Download M - Above Board Electronics

Application Matrix
M2 - M4
Solder Process Guide
M5 - M7
Actuator Code Chart
M8 - M9
Glossary
M10 - M12
Worksheets
M13
Sales Offices
M14
M
Need more technical information?
Consult your local Augat sales office
listed on the back cover
M1
AUGAT Inc.
452 John L. Dietsch Blvd.
Attleboro Falls, MA 02763 USA
(508) 699-9800 FAX (800) 533-2526
Application Specific/Alphabetical Index
Accessoriesories, General
Toggles .......................................... Page C57
Pushbuttons ................................... Page D45, 52
Industrial Controls ........................ Page H14, 16
Knobs ............................................ Page J22
Actuation codes/chart
Toggles, Rockers, Paddles ............ Page M8
Pushbuttons, Slides ....................... Page M9
Power Rockers .............................. Page E26, 27
Auto-insertion ....................................... A3, 4, 7, B8, L2
Baton “Long” actuators
Slides ............................................ Page B8, 34, 36, 47
Toggles ......................................... Page C8, 18, 32, 41
Boot Seal
Slides ............................................ Page B9
Toggles ......................................... Page C15, 59
Rockers ......................................... E6
Pushbuttons ................................... Page D44
Bushing mount
1/4-40 ............................................ Page C10, 24, 32, 45, 53
15/32 ............................................. Page C31, 52, D38, 42
Extenders ...................................... Page C58
10/48 ............................................. Page C13, D23
CSA Approvals
Toggles ......................................... Page C24, 37
Rocker/Paddles ............................. Page E12, 18, 26, 28, 29
Industrial Controls ........................ Page H18
Lamps ........................................... Page K4
Illuminated Pushbuttons ............... Page D49
Contact Blocks ............... Page H8
Current
100mA .......................................... Page A14, 15, B37
300 mA ......................................... Page B8, 11
250 mA ......................................... Page B43, 45
500 mA ......................................... Page B42, F3
0.4 VA ........................................... Page A3, 11, 17, C5, 8, 18,
1 amp ............................................ Page A16, D29, G4
2 amps ........................................... Page C9, E8, E18
3 amps ........................................... Page C9, D35, E4
5 amps ........................................... Page B9, C24, 37, C45, G5
6 amps ........................................... Page B16, C45, D36, E22
8 amps ........................................... Page E29
10 amps ......................................... Page E26, 27
16 amps ......................................... Page E28, H18
32 amps ......................................... Page H17
Dip switches
End to end stackable ..................... Page A3
Auto-insertable ............................. Page A3, 7
Vacuum pick ‘n’ place .................. Page A3, 4
Surface mountable ........................ Page A3, 7, L3
Low cost shunt .............................. Page A16
1 Amp ........................................... Page A16
M
End to End Stackable
Dips .............................................. Page A3
Toggles ......................................... Page C6
Sips ............................................... Page A11
Extended actuators
Dips .............................................. Page A7, 12, 13
Toggles ......................................... Page C8, 14, 18, 26, 32 41
Tactiles .......................................... Page D6, 9,15, L3
Rotary ........................................... Page A21, 25, F3
Slides ............................................ Page B8, 23, 25, 34, 38, 43
Micro-slides ........................ Page B40
Pushbuttons ................................... Page D36
Sealed .................................. Page D37
Flush actuators
Dip switch ..................................... Page A3, 6, 7
Pushbutton .................................... Page D18, 20
Right Angle ........................ Page D20
Tactiles .......................................... Page D13
Rotary ........................................... Page A17, 21
SIP Single-in-line ......................... Page A11
Slides ............................................ Page B8, B18
Flat Actuators
Toggles ......................................... Page C13, 21, 33
Wire lug ............................ Page C30, 50
Vertical .............................. Page C13, 21
Right Angle ....................... Page C11, 12
General purpose switches
Toggles ......................................... Page C8, 18, 32, 41
Pushbuttons ................................... Page D19, 36
Slides ............................................ Page B27, 34, 45
Rockers ......................................... Page E12
Hardware and accessories
Toggles ......................................... Page C57-59
Industrial Controls ........................ Page H14
Pushbuttons ................................... Page D45
Heavy Duty switches
Toggles ......................................... Page C45
Pushbuttons ................................... Page D36
Industrial controls ......................... Page H5, 11, 13
Rockers ......................................... Page E24, 28
Rotary ........................................... Page H17, 18
Slides ............................................ Page B16
How-To-Order-Matrix
Pushbuttons ................................... Page D29
Sealed ............................... Page D18
Illuminated ....................... Page D48
Rockers ......................................... Page E4, 12
Sealed ............................... Page E18
Toggles ......................................... Page C18, 32
Sealed ............................... Page C8, 18, 41
Industrial Controls
Oil tight ......................................... Page H10
22mm ............................................ Page H10
30mm ............................................ Page H11
Accessories ................................... Page H14
Keylock switches
2 position ...................................... Page D50, G3
3 Position ...................................... Page D50
Medium security ........................... Page G4
High security ................................ Page G5
M2
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Application Specific/Alphabetical Index
Keylock switches (cont.)
