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Kingfisher PLUS+
Installation Manual
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Copyright
Copyright  CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910
www.cse-semaphore.com/mykingfisher, [email protected]
Intellectual Property
CSE-Semaphore asserts ownership of the intellectual property contained herein and
claims copyright and authorship. CSE-Semaphore has and retains all rights of
ownership and use of the material herein in its on-going business.
Licence
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This licence permits Fair Use of the document for operational requirements, without
payment of further royalty or licence fee. Fair Use includes making copies of the
document for operational, backup and archive purposes. Fair Use includes distributing
copies of the document to other entities for the purposes of their performing related
works for the intended recipient(s). Fair Use does not include creating, selling or
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statement of Intellectual Property and Copyright.
Revision History
Rev.* Date
Summary
1.7
1.8
29/1/2004
13/8/2004
1.81
2/9/2004
1.82
9/9/2004
1.9
2.0
23/8/2005
4/5/2006
2.1
2.2
26/10/2006
12/7/2007
2.3
17/4/2008
2.4
26/8/2008
2.5
10/9/2009
2.6
13/8/2010
Added DO-5 relay board wiring diagram.
Added CDMA and satellite phone cables. Updated DO-5 relay board wiring diagram (new
revision TEL REL 002). Removed AI-4 wiring diagram.
Updated backplane terminators drawing (all terminators are now on for a single
backplane).
Renamed chapter 6 from Wiring Modules to Wiring Diagrams. Revision date for 1.81 was
incorrect.
Updated wiring drawing for ADP-16. Added RJC-ADP-17 cable.
Updated RTUnet contact details. Added ADP-28 cable. Added battery warnings for PS11/21 wiring diagrams.
Added ADP-08-M, ADP-29, RJC-ADP-30 and ADP-30 cables.
Updated the RA Form. Added coaxial cable information. Added DO-5 wiring diagram.
Kingfisher Series II is now called Kingfisher PLUS+.
Removed revision history entries prior to 2004. RJC-ADP-26 is now used for a Maxon 3G
modem (instead of a CDMA modem). Updated company name from RTUnet to CSESemaphore. Added wiring examples for AI-1, AI-10, IO-3 and IO-4. Updated DO-5 to DO6. Standardised format of electrical units. Updated enclosure layout drawing for preventing
fire risk.
Updated RA form to 21 November 2007. Updated GSM adaptor cable to RJC-ADP-22B.
Updated Overview chapter. Removed cables for Trio radios and devices that are no longer
available. Updated adaptor cable pictures.
Updated AO-2 and PS-11 wiring diagrams. Updated contact details. Updated Backplane
Setup chapter for new backplane connectors (applies to BA-x PLUS backplanes). Added
Removable I/O Connector topic.
Removed the resistance test for a new antenna installation. Added recommended wiring
gauges. Added 7 AH battery holding bracket that can be used in enclosures. Added topic
– 19” Rack Mounting.
Kingfisher PLUS+ Installation Manual 2.6
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Page 2
Contents
1.
RTU Layout........................................................................................................4
2.
Installing Modules............................................................................................. 5
3.
Removable I/O Connector ................................................................................5
4.
Backplane Setup ............................................................................................... 6
5.
Enclosure Layout.............................................................................................. 7
5.1
6.
Battery and GPO Bracket ...................................................................................................7
19” Rack Mounting ........................................................................................... 8
6.1
6.2
How To Mount a 12-Slot Backplane ...................................................................................8
How To Mount a Four Or Six Slot Backplane.....................................................................8
7.
Installing Cables And Adaptors .......................................................................9
8.
Wiring Diagrams ............................................................................................. 11
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15
8.16
8.17
9.
Analog Inputs....................................................................................................................11
AI-1 Wiring Diagram .........................................................................................................11
AI-10 Wiring Diagram .......................................................................................................12
AO-2 / AO-3 Wiring Diagram ............................................................................................13
DI-5 Wiring Diagram .........................................................................................................13
DI-10 Wiring Diagram .......................................................................................................14
DO-1 Wiring Diagram .......................................................................................................14
DO-2 Wiring Diagram .......................................................................................................15
DO-6 Wiring Diagram .......................................................................................................15
DO-6 Relay Board (TEL REL 002) Wiring Diagram .........................................................16
IO-2 Wiring Diagram .........................................................................................................17
IO-3 Wiring Diagram .........................................................................................................18
IO-4 Wiring Diagram .........................................................................................................19
PS-11 Wiring Diagram - AC Supply..................................................................................20
PS-11 Wiring Diagram - DC Supply .................................................................................20
PS-21 Wiring Diagram......................................................................................................21
PSU-3: Economy AC Input Power Supply (for PC-1).......................................................21
Solar Panel Installation ..................................................................................22
10. Level Probe Installation..................................................................................22
11. Antenna Installation........................................................................................23
11.1
11.2
Antenna Cable Selection And Installation ........................................................................24
How To Assemble Antenna Connectors...........................................................................24
12. Return Of Goods ............................................................................................. 25
Kingfisher PLUS+ Installation Manual 2.6
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Page 3
1. RTU Layout
The exact layout should be defined in layout and wiring drawings supplied with the RTU. If these have
not been supplied, then the RTU layouts shown below can be used as a guide.
