globally usable CX-440 EQ-30 *Effective from production in April 2011. EQ-500 MQ-W RX-LS200 RX RT-610 High response speed of 0.5 ms The same high response speed of 0.5 ms as fiber sensor amplifiers is provided, making these sensors ideal for sensing small objects, counting objects that are moving quickly and positioning items such as circuit boards. It conforms to the EMC Directive and obtains the UL Recognition. (excluding 5 m 16.405 ft cable length type) Moreover, PNP output type which is much in demand in Europe, is also available. Threaded Miniature Photoelectric Sensor APPLICATIONS Detecting IC height 342 EX-30 SERIES Ver.2 FIBER SENSORS Detecting quantity of labels in label magazine Checking IC pins (using slit masks) LASER SENSORS PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS VARIETIES New thru-beam types now feature operation mode switch and sensitivity adjuster! EX-33(-PN) EX-33(-PN) 1 Operation mode switch Switching between light-ON and dark-ON operating modes is possible with a single model. Operation mode switch 2 Sensitivity adjuster It is convenient when you need fine adjustment. Sensitivity adjuster 800 mm 31.496 in 3 Bright 2-color indicator A bright 2-color indicator has been incorporated in all types. Operation indicator (Orange) Stability indicator (Green) SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS Emitter Receiver Receiver PLC HUMAN MACHINE INTERFACES MOUNTING / SIZE Can be installed in the same way as standard fibers Single-point tightening cuts down on installation work by half The EX-30 series can be screwmounted (M4 for thrubeam type, M6 for reflective type) in the same way as standard fiber sensors. This means that they can be inserted into production lines in exactly the same way as conventional high-priced fiber sensors. Conventional photoelectric sensors required four (for thru-beam type) or two (for reflective type) mounting holes and screws to be used. However, the EX-30 series is installed with a single screw, thus cutting down on installation work by half. M4 ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Amplifier Built-in Power Supply Built-in Amplifierseparated Thru-beam type (Reflective type: M6) Conventional model EX-30 CX-400 CY-100 Takes up very little space EX-10 Unlike conventional fibers, bending radius is not a problem, so that the sensor can be securely installed alongside conveyors. EX-30 SENSOR OPTIONS Fiber EX-20 EX-30 EX-40 CX-440 EQ-30 EQ-500 MQ-W RX-LS200 RX RT-610 343 Threaded Miniature Photoelectric Sensor FIBER SENSORS LASER SENSORS PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS EX-30 SERIES Ver.2 ENVIRONMENTAL RESISTANCE FUNCTIONS Incorporated an inverter countermeasure circuit* Bright 2-color indicator The EX-30 series become significantly stronger against inverter light and other extraneous light. A bright 2-color indicator is incorporated in all types. Fluoressent light Stability indicator (Green) Operation indicator (Orange) *Effective from production in April 2011. AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS No protective tube needed OPERABILITY The EX-30 series has high bending strength, so that the protective tube used to protect conventional fiber from breakage is not needed. This also adds up to excellent cost performance. Incorporates a sensitivity adjuster (Excluding EX-31□) Sensitivity adjuster The sensor incorporates a sensitivity