Download VS Series Installation & Application Notes 500 - 2500 Watts

Installation & Application Notes
500 - 2500 Watts
VS Series
Input Specifications
Input voltage range
85 to 264 VAC 1 Ø
180 to 264 VAC 3 Ø
Input fuse
(Internal)
600V/25A
Frequency
47 to 440 Hz
Inrush current
40 A peak max
Efficiency
> 75% - 82%
Power factor
0.99 typical
Turn-o
on time
EMI filter
AC /1 sec.
FCC and VDE
Level B
Leakage current
2mA max @ 264 VAC
Holdover storage
30 ms min/40 ms typ
independent of VAC
AC OK
Full cycle ride thru
(50 Hz)
Output Specifications
Voltage
adjustment
±10% minimum
Overload protection
Margining
±4-6% nominal
Short circuit protection
105% to 120% of rated
current.
Auxiliaries 105% - 140%
Protected for continuous
short circuit,
recovery automatic
Line & Load
regulation
0.2% + 5 mV max
Reverse voltage
protection
100% of rated output
current
Ripple: RMS
PK-P
PK
0.1% or 10 mV
1% or 50 mV
Thermal
protection
Dynamic response
25% load step, 2% or
100 mV (any output)
Each module thermally
protected. Input module:
auto recovery. Output
modules: recycle AC
Recovery time
To within 1% in
300 µsec
Remote sense
Up to 0.5V drop
Overvoltage protection
2 to 5V 122% to
134% of output
voltage; 12 to 48V
110% to 120%;
recycle AC
Single wire
parallel
Current share to 2% of
of total rated current
Switching
frequency
200 KHz
(1200W module, 400 kHz)
CAUTION
1)
Connect the power supply correctly. 115/230 VAC 60 Hz line voltages can be lethal.
To avoid shock, always use correct size and style lugs as described within.
2)
Install power supply correctly. Use correct screw sizes for mounting. Screws must
not penetrate the interior of the supply excessively to avoid shorting of internal
components. Always use the ground connection provided to protect against shock
hazard due to power line capacitive leakage.
3)
Operate the power supply safely. Power supplies generate heat; keep them away
from combustible materials or atmosphere. Make sure liquid or metal shavings do
not enter the supply to cause internal arcing, which can be a fire hazard.
4)
Maintain power supply safely. Only qualified personnel should service or repair.
Beware of possible internal lethal voltages due to charged capacitors, even after AC
power is disconnected.
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Installation & Application Notes
PFC Input Module
Control Connector Pin Out
Control Signal Information
J1 Control Connector
Pin#
J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J1-8
J1-9
J1-10
Function
AC OK/Logic 1
AC OK/Logic 0
Global DC OK/Converter Running Logic 1
Global DC OK/Converter Running Logic 0
Global DC OK/Converter Running/AC OK, Return
Global Inhibit Logic 0*
Global Inhibit Logic 1*
Global Inhibit Return*
Global Isolated Inhibit
Global Isolated Inhibit Return
*Changes to Enable when option 3 selected. Global meaning
all outputs.
UNIT CONNECTOR
90130-3210 gold plated (Molex)
MATING IDT HOUSING/PINS
90153-0210 gold plated (Molex)
MATING HOUSING
90142-0010 (Molex)
PINS
90119-2110 gold plated (Molex)
CONNECTOR KIT
Astec P/N 70-841-004
CRIMP TOOL
69008-0005 (Molex)
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69-825-354 Rev K 6.09.04
Installation & Application Notes
DC/DC Converter Output Modules
Single Output Module
Control Signal Information
Multiple Output Module
Special Application Notes
UNIT CONNECTOR
90130-3210 gold plated (Molex)
MATING IDT HOUSING/PINS
90153-0210 gold plated (Molex)
MATING HOUSING
90142-0010 (Molex)
PINS
90119-2110 gold plated (Molex)
CONNECTOR KIT
Astec P/N 70-841-004
CRIMP TOOL
69008-0005 (Molex)
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69-825-354 Rev K 6.09.04
Installation & Application Notes
Case size
1 = 5 inch, 2 slot,
3 = 8 inch, 4 slot,
4 = 11 inch, 6 slot,
6 = 5 inch, 2 slot,
8 = 8 inch, 4 slot,
9 = 11 inch, 6 slot,
1500 W max 1Ø
2000 W max 1Ø
2000 W max 1Ø
1500 W max 3Ø
2500 W max 3Ø
2500 W max 3Ø
Option Code
0 = no options
1 = rear air exhaust (40°C max.)