Every RTU has a backplane (eg BA-4, BA-6), a power supply (eg PSU-3 or PS-11) and a processor
module (eg PC-1 or CP-11). The two common types of RTUs are shown below.
BA-4
PSU-3
PC-1
BA-6
PS11 CP11
12V DC
MAINS
POWER
MAINS
POWER
An RTU can have additional communications ports (MC-11) and a wide variety of input/output
modules (eg. IO-4, AI-1, DI-5). Some of these are shown below.
BA-4
PSU-3
PC-1 MC11 IO-4
BA-6
PS11 CP-11
CP11 MC11 AI-1
DI-5
12V DC
MAINS
POWER
MAINS
POWER
If a communications module is used, standard practice is to install it to the right of the processor. IO
modules are usually installed in alphabetical order from left to right. Eg an AI-1 module would be
located to the left of a DI-5 module. The modules can be installed in any order if so desired (except a
PC-1 must be installed in the leftmost slot of a BA-4 backplane since it has two sockets).
Kingfisher PLUS+ Installation Manual 2.6
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Page 4
2. Installing Modules
3 Fasten screw to lock module
2 Press into socket
onto backplane
1
Hook mounting tab onto
backplane slot
3. Removable I/O Connector
Each I/O module has a removable I/O connector. This allows the I/O module to be swapped without
having to detach the field wiring from the I/O connector. The I/O connector is secured to the module
using two fastening screws as shown below.
I/O Connector
Fastening
Screw
I/O Connector
Fastening
Screw
Kingfisher PLUS+ Installation Manual 2.6
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Page 5
4. Backplane Setup
If a single backplane is being used then the switches on the backplane do not need to be changed.
When linking two backplanes, please set the backplane switches as shown below (for backplane
revisions 2.1, 2.2 and 3.2). A data cable is required to link the backplanes. If a backplane does not
have its own power supply, a power cable will also be required to connect it to a powered backplane.
The examples below show linking for BA-xx PLUS (revision 3.2) backplanes. When linking BA-xx
PLUS backplanes (green Phoenix data connectors) with the older BA-xx backplanes (black Harwin
data connectors), BAC-INT-0x data cables are used. These cables have a Phoenix connector on one
end and a Harwin connector on the other. All data cables are straight through and do not contain
crossovers. To link two older BA-xx backplanes, a BAC-0x data cable is used.
BAC-PLUS-0x DATA CABLE
Note: different rack numbers are required to
avoid clashing of the slot addresses.
Both backplanes are
powered from the
PC-1 in slot 13.
The PC-1 is
powered by a
PSU-3 connected to
the BA-4
BPC-0x POWER CABLE
J13
PC-1
S LO T
13
16
J13
ON
J14
SLOT
29
32
ON
J14
BA-40
BA-4
RACK 1
RACK 2
BAC-PLUS-0x DATA CABLE
Note:same rack numbers can be used since each backplane
has different slot addresses (1 to 6 and 13 to 16).
Both backplanes
are powered
using a PS-11 in
any slot
(typically slot 1)
P
S
1
1
BPC-0x POWER CABLE
J13
PS-11
J14
S LO T
1
J13
ON
SLOT
6
13
16
ON
J14
BA-40
BA-6
RACK 1
RACK 1
Same settings apply for BA-12
BAC-PLUS-0x DATA CABLE
Note: different rack numbers are required to avoid
clashing of the slot addresses.
J13
SLOT
1
12
SLOT
BA-12
Each backplane requires its own PS-11/21 power
supply module (typically installed in the left slot).
Note: a single supply can be used to power both
backplanes using a BPC-0x power cable if the total
current load of the supply is not exceeded.
Kingfisher PLUS+ Installation Manual 2.6
J13
ON
RACK 1
17
ON
22
BA-6
P
S
RACK 2
Same settings apply for BA-12
1
1
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Page 6
5. Enclosure Layout
CAUTION! A RADIO SHOULD ONLY BE POWERED WHEN IT HAS AN ANTENNA CONNECTED.
THIS WILL PREVENT DAMAGE TO THE RADIO IF IT TRANSMITS.
All components of a Kingfisher PLUS+ RTU shall be installed inside of an enclosure providing safety
and environmental protection. The enclosure shall be made from metal or other material with a
flammability rating of V-0 or better in accordance with the requirements of the IEC 60950-1:2001
standard for a fire enclosure. An enclosure is not required to prevent fire hazard if the RTU is installed
above concrete or other non-combustible surface. Examples of enclosure layouts are shown below.
