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batteries Article Electrolyte Additive Concentration for Maximum Energy Storage in Lead-Acid Batteries Andreas Paglietti Department of Mechanical, Chemical and Materials Engineering, University of Cagliari, 09123 Cagliari, Italy; [email protected] Academic Editor: Joeri Van Mierlo Received: 20 September 2016; Accepted: 16 November 2016; Published: 23 November 2016 Abstract: This paper presents a method to assess the effect of electrolyte additives on the energy capacity of Pb-acid batteries. The method applies to additives of various kinds, including suspensions and gels. The approach is based on thermodynamics and leads to the definition of a region of admissible concentrations—the battery’s admissible range—where the battery can operate without suffering irreversible changes. An experimental procedure to determine this range is presented. The obtained results provide a way to assess the potential of electrolyte additives to improve the energy capacity of Pb-acid batteries. They also provide a means to determine the additive concentration that produces the maximum energy capacity increase of the battery. The paper closes with an example of the application of the proposed approach to a practical case. Keywords: Pb-acid batteries; electrolyte additives; battery energy capacity; electrolyte additive concentration 1. Introduction Adding a chemical additive to the electrolyte of a Pb-acid battery may modify the specific energy that the battery can store. This fact has been known since the invention of the battery and is currently a research topic of great interest to the battery industry. This paper presents a general method to evaluate the effect of electrolyte additives on the energy capacity of a Pb-acid battery and to determine the best additive concentration to use. The electrolyte additive considered here is quite general. It can be a chemical compound or a mixture of chemicals; a suspension or a gel of the kind used to immobilize the electrolyte. The only restriction is that the additive—whatever it is—should be in chemical equilibrium and have a low reactivity with respect to the other battery’s components. Additives are also added to the battery electrolyte for a host of other reasons, such as to prolong battery life, reduce electrode corrosion, improve conductivity, diminish gas evolution at the electrodes, protect against overcharging or deep discharging, etc. Additives that are beneficial in some respects may be detrimental in others. Thus, choice and concentration of the additive must always be assessed against the side effects that it produces. This means, in particular, that an additive that enhances the battery’s energy capacity may not be viable, at least at certain concentrations, owing to other undesirable effects that it produces. There are hundreds of papers, books and patents dealing with electrolyte additives and their effects in Pb-acid batteries. A complete review of the literature would exceed the scope of the present paper. Chapter 3 of Pavlov’s book [1] contains a comparatively short review of the main literature on the subject up to about 2011. It concerns classic inorganic additives (phosphoric acid, boric acid, citric acid, strontium sulphate, sodium sulphate), carbon suspensions, and organic polymer emulsions. At the present time, the great potential of ionic liquids as electrolyte additives is being actively studied [2] due to the capacity of these salts to widen the electrochemical window of water [3–5]. Furthermore, of great practical interest is the study of additives that produce gelled electrolytes, due to Batteries 2016, 2, 36; doi:10.3390/batteries2040036 www.mdpi.com/journal/batteries Batteries 2016, 2, 36 2 of 14 their applications in the field of electric locomotion [6–8]. An interesting study of the addition of an additive to a gelled electrolyte was recently presented in [9]. The variety of available additives makes it impossible to give general rules on the best additive and best concentration to use for a given purpose. Therefore, the present paper must, out of necessity, be rather restricted in scope. For this reason, by ignoring other effects, this paper concentrates on the influence of the additives on the energy storage capacity of the battery. The analysis presented provides a general way to assess the effect of any electrolyte additive as far as this capacity is concerned. It also shows how the additive concentration that maximizes this capacity can be determined from little basic experimental data. Of course a positive assessment of an additive with respect to the energy capacity of a battery does not rule out the need to ascertain whether or not, and to what extent, the additive produces undesired side effects. However, in the search for the best additives to increase the energy storage capacity of a battery, the results of the present paper may help to discard ineffective additives quickly, thus greatly simplifying the selection process. Central to the analysis of this paper is the observation that at any finite temperature the internal energy of any finite volume system must be finite. This is a consequence of the energy conservation principle or first law of thermodynamics. Under rather broad assumptions, which are met by most natural systems, and by electrolyte solutions in particular, this observation, together with the second law of thermodynamics, implies a limit to the specific free energy that the electrolyte can store and supply isothermally. This point is discussed in Section 3. A similar analysis has been previously applied in [10] to determine the maximum energy capacity of a living cell—a problem that is conceptually analogous to the one considered here. The present approach leads to the definition of the battery’s limit curve (Section 4). This curve defines the limit concentration of electrolyte components beyond which the battery suffers irreversible changes or damage, which may reduce the battery’s service life. In the case of a Pb-acid battery, this damage materializes in the evolution of O2 at the positive electrode for excess of charge, or in irreversible sulfation of the negative electrode for excess discharge. The said limit curve is instrumental not only to find out the value of the maximum increase in the battery energy capacity that can be achieved by the use of a given electrolyte additive, but also to determine the value of the additive concentration that produces this maximum increase. It also leads to establishing the theoretical limits of charge within which the battery can operate without suffering irreversible changes. A practical example of the application of the obtained results is given in Section 5. 