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PROJECT REPORT SHEET PROJECT DESCRIPTION: BATTERY NAME: HYEONGRAE KIM STUDENT ID: C05723 1. General Features of Batteries A battery is a combination of cells. The chemical battery has always been important as a dc voltage source for the operation of radios and other electronic equipment. The reason is that a transistor amplifier needs dc operating voltages in order to conduct current. However, now batteries are used more than ever for all types of portable electronic equipment. From the old days of radio, dry batteries are still called A, B, and C batteries, according to their original functions in vacuum-tube operation. The A emission of electrons from a heated cathode. A typical rating is 4.5V or 6V with a load current of 150mA or more. The C battery was used for a small negative dc bias voltage at the control grid, typically 1.5V, with practically no current drain. a. Advantages. The use of a single storage battery gives the common-battery system several important advantages over the local-battery system. (1) The storage battery used in the common-battery system is much more economical to maintain than the dry cells of the local-battery system. Dry cells deteriorate and must be replaced periodically, whereas storage batteries can be recharged when necessary. (2) The storage battery of the common-battery system gives a voice signal more uniform in amplitude, because it maintains a fairly constant voltage--more constant than the dry cells of the local-battery system. (3) In the common-battery system, signaling is performed automatically when the receiver is lifted, eliminating the need for a hand generator and manual cranking, and making the equipment of the telephone set much simpler. (4) In the common-battery system, the operator is signaled automatically upon completion of calls. This reduces the amount of supervision required, and allows a single operator to handle many more lines than is possible in a local-battery system. (5) Finally, because the single storage battery is located at the telephone central office, inspectors are not required to make periodic visits to the associated telephone stations, as they must do in a local-battery system, to test dry cells for deterioration. b. Limitations. In spite of its many advantages, the common-battery system has limitations and disadvantages that must be considered before giving it preference over the local-battery systems in certain applications. (1) The common-battery system requires line construction of much higher quality than that required for the local-battery system, because current for the operation of the transmitter at the telephone set and supervisory relays at the central office must be supplied over the line. (2) The lines of the common-battery system must be well balanced electrically, since unbalance in the wires of the outside plant impairs the quality of transmission and the distance over which transmission can be effected. 2. Primary Cells This type cannot be recharged. After it has delivered its rated capacity, the primary cell must be discarded. The reason is that the internal chemical reaction cannot be restored. A primary cell is any kind of battery in which the electrochemical reaction is not reversible. A common example of a primary cell is the disposable battery. Unlike a secondary cell, the reaction cannot be reversed by running a current into the cell; the chemical reactants cannot be restored to their initial position and capacity. Primary batteries use up the materials in one or both of their electrodes. Anode and cathode The plate which carries the positive terminal (usually carbon) is termed the cathode and the plate which carries the negative terminal (usually zinc) is termed the anode. This is the reverse of the terminology used in an electrolytic cell. The reason is that the terms are related to the passage of electric current through the electrolyte, not the external circuit Inside the cell the anode is the electrode where chemical oxidation occurs, as it accepts electrons from the electrolyte. The cathode is defined as the electrode where chemical reduction occurs, as it donates electrons to the electrolyte. Outside the cell, different terminology is used. Since the anode accepts electrons from the electrolyte, it becomes negatively charged and is therefore connected to the terminal marked "−" on the outside of the cell. The cathode, meanwhile, donates electrons to the electrolyte, so it becomes positively charged and is therefore connected to the terminal marked "+" on the outside of the cell.[1] Old textbooks sometimes contain different terminology that can cause confusion to modern readers. For example, a 1911 textbook by Ayrton and Mather[2] describes the electrodes as the "positive plate" and "negative plate" in a way that contradicts modern usage. Polarization A primary cell becomes polarized when in use. This means that hydrogen accumulates at the cathode and reduces the effectiveness of the cell. To remove the hydrogen, a depolarizer is used and this may be mechanical, chemical or electrochemical. Attempts have been made to make simple cells self-depolarizing by roughening the surface of the copper plate to facilitate the detachment of hydrogen bubbles. These attempts have had little success. Chemical depolarization utilizes an oxidizing agent, such as manganese dioxide (e.g. Leclanché cell and Zinc-carbon cell) or nitric acid (e.g. Bunsen cell and Grove cell), to oxidize the hydrogen to water. Electrochemical depolarization exchanges the hydrogen for a metal, such as copper (e.g. Daniell cell), or silver (e.g. Silver-oxide cell). 