VENT MUST BE
INSTALLED IF
ENCLOSURE HAS A
BATTERY. INSTALL A
SECOND VENT IN
LOWER RIGHT HAND
CORNER IF BATTERY
IS > 26 AH OR IF
ENVIRONMENTAL
CONDITIONS
REQUIRE GREATER
AIRFLOW.
INSTALL BACKPLANE LOW ENOUGH TO
ALLOW FOR AIRFLOW THROUGH MODULES.
ENCLOSURE – RITTAL AE1045
500 HIGH x 400 WIDE x 210 DEEP mm
RADIO OR MODEM.
NOTE: RADIO CAN BE
MOUNTED ON REAR OF
DOOR BY USING DIN
RAIL. ENSURE THAT THE
RADIO IS MOUNTED ON
THE TOP LEFT HAND
CORNER OF THE DOOR
TO ALLOW THE RADIO
TO CLEAR THE RTU
MODULES WHEN THE
DOOR IS CLOSED.
GEARPLATE
PC-1 MC11 IO-3
PSU-3
IO WIRING TERMINALS
SLOTTED DUCT
DOUBLE GPO. ONE
OUTLET FOR RTU. ONE
OUTLET FOR LAPTOP
20 X 60 mm
LIGHTNING ARRESTOR.
INSTALL HIGH ENOUGH TO
ALLOW EASY ACCESS FOR
ANTENNA LEAD
CONNECTION
EARTH STUD. ENSURE
GPO, BACKPLANE AND
LIGHTNING ARRESTOR
ARE CONNECTED TO
THIS POINT USING
APPROPRIATE EARTHING
METHODS.
BATTERY
(MINIMUM 7 AH)
BATTERY CAN REST
ON BOTTOM OF
ENCLOSURE OR A
BATTERY BRACKET
CAN BE USED
5 DEG
ENCLOSURE MUST NOT
CONTAIN OPENINGS IN
THIS AREA TO AVOID
FIRE RISK TO EXTERNAL
ENVIRONMENT
LEAVE AT LEAST 30 mm
CLEARANCE TO ALLOW
ROOM FOR GLANDS AND
CABLES.
5 DEG
CABLE GLANDS MOUNTED
THROUGH GLAND PLATE
5.1 Battery and GPO Bracket
When using a 7 AH backup battery, a standard battery holder is available from your RTU supplier. The
bracket supports the battery and allows a General Power Outlet (GPO) to be mounted on the front
using M3 x 10 mm pan head screws. The battery holder also allows an ISB50LN lightning arrestor to
be mounted underneath.
Kingfisher PLUS+ Installation Manual 2.6
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Page 7
6. 19” Rack Mounting
6.1 How To Mount a 12-Slot Backplane
A 12 slot backplane (BA-12) is mounted in a 19 inch rack using two MBR-3 mounting brackets. The
MBR-3 brackets replace the surface mount brackets supplied with BA-12 backplanes.
Installation Note: The holes in the MBR-3 brackets that are used to attach the brackets to the back of
the backplane are drilled oversize to accommodate slight variances in racking equipment. By
loosening these screws, pushing the brackets toward the centre of the backplane and then retightening the screws, the unit will fit freely into any correctly sized 19-inch rack.
6.2 How To Mount a Four Or Six Slot Backplane
A four slot backplane (BA-4 or BA-40) or a six slot backplane (BA-6) is mounted in a 19 inch rack
using a TEL-RAK-002 mounting bracket. One BA-6 or two BA-4/BA-40 backplanes can be attached to
the TEL-RAK-002 using the surface mount brackets supplied with each backplane. The TEL-RAK-002
is supplied with eight M3 x 5 mm screws for attaching the backplane(s).
450 mm
222 mm
222 mm
Kingfisher PLUS+ Installation Manual 2.6
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Page 8
7. Installing Cables And Adaptors
ADP-05
TOOLBOX OR SCADA CABLE
RTU
RJ45
RJ45 TO RJ45 PATCH CABLE
RS232
PSTN MODEM
Eg. Netcomm MyModem V.92
from www.netcomm.com.au
ADP-07
RTU
RJ45 TO RJ45 PATCH CABLE
RJ45
RS232
NULL MODEM CABLE
ADP-08
ADP-05
RJ45 TO RJ45 PATCH CABLE
Spread Spectrum Radio
XTend-PKG or XStream-PKG
from www.digi.com
ADP-08M
RTU
RJ45
RS232
RJ45 TO RJ45 PATCH CABLE
TRIO D OR E SERIES RADIO
RTU
RJ45 TO RJ45 PATCH CABLE
ADP-16
Kingfisher PLUS+ Installation Manual 2.6
RJ45
RS232
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Page 9
GSM MODEM
Eg. Fastrack Supreme
from www.wavecom.com
RTU
RJ45
RS232
RJC-ADP-22B
Maxon 3G Modem Modmax
MM-6280IND from
www.maxon.com.au
RTU
RJ45
RS232
RJC-ADP-26
TRIO M SERIES RADIO (eg. MR450) with MODEM FITTED
RTU
RJ45 TO RJ45 PATCH CABLE
RJ45
RS232
ADP-29
TRIO M SERIES ANALOG RADIO (eg. MR450) with NO MODEM FITTED
CP-xx
MC-xx
RJ45
LINE-2
LINE-2 POWER
WIRE.
