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EST 2054 - Electrical Service Technician Answer Schedule Notes: 1. (1 mark) means that the preceding statement/answer earns 1 mark. 2. This schedule sets out the accepted answers to the examination questions. A marker can exercise their discretion and decide on the overall accuracy of any answer that is presented in the candidate’s own words. 3. Symbols and terms - alternatives Power W or P Voltage V or E or U Phase Active Question 1 (a) (b) (c) (d) (e) (f) Marks Reference (i) No (1 mark) (ii) The minimum insulation resistance value must be at least 1 MΩ (1 mark) (i) Limited ingress of dust permitted (no harmful deposit). (1 mark) AS/NZS 3000: Table G1a (ii) Protected against strong jets of water. Limited ingress permitted. (1 mark) AS/NZS 3000: Table G1a (i) Opens the starter control circuit when one phase is lost. (1 mark) (ii) Prevents motor from starting if two phases on the supply are reversed. (1 mark) (i) Means that the conductor or fittings are covered with insulation in such a manner that a person may safely handle them when they are live. (1 mark) ESR 4 (ii) Means effectively connected to the general mass of earth. (1 mark) ESR 4 ● Open circuited centrifugal switch (1 mark) ● Open start winding (1 mark) 6kA The maximum prospective short circuit current the breaker can safely open under fault conditions. 16A Is the maximum current that can pass through the MCB without tripping it. Marking notes (1 mark) (1 mark) EST 2054 ANSWERS – 11 MAY 2013 1 Question 1 Marks (g) ● ● Length Cross-sectional area of conductors (2 marks) (h) (i) No (½ mark) (ii) The resistance stays constant regardless of the voltage applied (i) One element is open circuited (1 mark) (ii) Only one element is working. (1 mark) (i) (j) Any ● ● ● ● TWO of: A mechanical overload A reduced supply voltage The loss of one phase Excessive bearing wear Reference Marking notes (1½ marks) (2 marks) EST 2054 ANSWERS – 11 MAY 2013 2 Question 2 (a) Marks (i) Any ● ● ● ● ONE of: A DOL starter A Primary resistance starter An auto-transformer starter An electronic soft starter (ii) Any ONE of: ● A single-phase, split-phase motor ● A single-phase, capacitor-start motor Stop Marking notes (1 mark) (b) Fuse Reference (1 mark) Thermal overload contact Start P If a correct 230V circuit is shown, then the first two and last bullet points are incorrect Hold-in contact P Coil Correct supply ● Fuses protect entire circuit ● Stop button correctly connected (½ mark) ● Start button correctly connected (½ mark) ● Hold-in contacts connected Coil correctly connected (½ mark) ● ● ● (c) (½ mark) ● ● ● ● (1 mark) correctly (½ mark) Thermal overload auxiliary contact correctly connected Working circuit (½ mark) The mechanical overload causes excess current in the motor windings. The temperature increases in the motor windings. The thermistor detects the temperature increase and opens the contact in the control circuit at a pre-set temperature level. (1 mark) (1 mark) (1 mark) (1 mark) EST 2054 ANSWERS – 11 MAY 2013 3 Question 3 Marks (a) (1 mark) (b) (i) AS/NZS 3760 (ii) In-service safety inspection testing of electrical equipment (i) An ohmmeter (1 mark) (ii) Test between the earth pin of the plug and the frame of the appliance (1 mark) and (1 mark) Any ONE of: ● ● Insulation resistance test (½ mark) Insulation resistance tester (½ mark) 500V d.c. (½ mark) The appliance is not connected to the supply 10,000Ω or more (½ mark) Earth leakage test (½ mark) Any ONE of: * Earth leakage tester * Clip-on ammeter The appliance is live (½ mark) (1 mark) (1 mark) (1 mark) 5 mA or less (d) Marking notes (1 mark) (iii) 1Ω or less (c) Reference Any TWO of: ● They are effectively anchored. ● The inner cores are not exposed or twisted; ● The external sheaths are not cut, abraded, twisted, or damaged to such an extent that the insulation of the inner cores is visible ● Unprotected conductors or insulation tape are not in evidence. (2 marks) EST 2054 ANSWERS – 11 MAY 2013 AS/NZS 3760 2.3.2 4 Question 4 Marks (a) The supply and/or the appliance would be short-circuited. (2 marks) (b) A 0 volt reading will be obtained which can lead to the false conclusion that the circuit is de-energised. (2 marks) (c) Class I Class II (2 marks) (d) ● ● ● ● 6 months 12 months Ensure the correct instrument for the conditions is used. Inspect instrument, clips, leads and probes to ensure they are in good condition. Ensure correct range is selected on the instrument. Ensure leads are correctly connected. Reference Marking notes AS/NZS 3760: 2001: Table 2 2003: Table 2 (4 marks) EST 2054 ANSWERS – 11 MAY 2013 5 Question 5 (a) Marks Reference Marking notes (i) Phase Centrifugal switch Run winding Start winding Neutral ● ● ● ● (ii) Any ● ● ● Correctly connected start winding Correctly connected centrifugal switch Correctly connected run