3. The Voltaic cell A voltaic cell is created whenever dissimilar metals, connected in some way, are immersed in a conductive fluid.The tendency for the electrons to flow from one chemical to another, such as from the zinc metal to the copper ion as shown here, is something that can be channeled and controlled. Channeling the flow of electrons is what we will take up here. The tendency for the electrons to flow from one chemical to another, such as from the zinc metal to the copper ion as shown here, is something that can be channeled and controlled. Channeling the flow of electrons is what we will take up here. Zn Zn2+ + 2e- 0.76v Cu2+ + 2e- Cu +0.34v ____________________________ Zn + Cu2+ Zn2+ + Cu 1.10v Copper-Zinc Voltaic Cell The apparatus shown here is used to channel electron flow in this reaction and is called a voltaic cell. The zinc metal is on the right side and it is providing electrons to the blue copper ions in the beaker to the left. However, to get there the electrons have to travel through a wire. We can see that they are doing so because the voltmeter that they must pass through shows a reading. This voltaic cell has copper metal and copper sulfate solution in the left hand beaker; zinc metal and zinc sulfate in the right hand beaker; probably potassium sulfate in the salt bridge. With the wires connected to the voltmeter, you can see that there is a voltage reading; electricity is flowing through this cell. It's a voltaic cell because the chemical reaction is causing the flow of electric current. Here you can see the importance of the salt bridge. In the top picture, the salt bridge has been removed and and the voltage reading is zero showing the there is no current flowing. In the bottom picture, the salt bridge is replaced and the voltmeter again shows a reading. This same voltaic cell is diagrammed for you here (and in example 20 in your workbook). In the diagram, copper is on the right and zinc is on the left. Zinc metal is reacting with the copper ion to form zinc ion and copper metal. The zinc metal is on one side and the copper ion in solution is on the other side in the other beaker. Consequently, the two chemicals are not in direct contact with one another. Even so, the tendency for the zinc metal to lose (or transfer) electrons to the copper ion still exists. That transfer is made possible by connecting a wire between the zinc metal and the copper metal. The electrons go from the zinc over to the copper metal where they can react with the copper ions in solution. Over a period of time, the zinc electrode will dissolve and increase the concentration of the zinc ion solution. The copper ion will plate onto the copper electrode and thus the concentration of the copper ion in solution will decrease. As this happens, the reaction slows down and the voltage decreases. Zinc is the anode because that is where oxidation is occurring. The oxidation halfreaction is Zn Zn2+ + 2e-. Those electrons go over to the copper side where they react with copper ion and change it into copper metal (Cu2+ + 2e- Cu), which is the reduction half-reaction that takes place at the cathode. The voltage for such a cell can be calculated using the standard oxidation potential list. Working that through, as we have done before, the voltage is 1.10 volts. Zn Zn2+ + 2e- 0.76v Cu2+ + 2e- Cu +0.34v ____________________________ Zn + Cu2+ Zn2+ + Cu 1.10v However, if you measure the voltage of a cell like this using a voltmeter, you will likely not get that particular voltage. The reasons are several. One is that quite often solutions are not kept at 25oC, particularly in this lab. Another reason is that the concentrations of all the solutions are probably not one mole per liter. Also, the voltage measured by a voltmeter depends on the electrical resistance of the cell. So the electrical resistance in the connections (especially bad ones), the wire, the voltmeter, and the solutions will tend to cause the voltage to be less than what you calculate it to be under standard or ideal conditions. We have a cell like this set up in the lab. You should look at it, experiment with it, remove and replace the salt bridge, check the voltage, and so forth, when you are in the lab. When two different conducting materials are immersed in an electrolyte, as illustrated in Fig. 12-3a, the chemical action of forming a new solution results in the separation of charges. This method for converting chemical energy into electric energy is a voltaic cell. It is also called a galvanic cell, named after Luigi Galvani. Referring to Fig. 12-3a, the charged conductors in the electrolyte are the electrodes or plates of the cell. They serve as the terminals for connecting the voltage output to an external circuit, as shown in Fig. 12-3b. Then the potential difference resulting from the separated charges enables the cell to function as a source of applied voltage. The voltage across the cell’s terminals forces current to flow in the circuit to light the bulb. 4. Electromotive Series The fact that the voltage output of a cell depends on its elements can be seen from Table 12-2. This list, called the electrochemical series or electromotive series, gives the relative activity in forming ion charges for some of the chemical elements. The potential for each element is the voltage with respect to hydrogen as a zero reference. The difference between the potentials for two different elements indicates the voltage of an ideal cell using these electrodes. It should be noted, though, that other factors, such as the electrolyte, cost stability, and long life, are important for the construction of commercial batteries. 