CONNECT TO
RADIO POWER
+12 V
RJC-ADP-30
TRIO M SERIES ANALOG RADIO (eg. MR450) with NO MODEM FITTED
PC-1
MC-1
ADP-31
RJ45 TO RJ45 PATCH CABLE
Kingfisher PLUS+ Installation Manual 2.6
RJ45
RADIO
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Page 10
8. Wiring Diagrams
To Wire
IO Modules
Battery and 12 V power
Use Wire Type
2
0.75 to 2.08 mm OR 18 to 14 AWG (American Wire Gauge)
(Note: Fujicon IO terminal tension: 1 Nm)
2
2
2.5 to 4.0 mm OR 13 to 11 AWG. Use 4mm for > 2 m runs
8.1 Analog Inputs
A combination of loop powered (2-wire) and self powered (3 or 4-wire) analog input transmitters can
be used on the one module (AI-1, AI-10, IO-3 or IO-4).
By default, each analog input is designed to accept 4 to 20 mA. Removing a link on the back of the
module will allow 0 to 20mA operation for all channels of an AI-1, AO-2, IO-3 or IO-4. The current or
voltage range for all channels of an AI-10 module is software configurable.
8.2 AI-1 Wiring Diagram
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
Wiring Examples
+24 V
Output
CH x
+ Analog
- Input
2-wire transmitter
(powered by module)
+ Analog
- Input
3-wire transmitter
(powered by module)
+ Analog
- Input
4-wire transmitter
(powered by module)
SHIELD
CH 3
0V
+24 V Ou tput
CH 4
SHIELD
10
20
CH 1
0V
+24 V Ou tput
CH 2
CH 5
0V
+24 V Ou tput
CH 6
CH x
0V
+24 V
Output
CH x
0V
SHIELD
+24 V
Output
CH 7
0V
+24 V Ou tput
CH 8
CH x
PWR
+ Analog
- Input
SHIELD
+
0V
CH x
+ Analog
Input
PWR
0V
CH x
0V
+
-
+
Analog
- Input
PWR
+
-
Kingfisher PLUS+ Installation Manual 2.6
2-wire transmitter
(powered externally)
POWER
SUPPLY
3-wire transmitter
(powered externally)
POWER
SUPPLY
4-wire transmitter
(powered externally)
POWER
SUPPLY
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Page 11
8.3 AI-10 Wiring Diagram
Wiring Examples
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 1+
CH 1CH 2+
CH 2CH 3+
CH 3CH 4+
CH 4+24 V Output
0V
CH 5+
CH 5CH 6+
CH 6CH 7+
CH 7CH 8+
CH 8+24 V Output
0V
+24 V
Output
CH x +
CH x 0V
+ Analog
- Input
LOOP
CH x +
CH x 0V
+24 V
Output
+ Analog
- Input
CH x +
CH x 0V
+24 V
Output
+ Analog
Input
CH x +
2-wire transmitter *
(powered by module)
3-wire transmitter *
(powered by module)
PWR
4-wire transmitter
(powered by module)
PWR
+ Analog
- Input
2-wire transmitter
(powered externally)
+
CH x -
CH x +
+ Analog
Input
PWR
CH x -
CH x +
CH x -
+
-
+
Analog
Input
PWR
+
-
POWER
SUPPLY
3-wire transmitter
(powered externally)
POWER
SUPPLY
4-wire transmitter
(powered externally)
POWER
SUPPLY
* When using the +24V output to power a transmitter, the negative input terminal of the analog input channel (2, 4,
6, 8, 12, 14, 16 or 18) must be wired to the OV terminal (10 or 20). This will complete the current loop due to
electrical isolation between the input channel and the module +24V supply.
Note: Any channels sharing the same power source (e.g. +24V from module or a field power supply) are no
longer isolated from one other.