2. Free Energy of Battery Electrolytes with Additives The free energy of a solution or a mixture is the sum of the free energies of its components. Thus, if nH2 O , nH2 SO4 , and nj (j = 1, 2, . . . , k) denote the moles of water, the moles of sulfuric acid, and the moles of additives, respectively, the Gibbs free energy of a Pb-acid battery electrolyte at pressure p and absolute temperature T is given by: k G = G (nH2 O , nH2 SO4 , n1 , n2 , ..., nk , p, T ) = nH2 O µH2 O + nH2 SO4 µH2 SO4 + ∑ n j µj + C (1) j =1 Here µH2 O , µH2 SO4 , and µj are the partial molar Gibbs free energies or chemical potentials of water, sulfuric acid, and additives, respectively, while C is an arbitrary constant. The chemical potential of any component of a solution or mixture can always be expressed in the form: µ = µo ( po , T ) + V ∆p + R T lna (2) In this equation, µo is the chemical potential of the considered component in a standard state at pressure po and temperature T, while V is the partial molar volume of the same component, R is the universal gas constant, ∆p stands for p − po and, finally, a is the activity or effective concentration of the considered component. Batteries 2016, 2, 36 3 of 14 In what follows, the mole ratio: n H2 O xH2 O = (3) k nH2 O + nH2 SO4 + ∑ n j j =1 is taken as a measure of solvent concentration, while the concentrations of sulfuric acid and additives are measured in molalities (moles per kg of H2 O) and denoted by bH2 SO4 and bj , respectively. That is: bH2 SO4 = and: bj = nH2 SO4 nH2 SO4 = m H2 O n H2 O MH2 O nj = m H2 O (4) nj n H2 O MH2 O (5) where MH2 O = 18.015 × 10−3 kg·mol−1 is the molar mass of water. In this notation, the activities of the electrolyte components can be expressed as: γH2 O nH2 O aH2 O = γH2 O xH2 O = (6) k nH2 O + nH2 SO4 + ∑ n j j =1 aH2 SO4 = γH2 SO4 bH2 SO4 = and: a j = γj bj = γH2 SO4 nH2 SO4 γH2 SO4 nH2 SO4 = mH2 O n H2 O MH2 O γj n j mH2 O = (7) γj n j (8) n H2 O MH2 O where γH2 O , γH2 SO4 , and γj stand for the appropriate activity coefficients, which, in general, depend on nH2 O , nH2 SO4 , and nj , besides T and p. By expressing µH2 O , µH2 SO4 , and µj in Equation (2) and using Equations (6)–(8), we can write Equation (1) as: G s = nH2 O µoH2 O ( po , T ) + nH2 SO4 µoH2 SO4 ( po , T ) + ∑ n j µoj ( po , T ) + V∆p j =1 + R T [nH2 O ln γH2 O nH2 O k nH2 O +nH2 SO4 + ∑ n j + nH2 SO4 ln γH2 SO nH2 SO4 4 n H2 O MH2 O k γj n j MH2 O 2O + ∑ n j ln n H j =1 ]+C (9) j =1 In writing this equation we have made use of the following equation: k V = nH2 O V H2 O + nH2 SO4 V H2 SO4 + ∑ nj V j (10) j =1 which relates the partial molar volumes V H2 O , V H2 SO4 , and V j of the electrolyte components to the electrolyte volume, V. Helmholtz free energy, Ψ, and Gibbs free energy are related to each other by the well-known equation: Ψ = G − p·V (11) Batteries 2016, 2, 36 4 of 14 From this and from Equation (9), the Helmholtz free energy of the electrolyte is obtained: Ψ s = nH2 O µoH2 O ( po , T ) + nH2 SO4 µoH2 SO4 ( po , T ) + ∑ n j µoj ( po , T ) − po V j =1 + R T [nH2 O ln γH2 O nH2 O γH2 SO nH2 SO4 4 n H2 O MH2 O + nH2 SO4 ln k nH2 O +nH2 SO4 + ∑ n j k γj n j MH2 O 2O + ∑ n j ln n H j =1 ]+C (12) j =1 The above formulae are standard. However, as evident from Equation (7), the activity coefficient γH2 SO4 introduced above refers to the overall concentration of sulfuric acid. This coefficient should be distinguished from the mean activity coefficient of sulfuric acid ions, which may be denoted ± by γH and is normally considered in electrochemistry (although less frequently when dealing 2 SO4 ± with Pb-acid batteries). Using γH2 SO4 instead of γH simplifies the formulae that follow, since the 2 SO4 details of dissociation of sulfuric acid into ions do not play any explicit role in the present approach. The relationship between the two activity coefficients is: γH2 SO4 = 4 bH2 SO4 3 2 ± · γH2 SO4 (13) ± This can be obtained from Equation (7) once aH2 SO4 is expressed as a function of γH according 2 SO4 ± to the standard formulae for ionic solutes (see e.g., Section 7.4 in [11],). Both γH2 SO4 and γH2 SO4 depend on bH2 SO4 and they are best determined from the experiment. An important simplification of Equation (12) is obtained by introducing the following equation: k ∑ n j ln j =1 γj n j n H2 O M H2 O = nadd ln γadd nadd n H2 O M H2 O (14) a proof of which, in a slightly modified form, is given in [10]. In this equation we set: k nadd = ∑ nj γj n j (15) j =1 and: γadd M H2 O = nadd " k ∏ j =1 n j # 1 neq MH2 O (16) where the symbol Π indicates the product of a sequence, i.e.,: k ∏ yi = y1 · y2 · ... · yk (17) i =1 By rewriting the right-hand side of Equation (12) as a sum of two parts and by using Equation (14), the Helmholtz free energy of the electrolyte can, quite generally, be expressed as: Ψ = Ψ0 + Ψ00 (18) where functions Ψ0 and Ψ00 are given by: Ψ0 = Ψ0 (nH2 O , nH2 SO4 , n1 , n2 , ..., nk , po , T ) s = nH2 O µoH2 O ( po , T ) + nH2 SO4 µoH2 SO4 ( po , T ) + ∑ n j µoj ( po , T ) + C j =1 (19) Batteries 2016, 2, 36 and: Ψ00 = Ψ00 (nH2 O , nH2 SO4 , 5 of 14 γH2 O nH2 O nH2 O +nH2 SO4 +nadd i nadd + nadd ln nγHadd MH2 O − 2O h nadd , p, T ) = R T nH2 O ln +nH2 SO4 ln γH2 SO nH2 SO4 4 n H2 O MH2 O po V (20) respectively. As discussed in the next section, Ψ00 is the part of Ψ that determines the admissible range of the electrolyte. Thus, as far as the determination of this range is concerned, Equation (20) enables us to substitute all of the electrolyte additives with just one single, fictitious additive of amount nadd and activity coefficient γadd . Such an additive will be referred to as the equivalent additive. Equation (20) is quite general. It applies to any combination of additives be they liquids, solid suspensions, colloids, or any mixture thereof. Irrespective of the number and kind of additives, the values of nadd and γadd can be determined experimentally by exploiting the fact that, as discussed in the next section, there is a limit to the maximum amount of free energy that any finite system can store in isothermal conditions. The details of the relevant experimental procedure are given in Section 5. 