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Full Bridge Single Stage Electronic Ballast for a 250 W High Pressure Sodium Lamp F. S. Dos Reis, J. C. M. de Lima, Tonkoski, R L.C. Lorenzoni, U.A. Sarmanho, V. M. Canalli and F.B. Líbano Pontifícia Universidade Católica do Rio Grande do Sul Faculdade de Engenharia Departamento de Engenharia Elétrica Avenida Ipiranga, 6681 - Porto Alegre – RS CEP 90619-900 - Brazil Abstract – In this paper will be reported the study and compact fluorescent lamps. Its utilization was widely implementation of a single stage High Power Factor (HPF) stimulated by Brazilian media for energy economy, electronic ballast for High Pressure Sodium (HPS) lamps using a LCC filter. In the recent years many authors are working to due the fact that luminous efficiency increases with obtain single stage HPF electronic ballast for fluorescent lamps the frequency for this kind of lamp. Brazil faced a [1][2]. Normally to obtain HPF in electronic ballast for high serious energy crisis in 2001. Many corrective actions pressure sodium lamps a Power Factor Preregulator (PFP) is were taken to mitigate this serious problem. One of used between the mains and the electronic ballast [3]. The main idea in this work is to present a simple electronic ballast them was the energy rationing which consisted in with HPF for HPS lamps. Design criteria and experimental overtaxing or even cutting energy supply from results will be also presented in the final paper. consumers which exceeds the prefixed energy quotes. Also many electric energy concessionaires had ACKNOWLEDGMENT distributed gratuitously compact fluorescent lamps for residential consumers, showing the importance of illumination’s segment inside the global energy KEYWORDS Electronic Ballast, HID Lamps, High Power Factor. consumption, estimated to be about thirty percent of total consumption of electrical energy in the country. I. INTRODUCTION Because of these, innumerable research groups around the world, like [1], [2], [3] and [4], have dedicated their efforts to the development of new Nowadays, an important topic of awareness is the importance of environment preservation. In this direction, important efforts have been made in the diverse areas of knowledge. In electrical engineering field, this phenomenon has reflected in searching for alternatives energy systems, higher efficiency on available resources utilization, losses reduction in equipments and to increase electric energy quality. In the last few years the market was flooded by a great number of electronic ballasts for fluorescent lamps operating in high frequency, especially by topologies and new control techniques for different kinds of discharge lamps. Most of magnetic ballast manufacturers had to develop electronic ballasts for discharge lamps to guarantee their survival in business because the consumers started to demand more and more this type of product. It also simplifies the production line, which has expressive physical reduction and productivity increase in relation the line that produces the conventional ballasts. Now, the challenges for industries are the reduction of production costs, the 1 reduction of converter size, unitary power factor and null harmonic distortion which implies in a substantial improvement of energy quality consumed The spectrum color reproduction can be modified; Presents the acoustic resonance phenomenon, by ballasts. Here in Brazil, the development of which can result in the arc extinguishing until electronic ballasts for HID lamps is being made by a the lamp destruction; few groups of researchers. However in a close future, Positive Resistance these ballasts will be in the production lines of main Lamp Current national manufacturers. Negative Resistance The porpoise of this paper is to report the development of a low cost single stage HPF electronic Lamp Voltage ballast for HPS lamps. The design criteria will be Breakdown Voltage presented in this work for the proposed circuit. There are many kind of high-pressure lamps; however, this work will focus only the high-pressure sodium lamps Fig. 1. - Typical voltage x current curve for HID (HPS), widely used in public illumination. The HPS lamps. lamps radiate energy on a great part of the visible In order to obtain low cost electronic ballast for spectrum [5]. These lamps provide a reasonable color HPS lamps with HPF a single stage converter was reproduction (it has IRC 23 color reproduction index). conceived. The idea is very simple: Once, in high They are available up to 130 lm/W of luminous frequency, the HPS lamps have a resistive behavior efficiency and color temperature of 2100 K, why the electronic ballast (full-bridge inverter and approximately. LCC filter) can not be connected directly to a full The HPS lamps, as any other HID lamps, need ballast to operate correctly. The ballast is additional bridge rectifier? This idea will be studied in this paper. equipment connected between the power line and the discharge lamp. The ballast has two main functions: to guarantee lamps ignition through the application of II. STUDIED ELECTRONIC BALLAST a high voltage pulse between the lamp electrodes and to limit the current that will circulate through it. The The studied single stage high power factor lamp would