Download 12-Relay Softwired Contactor Panel With Integrated Outdoor

Catalog Number: RSWC12OUT-1
SC
Total Lighting Control
12-Relay Softwired Contactor Panel
with Integrated Outdoor Photocell Controller
RBYW
1
1
2
2
3
RBYW
3
RBYW
4
4
5
5
RBYW
6
R W
R B W S
6
PHOTOCELL
TEST
OCCUPIED
OPERATE
4396
7
0
SECURITY
SECURITY
LEVEL
7
8
WHITE
24VAC
24VR
YELLOW
PARKING
8
0
9
0
ACC. POWER
PARKING
EGRESS
9
10
10
11
POWER
0
SIGNAGE
SIGNAGE
LEVEL
ASM
11
437D697
UT
RPCON3–O
HT 1996
HCICOPYRIG
437D696 REV.0
24VAC
WHITE
POWER
12
115 NEU GRD
VAC
DESCRIPTION
The RSWC12OUT-1 is a complete outdoor lighting
control panel which uses the 12-relay TLC Softwired
Contactor. It includes:
1. A factory-installed and pre-wired outdoor photocell
controller (RPCON3-OUT)
2. A photocell head (RPSEN3-OUT) to be installed and
connected at the job site
3. A 4-pole electrically-held lighting contactor for
controlling 2-pole parking lot lighting, if required
4. A power-sensing relay (RIBU1C) to indicate when the
kitchen lighting is on
The Softwired Contactor provides a simple way to group
lighting circuits by function for both manual and automatic control. Used with the RPCON3-OUT outdoor
photocell controller, lighting circuits for security, parking
and signage can be grouped and controlled simply based
on available daylight and whether or not the building is
occupied.
GE Lighting Controls
12
GENERAL
ELECTRIC
The RSWC12OUT-1 has four separate channels. Each
channel can control any combination of the 12 relays
(lighting circuits). Channel switches within the panel
provide built-in override capability. Two independent
inputs per channel allow both the photocell controller
and another input, such as a pilot switch, to control that
group.
The RPCON3-OUT outdoor photocell controller comes
mounted within the interior. The controller’s three
outputs for security lighting, parking and signage are
pre-wired to the first three channels of the Softwired
Contactor panel. The fourth channel is available for
grouping other circuits.
Before starting, read the installation instructions inside.
If you have questions, call GE Service at:
1-877-LTG-CNTL (USA) or 1-800-661-6619 (Canada)
Installation Instructions
IMRSWC12OUT-1
Catalog Number: RSWC12OUT-1
CAUTION: Make sure all power is OFF before wiring.
Do not energize wiring until the unit is fully assembled.
Conform to all applicable codes.
INSTALLATION
1. Mount Panel
5. Wire Low Voltage
32 to 131°F (0 to 50°C), 10 to 95% relative humidity,
stationary applications. The tub should be level,
plumb and rigidly installed with hardware sufficient
to hold 100 lbs. (48kg). The orientation should be as
illustrated below.
(Refer to the illustration on the next page)
Photocell Head
Wire the photocell head to the “PHOTOCELL” input
terminals on the RPCON3-OUT controller.
Occupied Contact
Connect the YELLOW and ORANGE low-voltage leads
from the RIBU1C to the “OCCUPIED” contacts on the
controller.
Signage Switch
Wire the signage pilot switch to the second set of
Channel C inputs on the Softwired Contactor board.
2. Wire Line Voltage
Before making any connections to the relays or
contactor, make sure that none of the load circuits
are shorted or miswired. Wire from the circuit
breaker through each relay’s SPST output terminals,
and from there to the loads. Wire the power supply.
Relay #12 is pre-wired to the 4-pole lighting
contactor. Wire 2-phase parking lot circuits through
the contactor, if required.
6. Verify Photocell Controller Settings
Refer to instructions on controller label for setting
footcandle levels for security, parking and signage
lighting and for parking egress delay.
3. Install Photocell Head Outdoors
Mount the RPSEN3-OUT photocell head on the
building roof facing toward the northern sky as
illustrated on the next page.
7. Power Up and Test Relays
4. Wire Kitchen Light Sensor
Mount the RIBU1C sensing module on the kitchen
light junction box (see illustration on next page) or
onto the wiring compartment of a kitchen fixture. The
YELLOW/WHITE striped wire connects to the neutral
and the BLACK/WHITE striped wire to the switched
hot leg (115VAC). Bring the low-voltage YELLOW and
ORANGE leads out of the junction box through the
strain relief provided.
Apply power to the power supply only. Press the
Relay Control Button next to each relay’s yellow plug-in
termination to toggle it ON/OFF. The relay should
“click” and the LED status indicator should change
state. Confirm the operation by measuring the linevoltage terminations of each relay (and the 4-pole
contactor, if necessary).
