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Lecture Notes Insulated Gate Bipolar Transistors (IGBTs) Outline • Construction and I-V characteristics • Physical operation • Switching characteristics • Limitations and safe operating area • PSPICE simulation models Copyright © by John Wiley & Sons 2003 IGBTs - 1 Multi-cell Structure of IGBT • IGBT = insulated gate bipolar transistor. Copyright © by John Wiley & Sons 2003 IGBTs - 2 Cross-section of IGBT Cell • Cell structure similar to power MOSFET (VDMOS) cell. • P-region at collector end unique feature of IGBT compared to MOSFET. • Punch-through (PT) IGBT - N+ buffer layer present. • Non-punch-through (NPT) IGBT - N+ buffer layer absent. Copyright © by John Wiley & Sons 2003 IGBTs - 3 Cross-section of Trench-Gate IGBT Unit Cell Emitter boddy-source short Oxide N+ P Parasitic SCR N+ Channel P length Gate conductor I N- D • Non-punch-thru IGBT ID P+ Collector Emitter boddy-source short Oxide N+ P Parasitic SCR N+ Channel P length Gate conductor I N- D • Punch-thru IGBT ID N+ P+ Collector Copyright © by John Wiley & Sons 2003 IGBTs - 4 IGBT I-V Characteristics and Circuit Symbols • Transfer curve • Output characteristics collector drain • N-channel IGBT circuit symbols gate gate source emitter Copyright © by John Wiley & Sons 2003 IGBTs - 5 Blocking (Off) State Operation of IGBT • Blocking s ta t e ope rati on - V GE < V GE( t h) • Jun cti on J2 is blocking ju nc t ion - n + drift regi on ho lds dep let ion l ayer of bl ocking junct ion. • Wit hout N+ buf f er layer, IGBT has larg e reverse blocking c apabil ity - s o-called symm et ric IGBT Copyright © by John Wiley & Sons 2003 • Wit h N+ buffer lay er, junct ion J1 has small breakdownv olt age and t hus IGBT has lit t le rev erse blocking capabilit y ant i-sy mmet ric IGBT • Buffer lay er speeds up dev ice t urn-off IGBTs - 6 IGBT On-state Operation • MOSFET sect ion de signed t o carry most of t he IGBT collect or c urr ent • On-sta t e V CE( on) = V J1 + V drif t + ICRchannel • Hole injec ti on int o drif t regi on f rom J1 minimi ze s V drif t . Copyright © by John Wiley & Sons 2003 IGBTs - 7 Approximate Equivalent Circuits for IGBTs drift region res istance V V gate J1 drift I R C channel • Approximate equivalent circuit for IGBT valid for normal operating conditions. • V CE( on) = V J1 + V drif t + I C Rchannel Copyright © by John Wiley & Sons 2003 • IGBT equivalent circuit showing transistors comprising the parasitic thyristor. IGBTs - 8 Static Latchup of IGBTs • Lateral voltage drops, if too large, will forward bias junction J3. • Parasitic npn BJT will be turned on, thus completing turn-on of parasitic thyristor. • Large power dissipation in latchup will destroy IGBT unless terminated quickly. External circuit must terminate latchup - no gate control in latchup. Copyright © by John Wiley & Sons 2003 IGBTs - 9 Dynamic Latchup Mechanism in IGBTs • MOSFET section turns off rapidly and depletion layer of junction J2 expands rapidly into N- layer, the base region of the pnp BJT. • Expansion of depletion layer reduces base width of pnp BJT and its a increases. • More injected holes survive traversal of drift region and become “collected” at junction J2. • Increased pnp BJT collector current increases lateral voltage drop in p-base of npn BJT and latchup soon occurs. • Manufacturers usually specify maximum allowable drain current on basis of dynamic latchup. Copyright © by John Wiley & Sons 2003 IGBTs - 10 Internal Capacitances Vs Spec Sheet Capacitances C C gc G bridge C +V b Cce C ge C gc E Bridge balanced (Vb=0) Cbridge = C G C G gc = C res C Cies E C oes Cies = C ge + C gc E C oes = C gc + Cce Copyright © by John Wiley & Sons 2003 IGBTs - 11 IGBT Turn-on Waveforms • Tur n-on wav efo rm s f or IGBT embedded in a step down converte r. • Ve ry similar t o t ur n-on wavef orms o f M OSFETs. • Contr ibu t ions t o t vf 2 . • Incr ease in Cge of MOSFET sect ion a t lo w collect or- emit t er volt ages. • Slo wer t urn -on of p np BJT sect ion. Copyright © by John Wiley & Sons 2003 IGBTs - 12 IGBT Turn-off Waveforms • Turn-off wav eforms for IGBT embedded in a st epdown conv ert er. • Current “ t ailing” ( t fi2 ) due t o st ored charge t rapped in drift region ( base of pnp BJT) by rapid t urn-off of MOSFET sect ion. • Short en t ailing int erv al by eit her reducing carrier lifet ime or by put t ing N+ buffer lay er adjacent t o inject ing P+ lay er at drain. Copyright © by John Wiley & Sons 2003 • Buffer lay er act s as a sink for excess holes ot herwise t rapped in drift region becasue lifet ime in buffer lay er can be made small wit hout effect ing on-st at e losses buffer lay er t hin compared t o drift region. IGBTs - 13 IGBT Safe Operating Area • Maximum collector-emitter voltages set by breakdown voltage of pnp transistor 2500 v devices available. • Maximum collector current set by latchup considerations - 100 A devices can conduct 1000 A for 10 µsec and still turn-off via gate control. • Maximum junction temp. = 150 C. • Manufacturer specifies a maximum rate of increase of re-applied collector-emitter voltage in order to avoid latchup. Copyright © by John Wiley & Sons 2003 IGBTs - 14 Development of PSpice IGBT Model • Nonlinear capacitors Cdsj and Ccer due to N-P junction depletion layer. • • • • • • Reference - "An Experimentally Verified Nonlinear capacitor Cebj + Cebd due to P+N+ junction IGBT Model Implemented in the MOSFET and PNP BJT are intrinsic (no parasitics) devices SABER Circuit Simulator", Allen R. Nonlinear resistor Rb due to conductivity modulation of N - drain drift region of Hefner, Jr. and Daniel MOSFET portion. M. Diebolt, IEEE Trans. on Power Electronics, Nonlinear capacitor Cgdj due to depletion region of drain-body junction (N-P junction). Vol. 9, No. 5, pp. 532542, (Sept., 1994) Circuit model assumes that latchup does not occur and parasitic thyristor does not turn. Copyright © by John Wiley & Sons 2003 IGBTs - 15 Parameter Estimation for PSpice IGBT Model • Built-in IGBT model requires nine parameter values. • Parameters described in Help files of Parts utility program. • Parts utility program guides users through parameter estimation process. • IGBT specification sheets provided by manufacturer provide sufficient informaiton for general purpose simulations. • Detailed accurate simulations, for example device dissipation studies, may require the user to carefully characterize the selected IGBTs. • Built-in model does not model ultrafast IGBTs with buffer layers (punch-through IGBTs) or reverse free-wheeling diodes Copyright © by John Wiley & Sons 2003 IGBTs - 16 PSpice IGBT - Simulation Vs Experiment 0V 5V 10 V 15 V 20 V 25 V 1 nF Data from IXGH40N60 spec sheet Simulated C GCversus V 0.75 nF CE for IXGH40N60 V =0V GE 0.5 nF 0.25 nF 0 100 V 200 V 300 V 400 V 500 V Collector - emitter Voltage Copyright © by John Wiley & Sons 2003 IGBTs - 17