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Lecture Notes Diodes for Power Electronic Applications OUTLINE • PN junction power diode construction • Breakdown voltage considerations • On-state losses • Switching characteristics • Schottky diodes • Modeling diode behavior with PSPICE Copyright © by John Wiley & Sons 2003 Diodes - 1 Basic Structure of Power Semiconductor Diodes Anode i P+ v N- epi N+ substrate 19 N = 10 cm A 10 microns -3 breakdown voltage dependent 14 -3 N = 10 cm D 19 N = 10 cm D -3 250 microns Cathode i anode 1 i v v R on BVBD 1V v cathode Copyright © by John Wiley & Sons 2003 Diodes - 2 Breakdown Voltage Estimate - Step Junction • Non- punch- t hr ough di ode. Dr i f t r egi on l engt h Wd > W( BV BD) = W(V) l engt h of space char ge r egi on at br eak down. • • • • • • W( V ) = Wo Wo = 1+V / c x c + V c 2c ( Na+Nd ) qNaNd 2 c Em ax = 1 + V / c Wo Po we r d i o d e at r e v e r se b r e ak d o wn: Na >> Nd ; E = EBD ; V = BV BD >> c W2 ( BV BD) = Wo 2 BV BD 2 c 2 = ; W o c q Nd Co ncl usi o ns 4 c BV BD Wo 2 • ( Em ax ) 2 = ( EBD) 2 = • So l v e f o r W( BV BD) and BV BD t o ob t ai n ( p ut i n Si v al ue s) EBD2 1 .3x 1 0 17 BV BD = = ; [V ] 2 q Nd Nd 2 BV BD W( BV BD) = = 1 0 - 5 BV BD ; [µ m ] EBD 1 . Lar g e BV BD ( 1 0 3 V ) r e q ui r e s Nd < 1 0 1 5 cm - 3 2 . Lar g e BV BD ( 1 0 3 V ) r e q ui r e s N- d r i f t r e g i o n > 1 0 0 µ m Copyright © by John Wiley & Sons 2003 Diodes - 3 Breakdown Voltage - Punch-Through Step Junction • Punch-t hrough st ep junct ion - W(BV BD) > Wd - V + + P N- • V 1 + V 2 = BV BD • E1 + E2 = EBD + N qNd Wd 2 • BV BD = EBD Wd 2 W d Electric field E + E2 1 E 2 ( EBD) 2 V 1 • If Nd < < ( required 2 q( BV BD) V2 x • E1 = • qNd Wd • At breakdown: qNd Wd 2 ; V1 = 2 V 2 = E2 Wd Copyright © by John Wiley & Sons 2003 v alue of Nd for non-punch-t hru diode) , t hen • • BV BD - EBD Wd and Wd ( Punch-t hru) - 0 .5 Wd ( non-punch-t hru) Diodes - 4 Effect of Space Charge Layer Curvature diffusing acceptor impurities incident acceptor impurities SiO 2 • If radius of curvature is comparable to depletion layer thickness, electric field becomes spatially nonuniform. P + R depletion layer NN • Spatially nonuniform electric field reduces breakdown voltage. + • Impurities diffuse as fast laterally as vertically • Curvature develops in junction boundary and in depletion layer. Copyright © by John Wiley & Sons 2003 • R > 6 W(BVBD) in order to limit breakdown voltage reduction to 10% or less. • Not feasible to keep R large if BVBD is to be large ( > 1000 V). Diodes - 5 Control of Space Charge Layer Boundary Contour field plates • Electrically isolated conductors (field plates) act as equipotential surfaces. P+ depletion layer boundary N- SiO 2 P depletion layer boundary P P+ guard ring N - N+ aluminum contact Copyright © by John Wiley & Sons 2003 • Correct placement can force depletion layer boundary to have larger radius of curvature and t;hus minimize field crowding. • Electrically isolated p-regions (guard rings)has depletion regions which interact with depletion region of main pn junction. • Correct placement of guard rings can result in composite depletion region boundary having large radius of curvature and thus minimize field crowding. Diodes - 6 Surface Contouring to Minimize Field Crowding depletion layer boundary N+ N- SiO N+ 2 N- P+ bonding pad P+ bonding pad high field region • Large area diodes have depletion layers that contact Si surface. • Difference in dielectric constant of Si and air causes field crowding at surface. • Electric fields fringing out into air attract impurities to surface that can lower breakdown voltage. Copyright © by John Wiley & Sons 2003 • Proper contouring of surface can mimimize depletion layer curvature and thus field crowding. • Use of a passivation layer like SiO2 can also help minimize