5. Carbon-zinc Dry Cell A zinc-carbon dry cell or battery is packaged in a zinc can that serves as both a container and negative terminal. It was developed from the wet Leclanché cell (pronounced /lɛklɑːnˈʃeɪ/). The positive terminal is usually a carbon rod or graphite rod surrounded by a mixture of manganese dioxide and carbon powder . The electrolyte used is a paste of zinc chloride and ammonium chloride dissolved in water. Zinc chloride cells are an improved version from the original ammonium chloride variety. Zinc-carbon batteries are the least expensive primary batteries and thus a popular choice by manufacturers when devices are sold with batteries included. They are commonly labeled as "General Purpose" batteries. They can be used in remote controls, flashlights, clocks, or transistor radios, since the power drain is not too heavy. History By 1876, the wet Leclanché cell was made with a compressed block of manganese dioxide. In 1888 Dr. Carl Gassner built the first "dry" version by using a zinc cup as the anode and making the electrolyte with a paste of plaster of Paris (and later, wheat flour) to gel and immobilize the electrolyte. In 1900 Gassner demostrated dry cells for portable lighting at the World's Fair in Paris. Continual improvements were made to the stability and capacity of zinc-carbon cells throughout the 20th Century; by the end of the century the capacity of a zinc-carbon cell had increased four-fold over the 1910 equivalent. A primary cell A zinc-carbon dry cell is described as a primary cell because as the cell is discharged, it is not intended to be recharged and must be discarded. "Battery Rejuvenators" were once marketed to restore partially discharged zinc-carbon cells by applying a reverse current to them. However the effects of such devices were only temporary and prone to cause the cell to leak or burst. [1] Zinc-carbon cells are more likely to leak as the anode is the container. Chemical Reactions The container of the zinc-carbon dry cell is a zinc can. This contains a layer of NH4Cl with ZnCl2 aqueous paste separated by a paper layer from a mixture of powdered carbon & manganese (IV) oxide (MnO2) which is packed around a carbon rod. In a dry cell, the outer zinc container is the negative terminal. The zinc is oxidised according to the following half-equation. Zn(s) → Zn2+(aq) + 2 eA graphite rod surrounded by a powder containing manganese(IV) oxide is the positive terminal. The manganese dioxide is mixed with carbon powder to increase the electrical conductivity. The reaction is as follows: 2MnO2(s) + H2(g)→ Mn2O3(s) + H2O(l) The H2 comes from the NH4+(aq): 2NH4+(aq) + 2 e- → H2(g) + 2NH3(aq) and the NH3 combines with the Zn2+. In this half-reaction, the manganese is reduced from an oxidation state of (+4) to (+3). There are other possible side-reactions, but the overall reaction in a zinc-carbon cell can be represented as: Zn(s) + 2MnO2(s) + 2NH4+(aq) → Mn2O3(s) + Zn(NH3)22+(aq) + H2O(l) The battery has an e.m.f. of about 1.5 V. The approximate nature of the e.m.f is related to the complexity of the cathode reaction. The anode (zinc) reaction is comparatively simple with a known potential. Side reactions and depletion of the active chemicals increases the internal resistance of the battery, and this causes the e.m.f. to drop. The carbon-zinc dry cell is a very common type because of its low cost. It is also called the Leclanche cell, named after the inventor. Examples are shown in Fig. 12-1, and Fig. 12-4 illustrates internal construction for th D-size round cell. Voltage output for the carbon-zinc cell is 1.4 to 1.6V, with a nominal value of 1.5V. Suggested current range is up to 150mA for th D size, which has a height of 2 and 1/4 in, and volume of 3.18 in. The C, A, AA, and AAA sizes are smaller, with lower current ratings. The larger No. 6 cell has a height of 6 in.. a diameter of 2 and 1/2 in. And a current range of up to 1500 mA. 6. Alkaline Cell Alkaline batteries and alkaline cells (a battery being a collection of multiple cells) are a type of disposable battery or rechargeable battery dependent upon the reaction between zinc and manganese dioxide (Zn/MnO2). Compared with zinc-carbon batteries of the Leclanché or zinc chloride types, while all produce approximately 1.5 volts per cell, alkaline batteries have a higher energy density and longer shelf-life. Compared with silver-oxide batteries, which alkalines commonly compete against in button cells, they have lower energy density and shorter lifetimes but lower cost. The alkaline battery gets its name because it has an alkaline electrolyte of potassium hydroxide, instead of the acidic ammonium chloride or zinc chloride electrolyte of the zinc-carbon batteries which are offered in the same nominal voltages and physical size. Other battery systems also use alkaline electrolytes, but they use different active materials for the electrodes. Chemistry In an alkaline battery, the anode (negative terminal) is made of zinc powder (which allows more surface area for increased rate of reaction therefore increased electron flow) and the cathode (positive terminal) is composed of manganese dioxide. Alkaline batteries are comparable to zinc-carbon batteries, but the difference is that alkaline batteries use potassium hydroxide (KOH) as an electrolyte rather than ammonium chloride or zinc chloride. The half-reactions are: Zn (s) + 2OH− (aq) → ZnO (s) + H2O (l) + 2e− 2MnO2 (s) + H2O (l) + 2e− →Mn2O3 (s) + 2OH− (aq) Capacity Capacity of an alkaline battery is larger than an equal size Leclanché or zinc-chloride cell because the manganese dioxide anode material is purer and denser, and space taken up by internal components such as current collectors is less. An alkaline cell can provide between three and five times as much operating time.[2] The capacity of an alkaline battery is strongly dependent on the load. An AA-sized alkaline battery might have an effective capacity of 3000 mAh at low power, but at a load of 1000 mA, which is common for digital cameras, the capacity could be as little as 700 mAh.[3] The voltage of the battery declines steadily during use, so the total usable capacity depends on the cut-off voltage of the application. Unlike Leclanche cells the alkaline cell delivers about as much capacity on intermittent or continuous light loads. On a heavy load, capacity is reduced on continuous discharge compared with intermittent discharge, but the reduction is less than for Leclanche cells. Voltage The nominal voltage of a fresh alkaline cell is 1.5 V. Multiple voltages may be achieved with series of cells. The effective zero-load voltage of a non discharged alkaline battery varies from 1.50 to 1.65 V, depending on the chosen manganese dioxide and the contents of zinc oxide in the electrolyte. The average voltage under load depends on discharge and varies from 1.1 to 1.3 V. The fully discharged cell has a remaining voltage in the range of 0.8 to 1.0 V. Construction Alkaline batteries are manufactured in standardized cylindrical forms interchangeable with zinc-carbon batteries, and in button forms. Several individual cells may be interconnected to form a true "battery", such as those sold for use with flashlights and the 9 volt transistor-radio battery.