Industrial ....................................... Page H6, 13
1 Amp ........................................... Page G4
5 Amp ........................................... Page G5
0.4 VA ........................................... Page G3, 6
Power switches
Rockers ......................................... Page E28
Pushbuttons
0.4 Va ............................................ Page D16
1 Amp ........................................... Page D29
3 Amp ........................................... Page D35
6 Amp ........................................... Page D36
Sealed ........................................... Page D18, 33, 37
Retention feature .......................... Page D3, 33, 34
Rear entry mount .......................... Page D42
Surface mount ............................... Page D18, L4
Hermetically sealed ...................... Page D43
Illuminated .................................... Page D39, 47
Square Actuator ............................ Page D21
Dual Actuator ............................... Page D21, 22
Knobs
Accessories ................................... Page J22
Machined alumimum .................... Page J5-11
Molded phenolic ........................... Page J13-21
Press-fit ......................................... Page J12
Lamps
Vertical .......................................... Page K6
Right angle ................................... Page K3
Panel mount .................................. Page K5, 7-9
Sub-miniature ............................... Page K10
Process chart ......................................... Page M5
Low Profile
Dips .............................................. Page A3, 6, 11
Dip rotary ..................................... Page A17, L4
Pushbuttons ................................... Page D19, 30
Tactiles .......................................... Page D3, 12, 13
Quick connect termination
Toggles ......................................... Page C32, 41
Rockers ......................................... Page E4, 12, 18
Retention Feature
Dips .............................................. Page A12
Slides ............................................ Page B9, 10
Toggles ......................................... Page C5, 6, 22
Tactiles .......................................... Page F3, L3
Single-in-line ................................ Page A11
Pushbuttons ................................... Page D3-9, D33
Right angle ....................... Page D6, 7, 34
Lighted switches
Pushbuttons ................................... Page D39, 47, 49, H6
Industrial controls ......................... Page H6, 14
Rockers ......................................... Page E4, 27
Locking actuators
Toggles ......................................... Page C23, 28
Wire lug ............................. Page C53
Right Angle ...................... Page C23
Industrial controls ......................... Page H5, 6
Right Angle Termination
Toggles ......................................... Page C5, 8, 18, 32
Locking .......................... Page C23
Pushbuttons ................................... Page D6, 9, 18, 21, 31, 41
Slides ............................................ Page B9, 36, 45
Rotary ........................................... Page A22, 23
Piano dips ..................................... Page A4, 8, 12
Rockers ......................................... Page E7, 8, 18
Tactiles .......................................... Page D6, 8, 9, 15
Miniature switches
Dip’s ............................................. Page A5, 6
Toggles ......................................... Page C5
Pushbuttons ................................... Page D3, 16, 19, 30
Rotary’s ........................................ Page A17, L4
Slides ............................................ Page B10, 37
Power rockers ............................... Page E28
Rockers /Paddles
0.4 VA ........................................... Page E3, 7
3 Amp ........................................... Page E4
5 Amp ........................................... Page E8, 18
6 Amp ........................................... Page E22
8 Amp ........................................... Page E29
10 Amp ......................................... Page E26, 27
16 Amp ......................................... Page E28
Panel mount .................................. Page E3
Sub-miniature ............................... Page E7
Sealed ........................................... Page E18
Illuminated .................................... Page E3, 27
Euro .............................................. Page E29
Power ............................................ Page E28
Momentary actuation
Slides ............................................ Page B16, 35
Toggles ......................................... Page C8, 18, 32, 41
Pushbuttons ................................... Page D18, 29, 36, H11, L3
Audible Detent ................. Page D43
Industrial controls ......................... Page H3, 5, 7
Dual Operator ............................... Page H4
Panel mount
Keylocks ....................................... Page D50, G3
Toggles ......................................... Page C13, 18, 24, 32
Pushbuttons ................................... Page D35, 37, 41
Pushwheels ................................... Page I3
Voltage dividers ............................ Page I9
Indicators/led’s ............................. Page K5
Knobs ............................................ Page J3
Industrial controls ......................... Page H3
Rockers ......................................... Page E3, 26, 28
Slides ............................................ Page B16, 42, 43, 45
Rotary ........................................... Page F4
Rotary Actuation
Dip 7mm ....................................... Page A17
Dip sealed ..................................... Page A17, 19
Dip imbedded resistors ................. Page A22
Dip imbedded diodes .................... Page A23
Metal shaft .................................... Page A23, 27
16 amps ......................................... Page H18
32 amps ......................................... Page H17
Piano actuators ..................................... Page A4, 8, 12
Need more technical information?