adjuster. It is convenient when you need fine adjustment. No protective tube needed Waterproof IP67 (IEC) The sensor can be hosed down because of its IP67 construction. Note: However, take care that if it is exposed to water splashes during operation, it may detect a water drop itself. ORDER GUIDE FA COMPONENTS Selection Guide Amplifier Built-in Power Supply Built-in Amplifierseparated CX-400 CY-100 EX-10 EX-20 EX-30 EX-40 CX-440 EQ-30 EQ-500 MQ-W RX-LS200 RX RT-610 Model No. (Note) Sensing range EX-31A Thru-beam Appearance 500 mm 19.685 in EX-31B EX-31A-PN EX-31B-PN With operation mode switch UV CURING SYSTEMS Type Diffuse reflective MACHINE VISION SYSTEMS 800 mm 31.496 in Light-ON PNP open-collector transistor Light-ON EX-33 EX-33-PN PNP open-collector transistor EX-32B EX-32A-PN EX-32B-PN Output operation NPN open-collector transistor NPN open-collector transistor EX-32A 50 mm 1.969 in Output Dark-ON Dark-ON Switchable either Light-ON or Dark-ON NPN open-collector transistor Light-ON PNP open-collector transistor Light-ON Dark-ON Dark-ON Note: The model No. with “P” shown on the label affixed to the thru-beam type sensor is the emitter, “D” shown on the label is the receiver. 5 m 16.404 ft cable length type 5 m 16.404 ft cable length type(standard: 2 m 6.562 ft) is also available for NPN output type [excluding EX-33(-PN)]. When ordering this type, suffix “-C5” to the model No. (e.g.) 5 m 16.404 ft cable length type of EX-31A is “EX-31A-C5”. EX-30 SERIES Ver.2 Threaded Miniature Photoelectric Sensor OPTIONS Designation Slit mask For thru-beam type sensor only FIBER SENSORS Model No. Slit on one side OS-EX30-1 Slit size ø1 mm ø0.039 in LASER SENSORS Slit mask Description •OS-EX30-1 PHOTOELECTRIC SENSORS • Sensing range: 200 mm 7.874 in [EX-31□(-PN)] 320 mm 12.598 in [EX-33(-PN)] • Min. sensing object: ø2 mm ø0.079 in MICRO PHOTOELECTRIC SENSORS AREA SENSORS • Sensing range: 150 mm 5.906 in [EX-31□(-PN)] Slit on both sides 240 mm 9.449 in [EX-33(-PN)] • Min. sensing object: ø1 mm ø0.039 in Apply the optional slit mask when detecting small objects or for increasing the accuracy of sensing position. However, the sensing range is reduced when the slit mask is mounted. Note: One slit and two spacers are provided per set. Two sets are required when installing on both sides. SPECIFICATIONS Model No. Thru-beam NPN output EX-31A EX-31B PNP output EX-31A-PN EX-31B-PN Sensing range Sensing object EX-33 EX-32A EX-32B EX-33-PN EX-32A-PN EX-32B-PN 800 mm 31.496 in Opaque, translucent or transparent object (Note 3) – 15 % or less of operation distance (Note 2) 0.05 mm 0.002 in or less 0.5 mm 0.020 in or less Supply voltage Emitter: 10 mA or less, Receiver: 10 mA or less 13 mA or less <NPN output type> NPN open-collector transistor • Maximum sink current: 50 mA • Applied voltage: 30 V DC or less (between output and 0 V) • Residual voltage: 2 V or less (at 50 mA sink current) 1 V or less (at 16 mA sink current) <PNP output type> PNP open-collector transistor • Maximum source current: 50 mA • Applied voltage: 30 V DC or less (between output and +V) • Residual voltage: 2 V or less (at 50 mA source current) 1 V or less (at 16 mA source current) Light-ON Dark-ON Stability indicator Sensitivity adjuster Pollution degree Environmental resistance Ambient humidity Ambient illuminance Dark-ON Incorporated Green LED lights up under stable light received condition or stable dark