[4] A cylindrical cell is contained in a drawn steel can, which is the cathode current collector. The cathode mixture is a compressed paste of manganese dioxide with carbon powder added for increased conductivity. The paste may be pressed into the can or deposited as pre-molded rings. The hollow center of the cathode is lined with a separator, which prevents mixing of the anode and cathode materials and short-circuiting of the cell. The separator is made of a non-woven layer of cellulose or a synthetic polymer. The separator must conduct ions and remain stable in the highly alkaline electrolyte solution. The anode is composed of a dispersion of zinc powder in a gel containing the potassium hydroxide electrolyte. To prevent gassing of the cell at the end of its life, more manganese dioxide is used than required to react with all the zinc. When describing standard AAA,AA, C, sub-C and D size cells, the anode is connected to the flat end while the cathode is connected to the end with the raised button. Another popular type is the manganese-zinc cell shown in Fig. 12-5, which has an alkaline electrolyte. It is available as either a primary or a secondary cell but the primary type is more common. Output is the same 1.5V as a carbon-zinc cell but the alkaline cell lasts much longer. The electrochemical system consists of a powdered zinc anode and a manganese dioxide cathode in an alkaline electrolyte. The electrolyte is potassium hydroxide, which is the main difference between the alkaline and Leelanche cells. Hydroxide compounds are alkaline with negative hydroxyl(OH) ions, whereas an acid electrolyte has positive hydrogen(H) ions. Voltage output from the alkaline cell is 1.5V. The alkaline cell has man applications because of its ability to work with high efficiency with continuous high discharge rates. Depending on the application, an alkaline cell can provide up to seven times the service of a Leclanche cell. As examples, in a transistor radio an alkaline cell will normally have twice the service life of a general purpose carbon-zinc cell; in toys the alkaline cell typically provides seven time more service. 7. Aditional Types of Primary Cells The miniature button construction shown in Fig. 12-6 is often used for the mercury cell and the silver-oxide cell. Diameter of the cell is 3/8 to 1 in. 8. Mercury Cell Zinc-mercuric oxide or .mercury. cells take advantage of the high electrode potential of mercury to offer a very high energy density combined with a very flat discharge curve. Mercuric oxide forms the positive electrode, sometimes mixed with manganese dioxide. The negative electrode is metallic zinc powder, and the electrolyte is usually potassium hydroxide, absorbed in a multi-layer separator. The nominal terminal voltage of a mercury cell is 1.35V, and this remains almost constant over the life of the cell. They have a low internal resistance, which is again fairly constant. Although made only in small .button. sizes, mercury cells are capable of reasonably high pulsed discharge current levels and are thus suitable for applications such as quartz analog watches and hearing aids as well as voltage references in instruments, etc. Silver oxide cells The electrochemical system consists of a zimc anode, a mercury compound for the cathode, and an electrolyte of potassium or sodium hydroxide. Mercury cells are available in flat, round cylinder, and miniature but-ton shapes. It should be noted, though, that some round mercury cells have the top button as the negative terminal and the bottom terminal positive. The open circuit voltage is 1.35V when the cathode is mercuric oxide (HgO) and 1.4V or more with mercuric oxide/manganese dioxide. 9. Silver Oxide Cell The zinc-silver oxide cell takes advantage of the high electrode potential of silver to again provide a high energy density combined with a very flat discharge curve. The silver oxide forms the positive electrode, again sometimes mixed with a small amount of manganese dioxide. The negative electrode is powdered metallic zinc, mixed into a gel with the electrolyte . which is usually either potassium hydroxide or sodium hydroxide. A separator membrane stops the negative electrode gel from mixing with the positive electrode. The nominal terminal voltage of a silver oxide cell is slightly over 1.5V, and remains almost flat over the life of the cell . which is not as long as that of a mercury cell of the same size and weight. The internal resistance is also low and relatively constant. Low temperature performance is quite good. The silver oxide cell is again made only in small .button. sizes of modest capacity, but has a relatively good pulsed discharge capability. It.s again mainly used in watches, hearing aids, pagers and test instruments. The electrochemical system consists of a zinc anode, a cathode of silver oxide (AgO2) with small amounts of manganese dioxide, and an electrolyte of potassium or sodium hydroxide. It is commonly available in the miniature button shape shown in Fig. 12-6. The open circuit voltage is 1.6V, but the nominal output with a load is considered to be 1.5V. Typical applications include hearing aids, cameras, and electronic watches, which use very little current. 