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INSTR Ucn ON MANUAL HFN.l Friction on an Inclined Steel Plane Friction on an Inclined SteelPlane INTRODUCTION Friction - help or hindrance?Cars and trainsneedbrakesto enablethem to stop, but friction in their mechanisms wastesenergy. A motor bicyclecan run round a comer becauseof the friction betweenthe tyres andthe road surface,but its top speedis governedby the wind resistanceof the driver andvehicle. Friction is the outcomeof one surfaceslidingover another(sliding friction), or it may also be the maximumresistanceprior to the start of sliding (static friction). The friction force acts in the planeof the surfacesand experimentshowsthat it is proportionalto the force holding the surfacestogether. The ratio of the friction force to the normal force is called the coefficientof friction for the pair of surfaces. Friction is affected greatly by any lubricant betweenthe surfaces,so for the purposeof this experimentthe surfacesmust be clean,dry and free from grease. Neverthelessit is possiblethat the surfaCemay containa dry lubricantin the material;for examplecast iron containsgraphitein the form of minute particles of carbon. Plastic compoundsare also available like PTFE impregnatedwith molybdenumdisulphide. At the other end of the scalecomematerialsfor brakesandmotor car clutches. Herethe object is to developa high coefficientof friction, andto makesurethe heatgenerateddoesnot destroythe material. The roughnessof the matingsurfacesmust alsobe a factor, and as a consequence wear becomesan issue. The subjectof friction with all its variablesandconsequences comesunderthe generalheadingof tribology. Howeverthis experimentdealssimplywith the measurement of the coefficientof friction betweenpairsof surfacesat zero or low speeds. HFN./. Page /. Issue/. July. 1993. LIST OF PARTS The standard set of items supplied ~.1) c., consists - Adjustablesteelplanecompletewith base - Cord and0.5 N load hanger - Tray with Nylon liner of: I - Tray with brassliner I - Tray with aluminiumliner I - Tray with 'ferodo' liner The weight set supplied(HFN.lw) consistsof 1 x ION, 4 x 5 N, 4 x 2 N, 1 x 1 N, 0.2 N and 1 x 0.1 N. x 0.5 N, 2 x Optional Extras HFN.la HFN.lc HFN.ld HFN.le Tray with 'Tufnor liner Tray with ball bearingwheels Woodensliderblock P.T.F.E.liner tray APPARATUS A cold formed channelsectionof stainlesssteel is pivoted at the centre on an axle carried on a supportingbase. A protractorattachedto the channelshowsits angleof inclinationand enablesit to be clampedat that angle. The baseplate has three levelling feet so that the channelcan be madehorizontal. At one end of the channelis attacheda pulley to turn a towing cord from the longitudinallay of the channelto a verticalload hanger. A rangeof trays is availableto provideflat undersurfaces of differentmaterials. There is also one tray fitted with threebail bearingwheels. In additionthereis a woodenblock designedto be used on threesideswhich presentdifferentareasof contactto the steelchannel. EXPERIMENT Thereare two experiments that can \>ecarriedout on this apparatus,both of which dealwith first principles. Onedealswith the natureof friction on a level surface,while the other extendsthis to examinefriction on an inclinedplane. FRICnON BETWEEN TWO SURFACES The objectsof this experimentare to showthat friction is proportionalto the normalforce, and to determinethe coefficientof friction betweenvariousmaterialsanda steelplane. PROCEDURE As explainedabove,the surfacesusedin this work must be cleanedfor the experimentand kept free from corrosionwhen not in use. The adjustablesteel plane is to be positioned on a firm benchso that the load on the hangerpassesthe edgeof the benchas it descends.Clampthe plane in the 00 position and use a spirit level to set the plane truly horizontal by adjustingthe three levellingfeet. All the traysto be usedmustbe weighedandtheir massesrecorded. HFN.I_Lab. Page 2. 1.