3. Free Energy Limit of the Electrolyte Solution At any given finite temperature, the amount of non-thermal energy that a finite system can store or supply is finite. This is an immediate consequence of the first law of thermodynamics. It implies a limit to the maximum energy that the system can store. When considered in the light of the second law of thermodynamics, the maximum energy limit entails a restriction on the states that a system can reach without suffering irreversible changes in its constitutive properties. Under rather general assumptions, such a restriction defines the region of all the states that the system can reach without suffering irreversible changes in its properties. This region is the (thermodynamically) admissible range of the system. Its boundaries are the system’s limit surface. The particular case of solutions, on which we are concerned in this paper, is discussed in detail in [10]. A systematic introduction on the subject, including general systems, is provided in [12]. From classical thermodynamics we know that, at a constant temperature, the amount of non-thermal energy that a system can store or supply equals the change in the Helmholtz free energy of the system. However, not all of the free energy of a system is subjected to thermodynamic limitation. For instance, any purely mechanical part of the free energy of a system, e.g., the potential energy due to the system’s weight, is not limited by thermodynamics. Therefore, when looking for the admissible range of a system, the part of the system’s free energy that is not bounded by thermodynamics should be ignored. In the present case, the part of the free energy of the electrolyte that is not bounded by thermodynamics is Ψ0 . This is apparent from Equation (19), as Ψ0 equals the sum of the free energies of the electrolyte components in their standard state. Thus, Ψ0 depends on the amounts of these components (nH2 O , nH2 SO4 , n1 , n2 , ..., nk ) independently of whether they are in a solution or separated from each other. Since there is no thermodynamic limit to the amounts of material that can be put together to form a system, there is no thermodynamic limit to the values that Ψ0 can assume. The situation is totally different for Ψ00 . As Equations (6)–(8) and (20) should make evident, Ψ00 depends on the concentration of the above components. Thus, it refers to the energy that these components have as a result of their mutual interaction once they are mixed together. Any thermodynamic limitation to the energy of the electrolyte solution must therefore be a limitation on Ψ00 , although the total free energy of the solution is the sum of Ψ00 plus the part of energy, Ψ0 , that each component carries irrespective of the presence of other components. Actually, it can be verified that Ψ00 is only a small fraction of Ψ. The largest part of the total free energy that a battery can store or supply is due to Ψ0 and it comes from the changes in nH2 O and nH2 SO4 that are produced by the chemical reactions taking place in the electrolyte. Small as it is, however, Ψ00 determines the admissible range of the electrolyte. As a consequence, Ψ00 sets a limit to the total free energy of the battery, Ψ, because it restricts the range of variation of nH2 O and nH2 SO4 . A similar situation may also apply to solutions that contain chemically reacting components. For instance, in the Batteries 2016, 2, 36 6 of 14 case of a living cell, the part of the cytosol free energy that determines the admissible range of the cell is only a fraction of the total free energy of the cytosol [10]. In that case, too, a small part of the total free energy of the cytosol sets a limit to the amount of solution components, thus limiting the energy that the living cell can store or release and, hence, its capacity to operate. To make the following analysis independent of the amount of electrolyte, it is convenient to refer to the molal concentration of Ψ00 per kg of solvent. This energy concentration is denoted by ψ00 and is obtained by dividing both sides of Equation (20) by nH2 O MH2 O (i.e., by the weight in kilograms of the water contained in the electrolyte): ψ00 = ψ00 (nH2 O , nH2 SO4 , γH2 O nH2 O RT MH2 O ln nH2 O +nH2 SO4 +nadd γH2 SO nH2 SO4 γadd nadd nadd 4 n H2 O MH2 O + nH2 O ln n H2 O MH2 O h nadd , p, T ) = + nH2 SO4 nH2 O ln i − po V MH2 O (21) where V is the electrolyte volume per mole of solvent: V= V n H2 O (22) In both the above equations, nH2 O is a variable because the number of moles of water in the electrolyte varies as the battery charges or discharges. In what follows, temperature is assumed to be constant. Moreover, the dependence of free energy on p will be ignored, as is usually done in the absence of gaseous phases, and also when operating at a 00 constant pressure or nearly so. Thus, if ψmax is the value that ψ00 attains at the thermodynamic limit mentioned above, the following relation: ψ00 ≤ ψmax 00 (23) applies to all states that the electrolyte can reach at the considered temperature. When taken together with Equation (21), Equation (23) defines the admissible range of the electrolyte in the space of variables nH2 O , nH2 SO4 , nadd . The limit surface of the electrolyte is the boundary to this range: ψ00 = ψmax 00 (24) It is, therefore, equipotential for ψ00 or Ψ00 (the same surface is not, however, equipotential for the total free energy of the system, or for the part Ψ0 of it, as Equations (18) and (19) show). Although V is variable, it suffers minor changes (less than about 0.3%) in normal battery operation. As far as the present analysis is concerned, the term p◦ V/MH2 O that appears in Equation (21) can be 00 treated as a constant. As a consequence, its contribution to ψ00 and ψmax can, to a good approximation, be neglected when applying Equations (23) and (24), because addition or subtraction of a constant term to both sides of these relations is immaterial. Accordingly, when determining the admissible range and limit surface of the electrolyte or the limit curve of the battery, we shall henceforth ignore the term − p◦ V/MH2 O in the far right-hand side of Equation (21). With this proviso, the admissible range of the electrolyte can be expressed as: γH2 O nH2 O nH2 SO4 γH2 SO4 nH2 SO4 RT nadd γadd nadd 00 ln + ln + ln ≤ ψmax (25) MH2 O nH2 O + nH2 SO4 + nadd n H2 O n H2 O MH2 O nH2 O n H2 O MH2 O In the three-dimensional space (nH2 O , nH2 SO4 , nadd ) this relation defines the region of all the states that the electrolyte can attain without suffering irreversible changes. The boundary of this region is the limit surface of the electrolyte: γH SO nH SO γH2 O nH2 O nH SO n γ n RT 00 + 2 4 ln 2 4 2 4 + add ln add add ln = ψmax (26) MH2 O nH2 O + nH2 SO4 + nadd n H2 O n H2 O MH2 O nH2 O n H2 O MH2 O Batteries 2016, 2, 36 7 of 14 and it represents a surface in the three-dimensional space mentioned above. 