10. Dry Cells The most common type of battery used today is the "dry cell" battery. There are many different types of batteries ranging from the relatively large "flashlight" batteries to the minaturized versions used for wristwatches or calculators. Although they vary widely in composition and form, they all work on the sample principle. A "dry-cell" battery is essentially comprised of a metal electrode or graphite rod (elemental carbon) surrounded by a moist electrolyte paste enclosed in a metal cylinder as shown below. In the most common type of dry cell battery, the cathode is composed of a form of elemental carbon called graphite, which serves as a solid support for the reduction halfreaction. In an acidic dry cell, the reduction reaction occurs within the moist paste comprised of ammonium chloride (NH4Cl) and manganese dioxide (MnO2):The types of dry cells include carbon-zinc, zinc chloride (heavy-duty),and manganese-zinc (alkaline). Actually, the alkaline cell is better for heavy-duty usethan the zinc-chloride type. They are commonly used in the round, cylinder typeslisted in Table 12-3, for the D, C, AAA sizes. The small button cells generally useeither mercury or silver oxide. All these dry cells are the primary type that cannot berecharged. Each has output of 1.5V except for the 1.35V mercury cell. 11. Lithium Cell Lithium batteries are di sposable (primary) batteries that have lithium metal or lithium compounds as an anode. Depending on the design and chemical compounds used, lithium cells can produce voltages from 1.5 V to about 3.7 V, over twice the voltage of an ordinary zinc-carbon battery or alkaline cell battery.[1] Lithium batteries are widely used in products such as portable consumer electronic devices. Lithium batteries find application in many long-life, critical devices, such as artificial pacemakers and other implantable electronic medical devices. These devices use specialized lithium-iodide batteries designed to last 15 or more years. But for other, less critical, applications such as in toys, the lithium battery may actually outlast the toy. In such cases, an expensive lithium battery is not cost-efficient. Lithium batteries can be used in place of ordinary alkaline cells in many devices, such as clocks and cameras. Although they are more costly, lithium cells will provide much longer life, thereby minimizing battery replacement. However, attention must be given to the higher voltage developed by the lithium cells before using them as a drop-in replacement in devices that normally use ordinary cells. Small lithium batteries are very commonly used in small, portable electronic devices, such as PDAs, watches, thermometers, and calculators, as backup batteries in computers and communication equipment, and in remote car locks. They are available in many shapes and sizes, with a common variety being the 3 volt "coin" type manganese variety, typically 20 mm in diameter and 1.6–4 mm thick. The heavy electrical demands of many of these devices make lithium batteries a particularly attractive option. In particular, lithium batteries can easily support the brief, heavy current demands of devices such as digital cameras, and they maintain a higher voltage for a longer period than alkaline cells. Some other lithium batteries use a platinum-iridium alloy instead of more usual compounds. These batteries are generally not preferred, as their cost is high and they tend to be fragile. The lithium cell is a relatively new primary cell. However, its high output voltage, long shelf life, low weight, and small volume make the lithium cell an excellent choice for special applications. The open circuit output voltage is either 2.9V or 3.7V, depending on the electrolyte. A lithium cell can provide at least 10 times more energy than the equivalent carbon-zinc cell However, lithium is a very active chemical element. Many of the problems in construction have been solved, though, especially for small cells delivering low current. One interesting application is a lithium cell as the dc power source for a cardiac pacemaker. The long service life is important for this use. Two forms of lithium cells have obtained widespread use. These are the lithium-sulfur dioxide (LiSO2) type and the lithium-thionyle chloride type. Output is approximately 3V. 12. Lead-Acid Wet Cell Where high values of load current are necessary, the lead-acid cell is the type most common only used. The electrolyte is a dilute solution of sulfuric acid (H2SO4). In the application of battery power to start the engine in an auto-mobile, for example, the load current to the starter motor is typically 200 to 400A. One cell has a nominal output of 2.1V, but lead-acid cells are often used in a series combination of three for a 6V battery and six for a 12-V battery. The lead-acid type is a secondary cell or storage cell, which can be recharged. The charge and discharge cycle can be repeated many times to restore the output voltage, as long as the cell is in good physical condition. Lead-acid batteries, invented in 1859 by French physicist Gaston Planté, are the oldest type of rechargeable battery. Despite having a very low energy-to-weight ratio and a low energy-to-volume ratio, their ability to supply high surge currents means that the cells maintain a relatively large power-to-weight ratio. These features, along with their low cost, make them attractive for use in motor vehicles to provide the high current required by automobile starter motors. Electrochemistry In the charged state, each cell contains electrodes of elemental lead (Pb) and Lead(IV) Oxide (PbO2) in an electrolyte of approximately 33.5% v/v (4.2 Molar) sulfuric acid (H2SO4). In the discharged state both electrodes turn into lead(II) sulfate (PbSO4) and the electrolyte loses its dissolved sulfuric acid and becomes primarily water. Due to the freezing-point depression of water, as the battery discharges and the concentration of sulfuric acid decreases, the electrolyte is more likely to freeze during winter weather. The chemical reactions are (discharged to charged): Anode (oxidation): Cathode (reduction): Because of the open cells with liquid electrolyte in most lead-acid batteries, overcharging with high charging voltages generates oxygen and hydrogen gas by electrolysis of water, forming an explosive mix. The acid electrolyte is also corrosive. Practical cells are usually not made with pure lead but have small amounts of antimony, tin, calcium or selenium alloyed in the plate material to strengthen it and make simplify manufacture. Voltages for common usages These are general voltage ranges for six-cell lead-acid batteries: Open-circuit (quiescent) at full charge: 12.6 V to 12.8 V (2.10-2.13V per cell) Open-circuit at full discharge: 11.8 V to 12.0 V Loaded at full discharge: 10.5 V. Continuous-preservation (float) charging: 13.4 V for gelled electrolyte; 13.5 V for AGM (absorbed glass mat) and 13.8 V for flooded cells 1. All voltages are at 20 °C (68 °F), and must be adjusted -0.022V/°C for temperature changes. 