Contact your local ABE office or
http://www.AboveBoardElectronics.com.
M3
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
M
Application Specific/Alphabetical Index
Sealed Switches
Dips .............................................. Page A3, 7
Surface Mount ................ Page A7
Toggles ......................................... Page C5, 8, 15, 18, 41
Right angle ..................... Page C5, 8, 16, 38
Surface Mount ................ Page C6
Rotary ........................................... Page A19, F4
7mm .................................. Page A17
Surface Mount .................. Page A17, 20
Pushbutton .................................... Page D26, 33, 37, H19
Right angle ....................... Page D28, 34
Surface Mount .................. Page D16
Slides ............................................ Page B5, 9
Rockers ......................................... Page E18
Single In-line Switches
Vertical .......................................... Page A11
Right angle ................................... Page A11
Slide Switches
0.4 VA ........................................... Page B5, 9, 18, 21
3 Amp ........................................... Page B31
6 Amp ........................................... Page B16
Extended actuator ......................... Page B8
Right angle ................................... Page B8, 9, 11, 15, 19
Surface mount ............................... Page B5, 49, L3
Flush actuator ............................... Page B8, 18, 32
Panel mounted .............................. Page B16, 21, 42, 45
Multi-position ............................... Page B13, 43
Open-ended case ........................... Page B5, 11, 21, 27
Decorative actuator ....................... Page B15
Double actuator ............................ Page B19
Sealed ........................................... Page B8, 9
Subminiature’s
Dips .............................................. Page A5, 6, L3
Toggles ......................................... Page C5, L4
Slides ............................................ Page B10, 20, 37, 38, 40, 41
Pushbutton .................................... Page D16, 19, 30, L4
Rotary dips ................................... Page A17, L4
Pushwheels ................................... Page I3, 4
Power rocker ................................. Page E22, 29
Rockers ......................................... Page E7
Tactiles .......................................... Page D11, 12, 13
Tactiles
Through-hole ................................ Page D3-9
Surface mount ............................... Page D10-13, L3
Low profile ................................... Page D12
12mm ............................................ Page D14
Radial tape .................................... Page D5
Right angle ................................... Page D6, 8, 9
Square button ................................ Page D9
Dustproof ...................................... Page D13
ESD grounding ............................. Page D4, 5
Surface mount .................. Page D12
M
Surface mount termination
Dips .............................................. Page A3, 7, 10, L3
Toggles ......................................... Page C8, L4
Pushbuttons ................................... Page D18, L4
Slides ............................................ Page B5, 49, L3
Rotary dips ................................... Page A17, 20, L4
Tactiles .......................................... Page D10-12, L3
Tape & Reel
Dips .............................................. Page A3, 4, 5, 7, 9
Rotary ........................................... Page A18, L4
Slides ............................................ Page B5
Tactiles .......................................... Page D10, 12-13
Toggle switches
0.4 VA ........................................... Pase C5, 6, 20
2 Amps .......................................... Page C9
3 Amps .......................................... Page C9
5 Amps .......................................... Page C24
6 Amps .......................................... Page C45
Sealed ........................................... Page C8
Retention feature .......................... Page C5
Locking ......................................... Page C23, 28, 32, 53
Surface mount ............................... Page C8, L4
Flat actuator .................................. Page C13, 21, 30
Right angle
Vertical actuation ............ Page C8, 10, 29, 38, 56
Horizontal actuation ....... Page C5,11, 22, 55
Decorative actuator ....................... Page C48
Trinary switches
Dip pattern .................................... Page A15
Switch Terminology .............................. Page M10