Kingfisher PLUS+ Installation Manual 2.6
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Page 12
8.4 AO-2 / AO-3 Wiring Diagram
1
2
CH 1+
CH 1-
3
4
5
6
7
SHIELD
CH 2+
CH 2-
Wiring Example
+ Analog
- Output
CH x +
CH x SHIELD
4-20 or 0-20 mA
Current Load
8
9
10
11
12
SHIELD
CH 3+
CH 3-
13
14
15
16
17
SHIELD
CH 4+
CH 4-
18
19
20
SHIELD
8.5 DI-5 Wiring Diagram
Wiring Examples
1
2
3
4
5
6
INTERNAL
CIRCUITRY
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 1
CH 2
CH 3
CH 4
CH 5
CH 6
CH 7
CH 8
+12V Ou tput
0V / Common
CH 9
CH 10
CH 11
CH 12
CH 13
CH 14
CH 15
CH 16
+12V Ou tput
0V / Common
Kingfisher PLUS+ Installation Manual 2.6
FIELD CONTACT
CH x
+12V
Powered by
module
FIELD CONTACT
CH x
+
POWER
SUPPLY
0V
External power
supply
Note: polarity can
be reversed.
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Page 13
8.6 DI-10 Wiring Diagram
Wiring Examples
CH 1
CH 2
1
2
CH 3
CH 4
CH 5
CH 6
CH 7
CH 8
+12V Ou tput
0V / Common
CH 9
CH 10
CH 11
CH 12
CH 13
CH 14
CH 15
CH 16
+12V Ou tput
0V / Common
3
4
5
6
INTERNAL
CIRCUITRY
FIELD CONTACT
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH x
+12V
Powered by
module
FIELD CONTACT
CH x
+
External power
supply
AC or DC*
POWER
SUPPLY
0V /
Common
* DC voltage applied to input
channel must be more positive
than the common
DC pow ered inputs and AC powered inputs can
both be used on the one module.
Care should be taken to ensure that the negative
rail of each external power supply is connected
to the DI-10 0V / Common ter minal.
8.7 DO-1 Wiring Diagram
Wiring Example
INTERNAL
CIRCUITRY
1
NO
3
NC
NO
NC
2
4
7A
5
6
7
8
9
7A
10
11
12
13
14
7A
15
16
17
18
19
7A
20
CH 1
CH x
POWER
SUPPLY
CH 2
COMMON 1
NO
CH 3
NC
NO
CH 4
NC
LOAD
COMMON
+
External Power
Supply. Note:
polarity can be
reversed.
COMMON 2
NO
CH 5
NC
NO
CH 6
NC
COMMON 3
NO
CH 7
NC
NO
CH 8
NC
COMMON 4
Kingfisher PLUS+ Installation Manual 2.6
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Page 14
8.8 DO-2 Wiring Diagram
1
2
3
4
5
6
7
8
7A
9
11
12
13
14
15
16
17
18
19
CH x
LOAD
COMMON
POWER
SUPPLY
+
External Power
Supply. Note:
polarity can be
reversed.
CH 9
CH 10
CH 11
CH 12
CH 13
CH 14
CH 15
CH 16
COMMON 2
LINK *
20
INTERNAL
CIRCUITRY
Wiring Example
LINK *
10
7A
CH 1
CH 2
CH 3
CH 4
CH 5
CH 6
CH 7
CH 8
COMMON 1
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! When
links are installed, a maximum voltage of 30V AC or DC can be used to power the common.
8.9 DO-6 Wiring Diagram
1
2
3
4
5
6
INTERNAL
CIRCUITRY
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CH 1
CH 2
CH 3
CH 4
CH 5
CH 6
CH 7
CH 8
0V
0V
CH 9
CH 10
CH 11
CH 12
CH 13
CH 14
CH 15
CH 16
+12V Output
+12V Output
Kingfisher PLUS+ Installation Manual 2.6
Wiring Examples
CH x
LOAD
+
+
POWER
SUPPLY
0V
CH x
LOAD
+
External DC
Power Supply
Load powered by
DO-5 module
+12V Output
When output is energised, output channel is
shorted to the 0V terminal.
12V Output is sourced from the backplane power rail.
This output is not isolated. Care should be exercised
to avoid shorting or overloading this output.
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Page 15
8.10 DO-6 Relay Board (TEL REL 002) Wiring Diagram
CH 1
CH 2
CH 3
CH 4
CH 5
CH 6
CH 7
CH 8
CH 9
CH 10
CH 11
CH 12
CH 13
CH 14
CH 15
CH 16
Terminal Layout For Each DO-5 Channel
NO - Normally open contact
C - Common
NC - Normally closed contact
Each channel has 3 relay contacts (NO,C,NC) connected
to two 3-way terminal blocks
Wiring Example
When the output
channel is set ON,
the load is energised
NO
LOAD
POWER
SUPPLY
C
Kingfisher PLUS+ Installation Manual 2.6
+
External Power Supply.
Note: polarity can be reversed.
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Page 16
8.11 IO-2 Wiring Diagram
Wiring Examples
1
2
3
4
5
6
7
8
INTERNAL
CIRCUITRY
9
10
11
12
13
14
15
16
17
18
10A
19
20
DI CH 1
FIELD CONTACT
DI CH 2
DI CH x
+
External power
DI CH 3
POWER supply.
DI CH 4
SUPPLY
Note: polarity can
DI 0V
DI CH 5
be reversed.