2. Float voltage recommendations vary, according to the manufacturer's recommendation. 3. Precise (±0.05 V) float voltage is critical to longevity; insufficient (sulfation) is almost as bad as excessive (corrosion and electrolyte loss) Typical (daily) charging: 14.2 V to 14.5 V (depending on manufacturer's recommendation) Equalization charging (for flooded lead acids): 15 V for no more than 2 hours. Battery temperature must be monitored. Gassing threshold: 14.4 V After full charge, terminal voltage drops quickly to 13.2 V and then slowly to 12.6 V. Portable batteries, such as for miners' cap lamps (headlamps) typically have two cells, and use one third of these voltages. Applications Wet cell stand-by (stationary) batteries designed for deep discharge are commonly used in large backup power supplies for telephone and computer centers, grid energy storage, and off-grid household electric power systems [4]. Lead-acid batteries are used in emergency lighting in case of power failure. Traction (propulsion) batteries are used for in golf carts and other battery electric vehicles. Large lead-acid batteries are also used to power the electric motors in diesel-electric (conventional) submarines and are used on nuclear submarines as well. Motor vehicle starting, lighting and ignition (SLI) batteries (car batteries) provides current for starting internal combustion engines. Valve-regulated lead acid batteries cannot spill their electrolyte. They are used in back-up power supplies for alarm and smaller computer systems (particularly in uninterruptible power supplies) and for electric scooters, electrified bicycles, marine applications, battery electric vehicles or micro hybrid vehicles, and motorcycles. Lead-acid batteries were used to supply the filament (heater) voltage (usually between 2 and 12 volts with 2 V being most common) in early vacuum tube (valve) radio receivers. 13. Charging the Lead-Acid Battery The requirements are illustrated in Fig. 12-10. An external dc voltage source is necessary to produce current in one direction. Also, the charging voltage must be more than the battery emf. Approximately 2.5V per cell is enough to overcome the cell emf so that the charging voltage can produce current opposite to the direction of discharge current. 14. Additional Types of Secondary Cells A secondary cell is a storage cell that can be recharged by reversing the internal chemical reaction. A primary cell must be discarded after it has been completely discharged. The lead-acid cell is the most common type of storage cell. However, other types of secondary cells are available. The secondary cell wall is a structure found in many plant cells, located between the primary cell wall and the plasma membrane. The cell starts producing the secondary cell wall after the primary cell wall is complete and the cell has stopped expanding. The secondary cell wall consists mainly of cellulose, but also other polysaccharides, lignin, and glycoproteins. It sometimes consists of three distinct layers - S1, S2 and S3 where the direction of the Cellulose microfibrils differs between the layers.] Apparently there are no Structural proteins or enzymes in the secondary wall. The secondary cell wall have different ratios of wall constituents compared to the primary wall. An example of this is that wood secondary walls contain xylans, whereas the primary wall contain xyloglucans and the cellulose fraction is higher in the secondary wall. Pectins may also be absent from the secondary wall and apparently it contain no Structural proteins or enzymes. The Cellulose microfibrils give tensile strength, whereas lignification in addition to making the secondary wall impermeable to water also give a "brittle" texture. Conceptually this give lignified secondary wall properties resembling armored concrete, where the cellulose microfibrils act as the armoring and the lignin as concrete. Lignification of the secondary wall confer resistance to pathogens by two mechanisms. As ligning repel water, hydrolytic enzymes are less likely to attack and successfully penetrate the wall and it lowers the nutritional value of the wall, providing less energy to pathogens. The secondary wall usually is absent under the regions of the primary wall, which contain pit pairs, giving rise to a pit cavity. (this is somewhat simplified and someone who know more about it than the author of this sentence should expand the section, e.g. describing simple and bordered pit cavities). Wood consists mostly of secondary cell wall, and holds the plant up against gravity. Some secondary cell walls store nutrients, such as those in the cotyledons and the endosperm. These contain little cellulose, and mostly other polysaccharides. 