condition, incorporated on the receiver – Continuously variable adjuster Accessories Selection Guide IP67 (IEC) Power Supply Built-in –25 to +55 °C –13 to +131 °F (No dew condensation or icing allowed), Storage: –30 to +70 °C –22 to +158 °F Amplifierseparated 35 to 85 % RH, Storage: 35 to 85 % RH Incandescent light: 3,000 ℓx at the light-receiving face CX-400 EN 60947-5-2 CY-100 1,000 V AC for one min. between all supply terminals connected together and enclosure EX-10 500 m/s2 acceleration (50 G approx.) in X, Y and Z directions for three times each Emitting element Weight MACHINE VISION SYSTEMS Amplifier Built-in 10 to 500 Hz frequency, 3 mm 0.118 in amplitude (20 G max.) in X, Y and Z directions for two hours each Cable extension ENERGY CONSUMPTION VISUALIZATION COMPONENTS 3 (Industrial environment) Vibration resistance Cable HUMAN MACHINE INTERFACES Green LED lights up under stable light received condition or stable dark condition 20 MΩ, or more, with 250 V DC megger between all supply terminals connected together and enclosure Material STATIC ELECTRICITY PREVENTION DEVICES UV CURING SYSTEMS Insulation resistance Shock resistance MEASUREMENT SENSORS Orange LED (lights up when the output is ON) (incorporated on the receiver for thru-beam type) EMC Voltage withstandability Light-ON 0.5 ms or less Protection Ambient temperature WIRE-SAVING SYSTEMS FA COMPONENTS Switchable either Light-ON or Dark-ON Short-circuit protection SIMPLE WIRE-SAVING UNITS PLC DC-12 or DC-13 Response time Operation indicator INDUCTIVE PROXIMITY SENSORS LASER MARKERS 12 to 24 V DC ±10 % Ripple P-P 10 % or less Utilization category Output operation 50 mm 1.969 in (Note 2) ø2 mm ø0.079 in or more opaque object (Completely beam interrupted objects) Repeatability (perpendicular to sensing axis) Output PRESSURE / FLOW SENSORS SENSOR OPTIONS Diffuse reflective With operation mode switch 500 mm 19.685 in Hysteresis Current consumption LIGHT CURTAINS / SAFETY COMPONENTS PARTICULAR USE SENSORS Type Item 344 Red LED (modulated) Enclosure: Die-cast zinc (Nickel plated), Lens: Polycarbonate [EX-32□(-PN): Acrylic], Enclosure cover: Polycarbonate 0.1 mm2 3-core (thru-beam type sensor emitter: 2-core) cabtyre cable, 2 m 6.562 ft long Extension up to total 50 m 164.042 ft is possible with 0.3 mm2, or more, cable (thru-beam type: both emitter and receiver). Net weight (each emitter and receiver): 20 g approx. Net weight: 20 g approx., Gross weight: 45 g approx. Gross weight: 65 g approx. Nut: 2 pcs., Toothed lock washer: 2 pcs. Nut: 1 pc., Toothed lock washer: 1 pc. Notes:1)Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +23 °C +73.4 °F. 2)The sensing range and the hysteresis are specified for white non-glossy paper (100 × 100 mm 3.937 × 3.937 in) as the object. 3)Make sure to confirm detection with an actual sensor before use. EX-20 EX-30 EX-40 CX-440 EQ-30 EQ-500 MQ-W RX-LS200 RX RT-610 345 Threaded Miniature Photoelectric Sensor I/O CIRCUIT AND WIRING DIAGRAMS FIBER SENSORS I/O circuit diagram MICRO PHOTOELECTRIC SENSORS Sensor circuit D1 AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS ZD Tr (Black) Output (Note) Internal circuit Sensor circuit Tr Wiring diagram ZD D1 Internal circuit (Blue) 0 V EQ-500 MQ-W RT-610 Note: The emitter of the thru-beam type sensor does not incorporate the black wire. EX-31□ EX-31□-PN Thru-beam type Parallel deviation Angular deviation Setting