DI CH 6
DI CH 7
DI CH 8
DI 0V / Common DO CH x
LOAD
External Power
DI 0V / Common
Supply
POWER
DO CH 1
SUPPLY Note: polarity can be
DO CH 2
DO
+ reversed.
Common
DO CH 3
DO CH 4
DO CH 5
DO CH 6
DC pow ered inputs and low voltage AC inputs can both be used
DO CH 7
on the one module.
DO CH 8
DO Common
LINK *
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module.
CAUTION! When link is installed, a maximum voltage of 30V AC or DC can be used
to power the common.
Kingfisher PLUS+ Installation Manual 2.6
www.cse-semaphore.com/mykingfisher
Page 17
8.12 IO-3 Wiring Diagram
There are three separate isolated groups, one for the analog input/output, one for the digital input and
one for the digital output. Each group may be powered from a separate source.
Wiring Examples
1
2
3
4
5
6
7
8
9
10
11
12
INTERNAL
CIRCUITRY
13
14
15
16
17
18
7A
19
20
AI CH 1
AI CH 2
AI CH 3
AI CH 4
0V
+24 V Ou tput
AO +
AO SHIELD
DI CH 1
DI CH 2
DI CH 3
DI CH 4
DI Common
DO CH 1
DO CH 2
DO CH 3
DO CH 4
DO Common
LINK *
* Optional link for DC SUPPLY
ONLY. Enables fuse fail LED
‘FU’ on module. CAUTION!
When link is installed, a
maximum voltage of 30 V AC
or DC can be used to power
the common.
Analog
+ Input
2-wire transmitter
(powered by module)
AI CH x
0V
+24 V
Output
+ Analog
- Input
3-wire transmitter
(powered by module)
AI CH x
0V
+24 V
Output
+ Analog
- Input
4-wire transmitter
(powered by module)
AI CH x
+24 V
Output
AI CH x
PWR
+
-
+
-
0V
AI CH x
+ Analog
Input
PWR
0V
AI CH x
0V
2-wire transmitter
(powered externally)
Analog
Input
3-wire transmitter
(powered externally)
+
POWER
SUPPLY
+
Analog
- Input
PWR
4-wire transmitter
(powered externally)
+
POWER
SUPPLY
AO +
AO -
POWER
SUPPLY
+
Analog
- Output
Current Load
FIELD CONTACT
DI CH x
+24 V
Output
DI Com.
0V
Powered by module
Link
FIELD CONTACT
DI CH x
+
POWER
SUPPLY
LOAD
POWER
SUPPLY
DO
Common
Kingfisher PLUS+ Installation Manual 2.6
External power
supply. Note: polarity
can be reversed.
DI
Common
DO CH x
DC pow ered inputs
and low voltage AC
inputs can both be
used on the one
module.
+
External Power
Supply. Note: polarity
can be reversed.
www.cse-semaphore.com/mykingfisher
Page 18
8.13 IO-4 Wiring Diagram
There are three separate isolated groups, one for the analog input, one for the digital input and one for
the digital output. Each group may be powered from a separate source. Analog input channel 1 can be
factory modified to support a strain gauge input.
Wiring Examples
1
2
3
4
5
6
7
8
9
10
11
12
13
14
INTERNAL
CIRCUITRY
15
16
17
18
7A
19
20
+E (optional)
-E (optional)
AI CH 1 or -S
+S (optional)
AI CH 2
0V
+24 V Ou tput
DI CH 1
DI CH 2
DI CH 3
DI CH 4
DI CH 5
DI CH 6
DI CH 7
DI CH 8
DI Common
DO CH 1
DO CH 2
DO Common
LINK *
* Optional link for DC SUPPLY
ONLY. Enables fuse fail LED
‘FU’ on module. CAUTION!
When link is installed, a
maximum voltage of 30 V AC or
DC can be used to power the
common.
+E (5 V)
-E (0 V)
-S
+S
Strain gauge input
(special order only)
0-50 mV
Analog
+ Input
2-wire transmitter
(powered by module)
AI CH x
0V
+24 V
Output
+ Analog
- Input
3-wire transmitter
(powered by module)
AI CH x
0V
+24 V
Output
+ Analog
- Input
4-wire transmitter
(powered by module)
AI CH x
+24 V
Output
AI CH x
PWR
+
-
+
-
0V
AI CH x
+ Analog
Input
PWR
0V
AI CH x
0V
2-wire transmitter
(powered externally)
Analog
Input
3-wire transmitter
(powered externally)
+
POWER
SUPPLY
+
Analog
- Input
PWR
POWER
SUPPLY
4-wire transmitter
(powered externally)
+
POWER
SUPPLY
FIELD CONTACT
DI CH x
+24 V
Output
DI Com.
0V
Powered by module
Link
FIELD CONTACT
DI CH x
+
POWER
SUPPLY
LOAD
POWER
SUPPLY
DO
Common
Kingfisher PLUS+ Installation Manual 2.6
External power
supply. Note: polarity
can be reversed.
