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st 21 International Symposium on Plasma Chemistry (ISPC 21) Sunday 4 August – Friday 9 August 2013 Cairns Convention Centre, Queensland, Australia Modeling study on plasma flow and heat transfer of low power helium arcjet Hai-Xing Wang, Wei-Ping Sun School of Astronautics, Beijing University of Aeronautics and Astronautics, Beijing 100191, China (Corresponding author. E-mail: [email protected]) Abstract: The different construction and geometrical size of the radiation-cooled arcjet thrusters are employed in this modeling to clarify the effect of nozzle geometry on arcjet performance parameters. The calculated temperature and velocity distributions within the arcjet thruster are presented and analyzed. Modeling results of arcjet thruster with helium as the propellant are found to compare favorably with the corresponding experimental data. Keywords: Helium, Arcjet, Plasma flow and heat transfer. 1. Introduction At present, since there are some new propulsion options that can achieve the specific impulse higher than arcjets, it is desirable to extend the application of arcjets to higher specific impulse with moderate thrust. The broader use of arcjets as enabling technologies for new space mission application will require improvements in thrust efficiency or an extension in specific impulse. Both of these improvements need a better understanding of the physics of arcjet thruster flows. In principal, arcjet is capable of operating on a variety of different propellants such as hydrazine, ammonia, and hydrogen. While, in recent years the experimental study of arcjet thrusters with the helium as the propellant has attracted wide attention. Next to hydrogen, helium has the highest ionization energy of any atom but a smaller atomic mass than those of hydrazine, ammonia. So, on the one hand, helium arcjet can deposited more input electric energy into the propellant due to the highest ionization energy. On the other hand, since it lacks internal vibrational and rotational energy modes, the arcjet thrusters with helium as working gas has a higher percentage of the energy deposited into kinetic energy of the flow. The experimental results has already shown that compared to hydrogen and hydrazine arcjet thrusters, helium arcjets have the higher thrust efficiency[1]. Since the plasma property of helium is different from those of other common used propellants, it is predicted the plasma flow and heat transfer features of helium arcjets should be different from other propellants arcjets and further lead to different thruster performance. At the same time, from the view point of improving design of thruster structure, further research is needed. The modeling study is thus conducted to investigate the heat transfer and flow characteristics in the low-power helium arcjet. Three arcjet thruster geometries, designed and proposed by Institute of Mechanics, Chinese Academy of Sciences are used in this modeling to clarify the effects of nozzle geometry on arcjet performance parameters[2]. In order to further validate the numerical code, the experimental data reported by NASA Lewis Research Center is also used to compare with modeling results. 2. Modeling approach The main assumptions employed in the modelling study are as follow. (i) the plasma flow in the arcjet nozzle is steady, axisymmetrical, laminar and compressible; (2) the plasma is optically thin and in the LTE (local thermodynamic equilibrium) state, and thus the thermodynamic and transport properties are completely determined by the local gas temperature and pressure; and (3) the swirling velocity component is negligible in comparison with the axial velocity component. In order to better model such a complex flow, Lorentz body force components will be included in the axial and radial momentum equations, and the Joule heating, radiation loss, viscous dissipation and pressure work will all be included in the energy equation. Based on these assumptions, the governing equations in the cylindrical coordinate system can be written in in a compact flux vector formulation as follow [3,4]: U t E z F r Ev z H Fv r Hv S Where U u v u E p F uv et pu v uv uv H v2 p et pv zz v zz v2 zr Fv rr zr qz u zr v qr rr 0 0 Hv 1 r zr S jr B jz B rr u zr v pv 0 zr u 1 r et 0 Ev T v u 2 et rr qr jz Ez jr Er (1) st 21 International Symposium on Plasma Chemistry (ISPC 21) Sunday 4 August – Friday 9 August 2013 Cairns Convention Centre, Queensland, Australia electric field can be determined by Ampere’s law and Ohm’s law. In this study, the anode-nozzle wall is included in the computational domain, so the temperature distribution along the inner surface of the