distance L (mm in) 400 15.748 200 7.874 0 100 3.937 Parallel deviation with slit mask on one side 200 7.874 600 23.622 Emitter ℓ L 400 15.748 100 50 Receiver 20 0 20 Left Center Right Operating angle θ ( ° ) Sensing field 80 3.150 20 0.787 0 400 800 1,200 1,600 2,000 15.748 31.496 47.244 62.992 78.740 Setting distance L (mm in) ℓ L Receiver 100 3.937 20 20 40 0 0.787 0.787 1.575 Left Center Right Operating point ℓ (mm in) Correlation between sensing object size and sensing range 60 2.362 L Sensor 0 10 5 0 5 10 0.394 0.197 0.197 0.394 Center Left Right Operating point ℓ (mm in) ℓ L 20 0 20 40 0.787 0.787 1.575 Left Center Right Operating point ℓ (mm in) Diffuse reflective type 80 3.150 ℓ Emitter Receiver 0 40 1.575 EX-32□ EX-32□-PN 100 × 100 mm 40 3.937 × 3.937 in 1.575 White non-glossy paper 5 Emitter 0 40 1.575 40 60 2.362 10 200 7.874 100 3.937 θ L 0 40 50 0 50 100 1.969 1.969 3.937 Left Center Right Operating point ℓ (mm in) Correlation between setting distance and excess gain Emitter 200 7.874 Receiver EX-31□ EX-31□-PN Thru-beam type 1 Parallel deviation with slit masks on both sides 800 31.496 RX-LS200 RX 12 to 24 V DC ± 10 % SENSING CHARACTERISTICS (TYPICAL) Excess gain EQ-30 – Load Symbols … D1: Reverse supply polarity protection diode D2: Reverse output polarity protection diode ZD: Surge absorption zener diode Tr: PNP output transistor EX-40 CX-440 + Black (Note) 12 to 24 V DC ± 10 % – Blue Setting distance L (mm in) EX-30 + Load Note: The emitter of the thru-beam type sensor does not incorporate the output. CX-400 EX-20 Brown Users’ circuit 600 23.622 EX-10 Color code 50 mA max. (Black) Output (Note) 800 31.496 CY-100 12 to 24 V DC ± 10 % Note: The emitter of the thru-beam type sensor does not incorporate the black wire. Users’ circuit D2 FA COMPONENTS Amplifierseparated + Blue (Brown) +V ENERGY CONSUMPTION VISUALIZATION COMPONENTS Power Supply Built-in Load – Color code HUMAN MACHINE INTERFACES Amplifier Built-in Black (Note) I/O circuit diagram LASER MARKERS Selection Guide 12 to 24 V DC ± 10 % PNP output type STATIC ELECTRICITY PREVENTION DEVICES UV CURING SYSTEMS – Symbols … D1: Reverse supply polarity protection diode D2: Reverse output polarity protection diode ZD: Surge absorption zener diode Tr: NPN output transistor MEASUREMENT SENSORS MACHINE VISION SYSTEMS + 50 mA max. (Blue) 0 V WIRE-SAVING SYSTEMS PLC Load Setting distance L (mm in) SIMPLE WIRE-SAVING UNITS D2 Brown Note: The emitter of the thru-beam type sensor does not incorporate the output. PARTICULAR USE SENSORS SENSOR OPTIONS (Brown) +V 40 1.575 20 0.787 0 Correlation between setting distance and excess gain 100 As the sensing object size becomes smaller than the standard size (white non-glossy paper 100 × 100 mm 3.937 × 3.937 in), the sensing range shortens, as shown in this graph. 50 Excess gain INDUCTIVE PROXIMITY SENSORS Color code Setting distance L (mm in) PRESSURE / FLOW SENSORS Wiring diagram Color code Sensing range L (mm in) PHOTOELECTRIC SENSORS NPN output type Setting distance L (mm in) LASER SENSORS EX-30 SERIES Ver.2 a × a mm a × a in White non-glossy paper L 10 5 Sensor 50 100 150 1.969 3.937 5.906 White non-glossy paper side length a (mm in) 200 7.874 1 0 50 100 150 200 250 1.969 3.937 5.906 7.874 9.843 Setting distance L (mm in) Threaded Miniature Photoelectric Sensor EX-30 SERIES Ver.2 346 SENSING CHARACTERISTICS (TYPICAL) FIBER SENSORS EX-33 EX-33-PN Thru-beam