4. Battery’s Admissible Range and Limit Curve Not all states of the admissible range from Equation (25) can be accessed by the electrolyte inside a battery. Under normal operating conditions, the battery does not exchange material with the surroundings. In these conditions the total number of molecules of water and sulfuric acid inside the battery remains constant. This is an immediate consequence of the well-known overall reaction that controls the battery operation: Pb (s) + PbO2 (s) + 2H2 SO4 (aq) 2PbSO4 (s) + 2H2 O (l) (27) The reaction proceeds from left to right during battery discharge. This produces two molecules of water for every two molecules of sulfuric acid that are consumed. Charging the battery drives the reaction in the opposite direction, thus producing two molecules of sulfuric acid for every two molecules of water consumed. In both cases the sum of nH2 O and nH2 SO4 remains constant. At any time of the battery’s charging or discharging process we have, therefore: n H2 O + nH2 SO4 = n (28) where n is a constant. The value of this constant depends on battery preparation and can be determined from the values of nH2 O and nH2 SO4 at any time of the battery’s life. In particular, let noH2 O and noH2 SO4 be the values of nH2 O and nH2 SO4 of the electrolyte that is to be introduced into the battery. These coincide with the values of nH2 O and nH2 SO4 of the electrolyte within the battery as the battery starts operating once filled. The following equation must, therefore, hold true: n = noH2 O + noH2 SO4 (29) which fixes n. Equation (28) can be used to eliminate variable nH2 O from Equations (25) and (26). This reduces the number of independent variables appearing in these equations, thus further restricting the range of states that the electrolyte can attain. More explicitly, by introducing Equation (28) into Equation (25) we obtain the battery’s admissible range: RT MH2 O ln γH2 O (n−nH2 SO4 ) n+nadd nH SO4 2 SO4 + n−n2H ln γH2 SO nH2 SO4 4 (n−nH2 SO4 ) MH2 O + n−nnadd ln (n−nγadd nadd )M H SO 2 H2 SO4 4 H2 O 00 ≤ ψmax (30) This is the region of plane (nH2 SO4 , nadd ) that contains all of the states that the electrolyte can attain during normal battery operation without suffering irreversible changes. Its boundary is the battery’s limit curve. It is obtained by taking the equality sign in Equation (30): RT MH2 O ln γH2 O (n−nH2 SO4 ) n+nadd nH SO4 2 SO4 + n−n2H ln γH2 SO nH2 SO4 4 (n−nH2 SO4 ) MH2 O ln (n−nγadd nadd + n−nnadd H2 SO4 H2 SO4 ) MH2 O 00 = ψmax (31) This curve in the plane (nH2 SO4 , nadd ) delimits the region of all the states that the electrolyte can reach reversibly as it operates inside a battery. Equations (27)–(31) apply to Pb-acid batteries containing non-reacting electrolyte additives, i.e., additives that do not react chemically between themselves or with other battery components. Non-reacting additives are commonly used in commercial batteries. As previously stated, these are Batteries 2016, 2, 36 8 of 14 Batteries 2016, 2, 36 8 of 14 Equations (27)–(31) apply to Pb-acid batteries containing non-reacting electrolyte additives, i.e., additives that do not react chemically between themselves or with other battery components. Non-reacting additives commonly in commercial batteries. previously stated, the only additives aboutare which we areused concerned in this paper. TheAs same equations also these apply,are in the only additives about which we are concerned in this paper. The same equations also apply, in particular, in the absence of electrolyte additives, in which case nadd = 0. 00 particular, in the absence additives, in which case of nadd = 0. A typical limit curve of ψ00electrolyte = ψmax and, thus, moves the state the battery upward, i.e., along line A typical limit curve ψ’’ = ψ " , as obtained from Equation (31), represented in Figure 1. The max AB of Figure 1. The battery’s admissible range is the shadowed region is within the curve. The amount battery’s admissible range is remains the shadowed region within theand curve. The amount of additive in the of additive in the electrolyte constant during charge discharge, because the additive is electrolyte remains Thus, constant during charge and the discharge, because additive is the chemically chemically inactive. charging or discharging battery within thisthe range displaces state of inactive. Thus, charging discharging within theIrreversible state of thechanges battery the battery up and downor a vertical line, the naddbattery = constant, inthis the range plane displaces of Figure 1. up and down a vertical line, n add = constant, in the plane of Figure 1. Irreversible changes are are produced in the electrolyte if the battery’s limit curve is exceeded. More specifically, charging produced the electrolyte the thus, battery’s limit specifically, charging the batteryinincreases nH2 SO4 ifand, moves thecurve state is of exceeded. the batteryMore upward, i.e., along line ABthe of battery Figure 1.increases nH 2SO4 and, thus, moves the state of the battery upward, i.e., along line AB of Figure 1. Figure Figure 1. 