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Optimization of a RF CMOS technology for High-Q-Inductors Gerhard Metzger-Brückl1, Dr. Volker Mühlhaus2, Christophe Holuigue3 1. Landshut Silicon Foundry GmbH, Jenaer Str. 1, 84034 Landshut, Germany 2. Dr. Mühlhaus Consulting and Software GmbH, Drosselweg 11, 58455 Witten, Germany 3. Analog Alchemy GmbH, Agnes-Pockels-Bogen 1, 80992 München, Germany 1. Introduction LFoundry is developing an on-chip spiral inductor technology based on their advanced 150nm RF CMOS process. An electromagnetic (EM) analysis based inductor design flow is applied to optimize the performance of the inductors towards high quality factor at radio frequencies, by providing a large conductor cross section while at the same time minimizing the substrate induced losses. The effect of these technology parameters on the inductor Q factor in the frequency range 2.4 and 5.8GHz is discussed in detail and compared to results obtained with standard technologies. To verify the analysis, simulation results are compared to measurements. Leading analog device performance •low leakage transistor • high speed transistor • high current resistors • low power applications User-friendly PDK • GPIO library • 370 digital std. cells LFoundry 0,15µm Analog / MS Technology 2. LFoundry LF150 CMOS process as basis for High-Q-Inductors Variety of de vice options • high voltage (LDMOS) • MIM, MOS Cap • extra thick top metal The user-friendly process design kit PDK has as base technology a 19 mask standard CMOS process with 150nm physical gate length and the shallow trench isolation concept. The transistor variety is set for three I/O voltages (1.8/3.3/5V) and for a low leakage and also a high speed option. The High-Q-Inductors are a further step in broadening the PDK options fitting well to the already available extra thick top metal (up to 6µm thickness) and the poly- metal- and diffusion resistors, MIM and MOS-Cap capacitors, special RF performance devices, etc. Constantly increasing IP Portfolio • NVM • µControler •ADC, LDO, ... LFoundry’s analog / mixed signal technology based on a 0,15µm CMOS process ‘LF150’ 3. Simulation flow for inductor EM analysis Sonnet is a high precision full wave EM simulator for planar structures, which can capture all physical effects in our simulation models. Sonnet can be used stand-alone or integrated into major EDA frameworks. Sonnet Cadence Integration Cadence Database IC 5.141 or IC 6.1 Sonnet Interface for Cadence Virtuoso Sonnet EM View matl technology file * • At low frequency, the Q factor is limited by the conductor loss. • The 6µm Al thick metal option for conductor improves the Q factor in the low GHz frequency range, where the skin depth is large and current is taking advantage of the additional metal cross section. • Due to skin effect and current crowding, there is a limit where increasing the conductor cross section further gives no improvement in Q factor. * Pre-configured by LFoundry Sonnet model file Sonnet model editor Sonnet EM solver Result as S/Y/Z param, SPICE model, RLCG model, lumped element extraction Current distribution plot for 2.5GHz and 5.8GHz Frequency Skin depth /µm for Al 1GHz 2.8µm 2.5GHz 1.7µm 5 GHz 1.2µm 10GHz 0.9µm 2.5 GHz Symbol utility Cadence Schematic, Spectre, SPICE 5. Improving the inductor Q-factor Sonnet Data Display When an inductor layout does not yet exist, the Spiral Inductor Assistant tool can be used to estimate the required inductor shape, and create a Sonnet simulation model for accurate analysis. Inductor on demand workflow with Sonnet * pre-defined by Material template file * LFoundry 5.8 GHz • At high frequency, the Q factor is limited by coupling to the substrate. • If we increase the metal cross section, by wider lines or multiple metal layers in parallel, we increase the capacitance to the substrate and thus the substrate losses -> frequency of maximum Q decreases • The LF150 technology with the 6 layer option offers a large distance from the thick metal to the substrate, reducing the substrate induced loss. 6. Substrate Back Etching • With the standard technology, increasing the metal cross section by wider lines or by adding lower metal layers in parallel means increased capacitance to the substrate, so that the frequency of maximum Q decreases. • With the substrate back etch option, the substrate is removed below the inductor and replaced by PIQ dielectric. This reduces the substrate induced losses. Spiral Inductor Assistant 10S/m metal to represent the substrate around the back etching region Sonnet *.son model file layout GDSII Sonnet model editor Optimization Sonnet EM solver Result as S/Y/Z param, SPICE model, RLCG model, lumped element extraction 1.0 nH Symbol utility Virtuoso Cadence Schematic, Spectre Sonnet Data Display 4. Simulation and measured comparison • Now, we can make the lines wider or add lower metal levels in parallel. This is only limited by the skin effect and proximity effect, where bigger metal cross sections give no further improvement. 2.0 nH Results are for inductor with pads, not de-embedded • The influence of the back etch area is plotted below. Etching the substrate below the inductor gives a strong effect in Q factor. Some improvement at very high frequency is possible by a larger back etch area. 450µm Inductor diameter 390µm Substrate back etching size 450µm … 750µm 750µm Copyright 2009 - Landshut Silicon Foundry GmbH