anode-nozzle is determined by the iterative computation process itself instead of being artificially specified. Three construction and geometrical size of the radiation-cooled arcjet thrusters are shown in Fig. 1, which are designed and proposed by Institute of Mechanics, Chinese Academy of Sciences. It is noted that three thrusters have the same size of constrictor and the same diameter of nozzle exit, while different expansion half angles and lengths of nozzle. The boundary conditions used in this computation are listed in Table 1. and p et zz 1 2 1 2 u z u , 2 v r u , u u z qz v r v r T Z , u2 v2 rr 2 ; v r u u r zr v z 2 3 , T r qr Here u, v, T, ρ and p are the axial (z-) and radial (r-) components of the velocity vector, the temperature, the gas density and the gas pressure, respectively. Bθ, Ez, Er, jz and jr are the azimuthal magnetic induction intensity, the axial electric field component, the radial electric field component, the axial current density component and the radial current density component, respectively. The physical properties , , , are the temperature- and pressure-dependent specific heat ratio, viscosity, thermal conductivity and electrical conductivity respectively, and are calculated for each spatial point based on local temperature and pressure by using pre-compiled LTE plasma property databases (covering the temperature range 300-30,000 K and the pressure range 10 Pa to 3×105 Pa). Rewriting Ohm’s law by making use of Maxwell’s equations for steady conditions, one obtains an equation for the magnetic induction intensity in the following form 1 r r rB r 1 z r rB z vB r 0 uB z (a) Thruster A (b) Thruster B (2) (c) Thruster C Fig.1 Schematic diagram of the kW-class arcjet thrusters under study After Bθ has been obtained, the current density and Table 1. Boundary conditions Flow Field B-C p extrapolated/specified dp dn u / extrapolatfrom m ed 0 v specified T specified Magnetic Field B-C-I-J rB 0 I 2 Anode D-C T specified C-I-J-F F-G 0 0 dT dn dT dn Anode Gas J-F rB r cos rB z sin 0 Anode 0 dp dn 0 extrapolated du dr 0 0 0 specified extrapolated 0 extrapolated dT dr 3. Result and discussion Typical modeling results describing the plasma flow and heat transfer characteristics of the helium Gas rB 0 dT dn 0 H-K F-E dT dn H-K-B dp dr F-G-H C-I-J-F dT dn G-H extrapolated K-B diminishes from 0 to 0I 2 0 I 2 E-D T4 dT dn T4 arcjet are presented in Fig. 2-5 respectively. In order to facilitate comparison, the operation conditions, such as the mass flow rate of 18 mg/s and arc current st 21 International Symposium on Plasma Chemistry (ISPC 21) Sunday 4 August – Friday 9 August 2013 Cairns Convention Centre, Queensland, Australia of 10 A, are fixed to the same for three thrusters. 2000 0 4 00 0 -0.001 0.004 0.006 0.008 0.01 z (m) (a) Thruster A r (m) 0.001 2 00 0 0 400 0 0.004 -0.001 0.005 0.006 z (m) 0.007 0.008 (b) Thruster B r (m) r (m) 0.001 nozzle, the dip of the temperature in the center of profile is more obvious. Such a non-monotonic temperature profile was also observed by Walker [5] in an experimental study of a helium arcjet thruster. This phenomenon implies that fluid expands to a temperature lower than the nozzle wall and further suggests that heat transfer from the nozzle wall is responsible for the inverted temperature profile. The thruster C has more uniform temperature profile than those of thruster B and C due to the special structure of expansion portion of nozzle. It suggests that if uniform temperature profile at the exit plane of arcjet thruster is required in some certain conditions, the structure of arcjet nozzle should be carefully designed. 2000 6000 0 8000 4000 -0.004 0 0.002 0.005 20 r (m) 00 0 4000 0.01 0.015 z (m) (a) Thruster A 0.02 0.004 0.006 0.008 0.01 z (m) 0.012 r (m) -0.002 0.014 8000 4000 -0.004 0 0.005 0.01 z (m) 2500 r (m) Thruster A Thruster B Thruster C 0.015 (b) Thruster B 0.004 3000 Temperature (K) 6000 0 -0.002 (c) Thruster C Fig.2 Computed isotherms within the partial gas flow region in three thrusters with helium as the propellant. Contour interval: 2,000 K. 0.03 2000 0.002 0.004 0.025 2000 6000 10000 0 8 0 00 4000 -0.004 2000 0 1500 1000 -4 -2 0 r (mm) 2 4 Fig.3 Comparison of calculated radial profiles of plasma temperature at the thruster exit In order to clearly show the detail of temperature distribution within arcjet thruster, only partial gas flow region of three thrusters are shown in Fig.2. It is seen that gas heating and energy conversion processes are similar generally in three thrusters, while the temperature distributions are quite different due to the different construction and geometrical sizes of the nozzle. The differences of temperature distribution are