3 = set unit for global enable
USE ONLY-FOR
MODIFIED STANDARD,
CONSULT-FACTORY
Indicates CE compliance
Output Module Code
Output Voltage Code
A = 300 W
B = 600 W
C = 900 W
D = 1200 W
E = 250 W
F = 250 W
G = 500 W
H = 500 W
K = 750 W
L = 1500 W
0=
1=
2=
3=
4=
5=
6=
7=
8=
single
single
single
single
dual
triple
dual
triple
single
single
Configuration Rules
1. Omit digits that do not apply.
2. a. Specify modules from lowest number
of outputs to highest.
b. If number of outputs are equal, specify
from highest to lowest power increments.
c. If power increments are equal, specify
from highest to lowest current.
3. All model configurations created using
this selection guide represent standard
products with standard availability and
lead times.
4. If slots are left empty, a blank panel will
be automatically installed.
(Same for each Slot)
(Same for each Slot)
2V
3.3 V
5V
12 V
15 V
24 V
28 V
36 V
special voltage
(consult factory)
9 = 48 V
1 slot
1 slot
2 slots
2 slots
1 slot
1 slot
1 slot
1 slot
1 slot
2 slots
Parallel Code
VS1 and VS6
available slots
VS3 and VS8
available slots
VS4 and VS9
available slots
Parallel Codes
0 = no parallel
1=1&2
Example
(more on next page):
2=2&3
VS 1 - K 2 - G 3 3 - 0 0 - CE
5 inch case
(2 slots available)
3=3&4
4=1&2 &3
No options
Slot 1
1: 5V @ 150A
Slot 2
2: 12V @ 21A
3: 12V @ 20A
5=2&3 &4
No paralleling
6=1&2+3&4
7=1&2&3&4
8=3&4+5&6
Output Current
9=1&2+3&4+5&6
Output Voltage
Identification
Module Identification
Output
Voltage
Code
0
1
2
Output
Voltage
2V
3.3 V
5V
A (1 slot)
300 W
Single
60 A
60 A
60 A
B (1 slot)
600 W
Single
120 A
120 A
120 A
C (2 slots)
900 W
Single
180 A
180 A
180 A
D (2 slots)
1200 W
Single
240 A
240 A
240 A
E, F (1 slot)
250 W Multi
Main Output
25 A
25 A
25 A
G, H (1 slot)
500 W Multi
Main Output
50 A
50 A
50 A
K (1 slot)
750 W
Single
150 A
150 A
150 A
L (2 slots)
1500 W
Single
300 A
300 A
300 A
3
4
5
12 V
15 V
24 V
25 A
20 A
12.5 A
50 A
40 A
25 A
75 A
60 A
37.5 A
100 A
80 A
50 A
10.5 A
8.3 A
5.3 A
21 A
16.6 A
10.5 A
62.5 A
50 A
31.2 A
125 A
100 A
62.4 A
6
7
9
28 V
36 V
48 V
10.7 A
8.3 A
6.3 A
21.4 A
16.6 A
12.5 A
32.1 A
24.9 A
18.75 A
42.8 A
33.2 A
25 A
4.5 A
N/A
N/A
9A
N/A
N/A
26.7 A
20.8 A
15.6 A
53.4 A
41.6 A
31.2 A
Note: Increments of current not shown can be achieved by paralleling modules (add currents of each module selected).
Auxiliary Output Table: Output(s) 2 and/or 3 of Module
Voltage
Identification
Module Identification
Output
Voltage
Code
Output
Voltage
E
250 W Dual
Aux. Output
F
250 W Triple
Aux. Output
G
500 W Dual
Aux. Output
H
500 W Triple
Aux. Output
0
1
2
2V
3.3 V
5V
10 A
10 A
10 A
5A
5A
5A
20 A
20 A
20 A
10 A
10 A
10 A
3
4
5
6
12 V
15 V
24 V
28 V
10 A
10 A
5A
5A
5A
5A
2.5 A
2.5 A
20 A
20 A
10 A
10 A
10 A
10 A
5A
5A
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69-825-354 Rev K 6.09.04
Installation & Application Notes
Mechanical Drawings
VS1 and VS6: 5-Inch Case Size (5" x 5" x 11")
(12 lbs. max)
Mechanical / Electrical Hook-up Notes
1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). For VS1 & VS3, additional GND CONN added for VS6 & VS8.
