Download CMOS Fabrication and its implications

Introduction to
CMOS VLSI
Design
Layout, Fabrication, and
Elementary Logic Design
Introduction
 Integrated circuits: many transistors on one chip.
– Very Large Scale Integration (VLSI): very many
 Metal Oxide Semiconductor (MOS) transistor
– Fast, cheap, low-power transistors
– Complementary: mixture of n- and p-type leads to
less power
 Today: How to build your own simple CMOS chip
– CMOS transistors
– Building logic gates from transistors
– Transistor layout and fabrication
 Rest of the course: How to build a good CMOS chip
Fabrication and Layout
CMOS VLSI Design
Slide 2
Silicon Lattice
 Transistors are built on a silicon substrate
 Silicon is a Group IV material
 Forms crystal lattice with bonds to four neighbors
Fabrication and Layout
Si
Si
Si
Si
Si
Si
Si
Si
Si
CMOS VLSI Design
Slide 3
Dopants





Silicon is a semiconductor
Pure silicon has no free carriers and conducts poorly
Adding dopants increases the conductivity
Group V: extra electron (n-type)
Group III: missing electron, called hole (p-type)
Si
Si
Si
Si
Fabrication and Layout
Si
Si
Si
As
Si
Si
B
Si
Si
Si
Si
-
+
+
-
CMOS VLSI Design
Si
Si
Si
Slide 4
p-n Junctions
 A junction between p-type and n-type semiconductor
forms a diode.
 Current flows only in one direction
Fabrication and Layout
p-type
n-type
anode
cathode
CMOS VLSI Design
Slide 5
nMOS Transistor
 Four terminals: gate, source, drain, body
 Gate – oxide – body stack looks like a capacitor
– Gate and body are conductors
– SiO2 (oxide) is a very good insulator
– Called metal – oxide – semiconductor (MOS)
capacitor
Source
Gate
Drain
Polysilicon
– Even though gate is
SiO2
no longer made of metal
n+
n+
p
Fabrication and Layout
CMOS VLSI Design
bulk Si
Slide 6
nMOS Operation
 Body is commonly tied to ground (0 V)
 When the gate is at a low voltage:
– P-type body is at low voltage
– Source-body and drain-body diodes are OFF
– No current flows, transistor is OFF
Source
Gate
Drain
Polysilicon
SiO2
0
n+
n+
S
p
Fabrication and Layout
D
bulk Si
CMOS VLSI Design
Slide 7
nMOS Operation
 When the gate is at a high voltage:
– Positive charge on gate of MOS capacitor
– Negative charge attracted to body
– Inverts a channel under gate to n-type
– Now current can flow through n-type silicon from
source through channel to drain, transistor is ON
Source
Gate
Drain
Polysilicon
SiO2
1
n+
n+
S
p
Fabrication and Layout
D
bulk Si
CMOS VLSI Design
Slide 8
pMOS Transistor
 Similar, but doping and voltages reversed
– Body tied to high voltage (VDD)
– Gate low: transistor ON
– Gate high: transistor OFF
– Bubble indicates inverted behavior
Source
Gate
Drain
Polysilicon
SiO2
p+
p+
n
Fabrication and Layout
CMOS VLSI Design
bulk Si
Slide 9
Power Supply Voltage
 GND = 0 V
 In 1980’s, VDD = 5V
 VDD has decreased in modern processes
– High VDD would damage modern tiny transistors
– Lower VDD saves power
 VDD = 3.3, 2.5, 1.8, 1.5, 1.2, 1.0, …
Fabrication and Layout
CMOS VLSI Design
Slide 10
Transistors as Switches
 We can view MOS transistors as electrically
controlled switches
 Voltage at gate controls path from source to drain
d
nMOS
pMOS
g=0
g=1
d
d
OFF
g
s
s
s
d
d
d
g
OFF
ON
s
Fabrication and Layout
ON
s
CMOS VLSI Design
s
Slide 11
CMOS Inverter
A
VDD
Y
0
1
A
A
Y
Y
GND
Fabrication and Layout
CMOS VLSI Design
Slide 12
CMOS Inverter
A
VDD
Y
0
1
OFF
0
A=1
Y=0
ON
A
Y
GND
Fabrication and Layout
CMOS VLSI Design
