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Paralleled DC to AC Inverters for Telecom Applications Preface In Telecom sites there are two voltages – AC and DC. The DC voltage supports Telecom equipment and the AC voltage operates various AC equipment, like computers, LANs, Modems, Hubs, etc. The DC voltage is backed up by batteries and is highly reliable. This is the reason it can also support the AC equipment. The DC voltage is usually 48V when the positive pole is connected to the ground. Since reliability is the most common requirement, as with many other Telecom applications, DC/AC Inverters with N + 1 configuration are used more and more. Specifications needed for Telecom inverters Input : 48V (40 ÷ 57) Protection : against reverse polarity Low RFI noises: from inverter to the DC bus Output: 230V ± 2% Waveform: sine wave with max 2% THD Protection: over load and short circuit Efficiency: 85% Noise Acoustic: less then 50db MTBF: 200,000h Isolation: between input & output Weight: minimum Load: any load capacitive or inductive Communication: RS 232 Parallel: to allow increase of load in future and increase in reliability (2001 Parallel Inverter System) Mechanical: 19” rack, hot swap plug in Har Hotzvim Industrial Park, 14 Hartum St., P.O.B. 45029, Jerusalem 97774, Israel Tel: 02-588-8222 Fax: 02-582-8875 Email: [email protected] web: www.gamatronic.com Cd\articles\Inverter Gamatronic Electronic Industries Ltd. Technologies Ferro resonance DC to AC Inverter Figure 1: Ferro Resonance DC to AC Inverter This DC to AC Inverter uses the Ferro Resonance transformer to regulate the output sinewave and protect against overload. Advantages: Disadvantages: • Very reliable • Heavy weight • Rugged • Slow dynamic response • Simple control • Acoustic noise • No feedback • Suitable for any kind of load • No DC at output voltage Page 2 Paralleled DC to AC Inverters for Telecom Applications Gamatronic Electronic Industries Ltd. The PWM DC to AC Inverter Figure 2: P.W.M. D.C. to A.C. Inverter This inverter is using High Frequency PWM switching for the switching elements. Advantages: Disadvantages: • Very reliable • • Low weight • Small size • Fast dynamic response • Suitable for any load • No DC. at output voltage Bulky 50Hz/TRAFFO Paralleled DC to AC Inverters for Telecom Applications Page 3 Gamatronic Electronic Industries Ltd. The Double Conversion Figure 3: Double Conversion DC/ AC Inverter Using High Frequency (HF) for Isolation and reduction of overall weight. This technology is used by Benning (Germany). Advantages: Disadvantages: • Small weight • Low efficiency • Fast dynamic response • Complicated • Expensive • Not suitable for all the loads • D.C. possibility in the output Page 4 Paralleled DC to AC Inverters for Telecom Applications Gamatronic Electronic Industries Ltd. DC to Rectified AC Figure 4: DC to Rectified AC Inverter Using an HF Transformer for isolation reduces the overall weight. It is limited by low Power Factor load This technology is using by CE + T (Belgium),. Advantages: Disadvantages: • Low weight • Complicated design • Fast dynamic response • Expensive • Not suitable for any load • Very limited for capacitive load • Possibility of output D.C. voltage Paralleled DC to AC Inverters for Telecom Applications Page 5 Gamatronic Electronic Industries Ltd. Single Conversion HF Bridge Figure 5: Single Conversion DC / AC Inverter Uses an HF Bridge for switching and an isolation transformer at the output. This is Gamatronic’s own technology. Advantages: Disadvantages: • Suitable for all loads • Medium weight • Fast dynamic response • No D.C. at output • High efficiency • Very reliable • Medium sized Page 6 Paralleled DC to AC Inverters for Telecom Applications Gamatronic Electronic Industries Ltd. Parallel DC to AC Inverter Parallel redundant inverters operation means an N + 1 configuration. This topology enables the connection of up to 16 units in parallel. We can achieve two important advantages with parallel configuration – flexibility to increase the load if needed in the future, and high reliability of the output load (N +1) in that the N inverter supplies the load and the extra inverter is also a reserve. For example, if the load is 5KVA, high reliability is achieved by using 3 units of DC to AC Inverters of 3KVA each in parallel configuration. In case one of the inverters fails, the other two are sufficient to continue to support the load. Suppose the load increases in time to 13KVA - then 6 units of 3KVA Inverters are actually 5 +1. If one unit fails the other 5 are sufficient to continue to support the load. Figure 6: IP2001 - The Front Panel Figure 7: IP2001 - The Back Panel Paralleled DC to AC Inverters for Telecom Applications Page 7 Gamatronic Electronic Industries Ltd. To parallel inverters: • Output voltage should be exactly the same • No phase shift between outputs • Similar dynamic response between the inverters • Current share between the inverters should be controlled • If the Inverter fails it should be switched off very fast to short the output • Control is by a non-democratic “slave” and “master” – each inverter can operate as either a “master” or a “slave”. If the roll of the Inverter changes it doesn’t affect the output voltage. Figure 8: Parallel Inverters Additional reliability by adding Static Switch I/3 I/3 I I/3 Figure 9: S.S. to Increase Output Redundancy Adding a Static Switch to the output increases reliability even more. Page 8 Paralleled DC to AC Inverters for Telecom Applications Gamatronic Electronic Industries Ltd. The table below details the Static Switch’s technical specifications: PARAMETER DESCRIPTION AC input and output Single phase with a common neutral Nominal power STSW1 – 06: 6KVA STSW1 – 10: 10KVA STSW1 – 15: 15KVA Input voltage range 197 – 253V 187 – 242V (selectable) Other values are available. Input frequency range 50 ±2Hz 50 ±4Hz 60 ±2Hz 60 ±4Hz (selectable) Other values are available. Transition time in the synchronized mode 1 Transition time in the non-synchronized mode <3msecs 1 <15msecs Signals and indicators 6 LEDs, 3 keys, audible alarm, dry contact relay, RS232 interface Efficiency 99.9% Size in mm (W × H × D) 480 × 135 × 210 Weight ~5kg Regulations Complies with the IEC950 standard In the Inverter fails the line supplies the load. The most important parameter is the frequency and phase of the system. Technology uses the microcontroller to establish a PWM control by the master Inverter, to feed current to all the inverters so they share the current equally. The idea is that the first inverter is the master, dominating the PWM - and all the other inverters are slaves. However, when the leading inverter fails the next inverter becomes the master and leads the PWM. Gamatronic offers its IP2000 Inverter! Paralleled DC to AC Inverters for Telecom Applications Page 9