1. Typical Typical limit limit curve curve of of aa Pb-acid Pb-acid battery battery containing containing aa non-reacting non-reacting additive additive in in the the electrolyte. electrolyte. The curve curve is is obtained obtained from from Equation Equation (31). (31). The is The The electrolyte electrolyte does does not not suffer suffer irreversible irreversible changes changes if if it it is kept the battery’s battery’s admissible admissible range range (shadowed (shadowed in in the the figure). figure). kept within within the The process is reversible as long as the battery state remains within segment AB. However, if The process is reversible as long as the battery state remains within segment AB. However, if point A is exceeded, oxygen evolution takes place at the positive electrode, which makes the process point A is exceeded, oxygen evolution takes place at the positive electrode, which makes the process irreversible. A similar situation occurs during discharging. In this case, the discharging process irreversible. A similar situation occurs during discharging. In this case, the discharging process consumes sulfuric acid and the battery state moves downward along line AB. Point B on the consumes sulfuric acid and the battery state moves downward along line AB. Point B on the battery’s battery’s limit curve is the limit to reversible discharge. Beyond this point, the battery’s voltage limit curve is the limit to reversible discharge. Beyond this point, the battery’s voltage becomes lower becomes lower than the voltage needed to maintain the negative electrode reaction: than the voltage needed to maintain the negative electrode reaction: (32) Pb + H2SO4 ⇌ PbSO4 + H2 Pb + H2 SO4 PbSO4 + H2 (32) in chemical equilibrium. This makes the reaction proceed irreversibly to the right. The phenomenon occurs at a comparably time rate the andreaction is known as sulfation. It leadstotothe theright. formation of insoluble in chemical equilibrium.low This makes proceed irreversibly The phenomenon PbSO crystals at the negative concomitant hydrogen. and occurs2 at a comparably low time electrode rate and iswith known as sulfation.evolution It leads toofthe formationOxygen of insoluble hydrogen evolution at the limits electrode of the admissible range are related to the windows PbSO2 crystals at the negative with concomitant evolution of electrochemical hydrogen. Oxygen and of water. The readeratisthe referred tothe theadmissible relevant literature details on electrochemical the chemical reactions that hydrogen evolution limits of range arefor related to the windows of regulate thereader electrochemical stability of water in aqueous electrolytes (see e.g., reactions ([13–17]).that regulate water. The is referred to the relevant literature for details on the chemical The width of the admissible range along aelectrolytes vertical line(see through nadd is denoted as ΔnH 2SO 4 in the electrochemical stability of water in aqueous e.g., ([13–17]). The width of the admissible range along a vertical line through n denoted as ∆n in add isper 2 SO4 Figure 1. This width represents the maximum amount of sulfuric acid that, kilogram ofHsolvent Figure can 1. This width represents the maximum amount sulfuric acid that, kilogram of solvent water, react reversibly according to Equation (27). of Thus, the greater thisper width, the greater the water, can react reversibly according to Equation (27). Thus, the greater this width, the greater amount of energy that the battery can store and produce without the electrolyte deteriorating. The the amount of energy that the battery can store and produce without the electrolyte deteriorating. maximum value of ΔnH 2SO 4 is attained for nadd = n*add and∗ is denoted as ΔnH* 2SO 4 in∗ the above figure. The maximum value of ∆nH2 SO4 is attained for nadd = nadd and is denoted as ∆nH2 SO4 in the above Since amount of solvent depends the state charge battery, it may be convenient figure.the Since the amount ofwater solvent water on depends onofthe state of ofthe charge of the battery, it may be to define thetoadditive concentration with reference a fixed state of charge battery. This will convenient define the additive concentration withtoreference to a fixed stateof of the charge of the battery. be taken as the hypothetical state of total discharge, which the battery would attain once all sulfuric This will be taken as the hypothetical state of total discharge, which the battery would attain once Batteries 2016, 2, 36 9 of 14 all sulfuric acid in the electrolyte is consumed according to Equation (27). In this state the amount of water in the electrolyte would be n H2 O = n, according to Equation (28). Therefore, when referring ∗ to this hypothetical state, the molal concentration of the electrolyte additive corresponding to nadd is given by: ∗ nadd ∗ badd = (33) n MH2 O This can be considered as the nominal molality of additive that is required to produce the maximum capacity of energy storage in the battery. Let ∆noH2 SO4 be the value of ∆nH2 SO4 when the battery electrolyte is free from additives (see Figure 1). Since the energy that a battery can store or supply is proportional to the moles of sulfuric acid which undergo Equation (27), the ratio: ηmax = ∗ ∆nH − ∆noH2 SO4 2 SO4 (34) ∆noH2 SO4 represents the largest relative increase in the maximum capacity of energy storage that can be obtained from a given electrolyte additive. Of course, ηmax depends on the additive being used, due to the dependence on the additive of the battery limit curve. 5. Experimental Determination of the Limit Curve 00 To determine the limit curve of a battery, we need to know the values of ψmax and γadd which are to be introduced into Equation (31). These values can be determined experimentally as follows: We start by observing that Equation (31) holds true, in particular, when the electrolyte is free from additives. In this case nadd = 0 and Equation (31) reduces to: γH2 SO4 nH2 SO4 γH2 O (n − nH2 SO4 ) nH2 SO4 RT 00 ln + ln = ψmax MH2 O n n − nH2 SO4 (n − nH2 SO4 ) MH2 O (35) This equation applies at the limit of the battery’s admissible range. The quantity n appearing here is given by Equation (29). It depends on battery preparation but not on the presence of electrolyte additives. Thus, by operating on the battery deprived of electrolyte additive, we increase the battery’s state of charge until we reach a limit point beyond which oxygen starts to develop at the positive electrode in open circuit conditions (point A◦ of Figure 1). The appearance of this irreversible phenomenon indicates that the state of the battery has reached the limit curve. We determine the value 00 of nH2 SO4 at this limit and we insert it into Equation (35). We can, thus, calculate ψmax . As widely known, sulfuric acid concentration and battery voltage are related to each other (see e.g., [18–21]). Therefore, rather than determining the limit value of nH2 SO4 , we may determine the maximum open circuit voltage at which the battery maintains its charge without producing oxygen at the positive electrode. This voltage is considerably higher than the standard voltage (1.229 V) of water electrolysis [22], owing to the overvoltage that develops at the battery electrodes. The extent of overvoltage depends on the property of the electrode surface and on the presence of small amounts of various additives in the electrodes, introduced in their fabrication. As is apparent from Equations (20) and (21), functions Ψ00 and ψ00 are independent of the free energy of the electrodes. However, the overvoltage that the electrodes produce influences the battery’s admissible range and 00 limit curve, since it affects the limit value of nH2 SO4 and, hence, the value of ψmax . This makes the battery’s admissible range and limit curve depend on the properties of the battery as a whole, and not simply on the properties of its electrolyte. 