15. Series and Parallel Cells An applied voltage higher than the emf of one cell can be obtained by connecting cells in series. The botal voltage available across the battery of cells is equal to theum of the individual values for each cell. Parallel cells have the same voltage as one cell but have more current capacity. The combination of cells is a battery. Single cell applications Single cell batteries are used in watches, memory back up and cell phones. The nickelbased cell provides a nominal cell voltage of 1.2V; alkaline is 1.5V; silver-oxide 1.6V, lead-acid 2V; primary lithium 3V and lithium-ion 3.6V. Spinel, lithium-ion polymer and other lithium-based systems sometimes use 3.7V as the designated cell voltage. This explains the unfamiliar voltages such as 11.1V if three cells are connected in series. Modern microelectronics makes it possible to operate cell phones and other low power portable communications devices from a single 3.6V lithium-ion cell. Mercury, a popular cell for light meters in the 1960s has been discontinued because of environmental concerns. Nickel-based cells are either marked 1.2V or 1.25V. There is no difference in the cells but only preference in marking. Most commercial batteries are identified with 1.2V/cell; industrial, aviation and military batteries are still marked with 1.25V/cell. Serial connection Portable equipment with high-energy needs is powered with battery packs in which two or more cell are connected in series. Figure 1 shows a battery pack with four 1.2-volt cells in series. The nominal voltage of the battery string is 4.8V. Serial connection Portable equipment with high-energy needs is powered with battery packs in which two or more cell are connected in series. Figure 1 shows a battery pack with four 1.2-volt cells in series. The nominal voltage of the battery string is 4.8V. Figure 1: Serial connection of four cells. Adding cells in a string increases the voltage but the current remains the same. High voltage batteries have the advantage of keeping the conductor and switch sizes small. Medium-priced industrial power tools run on 12V to 19.2V batteries; high-end power tools go to 24V and 36V to get more power. The car industry will eventually increase the starter-light-ignition (SLI) battery from 12V (14V) to 36V, better known as 42V. These batteries have 18 lead-acid cells in series. The early hybrid cars are running on 148V batteries. Newer models feature batteries with 450-500V; mostly on nickelbased chemistry. A 480-volt nickel-metal-hydride battery has 400 cells in series. Some hybrid cars are also experimenting with lead acid. 42V car batteries are expensive and produce more arcing on the switches than the 12V. Another problem with higher voltage batteries is the possibility of one cell failing. Similar to a chain, the more links that are connected in series, the greater the odds of one failing. A faulty cell would produce a low voltage. In an extreme case, an open cell could break the current flow. Replacement of a faulty cell is difficult because of matching. The new cell will typically have a higher capacity than the aged cells. Figure 2 illustrates a battery pack in which cell 3 produces only 0.6V instead of the full 1.2V. With the depressed operating voltage, the end-of-discharge point will be reached sooner than with a normal pack and the runtime is severely shortened. Once the equipment cuts off due to low voltage, the remaining three cells are unable to deliver the stored energy. Cell 3 could also exhibit a high internal resistance, causing the string to collapse under load. A weak cell in a battery string is like a blockage in a garden hose that restricts water flow. Cell 3 could also be shorted, which would lower the terminal voltage to 3.6V, or be open and cut off the current. A battery is only as good as the weakest cell in the pack. Figure 2: Serial connection with one faulty cell. Faulty cell 3 lowers the overall voltage to 4.2V, causing the equipment to cut off prematurely. Parallel connection To obtain higher ampere-hour (Ah) ratings, two or more cells are connected in parallel. The alternative to parallel connection is using a larger cell. This option is not always available because of limited cell selection. In addition, bulky cell sizes do not lend themselves to build specialty battery shapes. Most chemistries allows parallel connection and lithium-ion is one of the best suited. Figure 3 illustrates four cells connected in parallel. The voltage of the pack remains at 1.2V but the current handling and runtime are increased four fold Figure 3: Parallel connection of four cells. With parallel cells, the voltage stays the same but the current handling and runtime increases. A high resistance or open cell is less critical in a parallel circuit than the serial configuration but the parallel pack will have reduced load capability and a shorter runtime. It's like an engine running only on three cylinders. An electrical short would be more devastating because the faulty cell would drain the energy from the other cells, causing a fire hazard. Figure 4 illustrates a parallel configuration with one faulty cell. Figure 4: Parallel connection with one faulty cell. A weak cell will not affect the voltage but provide a low runtime. A shorted cell could cause excessive heat and create a fire hazard. Serial/parallel connection Figure 5 illustrates a parallel/serial connection. This allows good design flexibility and attains the wanted voltage and current ratings by using a standard cell size. It should be noted that the total power does not change with different configurations. The power is the product of voltage times current. Figure 5: Serial/ parallel connection of four cells. The configurations will not affect the overall power but provide the most suitable voltage and current source for the application. Serial/parallel connections are common with lithium-ion. One of the most popular cells is the 18650 (18mm diameter; 650mm long). Because of the protection circuit, which must monitor each cell connected in series, the maximum practical voltage is 14.4V. The protection must also monitor strings placed in parallel. 