Apply power to the relays (and contactor). Being
careful not to touch any line-voltage wiring, toggle
each relay ON/OFF again and confirm that each
controls the appropriate load.
LINE-VOLTAGE WIRING (115VAC)
SWITCHED LIGHTING CIRCUITS
2.25" TYP.
LOW-VOLTAGE CIRCUITS
RELAYS
1-12
CLASS 2
LOW-VOLTAGE
WIRING SECTION
16"
4-P0LE
CONTACTOR
PRE-WIRED
TO RELAY
#12
4.5" D
2-PHASE CIRCUITS TO
PARKING LOT LIGHTING
WIRED THROUGH
CONTACTOR
*
LINE-VOLTAGE
WIRING SECTION
CIRCUIT BREAKER PANEL
POWER SUPPLY
TERMINAL BLOCK (115VAC)
22.5"
*RPCON3-OUT PHOTOCELL CONTROLLER
ILLUSTRATION NOT TO SCALE
Catalog Number: RSWC12OUT-1
SC
INSTALLATION
LOW-VOLTAGE CONTROL WIRING
H
RPSEN3-OUT
120VAC
Y/W
WEATHERTIGHT
JUNCTION BOX
N
RIBU1C
N
0.5" THREADED INLET
R O
20/3 AWG
1000' MAXIMUM
20/2 AWG 1000' MAXIMUM
H
W Y
KITCHEN
CIRCUIT
B/W
A
KITCHEN
SWITCH
R B Y W
SECURITY
B
FACTORY
SETTINGS
SIGNAGE SWITCH
R B Y W
PHOTOCELL
3 = 6FC
R B W S
TEST
OPERATE
OCCUPIED
Y R WB
SECURITY
C
PARKING
LEVEL
20/4 AWG
1000' MAXIMUM
0
R
B
W
0
PARKING
2 = 40FC
P
R
B
W
SECURITY
LEVEL
3 = 6FC
2 = 30 MIN
PARKING
R W
0
PARKING
EGRESS
R
B
W
0
SIGNAGE
LEVEL
SIGNAGE
POWER
R B Y W
SIGNAGE
D
24VAC
WHITE
DOTTED LINES
SHOW
FACTORY WIRING
R B Y W
WHITE
24VAC
24VR
YELLOW
ILLUSTRATION NOT TO SCALE
8. Document Wiring
Record the circuit controlled by each relay on the
Wiring Schedule located on the back page of these
installation instructions. Also indicate which relays
are controlled by each channel. Place the Schedule in
the plastic envelope and attach it to the inside of the
panel cover.
9. Softwire Relay Groups to Channels
Following the instructions to the right, softwire relays
to the appropriate channels:
Channel A: Security lighting
Channel B: Parking lot lighting (Note: Relay #12
controls the 4-pole contactor)
Channel C: Signage lighting
Channel D: Optional lighting
100. Test Operation
Test photocell responsiveness by sliding the
“PHOTOCELL” switch to “TEST” and covering the
photocell head. Return to normal operation by sliding
the switch to “OPERATE”. Test against the sequence
of operations to ensure that all controls are operating
as intended.
A
1
A
A
FLASHING
LED
2
FLASHING
LED
3
A
A
A
A
ON
OFF
ON
4
PRESS
AND
HOLD
CHANNEL
PUSH
BUTTON
Softwiring a Relay Group to a Channel
1
2
3
4
Press and hold the Channel Push Button for several
seconds. The channel LED and the LEDs for relays
currently controlled by that input will begin to flash.
Select the relays to be controlled. The LED for each
relay “softwired” to the channel input selected will be
flashing ON/OFF. Press the associated Relay Control
Button to add/delete that relay to/from the group.
Press the Channel Push Button again. The LEDs will
stop flashing and the input switch will now control the
relays selected.
Test. Press the Channel Push Button to toggle the
group ON/OFF/ON. The input LED will track the last
action. Now, turn OFF each relay in the group using the
individual Relay Control Buttons. When the last relay is
turned OFF, the channel LED should also go OFF.
Catalog Number: RSWC12OUT-1
Note: Check those relays which are controlled by each
channel under that channel letter below.
WIRING SCHEDULE: 12-RELAY SOFTWIRED CONTACTOR
RELAY # SUPPLY
CIRCUIT
LOAD DESCRIPTION
RELAYS CONTROLLED BY EACH CHANNEL
A
B
C
D
SECURITY
PARKING
SIGNAGE
1
2
3
4
5
6
7
8
9
10
11
12
FOUR-POLE LIGHTING CONTACTOR
GE Total Lighting Control, 41 Woodford Ave., Plainville, CT 06062
Made in U.S.A.