00 The procedure to determine γadd is analogous to that followed to determine ψmax . In this case, however, the battery electrolyte should contain a known amount of additive. Again, we charge the battery up to the limit at which oxygen develops at the positive electrode in open circuit conditions. We determine the corresponding value of nH2 SO4 and we insert it together with the considered value of battery up to the limit at which oxygen develops at the positive electrode in open circuit conditions. We determine the corresponding value of nH2SO4 and we insert it together with the considered value of nadd into Equation (31). Since ψ "max has already been determined, the only unknown in this equation is γadd, which can, thus, be determined. Due to the presence of transcendental terms, the 10 of 14 calculated graphically or numerically. To exemplify, let us refer to a typical car battery at room temperature (T = 25 °C = 298.15 K). We assume that, at the time of manufacturing, the electrolyte within the battery contains 1 kg of water 00 nadd into Equation (31). Since ψmax has already been determined, the only unknown in this equation is with, awhich molarcan, concentration of sulfuric acid of bHo 2SOof = 6 mol/kg. This means nHo 2O = 55.51 mol γ thus, be determined. Due to given the presence of γadd is 4 transcendental terms, the value add o best graphically Thus, nor=numerically. 55.51 + 6 = 61.51 mol, as follows from Equation (29). By leaving the and calculated nH 2SO 4 = 6 mol. To exemplify, let us refer to a typical car battery at room temperature (T = 25 ◦ C = 298.15 K). electrolyte free from additives, we charge the battery and find that bH 2SO4 = 7.25 mol/kg is the highest We assume that, at the time of manufacturing, the electrolyte within the battery contains 1 kg of water o sulfuric acid concentration that the battery can maintain in open circuit conditions without with a molar concentration of sulfuric acid given of bH2 SO4 = 6 mol/kg. This means noH2 O = 55.51 mol o producing at its positive electrode concentration corresponds to a voltage 2.16leaving V—or and nH2 SO4 oxygen = 6 mol. Thus, n = 55.51 + 6 (this = 61.51 mol, as follows from Equation (29).ofBy 12.96 V for a six-cell battery—according to thethe data available the literature [19]).mol/kg As observed, the electrolyte free from additives, we charge battery andfrom find that bH2 SO4 = 7.25 is the battery charge and discharge occurs at constant n . Therefore, in view of Equation (28), we find that highest sulfuric acid concentration that the battery can maintain in open circuit conditions without the above oxygen value bHat =positive 7.25 mol/kg means = 7.10 mol and nH 2O = to 54.41 mol in producing electrode (thisnHconcentration corresponds a voltage of the 2.16battery V—or 2SOits 4 2SO 4 Batteries 2016, 2, is 36 best value of γadd 12.96 V for aBy six-cell battery—according to (35) the data available the literature [19]). As observed, γ H O and to this electrolyte. introducing into Equation the values of from γ H SO corresponding 2 2 4 battery charge and discharge occurs at constant n. Therefore, in view of Equation (28), we find that value of bH 2SO4 as available from the literature and reported in the Appendix, and by recalling that R the above value bH2 SO4 = 7.25 mol/kg means nH2 SO4 = 7.10 mol and nH2 O = 54.41 mol in the battery −1·mol−1 and M −1 we calculate that, for the battery under = 8.3143 J·K =Equation 18.015 ×(35) 10−3the kg·mol electrolyte. By introducing Hinto values, of γH2 O and γH2 SO4 corresponding to this 2O −1. literature and reported in the Appendix A, and by recalling that value of bH2 SO4 ψ as"max available from = −20.25 J·kgthe consideration, −1 R = 8.3143 J·K−1 ·mol MHan = 18.015 × 10−3 kg·mol−1 , we calculate that, for the battery under To determine γadd, and we add 2 O arbitrary amount of the considered additive into the electrolyte of 00 − 1. consideration, J·kginstance. the battery. Letψmax nadd == − 5 20.25 mol, for By operating the battery thus modified, we find that the determine , we addevolution an arbitrary amount of the considered additive the electrolyte addoxygen openTocircuit limit γ for at the positive electrode occurs when into the battery charge of the battery.toLet nadd = 5of mol, for instance. By operating themol. battery thus modified, we find nH SO = 6.74 nHthat corresponds an amount sulfuric acid of, say, By inserting this value of 2 4 2SO 4 the open circuit limit for oxygen evolution at the positive electrode occurs when the battery charge into Equation (35), we calculate that γadd = 0.64, as can be verified from the same equation once we set corresponds to an amount of sulfuric acid of, say, nH = 6.74 mol. By inserting this value of nH2 SO4 nadd = 5 mol, n = 61.51 mol, and ψ "max = −20.25 J·kg−12. SO4 into Equation (35), we calculate that γadd = 0.64, as can be verified from the same equation once we set Finally, by inserting these values of n , ψ " , and γadd into Equation (35) and by making use of 00 nadd = 5 mol, n = 61.51 mol, and ψmax = −20.25max J·kg−1 . 00 the expressions of γ H 2O and reported in ,the we obtain analytic expression of Finally, by inserting theseγ Hvalues of n, ψmax andAppendix, γadd into Equation (35)the and by making use of the 2SO 4 expressions of γof γH2 SO4 reported thecurve Appendix A, weinobtain of the the limit curve considered battery.in This is plotted Figurethe 2. analytic From theexpression same figure we H2the O and o the considered battery.