field crowding and also contain fringing fields and thus prevent attraction of impurities to surface. Diodes - 7 Conductivity Modulation of Drift Region • Forward bias injects holes into drift region from P+ layer. Electrons attracted into drift region from N+ layer. So-called double injection. x P + + N - N+ - • If Wd ≤ high level diffusion length La , carrier distributions quite flat with p(x) ≈ n(x) ≈ na. W d p(x) = n(x) log scale 16 = n a= 10 n (x) p n no= 10 p (x) n 14 p n po p = no • For na >> drift region doping Nd, the resistance of the drift region will be quite small. So-called conductivity modulation. no 10 6 x Copyright © by John Wiley & Sons 2003 • On-state losses greatly reduced below those estimated on basis of drift region low-level (Nd) ohmic conductivity. Diodes - 8 Drift Region On-State Voltage Estimate QF q A W d n a • IF = = ; Current needed to maintain stored charge Q q [µ n + µ p ] n a A V • IF = Wd F. d W d x ; Ohm’s Law (J = E) P Wd 2 • Vd = ; Equate above [µ n + µ p ] two equations and solve for V d • Conclus ion: long lifetime Copyright © by John Wiley & Sons 2003 + + N - IF + V j + V d N+ Cross-sectional area = A minimizes V d . Diodes - 9 Diode On-State Voltage at Large Forward Currents • µn + µp = µo 1 + na ; nb - 1 0 1 7 cm-3 . nb • Mobilit y reduct ion due t o increased carrier-carrier scat t ering at large na. q na A V d • IF = Wd µo 1 + na ; Ohms Law nb wit h densit y -dependent mobilit y . • Inv ert Ohm’s Law equat ion t o find V d as funct ion IF assuming na > > nb . If Wd • Vd = q µo nb A • V d = IF Ron • V = Vj + Vd Copyright © by John Wiley & Sons 2003 Diodes - 10 Diode Switching Waveforms in Power Circuits Q rr di F / dt = I d i / dt R I F rr t rr I 0 .2 5 / 2 rr t I t V t 3 t 4 t Von FP rr 5 • rr t t t V 2 1 Copyright © by John Wiley & Sons 2003 t S = t V rr R • diF diR dt and dt determined by external circuit. Inductances or power semiconductor devices. 5 4 Diodes - 11 Diode Internal Behavior During Turn-on t i (t) F - + - + + P - + - + Csc interv al 1 N- Rd di F V FP - I F Rd + L dt A Csc (V) = W(V) Wd Rd = q n N d A N+ L = stray or wiring inductance L t interval 2 P+ i (t) F - + - + - + N - N+ V j - 1.0 V • Injection of excess carriers into drift region greatly reduces Rd. time time time x Copyright © by John Wiley & Sons 2003 Diodes - 12 Diode Internal Behavior During Turn-off t - t 3 i (t) R P+ - + ++ interval 4 N N+ - • V - 1.0 V j C Rd sc L Rd i ncr eases as ex cess car r i er s ar e r emov ed v i a r ecombi nat i on and car r i er sweep- out ( negat i v e cur r ent ) . time time time • di R V r = I r r Rd + L dt x • t s i nt e r v a l Insuf f i ci e nt e x ce ss car r i e r s r e m ai n t o sup p o r t I r r , so P+ N- j unct i o n b e co m e s r e v e r se - b i ase d and cur r e nt d e cr e ase s t o ze r o . • V o l t ag e d r o p s f r o m V r r t o V R as cur r e nt d e cr e ase s t o ze r o . Ne g at i v e cur r e nt i nt e g r at e d o v e r i t s t i m e d ur at i o n r e m o v e s a t o t al char g e Qr r . Copyright © by John Wiley & Sons 2003 Diodes - 13 Factors Effecting Reverse Recovery Time diR diR t rr • Irr = t = ; Defined on dt 4 dt ( S + 1 ) swit ching wav eform diagram Irr t rr diR t rr 2 • Qrr = = ; Defined 2 dt 2 ( S + 1 ) on wav eform diagram • If st ored charge remov ed most ly by sweep-out Qrr - QF - IF • Using t his in eqs. for Irr and t rr and assuming S + 1 - 1 giv es t rr = 2 IF and diR dt • Inv ert ing Qrr equat ion t o solv e for t rr y ields t rr = 2 Qrr ( S+ 1 ) diR dt and Irr = Copyright © by John Wiley & Sons 2003 diR 2 Qrr dt (S + 1) Irr = diR 2 IF dt Diodes - 14 Carrier Lifetime-Breakdown Voltage Tradeoffs Conclusions • Low on-state losses require kT q [µ n + µ p ] L = W d • W(V) = 10 -5 BVBD L= D = • Solving for the lifetime yields Wd 2 = = 4x10 -12 (BV BD) 2 (kT/q) [µ n+µ p ] • Substituting for in I rr and t rr equations gives • t rr = 2.8x10 -6 BVBD • Irr = 2.8x10 -6 BVBD Copyright © by John Wiley & Sons 2003 IF (di R/dt) 1. Higher breakdown v olt ages require larger lifet imes if low on-st at e losses are t o be maint ained. 