UL specifications
Toggles ......................................... Page C9, 41, 45
Rockers ......................................... Page E4, 12, 18, 26, 28, 29
Power rockers ............................... Page E26, 27
Transformers ................................. Page H15, 18
Rotary ........................................... Page H17
Illuminated Pushbuttons ............... Page D49
Contact Blocks ............... Page H8
Keylock ......................................... Page D50
Pilot light indicators ..................... Page D51
Vacuum pick 'n' place
Dips .............................................. Page A3, 4, 5, 6, 7
Vertical support bracket
Toggles ......................................... Page C6, 18, 32, 41
Rockers ......................................... Page E7, 12, 18
Pushbuttons ................................... Page D18, 40
VDE specification ................................. Page E29
Wire lug termination
Toggles ......................................... Page C18, 32, 41, 45
Rockers ......................................... Page E4, 12, 18
Pushbuttons ................................... Page D20, 35, 36
Wire wrap terminations
Toggles ......................................... Page C8, 12, 26, 47
Slides ............................................ Page B33
Pushbuttons ................................... Page D18, 40
Rockers ......................................... Page E4, 12, 18
Worksheets ............................................ Page M13
M4
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Soldering Process Recommendation Guide
The majority of customers utilizing miniature or subminiature switches in the industry today have a great concern
about the switches' capabilities during their soldering and
cleaning cycles. This concern centers around the introduction
of contaminates into the switch contact area which could
cause the switch to experience various failure modes either
immediately or during the life cycle of the switches' usage.
These failure modes can show in a number of manners.
The following are just a few examples: high contact
resistance, open contacts, low dielectric strength breakdown,
and high actuation forces causing use-related applications to
malfunction. Since most fluxes become active the introduction
of the high temperatures used in all soldering techniques, the
switch must either prevent these fluxes from entering into its
contact area or allow cleaning techniques to carry flux
particles out. It must be understood that switch contamination
can occur during any procedure: from hand soldering to the
new age Surface Mount systems using vapor phase, I.R., or
Convection chambers for solder reflow.
We at Augat/Alcoswitch offer a wide range of switches to
handle any soldering operations. However, certain soldering
conditions will not apply to all switches. The following
conditions and charts should help assist you in the soldering of
our switches in your application. If you need additional
information, feel free to contact the factory.
SOLDERING TYPES
A. WAVE SOLDERING
Top & Bottom board preheat: 200°F (93°C) for approximately 3 to 4 minutes.
Solder Temperature & Dwell Time: 500°F (260°C) for approximately 3 to 5 seconds.
B. HAND SOLDERING
1. 500°F-600°F (260°C-316°C) Utilizing a controlled 40 watt iron for 3 to 5 seconds maximum.
2. 500°F (260°F) Utilizing a controlled 30 watt iron for 10 seconds maximum.
C. DIP SOLDERING
1. Solder Temperature & Dwell Time: 500°F (260°C) for 3-5 seconds maximum.
2. Mounted on PCB .060" thick - Solder Temperature & Dwell Time: 500°F (260°C) for 10 seconds maximum.
D. SURFACE MOUNT
August performs testing of their Surface Mount switches in accordance with EIA-364-56, Resistance to Soldering Heat, test
procedures 4 (Vapor Phase) and Procedure 5 (Infrared).
Extensive amount of investigation into the two Reflow soldering procedures find it impossible to provide specific guidance
for each customer application. Augat's testing is based on laboratory test conditions and in some cases, specific customer
requirements. There are a multitude of variables that can affect the soldering process, i.e., color of the material, location of
the product on the customer's board, line speed, shadowing from other components, air flow in the oven (convection) or
lack of air flow (radiant).
Consult the individual switch pages for details or consult the factory for further information.
CLEANING TYPES
A. Solvent Wash (1.1.1 Trichlorethylene, T.M.S., T.M.C.)
B. Vapor Degreasing
C. Solvent Immersion
D. Aqueous Cleaning
M
Need more technical information?
Contact your local ABE office or
http://www.AboveBoardElectronics.com.