winding Working circuit ONE of: External starting relay Solid state current relay Timer (iii) Any ONE of: ● Reverse the connections of the start winding. ● Reverse the connections of the run winding. (b) Power I = = = = = (c) (1 mark) (1 mark) (1 mark) (1 mark) (1 mark) (1 mark) (½ mark) (½ mark) (½ mark) 746 x 0.45 335.7W P V 335.7 230 1.46A (½ mark) (1 mark) It has a higher starting torque. (1 mark) EST 2054 ANSWERS – 11 MAY 2013 6 Question 6 (a) (i) (ii) I ● Marks = P V (½ mark) = 2000 230 (½ mark) = 8.69A (1 marks) Three Reference Marking notes (½ mark) Any ONE of: ● ● (b) Brown active (½ mark) Light blue neutral (½ mark) Green/yellow earth (½ mark) Red active Black neutral Green earth (i) An ohmmeter (ii) Any ONE of: ● ● (1 mark) Method 1 Turn the three-heat switch to the “high” position. (1 mark) Measure the resistance between active and neutral at the plug (1 mark) Method 2 Disconnect the elements. Measure the resistance of each element in turn ● Method 3 Turn the three-heat switch to the “low” position. Measure the resistance between active and neutral at the plug (iii) ● Method 1 R = V2 P (½ mark) = 230 x 230 2000 (½ mark) = 26.45Ω (1 mark) is the expected resistance of the elements in the (1 mark) EST 2054 ANSWERS – 11 MAY 2013 7 Question 6 Marks Reference Marking notes “high” position ● Method 2 R = V2 P = 230 x 230 1000 = 52.9Ω is the expected resistance of each element ● Method 3 R = V2 P = 230 x 230 1000 = 52.9Ω 105.8Ω is the expected resistance with the elements in series. EST 2054 ANSWERS – 11 MAY 2013 8 Question 7 Marks The maximum current a fuse can carry continuously without operating. (b) (i) Any ONE of: ● To protect a final circuit against excessive current flow under fault conditions. ● To protect a final subcircuit from being overloaded (2 marks) (ii) ● To protect a person using the final subcircuit circuit From receiving a severe electric shock under fault conditions (1 mark) (c) The MCB is under-rated for the final subcircuit. (1 mark) (d) The HRC fuse is rated too high for the final subcircuit (1 mark) (e) ● (1 mark) ● ● It, prevents the fuse element from bulging out the side of the carrier and being accessible to touch. Under overload conditions the heat produced in the element is confined to the tunnel area. Under short-circuit conditions the arc and molten element is confined within the fuse carrier and base. Marking notes (1 mark) (a) ● Reference (1 mark) (1 mark) (1 mark) EST 2054 ANSWERS – 11 MAY 2013 9 Question 8 (a) Locating and turning off the correct MCB on the switchboard. Attaching a danger tag to the MCB. (1 mark) Unscrew the socket outlet or permanent connection unit – whichever is closest to the switchboard Testing for isolation using the prove-test-prove method. (1 mark) (½ mark) ● In the final subcircuit wiring and fittings In the plug-in appliance ● In the fixed-wired appliance (½ mark) ● Disconnecting the final subcircuit at the switchboard Un-plug the plug-in appliance (½ mark) Disconnect appliance (½ mark) ● ● ● (c) ● ● ● (d) Reference Marking notes The description has to show: ● (b) Marks the fixed-wired (1 mark) (1 mark) (½ mark) (½ mark) Any ONE of: ● The final subcircuit * Insulation resistance tester (½ mark) * 500V d.c. (½ mark) * Bridge the phase and neutral (½ mark) * Test between the bridge and the earth conductor A test result nearing 0Ω (½ mark) * ● The plug-in appliance * Insulation resistance tester (½ mark) * 500V d.c. (½ mark) * Bridge the phase and neutral pins of the plug Test between the bridge and the frame of the appliance. A test result nearing 0Ω (½ mark) * * ● (1 mark) (½ mark) (1 mark) The fixed-wired appliance * Insulation resistance tester (½ mark) * 500V d.c. (½ mark) * Bridge the phase and neutral conductors of the flexible cord (½ mark) EST 2054 ANSWERS – 11 MAY 2013 10 Question 8 * * Marks Test between the bridge and the frame of the appliance. A test result nearing 0Ω Reference Marking notes (½ mark) (1 mark) EST 2054 ANSWERS – 11 MAY 2013 11 Question 9 (a) (b) (c) (d) (e) Marks ● Phase to Phase = 400V (½ mark) ● Phase to Neutral = 230V (½ mark) ● Phase to Earth = 230V (½ mark) ● Neutral to Earth = 0V (½ mark) (i) A nominal voltage of 230 volts a.c. between phase and neutral. (1 mark) (ii) Means any voltage exceeding 50 volts a.c. or 120 volts ripple free d.c. but not exceeding 1000 volts a.c. or 1500 volts ripple free d.c. (1 mark) = 230 – (230 x 5%) (1 mark) = 218.5 V (1 mark) (i) 50Hz (1 mark) (ii) Any ONE of: ● 230 x 1.414 ● 230 0.707 (½ mark) = (½ mark) 325V Any TWO of: ● Parallel path to the star point at the distribution transformer ● Ties the voltage between phase and earth to 230V (standard low voltage) ● Minimises the potential difference between neutral and earth ● A low impedance path to earth under fault conditions Reference Marking notes AS/NZS 3000 3.6.2 (2 marks) EST 2054 ANSWERS – 11 MAY 2013 12