2. High breakdown v olt age dev ices slower t han low breakdown v olt age dev ices. 3. Turn-off t imes short ened diR by large but Irr is dt increased. di R IF dt Diodes - 15 Schottky Diodes anode Charact erist ics • V( on) = 0 .3 - 0 .5 v olt s. SiO2 P P • Breakdown v olt ages Š 1 0 0 -2 0 0 v olt s. • Majorit y carrier dev ice - no st ored charge. guard ring depletion layer boundary with guard rings N • Fast swit ching because of lack of st ored charge. depletion layer boundary without guard rings N+ cathode Copyright © by John Wiley & Sons 2003 aluminum contact rectifying aluminum contact ohmic Diodes - 16 Physics of Schottky Diode Operation • Elect rons diffuse from Si t o Al because elect rons hav e larger av erage energy in silicon compared t o aluminum. • Deplet ion lay er and t hus pot ent ial barrier set up. Giv es rise t o rect ify ing cont act . • No hole inject ion int o silicon. No source of holes in aluminum. Thus diode is a majorit y carrier dev ice. • Rev erse sat urat ion current much larger t han in pn junct ion diode. This leads t o smaller V( on) ( 0 .3 0 .5 v olt s) Copyright © by John Wiley & Sons 2003 + V i(t) n-type Si Aluminum Electron Energy E E Al Al Diffusing electrons - + + + Si N-Si Depletion layer Diodes - 17 Schottky Diode Breakdown Voltage • Breakdown v olt age limit ed t o 1 0 0 -2 0 0 v olt s. • Narrow deplet ion region widt hs because of heav ier drift region doping needed for low on-st at e losses. • Small radius of curv at ure of deplet ion region where met allizat ion ends on surface of silicon. Guard rings help t o mit igat e t his problem. • Deplet ion lay er forms right at silicon surface where maximum field needed for breakdown is less because of imperfect ions, cont aminant s. Copyright © by John Wiley & Sons 2003 Diodes - 18 Schottky Diode Switching Waveforms • Schot t ky diodes swit ch much fast er t han pn junct ion diodes. No minorit y carrier st orage. Current I • Foreward v olt age ov ershoot V FP much smaller in Schot t ky diodes. Drift region ohmic resist ance R • Rev erse recov ery t ime t rr much smaller in Schot t ky diodes. No minorit y carrier st orage. • Rev erse recov ery current Irr comparable t o pn junct ion diodes. space charge capacit ance in Schot t ky diode larger t han in pn junct ion diode becasue of narrower deplet ion lay er widt hs result ing from heav ier dopings. Copyright © by John Wiley & Sons 2003 F t V FP V(on) t voltage C(Schottky) - 5 C(PN) R (Sch.) << R (pn) Diodes - 19 Ohmic Contacts • Elect rons diffuse from Al int o pt y pe Si becasue elect rons in Al hav e higher av erage energy . • Elect rons in p-t y pe Si form an accumulat ion lay er of great ly enhanced conduct iv it y . • Cont act pot ent ial and rect ify ing junct ion complet ely masked by enhanced conduct iv it y . So-called ohmic cont act . • In N+ Si deplet ion lay er is v ery narrow and elect ric fields approach impact ionizat ion v alues. Small v olt ages mov e elect rons across barrier easily becasue quant um mechanical t unneling occurs. Copyright © by John Wiley & Sons 2003 Electron Energy E Al E Si Accumulation layer i(t) Al - P-Si or N+-Si Diffusing electrons Diodes - 20 PN Vs Schottkys at Large BVBD • Minorit y carrier drif t region relat ionships q [ µn + µp ] na A V d • IF Wd • Maximum pract ical v alue of na = 1 0 1 7 cm-3 and corresponding t o µn + µp = 9 0 0 cm2 / ( V-sec) • Desired breakdown v olt age requires Wd • 1 0 -5 BV BD IF Vd = 1 .4 x1 0 6 A BV BD • Majorit y carrier drif t region relat ionships q [ µn + µp ] Nd A V d • IF Wd Copyright © by John Wiley & Sons 2003 • Desired