Max torque: 6 in-lbs (0.67 N-m).
2. Control connectors: (J1 and J2) 10 position Molex 90130-3210 housing, gold plated contacts. Mates with Molex 90142-0010 housing with
90119-2110 crimp contacts (Molex C - Grid III Series). Connector kit includes mating connector and 10 pins, Astec part #70-841-004.
3. Output terminals (A-300 W) (B-600 W) & (K-750 W) single modules: two (2) 10-32 UNF HEX HD BOLTS. Max. torque: 25 in-lbs (2.78 N-m).
4. Output terminals (E/F-250 W) & (G/H-500 W) dual/triple modules: Primary: two (2) 10-32 UNF HEX HD BOLTS. Max. torque: 25 in-lbs (2.78 N-m). Secondary: barrier strip two
(2) 6-32 UNC screws (0.375” centers) per output. Max torque: 6 in-lbs (0.67 N-m).
5. Output terminals (C-900 W) (D-1200 W) & (L-1500 W) single modules: four 5/16-18 x 5/8" hex head cap screws. Max. torque: 120 in-lbs
(13.35 N-m). Captive lock washer provided.
6. Chassis material: aluminum with chemical film coating.
7. Adjustment access: voltage, power fail, and overcurrent from front panel.
8. Bar code: code 39 extended.
9. Mounting four 8-32 clinch nuts on three surfaces. Max. penetration 0.150 inch (3.81). Max. torque: 15 in-lbs (1.67 N-m).
10. Additional support is recommended when unit is mounted in a suspended configuration (upside down).
11. Fan: (1) 4.5” dia, 112 CFM (no load), 49 dBA.
12. All dimensions are in inches (mm).
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Installation & Application Notes
Mechanical Drawings
VS3 and VS8: 8-Inch Case Size (5" x 8" x 11")
(18 lbs. max)
Mechanical / Electrical Hook-up Notes
1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). For VS1 & VS3, additional GND CONN added for VS6 & VS8.
Max torque: 6 in-lbs (0.67 N-m).
2. Control connectors: (J1 and J2) 10 position Molex 90130-3210 housing, gold plated contacts. Mates with Molex 90142-0010 housing with
90119-2110 crimp contacts (Molex C - Grid III Series). Connector kit includes mating connector and 10 pins, Astec part #70-841-004.
3. Output terminals (A-300 W) (B-600 W) & (K-750 W) single modules: two (2) 10-32 UNF HEX HD BOLTS. Max. torque: 25 in-lbs (2.78 N-m).
4. Output terminals (E/F-250 W) & (G/H-500 W) dual/triple modules: Primary: two (2) 10-32 UNF HEX HD BOLTS. Max. torque: 25 in-lbs (2.78 N-m). Secondary: barrier strip two
(2) 6-32 UNC screws (0.375” centers) per output. Max torque: 6 in-lbs (0.67 N-m).
5. Output terminals (C-900 W) (D-1200 W) & (L-1500 W) single modules: four 5/16-18 x 5/8" hex head cap screws. Max. torque: 120 in-lbs
(13.35 N-m). Captive lock washer provided.
6. Chassis material: aluminum with chemical film coating.
7. Adjustment access: voltage, power fail, and overcurrent from front panel.
8. Bar code: code 39 extended.
9. Mounting four 8-32 clinch nuts on three surfaces. Max. penetration 0.150 inch (3.81). Max. torque: 15 in-lbs (1.67 N-m).
10. Additional support is recommended when unit is mounted in a suspended configuration (upside down).
11. Fans: (1) 4.5” dia, 112 CFM (no load), 49 dBA.
12. All dimensions are in inches (mm).
6
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Technical Support: (888) 41-ASTEC or (407) 241-2752
Europe (UK) 44 (1384) 842-211
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69-825-354 Rev K 6.09.04
Installation & Application Notes
Mechanical Drawings
VS4 and VS9 : 11-Inch Case Size (5" x 11" x 11")
(25 lbs. max)
Mechanical / Electrical Hook-up Notes
1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers) for VS4, additional GND CONN added for VS9.