DI
Common
DO CH x
DC pow ered inputs
and low voltage AC
inputs can both be
used on the one
module.
+
External Power
Supply. Note: polarity
can be reversed.
www.cse-semaphore.com/mykingfisher
Page 19
8.14 PS-11 Wiring Diagram - AC Supply
PS-11
OFF
+ 24 VDC AUXILIARY OUTPUT (OPTIONAL)
+ 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
GREY WITH BLACK STRIPE
VA+
VAR+
RTS
B+
B-
TEMPERATURE SENSOR
+
BACKUP
BATTERY
#
CAUTION! Connecting the
battery in reverse may cause
damage to the power supply.
ACTIVE (+)
NEUTRAL (-)
EARTH
A
N
E
100-240 VAC
96-340 VDC
#
TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR
AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
8.15 PS-11 Wiring Diagram - DC Supply
A low voltage DC supply can be fitted to the battery input terminals or a higher voltage DC supply can
be fitted to the AC input circuit.
PS-11
OFF
VA+
VAR+
RTS
B+
B-
A
N
E
+
+
-
24 VDC AUXILIARY OUTPUT (OP TIONAL)
13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
+
-
12 VDC SUPPLY (NOMINAL)
(MUST BE ISOLA TED FROM FIELD SUPPLY )
+
-
96 TO 340 VDC SUPPLY
(ALTERNA TIVE TO USING BATTERY TERMINALS)
Kingfisher PLUS+ Installation Manual 2.6
CAUTION! Connecting the
DC Supply in reverse may
cause damage to the PS-11.
www.cse-semaphore.com/mykingfisher
Page 20
8.16 PS-21 Wiring Diagram
PS-21
OFF
+ 24 VDC AUXILIARY OUTPUT (OPTIONAL)
+ 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
GREY WITH BLACK STRIPE
VA+
VAR+
RTS
B+
B-
TEMPERATURE SENSOR
+
BACKUP
BATTERY
E
+
EARTH
- SUPPLY
+ SUPPLY
#
CAUTION! Connecting the
battery in reverse may cause
damage to the power supply.
20 TO 60 VDC INPUT SUPPLY *
*A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNECT THE MORE POSITIVE WIRE
(eg 0 V) TO +SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg -48 V) TO -SUPPLY.
#
TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR
37.5
AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
8.17 PSU-3: Economy AC Input Power Supply (for PC-1)
+V and –V are wired to pins 7 and 8 (12V Supply Input) of the orange BL9 connector on the BA-4
backplane.
+V
A
N
E
-V
1 2 3 4 5
Voltage
Adjust
(13.8V)
BA-4
+12V Supply Input
0V Supply Input
Kingfisher PLUS+ Installation Manual 2.6
www.cse-semaphore.com/mykingfisher
Page 21
9. Solar Panel Installation
L
Ensure panel
will not be
shaded by
trees etc
R
LA
O
S
NE
PA
LATTITUDE
OF SITE
TILT ANGLE ‘A’
0-4 Deg
5-20 Deg
21-45 Deg
45-65 Deg
65-75 Deg
10 Deg
Add 5 Deg to local lattitude
Add 10 Deg to local lattitude
Add 15 Deg to local lattitude
80 Deg
Eg Sydney, Australia has a lattitude of 33 Deg.
Therefore tilt angle = 43 Deg.
A
Set to face due South when in northern
hemisphere and set to face due North when in
southern hemisphere
10. Level Probe Installation
Hang level probe near
access hatch
RTU
Connect level
probe to
analog input
Hang level probe (Eg. Platypus from www.ecefast.com.au)
100mm above floor of tank (above sludge)
Kingfisher PLUS+ Installation Manual 2.6
www.cse-semaphore.com/mykingfisher
Page 22
11. Antenna Installation
N TYPE MALE *
N TYPE FEMALE *
ANTENNA
MOUNTING
CLAMP
B
ANTENNA CONNECTION
TO BE SEALED WITH
SELF AMALGAMATING
TAPE
CABLE
MAINTENANCE
LOOP
CABLE TIE
DRAIN HOLE TO
BOTTOM WHEN
MOUNTED
VERTICALLY
TO TEST USING A MULTIMETER
(WITH CONNECTORS INSTALLED):
1. TEST FOR OPEN CIRCUIT BETWEEN THE
CENTRE PIN AND THE CASE OF CONNECTOR A
WITH THE ANTENNA DISCONNECTED:
B
FASCIA MOUNT
HOCKEY STICK
ANTENNA MAST
COACH SCREWS
AIM ANTENNA AT
REPEATER OR AT
MASTER RTU.
SHOULD HAVE
LINE OF SITE. USE
COMPASS TO AIM
WHERE
NECESSARY
A
OPEN
CIRCUIT?