type Angular deviation 400 15.748 Emitter ℓ L 500 19.685 Receiver 0 100 3.937 50 0 50 100 1.969 1.969 3.937 Left Center Right Operating point ℓ (mm in) Setting distance L (mm in) 1,000 39.370 Setting distance L (mm in) Setting distance L (mm in) 1,000 39.370 Parallel deviation with slit mask on one side Emitter 500 19.685 θ L Receiver 0 40 1.575 20 0 20 40 0.787 0.787 1.575 Left Center Right Operating angle θ ( ° ) 300 11.811 200 7.874 ℓ L 100 3.937 0 40 1.575 15.6 0.614 14 0.551 3.1 0.122 Receiver 0 40 1.575 20 0 20 40 0.787 0.787 1.575 Left Center Right Operating point ℓ (mm in) • Do not use during the initial transient time (50 ms) after the power supply is switched on. • In case of using the sensor at a place where static electricity is generated, use a metal mounting plate. Also, ensure to ground the mounting plate. EX-33 EX-33-PN Sensor Opposing faces 7 0.276, thickness 2.4 0.094 Stability indicator (Green) (Note) Stability indicator (Green) (Note 1) Operation indicator (Orange) (Note) 15.6 0.614 3.1 0.122 7 7 0.276 0.276 14 0.551 14 0.551 0.3 0.012 ø2.5 ø0.098 cable, 2 m 6.562 ft long Note: Not incorporated on the emitter. Sensor Opposing faces 10 0.394, thickness 2 0.079 5.1 0.201 3.8 0.150 15.6 0.614 OS-EX30-1 5.1 0.201 Beamreceiving part 14 0.551 7 7 0.276 0.276 14 0.551 ø7.2 ø0.283 M6 × 0.75 3 0.118 0.030 Beamemitting part 5.1 0.201 3.8 0.150 LASER MARKERS Power Supply Built-in Amplifierseparated CY-100 EX-10 7 (0.276) EX-20 EX-30 EX-40 ø1 ø0.039 CX-440 Material: Brass(Nickel plated) EQ-30 Spacer ø2.5 ø0.098 cable, 2 m 6.562 ft long STATIC ELECTRICITY PREVENTION DEVICES CX-400 Internal thread part M4 × 0.7 0.028, 3.8 0.150 deep 0.75 0.030 MEASUREMENT SENSORS Amplifier Built-in (8.02) (0.316) Sensitivity adjuster WIRE-SAVING SYSTEMS Selection Guide Slit mask (optional) Operation indicator (Orange) 8.2 SIMPLE WIRE-SAVING UNITS 0.75 0.030 Slit mask 11 SENSOR OPTIONS ø2.5 ø0.098 cable, 2 m 6.562 ft long (5.3) (0.209) 0.3 0.012 PARTICULAR USE SENSORS UV CURING SYSTEMS ø7.2 ø0.283 Toothed lock washer ø11 ø0.433 Stability indicator (Green) INDUCTIVE PROXIMITY SENSORS MACHINE VISION SYSTEMS Notes: 1) Not incorporated on the emitter. 2) It is the sensitivity adjuster on the emitter. EX-32□ EX-32□-PN PRESSURE / FLOW SENSORS ENERGY CONSUMPTION VISUALIZATION COMPONENTS Operation mode switch (Note 2) M4 × 0.7 0.028 3 0.118 LIGHT CURTAINS / SAFETY COMPONENTS FA COMPONENTS 14 0.551 5.1 0.201 3.8 0.150 AREA SENSORS PLC Operation indicator (Orange) (Note 1) 11 0.433 8.2 Beam axis 0.323 7 7 0.276 0.276 M4 × 0.7 0.028 PHOTOELECTRIC SENSORS HUMAN MACHINE INTERFACES Toothed lock washer ø8.5 ø0.035 Beam axis 3 0.118 20 0 20 40 0.787 0.787 1.575 Left Center Right Operating point ℓ (mm in) The CAD data in the dimensions can be downloaded from our website Sensor 0.3 0.012 ℓ L Refer to p.1458~ for general precautions. DIMENSIONS (Unit: mm in) Toothed lock washer ø8.5 ø0.035 Emitter 100 3.937 Receiver LASER SENSORS MICRO PHOTOELECTRIC SENSORS 200 7.874 Emitter • Never use this product as a sensing device for personnel protection. • In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. Opposing faces 7 0.276, thickness 2.4 0.094 400 15.748 300 11.811 PRECAUTIONS FOR PROPER USE EX-31□ EX-31□-PN Parallel deviation with slit masks on both sides Setting distance L (mm in) Parallel deviation EQ-500 MQ-W ø8 ø0.315 Material: POM ø4.3 ø0.169 RX-LS200 1 0.039 RX RT-610