be quickly destroyed without current electronic ballast for high pressure sodium lamps limitation, due the negative resistance characteristic structure incorporates a bridge rectifier and an input of the lamp, as can be observed in figure 1. LC filter to minimize the EMI generated by the The HPS lamps have many particularities when they operate in high frequency, such as: electronic ballast. Figure 2 shows an electrical diagram of the proposed circuit. Similar circuits have been proposed by other authors using fluorescent Can be modeled by a resistance in steady lamps. but any paper using this topology for HPS state; lamps was not found. The capacitor CF in this figure Can have luminous intensity controlled; has two main functions first of all is to receive the 2 reactive current from the electronic ballast and work ignition and limiting the peak current at the MOSFET as line filter with the inductor L. This arrangement to acceptable levels. If it was adopted to work at provides high power factor to the electronic ballast resonance ω0 = ωs in theory we would have the because in this case the capacitor CF is not a bulk possibility of an infinite voltage generation over the capacitor. Actually this is a small capacitor in the lamp which could be good for a quickly lamp turn on. range of nano Faradays. On the other hand current would also rise to infinite because the impedance of the circuit formed by L, Cs and Cp is null just before the lamp is turned on. This operation mode will result in the MOSFET’s and driver’s destruction. L Cs Ve Cp R Fig. 2. Studied HPF Electronic Ballast. Fig. 3. LCC Ballast. III. BALLAST DESIGN CRITERIA For the circuit showed in figure 3, considering the To verify the performance of the proposed system a voltage Ve a symmetrical wave (from Vpk sin (t) LCC electronic ballast (figure 3) for a 250 W HPS to - Vpk sin (t)V), a good simplification to study lamp was designed. The nominal lamp voltage (Vlamp) the system behavior comes from the frequency was obtained from the lamp’s manufacturer datasheet domain approach. To use this approach the first and its value is 100 VRMS. To design the LCC ballast harmonic component for this wave must be knew. it was added 10 % to consider loses effect. The Bum & Hee [1] presented the first harmonic peak electronic ballast input power voltage comes from the amplitude for a half bridge inverter considering an output of an input bridge rectifier; consequently, this ideal fixed DC bus voltage (E) the result for a full input voltage is mains dependent. In the present bridge is displayed in equation 2. In the present case, design example the mains voltage adopted was Vmains= the first harmonic peak amplitude was obtained using 220 VRMS. The switching frequency chosen was 68 the same expression 2 but the DC bus voltage (E) was kHz. Assuming the resistive comportment of the replaced by the mains RMS voltage (Vmains) resulting lamp, we can estimate the value of its resistance (R) in expression 3. The experimental results validate this after ignition using equation 1. procedure: R Vlamp 2 P 40 (1) Where P is the lamps power. As it was indicated in [3], the best relationship V1stRMS 3 2 Vmains 3 1 (2) V1stRMS 6 2 Vmains 3 1 (3) between the switching frequency and the resonance In this study an expression was obtained to frequency before the lamp turn on is ω0/ ωs = 3, determine the peak voltage across the capacitor Cp. guaranteeing the high voltage generation for the lamp 3 This expression, shown in equation 9, is valid before signal over the lamp terminals, allowing the the lamp start up. determination of RESR using equation 4. This RESR was obtained experimentally and its value was 6.5 Ω. 2E Vcp 1 e (4) RESR 4 L F Where, RESR is the circuit equivalent series resistance and F is the switching frequency. Preliminary tests demonstrated that necessary peak voltage (Vopk) to guarantee the lamp ignition is 3.8 kV. A typical RESR value is 6.5 Ω. Manipulating equation (4) we can obtain the value of inductor L in Before the lamp startup a leakage current flows into the lamp. To determine the equivalent lamp resistance before the startup, the following measurement was made: a 10 Ω resistor was placed in series with the lamp. The obtained equivalent lamp resistance was 100 kΩ. If this resistance is taken to account a new RESR = 5.7 Ω could be easily obtained. The reference [2] and our experimental results equation (5). RESR 4 F L 219.5 H 2E ln 1 Vopk allow us to consider that after lamps ignition, the (5) lamp resistance is too low considering the Cp reactance. Therefore, it can be deduced the equation 9: The resonance frequency may be calculated using 1 // R R CP equation (6). (6) 1 Fo 2 L (9) Consequently, after lamp ignition, the equivalent circuit is showed in figure 4. 