NO ANTENNA
2. TEST FOR SHORT CIRCUIT BETWEEN THE
CENTRE PIN AND THE CASE OF CONNECTOR A
WITH A SHORT CIRCUIT AT CONNECTOR B (CAN
USE AN ALIGATOR CLIP FOR THE SHORT)
B
A
SHORT
CIRCUIT?
ANTENNA CABLE.
SHORT CIRCUIT
NOTE: A THOROUGH ANTENNA TEST REQUIRES A
WATTMETER. WHEN RADIO IS TRANSMITTING,
CHECK:
REVERSE POWER = 0W
FORWARD POWER > 0W
A
USE N TYPE MALE WHEN
CONNECTING TO LIGHTNING
ARRESTOR OR USE BNC
MALE WHEN CONNECTING
STRAIGHT TO RADIO* (A
LIGHTNING ARRESTOR IS
HIGHLY RECOMMENDED)
* Wiring of antenna connectors is detailed in the next section.
Kingfisher PLUS+ Installation Manual 2.6
www.cse-semaphore.com/mykingfisher
Page 23
11.1 Antenna Cable Selection And Installation
Recommendations:

Only use RG58 within an enclosure or within a building and if the cable run is less than 5 metres.
The cable is too fragile and the cable loss is too high for outside longer cable runs.

Typically use RG213 up to 10 metres. This suits 6 metre water pipes that are commonly used for
antenna masts.

After 10 metres it becomes a question of how much signal loss can be tolerated. LDF4 or LDF5
have lower signal loss per metre as listed below.

Minimise the number of connections in the cable run – connections have a great deal of loss.
Loss per m of coax (@450MHZ)
Loss per m of coax (@900MHZ):
RG58
0.44 dB
RG58
0.60 dB (Do not use!)
RG213
0.16 dB
RG213
0.24 dB
LDF4
0.05 dB
LDF4
0.07 dB
LDF5
0.03 dB
LDF5
0.04 dB
11.2 How To Assemble Antenna Connectors
The following instructions apply to all three connectors:
1. Place clamp nut and plain gasket over cable.
2. Trim outer sheath from cable to dimension shown.
3. Fold back braid and insert ferrule to trap braid between outer sheath and ferrule.
4. Trim off surplus braid.
5. Trim dielectric to dimension shown, and check that exposed centre conductor length is as
specified.
6. Tin centre conductor.
7. Slide rear insulator over dielectric to butt against ferrule.
8. Mount contact (male for plugs, female for jacks) over centre conductor with shoulder pressed
against rear insulator.
9. Hold cable and contact firmly together, and solder.
10. Slide plain gasket and clamp nut up to ferrule, trapping braid.
11. Fit front insulator over contact to butt against rear insulator.
12. Press sub-assembly into body as far as possible and engage clamp nut.
13. Holding body and cable rigid, tighten clamp nut to compress plain gasket and retain cable.
Kingfisher PLUS+ Installation Manual 2.6
www.cse-semaphore.com/mykingfisher
Page 24
RG213 To BNC
RG213 To N-Type
RG58 To N-Type
12. Return Of Goods
If you would like to return RTU modules or equipment for testing or repair, please carry out the
following steps:

Request a Return Authorisation (RA) number from your Kingfisher representative

Complete all details on a RA form (please use the supplied form as a master copy or download
one from the Semaphore web site)

Return RA form with goods
Kingfisher PLUS+ Installation Manual 2.6
www.cse-semaphore.com/mykingfisher
Page 25
RETURN AUTHORISATION
RETURN AUTHORISATION NUMBER
RETURNS PROCEDURE
1.
Request an RA No. from CSE-Semaphore Australia Pty Ltd
2.
Complete all details on form then fax copy to CSE Semaphore
3.
Return form with goods to address shown on right
CSE-Semaphore Australia Pty Ltd
Unit 8, 3-5 Gilda Court
MULGRAVE, VICTORIA 3170, AUSTRALIA
PH: (61) 3 8544 8544
FAX: (61) 3 8544 8555
ABN: 006 805 910
PLEASE NOTE: Goods can only be repaired when accompanied by an RA Form with all details completed
CUSTOMER
DATE:
/
/
DELIVERY ADDRESS
PHONE No: (
)
FAX No: (
)
ORDER NO:
TECHNICAL CONTACT:
PREFFERED COURIER:
Please note, customer pays freight both ways
PART NO
SERIAL NO
PROBLEM - Please provide as much detail as possible
INTERNAL USE ONLY
FACTORY WARRANTY
Goods are under warranty for twelve months only from date of shipment, unless otherwise arranged by contract. Please note that goods are not co vered under warranty when subjected to
improper use. If goods are under warranty, please complete the following otherwise goods will be charged for.
DATE PURCHASED
YOUR ORDER NO.
21 November 2007: Installationmanual.Doc
INTERNAL USE ONLY