Slide 13
CMOS Inverter
A
Y
0
1
1
0
VDD
ON
A=0
Y=1
OFF
A
Y
GND
Fabrication and Layout
CMOS VLSI Design
Slide 14
CMOS NAND Gate
A
B
0
0
0
1
1
0
1
1
Y
Y
A
B
Fabrication and Layout
CMOS VLSI Design
Slide 15
CMOS NAND Gate
A
B
Y
0
0
1
0
1
1
0
1
1
Fabrication and Layout
ON
ON
Y=1
A=0
B=0
CMOS VLSI Design
OFF
OFF
Slide 16
CMOS NAND Gate
A
B
Y
0
0
1
0
1
1
1
0
1
1
Fabrication and Layout
OFF
ON
Y=1
A=0
B=1
CMOS VLSI Design
OFF
ON
Slide 17
CMOS NAND Gate
A
B
Y
0
0
1
0
1
1
1
0
1
1
1
Fabrication and Layout
ON
A=1
B=0
CMOS VLSI Design
OFF
Y=1
ON
OFF
Slide 18
CMOS NAND Gate
A
B
Y
0
0
1
0
1
1
1
0
1
1
1
0
Fabrication and Layout
OFF
A=1
B=1
CMOS VLSI Design
OFF
Y=0
ON
ON
Slide 19
CMOS NOR Gate
A
B
Y
0
0
1
0
1
0
1
0
0
1
1
0
Fabrication and Layout
A
B
Y
CMOS VLSI Design
Slide 20
3-input NAND Gate
 Y pulls low if ALL inputs are 1
 Y pulls high if ANY input is 0
Fabrication and Layout
CMOS VLSI Design
Slide 21
3-input NAND Gate
 Y pulls low if ALL inputs are 1
 Y pulls high if ANY input is 0
Y
A
B
C
Fabrication and Layout
CMOS VLSI Design
Slide 22
CMOS Fabrication
 CMOS transistors are fabricated on silicon wafer
 Lithography process similar to printing press
 On each step, different materials are deposited or
etched
 Easiest to understand by viewing both top and
cross-section of wafer in a simplified manufacturing
process
Fabrication and Layout
CMOS VLSI Design
Slide 23
Inverter Cross-section
 Typically use p-type substrate for nMOS transistor
– Requires n-well for body of pMOS transistors
– Several alternatives: SOI, twin-tub, etc.
A
GND
VDD
Y
SiO2
n+ diffusion
n+
n+
p+
p+
n well
p substrate
nMOS transistor
Fabrication and Layout
p+ diffusion
polysilicon
metal1
pMOS transistor
CMOS VLSI Design
Slide 24
Well and Substrate Taps
 Substrate must be tied to GND and n-well to VDD
 Metal to lightly-doped semiconductor forms poor
connection called Shottky Diode
 Use heavily doped well and substrate contacts / taps
A
GND
VDD
Y
p+
n+
n+
p+
p+
n+
n well
p substrate
substrate tap
Fabrication and Layout
well tap
CMOS VLSI Design
Slide 25
Inverter Mask Set
 Transistors and wires are defined by masks
 Cross-section taken along dashed line
A
Y
GND
VDD
nMOS transistor
pMOS transistor
well tap
substrate tap
Fabrication and Layout
CMOS VLSI Design
Slide 26
Detailed Mask Views
 Six masks
– n-well
– Polysilicon
– n+ diffusion
– p+ diffusion
– Contact
– Metal
n well
Polysilicon
n+ Diffusion
p+ Diffusion
Contact
Metal
Fabrication and Layout
CMOS VLSI Design
Slide 27
Fabrication Steps
 Start with blank wafer
 Build inverter from the bottom up
 First step will be to form the n-well
– Cover wafer with protective layer of SiO2 (oxide)
– Remove layer where n-well should be built
– Implant or diffuse n dopants into exposed wafer
– Strip off SiO2
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 28
Oxidation
 Grow SiO2 on top of Si wafer
– 900 – 1200 C with H2O or O2 in oxidation furnace
SiO2
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 29
Photoresist
 Spin on photoresist
– Photoresist is a light-sensitive organic polymer
– Softens where exposed to light
Photoresist
SiO2
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 30
Lithography
 Expose photoresist through n-well mask
 Strip off exposed photoresist
Photoresist
SiO2
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 31
Etch
 Etch oxide with hydrofluoric acid (HF)
– Seeps through skin and eats bone; nasty stuff!!!