16. Current Drain Depends on Load Resistance It is important to note that the current rating of batteries, or any voltage source, is only a guide to typical values permissible for normal service life. The actual amount of current produced when the battery is connected to a load resistance is equal to I = V / R, by Ohm’s law. 17. Internal Resistance of a Generator Internal resistance is a concept that helps model the electrical consequences of the complex chemical reactions inside a battery. When a current is flowing through a cell, the measured e.m.f. (voltage output) is lower than when there is no current delivered by the cell. Any source that produces voltage output continuously is a generator. It may be a cell separating charges by chemical action or a rotary generator converting motion and magnetism into voltage output. The internal resistance of a battery can not be measured using the "resistance" or "ohms" setting on a conventional multimeter, since it requires a current to be observed. However, it can be calculated from current and voltage data measured from a test circuit containing the battery and a load resistor RL. Since both the internal resistance and load resistor are in series with the ideal voltage source, Kirchhoff's Laws and Ohm's law give . This equation can be solved for internal resistance: where RB is the internal resistance of the battery VB is the battery voltage without a load L IL is the current supplied by the battery with this load L RL is the resistance of this load L. Internal resistance increases with the age of a battery, but for most commercial batteries the internal resistance is on the order of 1 ohm. It should be noted that the above only applies to ideal batteries under ideal load conditions and does not directly relate to real world internal resistance of batteries due to the chemical nature of the cells. 18. Why the Terminal Voltage Drops with More Load Current Figure 12-19 illustrates how the output of a 100-V source can drop to 90V because of the internal 10-V drop across ri. In Fig. 12-19a, the voltage across the output terminals is equal to the 100V of VG because there is no load current on an open circuit. With no current, the voltage drop across ri is zero. Then the full generated emf, open-circuit voltage, or no-load voltage. We cannot connect the test leads inside the source to measure VG. However, measuring this no-load voltage without any load current provides a method of determining the internally generated emf. We can assume the voltmeter draws practically no current because of its very high resistance. 19. Constant- Voltage and Constant- Current Sources A generator with very low internal resistance is considered to be a constant-voltage source. Then the output voltage remains essentially the same when the load current changes. This idea is illustrated in Fig. 12-21a, for a 6-V lead-acid battery with an ri of 0.005Ω is less than 0.5V. A current source is an electrical or electronic device that delivers or absorbs electric current. A current source is the dual of a voltage source. The term constant-current sink is sometimes used for sources fed from a negative voltage supply. Figure 1 shows a schematic for an ideal current source driving a resistor load. Most sources of electrical energy (mains electricity, a battery, ...) are best modeled as voltage sources. Such sources provide constant voltage, which means that as long as the amount of current drawn from the source is within the source's capabilities, its output voltage stays constant. An ideal voltage source provides no energy when it is loaded by an open circuit (i.e. an infinite impedance), but approaches infinite power and current when the load resistance approaches zero (a short circuit). Such a theoretical device would have a zero ohm output impedance in series with the source. A real-world voltage source has a very low, but non-zero output impedance: often much less than 1 ohm. Conversely, a current source provides a constant current, as long as the load connected to the source terminals has sufficiently low impedance. An ideal current source would provide no energy to a short circuit and approach infinite energy and voltage as the load resistance approaches infinity (an open circuit). An ideal current source has an infinite output impedance in parallel with the source. A real-world current source has a very high, but finite output impedance. In the case of transistor current sources, impedances of a few megohms (at DC) are typical. An ideal current source cannot be connected to an ideal open circuit because this would create the paradox of running a constant, non-zero current (from the current source) through an element with a defined zero current (the open circuit). Nor can an ideal voltage source be connected to an ideal short circuit (R=0), since this would result a similar paradox of finite non zero voltage across an element with defined zero voltage (the short circuit). Because no ideal sources of either variety exist (all real-world examples have finite and non-zero source impedance), any current source can be considered as a voltage source with the same source impedance and vice versa. These concepts are dealt with by Norton's and Thévenin's theorems. Temperature changes will change the output current delivered by the circuit of Figure 3 because VBE is sensitive to temperature. Temperature dependence can be compensated using the circuit of Figure 4 that includes a standard diode D (of the same semiconductor material as the transistor) in series with the Zener diode as shown in the image on the left. The diode drop (VD) tracks the VBE changes due to temperature and thus significantly counteracts temperature dependence of the CCS. Resistance R2 is now calculated as Since VD = VBE = 0.65 Therefore, (In practice VD is never exactly equal to VBE and hence it only suppresses the change in VBE rather than nulling it out.) and R1 is calculated as (the compensating diode's forward voltage drop VD appears in the equation and is typically 0.65 V for silicon devices.[3]) This method is most effective for Zener diodes rated at 5.6 V or more. For breakdown diodes of less than 5.6 V, the compensating diode is usually not required because the breakdown mechanism is not as temperature dependent as it is in breakdown diodes above this voltage.