* This curve is plotted in Figure 2. From the same figure we find limit curve of find that ΔnH 2SO 4 = 5.48 mol and ΔnH 2SO 4 = 6.14 mol. This implies ηmax = 0.12 according to Equation ∗ that ∆noH2 SO4 = 5.48 mol and ∆nH = 6.14 mol. This implies ηmax = 0.12 according to Equation (34). 2 SOconsidered 4 (34). Thus, the electrolyte additive in this example can produce up to a 12% increase in Thus, the electrolyte additive considered in this example can produce up to a 12% increase in the the battery’s energy storage capacity. The amount of additive needed to produce the maximum battery’s energy storage capacity. The amount of additive needed to produce the maximum energy energy storage capacity n*add = 1.48 mol, as the figure shows. The corresponding nominal molality ∗ is storage capacity is nadd = 1.48 mol, as the figure shows. The corresponding nominal molality of ∗ b*= 1.34 = 1.34 mol/kg, according Equation (33). of additive additive is bis mol/kg, according toto Equation (33). add add Figure 2. 2. Practical Practical example example of of aa battery’s battery’s limit limit curve. curve. The The diagram diagram refers refers to to 11 kg kg of of electrolyte electrolyte solvent solvent Figure (water). Thus, Thus, the the values values reported reported in in the the axes axes can can also also be be read read as asmolal molalconcentrations. concentrations. (water). Different additives may affect the battery differently. For instance, for the same battery considered in the above example, an additive with γadd = 0.3 could produce a 25% increase in the energy storage capacity of the battery. This can be checked easily from Equation (35), by constructing the limit Batteries 2016, 2, 36 11 of 14 00 curve for γadd = 0.3 and the same values of n and ψmax given above. In this case the amount of ∗ additive producing the maximum energy storage capacity would be nadd = 3.23 mol, which means ∗ badd = 2.91 mol/kg. In the above analysis, we treated γadd as a constant, thus neglecting any possible dependence of γadd on additive concentration. This may be acceptable, if the additive concentration is moderately low (as is the case in many applications) or if we confine our attention to a sufficiently small portion of the limit curve. Should more precision be required, the above procedure to determine γadd can be repeated several times for as many different values of nadd as needed. The values of γadd thus obtained could then be used to determine a function γadd (nadd ) which can be substituted for γadd into Equation (35), if the approximation γadd = const. turns out to be inadequate. Rather than charging the battery up to the oxygen evolution limit, represented by point A◦ in 00 Figure 1, we could—in principle—determine ψmax by discharging the additive-free battery down to point B◦ of the same figure. This is the point of the battery’s limit surface at which sulfation of the negative electrode start to take place. Once the concentration of sulfuric acid corresponding to this lower limit is determined, the limit curve can be determined as described above. Both procedures 00 00 should provide the same value of ψmax , because both A◦ and B◦ belong to the same curve ψ00 = ψmax . However, reference to the oxygen evolution limit appears to be more practical, since sulfation is a rather slow phenomenon. 6. Conclusions It is known that the energy capacity of a Pb-acid battery may be influenced by the presence of additives in its electrolyte. The notion of equivalent additive, defined in this paper, helps to analyze the effect of chemically inert additives and mixtures of such additives on the energy capacity of the battery. This can be applied to determine an entire region of electrolyte concentrations, referred to as the battery's admissible range, within which no irreversible change is produced in the battery during charge or discharge. The boundary of this region is the battery’s limit curve. It corresponds to the concentrations of sulfuric acid and, thus, to the range of open circuit voltages, that cannot be exceeded without producing irreversible changes in the battery. The limit curve of a battery can be constructed from a few experiments in which the battery is charged (or discharged) at different additive concentrations. This provides useful information about the effectiveness of the additive to increase the energy capacity of the battery, and the best additive concentration to adopt to this end. The practical implications on the choice of the best additive to use are obvious. However, it should be kept in mind that an additive can also produce undesired side effects, which are not considered in the present work and require adequate scrutiny before any improvement of the energy capacity of the battery resulting from the additive can be considered as practical. Conflicts of Interest: The author declares no conflict of interest. Appendix A. Activity Coefficients of Water and Sulfuric Acid in Solution When expressed in molalities, the concentration of a solute does not depend on the presence of other solutes in the same solution. Moreover, if the concentration of solutes is sufficiently small, the activity coefficient of each solute is only marginally affected by the presence of other solutes in the same solution. For this reason, due to the lack of better data concerning the influence of the addictives on the activity coefficients of the electrolyte, the activity coefficient of sulfuric acid (γH2 SO4 ) is assumed to have the same values γoH2 SO4 = γoH2 SO4 (bH2 SO4 ) that it assumes in the absence of additives. In other terms: γH2 SO4 = γoH2 SO4 (bH2 SO4 ) = γH2 SO4 (nH2 O , nH2 SO4 ) (A1) where the function γH2 SO4 (nH2 O , nH2 SO4 ) is obtained from γoH2 SO4 (bH2 SO4 ) after substitution Equation (4). On the other hand, the activity coefficient of a solvent depends on its mole ratio. In the considered case, the solvent is water and its mole ratio,xH2 O , depends on the amount of sulfuric acid and ( nH O , nH SO ) is obtained from oHo SO (bH SO ) after substitution Equation (4). where where the the function function γHH22SO SO44 ( nH22 O , nH22SO44 ) is obtained from γ H22SO44 (bH22SO44 ) after substitution Equation (4). On On the the other other hand, hand, the the activity activity coefficient coefficient of of aa solvent solvent depends depends on on its its mole mole ratio. ratio. In In the the x considered