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Conversion of Racemic Ibuprofen to (S)-Ibuprofen David Chavez-Flores Ph.D. James Salvador Outline • • • • • • Introduction Objective Experimental Results Conclusions and future work Acknowledgments Chiral Molecules • A molecule that is not identical to its mirror image is asymmetric and named chiral. The most common chiral compounds which exist are enantiomers. • Enantiomers are typically characterized by an asymmetric tetrahedral carbon Solomons, T.W. 1994 Rules for Specification of Chirality http://tigger.uic.edu Metabolism Selectivity The drug metabolism is highly enantioselective and lead different pharmacological activities of the enantiomers Faber., 1999 Thalidomide • • Thalidomide was used in the 1950s and 1960s on pregnant women to avoid the morning sickness The (R)-enantiomer is the effective against the morning sickness but the (S)- enantiomer is tetarogenic and causes birth deffects. O O Na OH C Na O (S) Sodium (S)-glutamate flavor enhancer H H2N OH C (R) O Sodium (R)-glutamate O Enantiomers O O NH2 H O (S) (R) (R) (S) (S)-carvone caraway seed (S)-limonene lemon fragance (R)-carvone spearmint (R)-limonene orange fragance O O (R) N (S) N O NH NH (R)-thalidomide tranquilizer O O (S)-thalidomide tetarogenic O O O O O NH NH (R) (S) (S)-ketamine anesthetic (R)-ketamine psychotic Cl Cl HO HO H H HO NH 2 NH2 (R) (S) C H2 C (S)-alpha-methyl-dopa hypertensive O HO OH OH (S) O (S)-2-(4-isobutylphenyl)propanoic acid C H2 C (R)-alpha-methyl-dopa inactive O HO OH (R) O (R)-2-(4-isobutylphenyl)propanoic acid Top 10 Drug 2003 Chemical and Engineering News (vol. 78, Oct. 23, 2004) Top 10 Drug 2004 Chemical and Engineering News (vol. 78, Oct. 23, 2004) Top 10 Drug 2005 Pharmaceutical Technology., April 2nd 2006 Example • Albuterol – Racemic – Single enantiomer R-enantiomer of albuterol is responsible for the drug’s bronchodilating effects S-enantiomer is responsible for adverse effects, including tachycardia, tremors, and nervousness. Racemic Switch • Is a reprocess and reformulation of a racemic mixture, into its single enantiomer product • AstraZeneca marketed racemic Omeprozole as Prilosec and had the patent until April 2001 but now has a new patent on the (S)enantiomer, know as Nexium or esomeprazole, for 17 more years Enantiomer Separation •Chromatography (A. M.) •Asymmetric Synthesis •Crystallization •Enzymatic Resolution Enzymatic Resolution • Develop a clean synthesis “Green Chemistry” • Enzyme-catalyzed resolution of enantiomers stereospecifically Candida rugosa Lipase • Lipase is a water-soluble enzyme that catalyzes hydrolysis of ester bonds in water-insoluble lipid substrates • Candida rugosa Lipase has been used to resolve the enantiomers of naproxen, ibuprofen and suprofen due to its ability to catalyze reactions in non-aqueous based media • Commercial availability • Recoverability Structural Classification of Proteins http://scop.berkeley.edu Ibuprofen • Belongs to the Nosteroidal Antiinflammatory Drugs family • Sold and administered as racemic mixture • (S)-Ibuprofen is the active enantiomer OH C O 2-(4-isobutylphenyl)propanoic acid (S)-Ibuprofen Activity • Acts in 15 minutes, 3 times faster as the racemic mixture • Reduce the side effects in a 50% • The dose is the half of the racemic mixture Ibuprofen Toxicity • Most common adverse effects are dyspepsia, gastrointestinal ulceration/bleeding, salt and fluid retention, hypertension Enantiomeric Excess (ee) and Enantioselectivity (E) • In an enantiomerically enriched mixture, the excess of one enantiomer over the other is called an enantiomeric excess (ee). • E describes how well the enzyme discriminates between the enantiomers of a substance under given reaction conditions Objective • Our goal is to develop an environmentally friendly method to convert the racemic mixture to the active enantiomer of ibuprofen ((S)-Ibuprofen) in a cost effective efficient way. Part I Ibuprofen was extracted with acetone from commercial ibuprofen tablets (200 mg/pill Member’s Mark) because it was really inexpensive •4 ¢ gram Sam’s Club • $12 gram Aldrich Synthesis of (S)-Decyl Ibuprofen Ester O OH + O HO-(CH2)9-CH3 Candida Rugosa Lipase O Cyclohexane 40 oC + OH O H2O Progress of the Reaction Progress of the Reaction (S)-decyl ibuprofen ester (R)-Ibuprofen HPLC Spectra Area % 60 (S)-ibuprofen 50 40 30 20 10 0 0 10 20 Time Hours 30 40 50 Ibuprofen Ester Separations • Bulb to bulb distillation • Radial Chromatography • Extraction Separation • Chromatography • Extraction • Distillation (S)-Ibuprofen Ester Hydrolysis O R + O Candida rugosa Lipase H2O OH + O Buffer pH 7.2 R-OH •Low concentration of Candida rugosa Lipase •Potassium phosphate pH 7.2 Buffer solution media •40 ºC and magnet agitation •In the hydrolysis, acid or base racemization, was the major concern H O H R' O R' O H H O R' O H H+ R O R R OH H R O R' O H R O O O R' R O R' O R O R' Summary Part I • • Esterification – Decan-1-ol • 48 hours to get a 47 % conversion at 40 C • High enantioselectivity up to 130 at 24 hours • Enantiomeric excess of 83 % – Butan-1-ol • 96 hours to get a 48 % conversion • High enantioselectivity up to 46 at 48 hours • Enantiomeric excess of 63 % All separation methods distillation good for decan-1-ol – Chromatography good for both, extraction not good. • Hydrolysis – 98 % enantiomeric excess in both reactions – 96 hours for the (S)-Decyl Ibuprofen Ester – 48 hours for the (S)-Butyl Ibuprofen Ester Additional Work • Temperature Effect • Alcohol effect – Primary, secondary and tertiary – Different long chain • Fisher esterification Temperature Effect 25°C 30°C 45°C 50°C 35°C 40°C 100 90 80 Conversion 70 60 50 40 30 20 10 0 0 50 100 150 Time hours 200 250 300 Alcohols • Candida rugosa lipase as catalyst showed a preference for the esterification of primary alcohols, while the secondary alcohols had a low rate and the tertiary ones could not be catalyzed Esterification with different length of alcohols • • • • • • Methan-1-ol Slower Ethan-1-ol Butan-1-ol Penta-1-ol Octan-1-ol Decan-1-ol Faster Esterification eith Ethan-1-ol 55 50 45 40 35 30 25 20 15 10 5 0 Ester R-Ibuprofen S-Ibuprofen 0 20 40 60 80 100 120 140 50 45 40 HPLC spectra area HPLC spectra area Esterification w ith Methanol 35 30 25 20 15 Ester R-Ibuprofen S-Ibuprofen 10 5 0 0 160 20 40 60 HPLC spectra area Conversion Ester 10 20 Time in Hours 100 120 140 160 Esterification with Pentanol Esterification with Butanol 55 50 45 40 35 30 25 20 15 10 5 0 0 80 Tim e in Hours Time in Hours 30 40 55 50 45 40 35 30 25 20 15 10 5 0 Ester R-Ibuprofen S-Ibuprofen 0 5 10 15 20 25 30 35 40 T i me i n Hour s Esterification with Octanol Esterification with Decanol 55 50 45 40 35 30 25 20 15 10 5 0 Conversion Conversion 55 50 45 40 35 30 25 20 15 10 5 0 Ester 0 5 10 Time in Hours 15 20 Ester 0 5 10 Time in Hours 15 20 Fisher Esterification OH 45 °C O H CH3 Methanol O • 99% conversion • 4 hours rxn O OH C. R. Lipase O CH3 O • ee = 76 % • E = 92 O Buffer pH 7.2 45 °C O CH3 O Part II • Produce the (S)-ibuprofen ester by enantioselective enzymatic esterification with racemization of the (R)-ibuprofen by acid, base addition or by photochemical reaction OH CH3 O C H2 9 Candida Rugosa Lipase O O + Decan-1-ol OH Cyclohexane 45 oC + H2O O H O H R' O R' O H H O R' O H OH H+ R O R R H O R' O H R R O O O R' R O R' O R O R' Acids O • • • • • • • p-toluenesulfonic acid Phenyl dimethyl chlorosilane Boric Acid Pyruvic Acid Isolute Si-Propylsulfonic Acid Isolute Si-TsOH p-toluene sulfonyl chloride S O O H 100 OH OH O H O H R-Alchohol 45 °C C R Lipase Cyclohexane O R 80 O 60 40 H H OH OH 20 0 CRL Activity [Acid] Bases • • • • • • PL-HCO3 MP Resin PL-OH MP Resin PL-CO3 MP Resin Tributyl amine Diethyl amine Ethyl diisopropylamine 100 90 80 70 60 50 40 30 20 10 0 CRL Activity [Base] More Attempts More Attempts •Cyclohexane •(S)-alkyl ibuprofen ester •Ibuprofen sodium salt •pH = 7.6 with NaOH •Candida rugosa Lipase •Alcohol Photochemical racemization • • • • R-ibuprofen S- ibuprofen R-methyl ibuprofen ester S-methyl ibuprofen ester • All the samples were exposed directly to the sun rays for different time periods, only the esters showed complete racemization after 24 hours. Photochemical racemization • UV Vis (absorption between 200 and 270 nm) • Experiments with the UV lamp at 254 nm Reaction Mechanism Allowed by Woodward-Hoffmann Rules CH3 CH3 H H O O CH3 O O hv [1,3] Sigmatropic Rearrengement CH3 CH3 OH Candida rugosa Lipase 45 °C hv [1,3] Sigmatropic Rearrengement CH3 O CH3 O H Aqueous Conditions O Current and future work • • • • • Reaction characterization Test the method with more NSAID drugs Complete my Ph. D. degree Publication Patent Acknowledgments • PhD James Salvador • All the attendants • Education Department of Chihuahua Mexico Government • Chemistry department of University of Texas at El Paso • U. S. Army Research Laboratory and U.S. Army Research Office under Contract W911NF0410052 • Consejo Nacional de Ciencia y Tecnologia (CONACyT) • Green Chemistry Institute-NSF (Travel Scholarship) Thank You ?