 Only attacks oxide where resist has been exposed
Photoresist
SiO2
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 32
Strip Photoresist
 Strip off remaining photoresist
– Use mixture of acids called piranah etch
 Necessary so resist doesn’t melt in next step
SiO2
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 33
n-well
 n-well is formed with diffusion or ion implantation
 Diffusion
– Place wafer in furnace with arsenic gas
– Heat until As atoms diffuse into exposed Si
 Ion Implanatation
– Blast wafer with beam of As ions
– Ions blocked by SiO2, only enter exposed Si
SiO2
n well
Fabrication and Layout
CMOS VLSI Design
Slide 34
Strip Oxide
 Strip off the remaining oxide using HF
 Back to bare wafer with n-well
 Subsequent steps involve similar series of steps
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 35
Polysilicon
 Deposit very thin layer of gate oxide
– < 20 Å (6-7 atomic layers)
 Chemical Vapor Deposition (CVD) of silicon layer
– Place wafer in furnace with Silane gas (SiH4)
– Forms many small crystals called polysilicon
– Heavily doped to be good conductor
Polysilicon
Thin gate oxide
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 36
Polysilicon Patterning
 Use same lithography process to pattern polysilicon
Polysilicon
Polysilicon
Thin gate oxide
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 37
Self-Aligned Process
 Use oxide and masking to expose where n+ dopants
should be diffused or implanted
 N-diffusion forms nMOS source, drain, and n-well
contact
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 38
N-diffusion
 Pattern oxide and form n+ regions
 Self-aligned process where gate blocks diffusion
 Polysilicon is better than metal for self-aligned gates
because it doesn’t melt during later processing
n+ Diffusion
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 39
N-diffusion
 Historically dopants were diffused
 Usually ion implantation today
 But regions are still called diffusion
n+
n+
n+
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 40
N-diffusion
 Strip off oxide to complete patterning step
n+
n+
n+
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 41
P-Diffusion
 Similar set of steps form p+ diffusion regions for
pMOS source and drain and substrate contact
p+ Diffusion
p+
n+
n+
p+
p+
n+
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 42
Contacts
 Now we need to wire together the devices
 Cover chip with thick field oxide
 Etch oxide where contact cuts are needed
Contact
Thick field oxide
p+
n+
n+
p+
p+
n+
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 43
Metallization
 Sputter on aluminum over whole wafer
 Pattern to remove excess metal, leaving wires
Metal
Metal
Thick field oxide
p+
n+
n+
p+
p+
n+
n well
p substrate
Fabrication and Layout
CMOS VLSI Design
Slide 44
Layout
 Chips are specified with set of masks
 Minimum dimensions of masks determine transistor
size (and hence speed, cost, and power)
 Feature size f = distance between source and drain
– Set by minimum width of polysilicon
 Feature size improves 30% every 3 years or so
 Normalize for feature size when describing design
rules
 Express rules in terms of l = f/2
– E.g. l = 0.3 mm in 0.6 mm process
Fabrication and Layout
CMOS VLSI Design
Slide 45
Simplified Design Rules
 Conservative rules to get you started
Fabrication and Layout
CMOS VLSI Design
Slide 46
Inverter Layout
 Transistor dimensions specified as Width / Length
– Minimum size is 4l / 2l, sometimes called 1 unit
– For 0.6 mm process, W=1.2 mm, L=0.6 mm
Fabrication and Layout
CMOS VLSI Design
Slide 47
Summary




MOS Transistors are stack of gate, oxide, silicon
Can be viewed as electrically controlled switches
Build logic gates out of switches
Draw masks to specify layout of transistors
 Now you know everything necessary to start
designing schematics and layout for a simple chip!
Fabrication and Layout
CMOS VLSI Design
Slide 48