further shown in Fig. 3. It is interesting to find that the highest temperatures of helium do not appear at the center of the thruster exit for the cases of the thruster A and B. With the increase of expansion half angle of 0.005 0.01 0.015 0.02 0.025 z (m) (c) Thruster C Fig.4 Computed axial velocity contours within the gas flow region in three thrusters with helium as the propellant. Contour interval: 2,000 m/s. The computed axial velocity distributions within the thruster nozzle and thruster exit are shown in Fig. 4 and 5. Although the similar conversion processes of the pressure energy and internal energy into the kinetic energy are found in three thrusters, the axial velocity distributions inside expansion nozzle are somewhat different. For the case of thruster A, with a smaller expansion half angle and longer nozzle, the maximum axial velocity at the thruster exit is lower than that of thruster B with bigger expansion half angle and shorter nozzle. For the case of thruster C, the expansion half angle of nozzle changes from 35°at the 3.1 mm downstream from constrictor into 8°,which leads to the more complex flow field inside thruster st 21 International Symposium on Plasma Chemistry (ISPC 21) Sunday 4 August – Friday 9 August 2013 Cairns Convention Centre, Queensland, Australia nozzle. It is seen from Fig. 4(c) that the axial velocity increase very rapidly at region with expansion half angle 35°and decrease appreciably at the transition region between two expansion half angle. It is also shown from Fig. 5 that contrary to temperature profiles shown in Fig. 3, the maximum of axial velocity at the center of exit plane of thruster C is lower than those of thruster A and B. Axial velocity (m/s) 8000 6000 4000 Thruster A Thruster B Thruster C 2000 0 -4 -2 0 r (mm) 2 4 Fig.5 Comparison of calculated radial profiles of axial velocity at the thruster exit 10000 Axial velocity (m/s) 9000 8000 7000 6000 5000 4000 36.13 mg/s 26.60 mg/s 18.13 mg/s Predicted 36.13 mg/s Predicted 26.60 mg/s Predicted 18.13 mg/s 3000 2000 1000 0 -4 -2 0 r (mm) 2 3000 42.5 mg/s 26.60 mg/s 18.13 mg/s Predicted 42.5 mg/s Predicted 26.60 mg/s Predicted 18.13 mg/s Temperature (K) 2000 1500 1000 500 0 -4 -2 0 r (mm) 2 4. Conclusion Numerical simulations have been carried out to study the plasma flow and heat transfer characteristics of low-power arcjet thrusters with helium as the propellant. The effects of construction and geometrical sizes on temperature and velocity distributions inside arcjet thruster have been examined. The temperature and velocity profiles dependence on expansion half angles and structures are presented and analyzed. It is found that the thruster C with variable expansion half angle of the nozzle present the highest temperature and the lowest axial velocity value at center of thruster exit among three thrusters. 4 Fig.6 Comparison of predicted radial profile of axial velocity at the exit plane with the experimental results in [5] 2500 For the case with helium as the propellant, experimental results of low power arcjet with the almost same geometrical structure, which is operated under the similar parameters with this study have been reported by Walker [5]. Our predicted results for radial profiles of the axial velocity and gas temperature at the exit plane are thus compared with the experimental data in Ref [5]. Fig. 6 and Fig. 7 compare the predicted radial distribution of the axial velocity and gas temperature at the arcjet nozzle exit with corresponding experiment results presented in Ref. [5] for the case with helium flow rates of 36.13, 26.60, 18.13 mg/s and a constant current value of 10.3 A. It is seen that our predicted radial distribution of the axial velocity agree well with the experimental and predicted result. 4 Fig.7 Comparison of predicted radial profile of gas temperature at the exit plane with the experimental results in [5] In order to validate the reliability of numerical code used in this study, a comparison of modeling results with the available experimental results is conducted. 5. Reference [1] A Rybakov, M A Kurtz and H Kurtz, et al., in 38th AIAA/ASME/SAE/ASEE Joint Propulsion Conference & Exhibit (2002). [2] W X Pan, X Meng, C K Wu, Proceedings of the 13th Asian Congress of Fluid Mechanics (2010). [3] H X Wang, J Y Geng, and X Chen, et al., Plasma Chemistry and Plasma Processing, 30, 707(2010). [4] H X Wang, X Chen and W X Pan, et al., Plasma Science & Technology, 12, 692 (2010). [5] Q E Walker, "Characterization and novel applications of the helium arcjet", Stanford University, 2007. 6. Acknowledgment This study was supported by the National Natural Science Foundation of China (No. 50836007, 11072020, 11275021)