case, the solvent is water and its mole ratio, , depends on the amount of sulfuric considered case, the solvent is water and its mole ratio, xH 2O , depends on the amount of sulfuric acid acid H 2O and contained in the electrolyte, as is apparent from Equation (3). The analysis of and additives additives ofofthe the Batteries 2016, 2, 36 contained in the electrolyte, as is apparent from Equation (3). The analysis 12 14 present paper, however, concerns unreactive additives at comparatively low concentration. Under present paper, however, concerns unreactive additives at comparatively low concentration. Under these these conditions, conditions, the the influence influence of of additives additives on on solvent solvent activity activity coefficient, coefficient, γHH22OO,, is is expected expected to to be be of of additives contained in the electrolyte, as is apparent from Equation (3). The analysis of the present secondary secondary importance. importance. For For this this reason, reason, and and in in view view of of the the already already mentioned mentioned paucity paucity of of paper, however, concerns unreactive additives at comparatively loware concentration. Under these experimental data, the values of of an electrolyte with additives assumed to coincide experimental data, the values of γHH22OO of an electrolyte with additives are assumed to coincide with with conditions, the influence of additives on solvent activity coefficient, γH2 O , is expected to be of secondary o o o o o those without introduced is γHo O ((xxHomentioned O already O ) . The quantity those of of the the electrolyte electrolyte without additives, introduced here here is the the importance. For this reason, andadditives, in view ofγHthe paucityxxHHoof data, the 2 OO experimental H22 O = H22 O H22 O ) . The quantity 2 values of γ of an electrolyte with additives are assumed to coincide with those of the electrolyte = 0. That is: solvent ratio H2 O add = 0. That is: solvent mole mole ratio when when nnadd o o without additives, γoH2 O = γoH2 O ( xH ). The quantity xH introduced here is the solvent mole ratio 2O nnH O 2 O o 2 O H when nadd = 0. That is: o 2 xxH O = (A2) 2 (A2) O2 SO 4 o H 2 O nnHH2 OOn+Hnn 2H H 2 SO 4 xH = (A2) 2 2O nH2 O + nH2 SO4 This therefore: This assumption assumption about about γγHH22OO means, means, This assumption about means, therefore: therefore: H2 O o o o (x o ) (n ,n ) (A3) (A3) (A3) O , nH 2 SO 4 ) =o γHH22O(Ox(oxHH22OO)) = = γγHH22OO ( n(HHn22H 2 OO γ γH2 OγHH= O O ,Hn H24 SO4 ) 2 2 SO H2 O H2 O H2 O 2 o o The by the functions γoHo2SO ) and γHo2 O ((xoxHo2 O )) for o 4 ((bbH 2(SO o aa wide The experimental experimental values values attained attained wide range range 4 ) and The attained by bythe thefunctions functions γ b ) and γ H 2H SO SO H 2SO H O O( xfor H SO 4 4 2 2 4 HH22O H2 O ) for a wide 2 4 of are in papers and books. For aa critical review of experimental range of concentrations are reported many papers and For a critical review of these of concentrations concentrations are reported reported in many manyin papers and books. Forbooks. critical review of these these experimental data the reader is referred to [23,24]. On the basis of these data, Equation (A1) is assumed to experimental data the reader is referred to [23,24]. On the basis of these data, Equation (A1) is data the reader is referred to [23,24]. On the basis of these data, Equation (A1) is assumed to be be approximated by the expression: assumed to be approximated by the expression: approximated by the expression: (1.22 bH SO 6.5) (1.22 b 2 4 − 6.5) (1.22 bH2HSO − 6.5) for b 2.12 ≤~~ ∼ 88 mol //kg 2 SO 44 SO γH2SO = 2.12 for bbHH 8 mol/kg γHH24SO mol kg 44 ≤ SO SO4 = 2.12 H22SO 2 4 2 (A4) (A4) (A4) 4 represented graphically in the following Figure A1. represented graphically graphicallyin inthe thefollowing followingFigure FigureA1. A1. represented Figure A1. showing the dependence of on sulfuric acid molality in Figure A1. A1. Plot Plot of of Equation Equation (A4) (A4) showing showing the the dependence dependence of of γγHH22SO SO4 on sulfuric acid molality in Figure Plot of Equation (A4) H2 SO44 on sulfuric acid molality in o oo J) of of γ aqueous are taken taken from from Bullock Bullock [24]. [24]. H 22SO aqueous solutions. solutions. Experimental Experimental values values ((J) SO44 are γ H H 2SO 4 As As for for the the solvent, solvent, the the following following polynomial polynomial approximation approximation provides provides aa good good approximation approximation to to activity of water in sulfuric acid aqueous well-established experimental data ([23,24]) concerning the well-established experimental data ([23,24]) concerning the activity of water in sulfuric acid aqueous 0.4 ≤1≤ solutions < 0.4 < xxxHH 1:: 1: solutions for for 0.4 2 O2 O H2O 6 5 4 3 4+ 4 xxH62 O+61699.80 1699.80 xxH 2xOH32 O 3 γH2 O = − 454.26 x H2 O xHx HOO5 5 −2592.82 2592.82xxH HO2 O 2073.83 γHH2 O = − 454.26 454.26 + 2073.83 2073.83 H 2 O + 1699.80 x2H22 O − 2592.82 x H22 O H 2O 2O 2 −919.55 xH222 O + 214.60 xH2 O − 20.61 −919.55 919.55 xxHH2 OO + 214.60 214.60 xxHH2 OO − 20.61 20.61 2 2 (A5) (A5) (A5) This equation is plotted in Figure A2, together with the values of γoH2 O obtained from the data reported in [24]. Equations (A4) and (A5) were used to determine the battery’s limit curve of the example presented in Section 5. ta the reader is referred to [23,24]. On the basis of these data, Equation (A1) is assumed to be Batteries 2016, 2, 36 proximated by the expression: 13 of 14 This equation(1.22 is bplotted in Figure A2, together with the values of γ oH 2O obtained from the data H 2 SO 4 6.5) H SO 2.12 for bH 2SO 4 ~ 8 mol / kg (A4) 2 4 reported in [24]. Equations (A4) and (A5) were used to determine the battery’s limit curve of the Batteries 2016, 2, 36 13 of 14 example Section presented graphically in thepresented followingin Figure A1.5. Figure A1. Plot of Equation (A4) showingEquation the dependence of H 2SO4 on sulfuric acid molality in Figure A2. Curve aqueous H 2 O for Figure A2. Curve of of Equation (A5) (A5) showing showing γγ HH22OO as as aa function function of of xxH for sulphuric sulphuric acid acid aqueous 2O oo o solutions. 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This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC-BY) license (http://creativecommons.org/licenses/by/4.0/).