1 1 1 C p Cs L Cs Ve Considering the fact that the switching frequency is R estimated to be three times lesser then the resonance frequency and, usually, capacitor Cp is, at least, 10 Fig. 4. – Ballast equivalent circuit after ignition. times smaller then capacitor Cs, equation 6 may be After lamp ignition the ballast must guaranty that simplified into equation 7, because the effect of the RMS voltage over the lamp do not overcome the capacitance Cs is almost null. nominal value. The RMS lamp voltage Vlamp can be F 1 (7) 6 L Cp obtained using the well known voltage divider for the circuit shown in figure 4, the equation 10 presents this Manipulating equation (7), it can be obtained the result: value for the capacitor Cp as it is shown in equation Vlamp (8). Cp (10) The modulus of the impedance of the circuit can be 1 6 F R Vm Z 2 L 2, 767nF calculated with equation 11. To facilitate the design (8) To determinate the real value of the RESR, an experimental circuit using a 220 μH inductor L and a of the LCC filter the parameterized LCsR circuit transfer function was obtained and the result is shown in figure 13. 2,7 nF capacitor Cp was stimulated with a 60 V peakto-peak square wave signal, which generated a 660 V 4 Vlamp Vm (11) 1 , 1 2 2 electronic ballast with the following specification: Where η is the capacitor relationship factor defined as η = Cs/Cp, κ the relationship of switching frequency and resonance frequency of the circuit of figure 4, R is the lamp resistance after startup and τ is the parameterized time constant L R 2C p To validate the proposed system, a full-bridge . 250 W HPS lamp, 220 VAC grid connected and operation frequency of 68 kHz, was simulated using the software PSIM® 6.0. Figure 6 shows the voltage and current in the mains. The voltage and current in lamp is showed in figure 7. The crest factor was measured. Tests indicate that ballasts with higher Figure 5 presents the relationship between the RMS lamp voltage and the RMS first harmonic voltage, Vlamp/V1stRMS, called as parameterized lamp crest factors may result in depreciation of lumen output or reduced lamp life. It was found a crest factor of 2 using this ballast. HID lamp voltage V, for different values of η as design recommendations suggest a maximum crest factor of parameter. Using the graphic of figure 5, a η =180 1.8 for HPS lamps. was adopted. This relationship will allow us to achieve the desired V relationship in the startup frequency, when the lamp is turned on. 1 1 V( 110 ) 0.8 V( 80 ) V( 50 ) 0.6 V( 30 ) V( 10 ) J( 1 ) 0.4 i( ) V( 180 ) 0.2 0 0 0 2 4 6 8 10 0 10 Fig. 5. Transfer Function varying κ for different Fig. 6. –Above, voltage in the lamp and voltage and current in the mains below. values of η. With the η relationship, the value of Cs may be obtained using equation 12 for a V=0.393 relationship. Cs 180 Cs C p 498nF Cp (12) IV. SIMULATION RESULTS Fig. 7. –Voltage and current in the lamp. 5 V. CONCLUSION This paper described single stage high power factor electronic ballast for high pressure sodium lamps. This ballast presents a very low cost because it avoids an external PFP. The phenomenon of the acoustic resonance was not observed. A very high power factor was obtained. The crest factor found was not good enough and must be improved. This could be solved changing the capacitor Cs value. Increasing this capacitor is possible to reduce the crest factor, on the other hand, the power factor decreases. REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] Tsai-Fu Wu; Te-Hung Yu; Meng-Chian Chiang; “Single-stage electronic ballast with dimming feature and unity power factor”; Power Electronics, IEEE Transactions on , Volume: 13 , Issue: 3 , May 1998; Pages:586 – 597. Ribas, J.; Alonso, J.M.; Calleja, A.J.; Lopez, E.; Cardesin, J.; Garcia, J.; Rico, M.; “Single-stage high-power-factor self-oscillating electronic ballast for fluorescent lamps with rapid start”; Power Electronics Congress, 2002. Technical Proceedings. CIEP 2002. VIII IEEE International , 20-24 Oct. 2002 Pages:15 – 20. Martin, F.J.F.; Viejo, C.B.; Anton, J.C.A.; Garcia, M.A.P.; RicoSecades, M.; Alonso, J.M.; “Analysis and design of a high power factor, single-stage electronic ballast for high-intensity discharge lamps”; Power Electronics, IEEE Transactions on , Volume: 18, Issue: 2, March 2003; Pages:558 – 569. Co, M.A.; Brumatti, M.; Simonetti, D.S.L.; Vieira, J.L.F.; “Single stage electronic ballast for HID lamps”; Industry Applications Conference, 2003. 38th IAS Annual Meeting. Conference Record of the , Volume: 1 , 12-16 Oct. 2003; Pages:339 - 344 vol.1 Bum Suk Kang; Hee Jun Kim; High Power Factor Electronic Ballast for High Pressure Sodium Lamp, TENCON 99. Proceedings of the IEEE Region 10 Conference, Volume: 2, Dec 1999, Page(s): 887 890 vol.2. Ben-Yaakov, S.; Gulko, M.; “Design and performance of an electronic ballast for high-pressure sodium (HPS) lamps, Industrial Electronics”, IEEE Transactions on Volume: 44 Issue: 4, Aug 1997, Page(s): 486 -491. Alves, J.A.; Perin, A.J.; Barbi, I.; “An electronic ballast with high power factor for compact fluorescent lamps”; Industry Applications Conference, 1996. Thirty-First IAS Annual Meeting, IAS '96., Conference Record of the 1996 IEEE ,Volume: 4 , 6-10 Oct. 1996; Pages:2129 - 2135 vol.4. Prado, R.N.D.; Bonafldo, S.A.; “A high-power-factor electronic ballast using a flyback push-pull integrated converter”; Industrial Electronics, IEEE Transactions on ,Volume: 46 , Issue: 4 , Aug. 1999; Pages:796 – 802. Dos Reis, F.S., Canalli, V.M, Lima, J. C., Tonkoski, R. Jr., Sarmanho, U, Edar, F., Santos, Toss, M, Ramos, F.M., Garcia, L.L., Callai, P., Da Silva, N. B.R, Godinho, L.A., Líbano, F.B., Low Cost High Power Factor Electronic Ballast For High Pressure Sodium Lamps, VI Induscon, Joinville, 2004. 6