Max torque: 10 in-lbs (1.1 N-m).
2. Control connectors: (J1 and J2) 10 position Molex 90130-3210 housing, gold plated contacts. Mates with Molex 90142-0010 housing with
90119-2110 crimp contacts (Molex C - Grid III Series). Connector kit includes mating connector and 10 pins, Astec part #70-841-004.
3. Output terminals (A-300 W) (B-600 W) & (K-750 W) single modules: two (2) 10-32 UNF HEX HD BOLTS. Max. torque: 25 in-lbs (2.78 N-m).
4. Output terminals (E/F-250 W) & (G/H-500 W) dual/triple modules: Primary: two (2) 10-32 UNF HEX HD BOLTS. Max. torque: 25 in-lbs (2.78 N-m). Secondary: barrier strip two
(2) 6-32 UNC screws (0.375” centers) per output. Max torque: 10 in-lbs (1.1 N-m).
5. Output terminals (C-900 W) (D-1200 W) & (L-1500 W) single modules: four 5/16-18 x 5/8" hex head cap screws. Max. torque: 120 in-lbs
(13.35 N-m). Captive lock washer provided.
6. Chassis material: aluminum with chemical film finish.
7. Adjustment access: voltage, power fail, and overcurrent from front panel.
8. Bar code: code 39 extended.
9. Mounting: four 8-32 clinch nuts on two side surfaces. Six 8-32 clinch-nuts on bottom surface. Max. penetration 0.150 inch (3.81). Max. torque: 15 in-lbs (1.67 N-m).
10. Additional support is recommended when unit is mounted in a suspended configuration (upside down).
11. Fans: (2) 4.5” dia, 112 CFM (no load), 49 dBA.
12. All dimensions are in inches (mm).
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69-825-354 Rev K 6.09.04
Installation & Application Notes
APPENDIX A
INSTALLATION AND OPERATING INSTRUCTIONS FOR VS SERIES
To comply with the published safety standards, the following must be observed when using this power supply.
Um den zur Zeit gültigen Sicherheitsbestimmungen zu gengen, mussen die nachstehenden Maßahmen beim Einsatz dieser Netzgeräte
berüksichtigt werden.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Maximum ambient temperature around the power supply must not exceed 50 deg. C.
Das Netzgerät darf bis zu einer Umgebungtemperatue von max 50 grd C eingesezt werden
The power supply is intended for use as a component part of other equipment. When installing the power supply and making input and
output connections, the relevant safety standards e.g. UL 1950; IEC950; EN 60 950; VDE 0805; CSA C22.2 No 234; must be complied
with, especially the requirements for creepage distances, clearances and distance through insulation between primary wiring and earth
or secondary (SELV) wiring. Unit has high leakage current at 400Hz and requires special marking and reliable grounding.
Ein Netzgerät im Einbau in ein entsprechendes Gerät und bei Herstellung der elektrischen Verbindungen in und am Gerät muss man die einschlägigen Bestimmungen wie z.B. UL 1950; IEC 950; EN 60 950; VDE 0805; CSA C22.2; No. 234 beachten und einzuhalten, insbesondere die
Anforderungen fZZ Kriech und Luftstrecken in Dicke der Isolation zwischen Primär und Schutzliger- Kreis und Primär zum Sekundärstromkreis
(SELV-Kreis).
The output power taken from the supply must not exceed the rating given on the power supply.
Die Ausgangsleistung darf die auf dem Netzgerät angegebene Werte nicht übersteigen.
The circuit wiring of the power supply is made in such a way that components like capacitors are positioned in front of the power supply
fuse. Therefore the unit must be protected by a fuse in the installation system.
Die Schaltung des Netzgerätes ist so ausgelegt, daß Bauteile wie Kondensatoren vor der Sicherung des Netzgerätes liegen. Aus diesem Grunde
muß unbedingt darauf geachtet werden, daß das Gerät durch eine Sicherung in der Installation abgesichert ist.
This power supply is a table model and is used for office machines and data processing appliances. It is certified according to the
relevant safety standards IEC 950, EN 60 950, UL 1950 and CSA C22.2 No. 234.