M5
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Soldering Process Recommendation Guide
SWITCH SERIES
AP, AT, AS SERIES
ALE, ATLE, ATE, APBE
ASE & F
COMMAND SERIES, PC
COMMAND SERIES, LUGS
CST/CSS SERIES
DIP ROT.: DR, RR & RA/C
DIP ROT: DRDE SERIES
DIP ROT.: DRS SERIES
DIPS: AD, AR, AA/C, ATT
DIPS: GD
DIPS: DTS WITH TAPE
DIPS: DTS, DYS W/O TAPE
DIPS: S SERIES SIPS
DIPS: DPU WITHOUT TAPE
FSM SERIES
FSM SMT TYPE
FT2D, FT1D
GEMINI: A SERIES
GEMINI: AE SERIES
GREEN SERIES: ALL MT VERSIONS
GREEN SERIES: ALL MT VERSIONS PC
GREEN SERIES: MHV, MRV, MLD
GREEN SERIES: MPA-6, MPG, MPN, MPE
GREEN SERIES: MTE
MAS SERIES
MHS SERIES
MKS SERIES
MLL SERIES
MMS SERIES
MPA-6 SERIES
MPB SERIES
MPN SERIES
MPS SERIES
MRBA SERIES
MRD SERIES
MRJ SERIES
MRJE/MRJB SERIES
MRS SERIES
MRS-RA SERIES
MRSB SERIES
SURFACE MOUNT
PROCESS
SOLDERING TYPE
Wave
Hand
Dip*
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Convection
I.R.
X
X
X
X
X
X
X
X
X
X
X
Solvent Vapor Solvent Aqueous
Wash Degrease Immerse Clean
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Vapor
Phase
CLEANING PROCESSES
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
M
M6
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Soldering Process Recommendation Guide
SWITCH SERIES
SOLDERING TYPE
Wave
MRSK SERIES
MSP-3/MSPS SERIES
MSP-5 SERIES
MSPF SERIES
MSPM SERIES
MSS SERIES
MSSA SERIES
MSSA-01 & 04
PUSHWHEELS, CARD EDGE
PUSHWHEELS, PC PINS
SDS SERIES
SE SERIES
SKC SERIES
SKF SERIES
SKFC1
SKFC2L
SKT SERIES
SL SERIES
SLS/SLSA SERIES
SPS SERIES
SSA/SSJ SERIES
SSB SERIES
SSM SERIES
STS SERIES
SWK SERIES
TP SERIES: ALL PC/BLUE CASES
TP SERIES: TP-ES
TP SERIES:W/TACT. FEEL & PROC. SEAL
TP SERIES:TPC, TPD, TPF, TP-N
TP2000 SERIES: TP1M, TP1L, TP2M, TP2L
TR SERIES
TRD
TRD W/L.E.D.
TS SERIES
TSS-PC, TSS-RA
TSP, TST
TT ALL PC
TT-ES, TTE-ES
TT, TTE, TTN-WIRE LUG
XR110, XR210, XRM
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Hand
Dip*
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Convection
I.R.
Vapor
Phase
CLEANING PROCESSES
Solvent Vapor Solvent Aqueous
Wash Degrease Immerse Clean
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
SURFACE MOUNT
PROCESS
X
X
X
M
Need more technical information?
Contact your local ABE office or
http://www.AboveBoardElectronics.com.
M7
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Actuation Code Chart
Toggles, Rockers and Paddles
REF.
FLAT
REF
REF.
FLAT
A
REF
NONE
1
SINGLE
MOMENTARY
ON
(WHERE
APPLICABLE)
1
NONE
1
2
3
1
2
3
SINGLE
MOMENTARY
ON
(WHERE
APPLICABLE)
8
10
11
12
10
11
12
10
11
12
7
8
9
7
8
9
7
8
9
4
5
6
4
5
6
4
5
6
1
2
3
1
2
3
1
2
3
3
D
1
3
NONE
1
2
3
1
2
3
1
2
3
1
2
3
E
1
2
3
MOMENTARY
2
4
5
6
1
2
3
NONE
4
5
6
1
2
3
9
NONE
1
2
3
1
2
3
F
NONE
1
3
7
8
9
4
5
6
NONE
7
8
9
4
5
6
10
NONE
4
1
4
1
2
3
10
11
12
10
11
12
7
8
9
7
8
9
4
5
6
4
5
6
1
2
3
1
2
3
1
2
3
1
2
3
NONE
11
3
4
1
5
2
5
6
4
5
6
4
5
6
1
2
3
1
2
3
1
2
3
A COM.