\:\'UeI. July. 1993. Part 1 Placethe aluminiumtray on the horizontalsteelchannelat the end remotefrom the pulley. Attach the towing cord and arrangeit over the pulley with the load hangersuspended.Add load to the hangeruntil the tray will continueto slide at roughly constantvelocity after beinggiven a slight pushto start it moving. Recordthis load in table 1. Table Mass of tray = kg. Repeatthe aboveprocedurewith four incrementsof 5 N placedin the tray Part 2 With as many trays as are availableusedin turn gently add weights to the load hangeruntil the stationarytray plus a 5 N load suddenlymoves. Recordthe load as the static friction hangerload in table2. Then,while eachtray is in use,repeatthe initial procedureof Part 1 (tray still with 5 N load) andrecordthe resultsin table2 Table 2 Friction coefficients on a steel surface If the tray on ball bearingwheelsis availabletry to measurethe equivalentof the sliding friction. It may be necessaryto load the tray as much as possible(for examplewith other trays) to get a result. To reducethe towing force removethe load hangerand slip the slotted smallweights into the loop of the cord. The block of wood is an exampleof a non-isotropic material as the natural growth creates structure in three axes (radial, tangentialand longitudinal). Dependingon how the block is orientedto the grain of the wood so the surfacesmayvary. Henceit is worth measuringthe static and sliding friction on the three sides. Further to this, measurethe areasof contact and then repeatthe sliding friction experimentwith a 15 N load on the block to seeif the areaof contact hasanyeffect. RESUL1'8 Convertthe massof eachtray into its weight multiplyingkg x 9.81 to give Newtons. The normal force is thenthe weight of the tray plus anyaddedload. The slidingforce is the sumof the hanger and its addedload. Plot the resultsof Part 1 on a graph of sliding force againstnormal force. Completetable2 in a similarway. HFN. I _Lab. Page 3. Issue I. July. 1993. OBSERVATIONS Wasthe coefficientof friction independentof the normalforce in Part I? Commenton the differencebetweenstaticandsliding friction FRICTION ON AN INCLINED PLANE OBJECT The object of this experimentis first to find the angle of friction of various materialson a steel plane. The secondobjectis to verify that the force requiredparallelto an inclinedplaneto movea body up the planecorrespondsto the friction coefficient(or angle)alreadyfound. PROCEDURE As explainedabove,the surfacesusedin this work must be cleanedfor the experimentand kept free from corrosion when not in use. The adjustablesteel planeis to be positionedon a firm benchso that the load on the hangerpassesthe edgeof the benchas it descends.Clampthe plane in the 0° position and use a spirit level to set the plane truly horizontal by adjustingthe three levellingfeet. All the traysto be usedmustbe weighedandtheir massesrecorded. Part 1 Placethe aluminiumtray on the middleof the steelplanewithout the towing cord attached. Hold the pulley end of the planeand slackenthe clamp so that the end can be slowly raisedto tilt the plane. As soonasthe tray startsto slidenote and record the angleof inclinationin table 3. Then reducethe tilt and replacethe tray at the middle. Now as the tilt is increasedkeepgiving the tray a slightpushuntil it keepsmoving. Recordthis asthe angleof inclinationfor sliding friction. Repeatthe procedurefor asmanytrays asare available. Table 3 Friction an~es on a steel plane Part 2 Clampthe planeat 10°inclination. Placethe Nylon tray at the lower end and put the towing cord and load hangerin position to pull the tray up the plane. Add load to the hangeruntil the tray, given a slight push,slidesslowly up the plane. Repeatthe procedurewith a ION weight in the tray. Recordthe resultsin table4. Repeatthe aboveat anglesof inclination20°,30° and 40°. HFN.I_Lab. Page4. Issue 1. July. 1993. Table 4 Friction forces on an inclined plane RESULTS Table3 is basedon the equationof equilibriumof a body on an inclinedplane. At the momentof sliding,or at uniform velocity, the friction force must be equalto the componentof the weight actingdowntheplane.If thecoefficientof frictionis J.1then ~. which wcose= Wsin8 leadsto the conceptof the angleof friction e since J.l= tane Completetable 3, and if there are any valuesfor the coefficientsof friction from the previous experimenton a horizontalplanecomparethe results. The theoryfrom which table4 is developedis an extensionof the above In this casethe net force actingup the planemustbe equalandoppositeto the friction force. P - Wsine = ~wcose This can be rearranged either in tenns of P or 1.1. As the experimentis essentiallyabout the coefficient of friction that determinesthe choice. To completetable 4 convert the massof the tray to its weight and add any extra load. Finally averagethe coefficientsof friction for comparisonwith previousvalues. HFN.l_Lab. Page 5. Issue I. July, 1993. OBSERVATIONS Do the experimentalresultsverify the theory? If thereare discrepanciesin the measuredvaluesof friction coefficients.which experimentalmethodappearsto be more reliable? HFN.J_Lab. Page6. Issue I. July. /993.