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Inventory Reports OH 5-1 Red Lobster – Brigida & Erin Ted’s Nebraska Grill – David Campbell Blue Sushi – Brandon Thomas McKenna’s – Meredith Beaver Omaha Hilton – Stephanie Hatch Stephanie Gigax Red Robin - Kyle Shoemaker Village Inn – Jessica Thomas Michelle Hood Key Term Review Approved supplier Distributor sales Beverage alcohols Furniture, fixtures, list Bid buying plan Capital expenditures Cost-plus purchasing OH 5-2 representative and equipment (FF&E) Goods and services needs assessment Key Term Review continued In-process inventory Perishable products Nonperishable Perpetual inventory products One-stop shop buying plan Par OH 5-3 Physical inventory Pilferage Key Term Review continued OH 5-4 Plan of action (POA) Purchase requisition Procurement process Ready-to-go Purchase order Receiving Key Term Review continued Request-for-bid Spoilage Request-for-price Stockless purchasing Route salespeople Storage area Shelf life regulations Value-added products OH 5-5 Inventory Control 5 OH 5-6 5-6 Inventory and Purchasing Chapter Learning Objectives Calculate correct order quantities. Estimate appropriate timing of orders. Explain perpetual and physical inventory systems. OH 5-7 Managing Inventory Volume Most important components of inventory management: Knowing what products to order Knowing when to order them OH 5-8 Inventory Turnover A measure of how quickly food in storage is used. The operation’s ordering procedure should reflect the inventory turnover rate of the operation. Average annual turnover rate for full service Food—20 Liquor—8.5 OH 5-9 Percentage of Sales Volume Two inventory level rules-of-thumb: Inventory values should equal no more than 1 percent of total annual sales volume. Inventory values should not be more than approximately one-third of the average monthly product sales. OH 5-10 Optimal Inventory Level Optimal inventory levels can be calculated by utilizing: The par stock approach The Levinson method OH 5-11 Calculating Product Usage Step 1 – Calculate customer forecast Customer count last period + (Customer count last period x % increase expected) Customer count forecast for this period OH 5-12 Calculating Product Usage continued Step 1 – Calculate customer forecast Customer count last period – (Customer count last period x % decrease expected) Customer count forecast for this period OH 5-13 Calculating Product Usage continued Step 2 – Calculate popularity index of the items Number of customers choosing a specific entrée OH 5-14 Total Popularity ÷ entrées = index of sold specific entrée Calculating Product Usage continued Step 3 – Calculate supply needed Customer count forecast for period Popularity x index for item = Forecast product usage 5,200 x .20% = 5,304 5,304 x 0.41 = OH 5-15 2,175 Calculating Product Usage continued Once forecasted supply has been determined, use one of the following inventory calculation methods. The par stock approach The Levinson method OH 5-16 The Par Stock Method Step 1 – Request and accept the supplier’s stated delivery schedule. In most cases, the buyer cannot alter this schedule without incurring significant additional expense. OH 5-17 The Par Stock Method continued Step 2 – Determine par levels for each item Par levels are affected by: Frequency of vendor delivery Available storage space Product perishability OH 5-18 The Par Stock Method continued Step 3 – Calculate the order quantity. Subtract the amount on hand (current inventory) from the established par level. OH 5-19 The Levinson Method Step 1 – Request and accept the supplier’s stated delivery schedule. Remember—the buyer cannot generally alter this schedule without additional expense. OH 5-20 The Levinson Method continued Step 2 – Determine par levels for each item. Recognize that product usage between order and delivery dates must be estimated. OH 5-21 The Levinson Method continued Step 3 – Forecast the amount of each item needed. Determine raw pounds (or other appropriate measurement) needed by computing: Portion factor (PF) Portion divider (PD) OH 5-22 The Levinson Method continued Portion factor (PF) computation 16 oz OH 5-23 ÷ Amount needed for one serving = Portion factor The Levinson Method continued Portion divider (PD) computation PF x Edible yield percentage = Portion divider OH 5-24 The Levinson Method continued Order size computation Number of forecasted servings OH 5-25 ÷ Ingredient’s PD = Order size The Levinson Method continued OH 5-26 Given the following data, compute the number of cases needed to serve 1,575 customers: Ingredient: Iceberg lettuce Serving size: 4 ounce Edible Yield: 75 percent Minimum weight: per case: 36 pounds Given the following data, compute the number of liters needed to serve 250 customers Ingredient: Gin Serving size: 55 milliliters Servable Yield: 95 percent Evaluate Edible Portion Costs of Ingredients Given the following data, determine the EP cost for one serving of each ingredient: Ingredient Edible Yield Serving size AP Price/# a) Raw Corned Beef Brisket 50% 4 oz $1.38 b) Raw Corned Beef Round 75% 4 oz $1.45 c) Cooked Corned Beef Brisket 90% 4 oz $2.98 d) Cooked Corned Beef Round 95% 4 oz $2.45 OH 5-27 Evaluate Edible Portion Costs of Ingredients Given the following data, determine the EP cost for one serving of each ingredient: Ingredient Edible Yield Serving size AP Price/KG a) Fresh Raw Spinach 60% 90 grams $1.75 b) Frozen Leaf Spinach 100% 90 grams $2.95 c) Frozen Chopped Spinach 100% 90 grams $3.25 OH 5-28 Inventory Costs The best operators compute economic order quantity (EOQ). The EOQ is the most cost-effective amount to order. The EOQ can be computed in dollars (EOQ in dollars) or number of units (EOQ in number of units). OH 5-29 Food Costs AP price ÷ AP price OH 5-30 ÷ Edible yield percentage PD = EP per product unit = EP per serving Food Costs continued Standard cost Total standard cost = EP per serving of all items on the plate Menu price Standard ÷ cost OH 5-31 Percentage of menu price = Menu selling price Inventory Control Methods Perpetual inventory management Physical inventory management OH 5-32 Inventory Loss Control Managers can minimize inventory losses by: Installing proper locks Prohibiting employee loitering near receiving and storage areas Ensuring that accounts are credited properly Clearly marking paid invoices as “PAID” Comparing invoices with purchase orders OH 5-33 How Would You Answer the Following Questions? OH 5-34 1. The (Levinson method/par stock) approach is the ordering method which is most widely used. 2. AP price divided by edible yield percentage equals A. Standard plate cost B. Menu price C. EP per product unit D. Percentage of menu price 3. A __________ inventory system is based upon a theoretical count of inventory items. 4. Marking paid invoices as _________ can help operators reduce inventory loss due to theft or pilferage. Key Term Review As purchased (AP) Economic order Bin card Edible portion (EP) price Capital cost Carrying cost Customer count forecast OH 5-35 quantity (EOQ) cost EP per product unit EP per serving Key Terms Review continued Forecasted usage/supply of a particular item for this period Historical usage data In-process inventory Inventory turnover OH 5-36 “Just in time” (JIT) inventory management Levinson method Management information system (MIS) Menu price Key Terms Review continued Opportunity cost Optimal price Order size Par stock approach Percentage of sales volume OH 5-37 Perpetual inventory management Perpetual inventory system Physical inventory management Key Terms Review continued Popularity index Portion divider (PD) cost Portion factor (PF) Storage cost Reorder point Total annual costs Standard cost OH 5-38 Standard serving Chapter Learning Objectives— What Did You Learn? Calculate correct order quantities. Estimate appropriate timing of orders. Explain perpetual and physical inventory systems. OH 5-39