breakdown v olt age 1 .3 x1 0 1 7 and requires Nd = BV BD Wd • 1 0 -5 BV BD • Large BV BD ( 1 0 0 0 V) requires Nd = 1 0 1 4 cm-3 where µn + µp = 1 5 0 0 cm2 / ( V-sec) Vd IF 6 - 3 .1 x1 0 • A [ BV BD] 2 • Conclusion: Minorit y carrier dev ices hav e lower on-st at e losses at large BV BD. Diodes - 21 PSPICE Built-in Diode Model • Components • Circuit diagram i + diode • Cj - nonlinear space-charge capacitance • Cd - diffusion capacitance. Caused by excess + v Cj diode v j C d carriers. Based on quasi-static description of stored charge in drift region of diode. i (v )j dc - • Current source idc(vj) models the exponential I-V characteristic. • Rs accounts for parasitic ohmic losses at high Rs v = v +j R i diode s diode Copyright © by John Wiley & Sons 2003 currents. Diodes - 22 Stored Charge in Diode Drift Region - Actual Versus Quasi-static Approximation • One dimensional diagram of a power diode. • Quasistatic view of decay of excess carrier distribution during diode turn-off. n(x,t) = n(x=0,t) f(x) • Redistribution of excess carriers via diffusion ignored. Equ;ivalent to carriers moving with inifinte velocity. • Actual behavior of stored charge distribution during turn-off. Copyright © by John Wiley & Sons 2003 Diodes - 23 Example of Faulty Simulation Using Built-in Pspice Diode Model L stray 50 nH D V d 100 V + I o 50 A f Sw • Test circuit example - step-down converter. • PSPICE diode model parameters - (TT=100ns Cjo=100pF Rs=.004 Is=20fA) • Diode voltage transient • Diode current transient. Copyright © by John Wiley & Sons 2003 Diodes - 24 Improved (lumped-charge) Diode Model • More accurately model distributed nature of excess carrier distribution by dividing it into several regions, each described by a quasi-static function. Termed the lumped-charge approach. N - region p(x) = n(x) + P region Q 1 Q 2 Q 4 Q3 N+ region x d • Circuit diagram of improved diode model. Circuit written in terms of physical equations of the lumped-charge model. • Detailed equations of model given in subcircuit listing. • Many other even better (but more complicated models available in technical literature.. Copyright © by John Wiley & Sons 2003 Diodes - 25 Details of Lumped-Charge Model Subcircuit Listing .Subckt DMODIFY 1 9 Params: Is1=1e-6, Ise=1e-40, Tau=100ns, +Tm=100ns,Rmo=Rs=.001, Vta=.0259, CAP=100p, Gde=.5, + Fbcoeff=.5, Phi=1, Irbk=1e20,Vrbk=1e20 *Node 1= anodeand Node 9 = cathode Dcj 1 2 Dcap ; Included for space charge capacitance and reverse *breakdown. .model Dcap D (Is=1e-25 Rs=0 TT=0 Cjo={CAP} M={Gde} +FC={Fbcoeff} Vj={Phi} +IBV={Irbk} BV=Vrbk}) Gd 1 2 Value={(v(5)-v(6))/Tm +Ise*(exp(v(1,2)/Vta)-1)} *Following components model forward and reverse recovery. Ee 5 0 VALUE = {Is1*Tau*(exp(V(1,2)/(2*Vta))-1)}; Ee=Qe Re 5 0 1e6 Em 6 0 VALUE = {(V(5)/Tm-i(Vsense1))*Tm*Tau/(Tm+Tau)} *Em=Qm Rm 6 0 1e6 Edm 7 0 VALUE = {v(6)};Edm=Qm Vsense1 7 8 dc 0 ; i(vsense1)=dQm/dt Cdm 8 0 1 Rdm 8 0 1e9 Rs 2 3 4e-3 Emo 3 4 VALUE={2*Vta*Rmo*Tm*i(Vsense2) +/(v(6)*Rmo+Vta*Tm)}; Vm Vsense2 4 9 dc 0 .ends Copyright © by John Wiley & Sons 2003 • Symbolize subcircuit listing into SCHEMATICS using SYMBOL WIZARD • Pass numerical values of parameters Tau, Tm, Rmo,Rs, etc. by entering values in PART ATTRIBUTE window (called up within SCHEMATICS). • See reference shown below for more details and parameter extraction procedures. • Peter O. Lauritzen and Cliff L. Ma, "A Simple Diode Model with Forward and Reverse Recovery", IEEE Trans. on Power Electronics, Vol. 8, No. 4, pp. 342-346, (Oct., 1993) Diodes - 26 Simulation Results Using Lumped-Charge Diode Model Diode voltage and current waveforms Simulation Circuit L stray 50 nH + - V D d 100 V Io 50 A f Sw • Note soft reverse recovery and forward voltage overshoot. Qualitatively matches experimental measurements. Copyright © by John Wiley & Sons 2003 Diodes - 27