Dieses Netzgerät ist ein Tischgerät und dient zur Spannungsversorgung von Büromaschinen und Datenverarbeitungsgeräten. Es ist geprüft
nach den einschließligen Bestimmungen IEC 950, EN 60 950, UL 1950 und CSA C22.2 No. 234.
This power supply is suitable for different rated voltages. The switch over to the corresponding rated voltage which belongs to the
specific appliance is done automatically in the appliance.
Dieses Netzgerät ist für verschiedene Nennspannungen geeignet. Die Anpassung an die jeweilige Netzspannung, an die das Gerät
angeschlossen ist, erfolgt automatisch im Gerät.
To maintain protection against electric shock if the pins of the input plug are touched, it is absolutely necessary that an all pole switch
be used when the power supply is built in.
Damit der Schutz gegen elektrischen Schlag beim berührung von Steckerstiften gewärleistet ist, ist unbedingt darauf zu achten, daß dieses
Netzgerät nach dem Einbau nur mit einem allpoligen Schalter betrieben wird.
The power supply is approved and certified for the rated voltage range 200-250 V.
Dieses Netzgerät ist für den Spannungsbereich 100-250V geprüft und genehmigt.
The disconnection from line voltage is made by pulling the main plug.
Die Trennung vom Netz erfolgt durch Ziehen des Netzsteckers.
The fuse F1 should only be replaced by type KLK25, 25A, 600V, manufacturer: Littelfuse.
Die Sicherung F1 darf nur durch den Typ KLK25, 25A, 600V, Hersteller Littelfuse ersetzt werden.
The earth wire must be connected only to the earthing point which is marked with the earth symbol. If the earth wire is connected by a
screw, the wire must have an annular eyelet and has to be adequately locked against accidental loosening.
Der Schutzleiter muß an der mit dem Schutzleitersymbol bezeichneten Stelle angeschlossen werden. Bei Schraubanschlußst der Schutzleiter mit
einer Ringöse zu versehen und muß gegen Lockern gesichert sein.
The power supply should be connected to the network only with a power supply cord, capable to carry 15A by 230V.
Der Anschluß an das Netz soll mit eimem Netzkabel und Stecker vorgenommen werden, die für 15A bei 230V geeignet sind.
This power supply is designed for TN-S-power system.
Dieses Gerät ist geeignet fü TN-S netzwerke.
The switch indication of On/Off position must be provided at the end use system.
Die "EIN/AUS" Position des Netzshalters mußam Endsystem angebracht werden.
This unit contains secondary outputs exceeding 240 VA. When installing into the end system care must be taken that those secondary
outputs and the appropriate wire may not be touched.
Das Netgerähat Sekundäkausgänge mit Leistungen über 240 VA. Beim Einbau in das Endystem ist darauf zu achten, daß diese Sekundäusgäge
und die dazugehören Leitungen nicht befürt werden können.
For safe operation, the unit must be protected by a fuse in the installation system.
Zum sicheren Betrieb muß eine Installationssicherung vor dem Netzgerätgeschaltet sein.
The AC line input mating connector used in end system must be designed in such a way that it cannot be accidentally connected to, or
interchanged with, the secondary output of the power supply.
Im Endsystem ist darauf zu achten, daß der AC-Anschlußstecher mechanisch so gestaltet ist, daß er nicht mit dem sekundär Anschlußstecher
verwechselt b.z.w. vertauscht werden kann.
This power supply is part of an EDP-system. It is not equipped with a power cord. A safety agency (e.g. UL, CSA, VDE) approved power
cord and plug, with appropriate wire gauge for the rate input current, must be provided together with EDP-system by the end system
manufacturer.
Dieses Netzteil ist Teil eines EDP-Systems. Es ist nicht mit einer Netzanschlußleitung ausgestattet. Eine für den Eingangsstrom entsprechend
zugelassene (UL, CSA, VDE) Netzanschlußleitung mit Netzstecker muß vom End System Hersteller bereitgestellt werden.
8
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Technical Support: (888) 41-ASTEC or (407) 241-2752
Europe (UK) 44 (1384) 842-211
Asia (HK) 852-2437-9662
69-825-354 Rev K 6.09.04