COM.
2
3
10
11
12
10
N
COM.
C
11
K
12
10
11
3
1
2
3
NONE
4
6
4
6
1
3
1
3
3
4
B
1
6
SHUNT
3
6
SHUNT
2
2
SHUNT
5
1
5
2
P
12
NONE
4
5
6
4
5
6
1
2
3
1
2
3
4
5
6
4
5
6
4
5
6
1
2
3
1
2
3
1
2
3
MOMENTARY
6
4
5
6
4
5
6
4
5
6
1
2
3
1
2
3
1
2
3
12
7
8
9
7
8
9
7
8
9
4
5
6
4
5
6
4
5
6
1
2
3
1
2
3
1
2
3
D COM.
COM.
8
9
7
8
9
4
5
6
4
5
6
4
5
6
A COM.
COM.
COM.
SHUNTS
7
5
6
4
5
6
1
2
3
1
2
3
OUT#1
F
SHUNTS
7
9
SHUNTS
M
8
NONE
4
COM.
E
7
R
PA*
4
5
6
1
2
3
C
1
2
3
1
2
3
1
2
3
B
M8
IN
IN
4
5
OUT#2
1
2
IN
6
4
5
6
OUT#3
3
1
2
3
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Pushbuttons and Slides
The following CODE CHARTS show schematically, the electrical
contact closures of a switch relative to the actuator position. All
diagrams represent a TOP view of the switch with the ALCO
imprint facing and bushing slot, if any, pointing left. Terminal
numbers are for reference only and may not appear on switches.
TP SERIES PUSHBUTTONS
C
Code numbers are found throughout the catalog alongside part
numbers. The same schematic may show either maintained or
momentary action in some cases; momentary closures are
indicated by the symbol (ON).
PUSHBUTTONS
13
N.O.
14
MOMENTARY ON
N.C.
21
7
8
9
7
8
9
4
5
6
4
5
6
1
2
1
2
3
3
M
4
ON
12
10
3
1
NONE
6
7
8
4
5
6
1
2
3
9
NONE
2
3
4
6
1
3
4
5
6
1
2
3
MOMENTARY ON
9
7
6
4
1
3
9
5
6
2
3
1
PUSH-ON
NONE
D
2
1
PUSH-ON
3
8
7
23
NONE
1
12
8
5
3
1
2
3
1
2
3
1
2
3
1
2
3
PUSH-OFF
PUSH-OFF
2
PUSH-ON
24
PUSH-OFF
E
2
1
3
1
PUSH-ON
3
5
5
4
PUSH-ON
2
3
6
3
1
N
8
9
7
8
9
4
5
6
4
5
6
1
2
1
2
3
1
3
MOMENTARY
3
PUSH-ON
11
12
10
9
7
6
4
3
1
8
7
6
4
5
6
4
1
2
3
1
2
3
1
Need more technical information?
Contact your local ABE office or
http://www.AboveBoardElectronics.com.
1
3
1
3
NONE
1
3
1
3
NONE
4
5
6
4
5
6
1
2
3
1
2
3
4
5
6
4
5
6
4
5
6
1
2
3
1
2
3
1
2
3
4
5
6
4
5
6
4
5
6
1
2
3
1
2
3
1
2
3
12
8
5
5
P
PUSH-OFF
11
10
4
3
3
PUSH-OFF
7
26
2
20
4
PUSH-ON
MOMENTARY
2
2
1
25
19
6
2
PUSH-OFF
1
PUSH-OFF
K
1
3
NONE
2
A
11
4
18
1
TSS SERIES SLIDE SWITCHES
MOM.
10
17
1
3
MOMENTARY ON
11
16
NONE
1
F
FT
R
MOMENTARY
22
15
Actuation Code Chart
9
PA
5
2
6
2
3
M9
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
M
Glossary
• Actuation Force (Operating Force): The force required to
change the actuator of a switch from one position to the other.
Unit of Measure: Slides - lbs., oz. or grams. Toggles and
pushbuttons - oz. Rotary products-torque.
• Contact Block: A switching element which is added singly or in
groups to an operator (see) to make a complete switch.
• Contact Bounce (Bounce): The time during switching in which
electrical instability caused by the rebound of the contacts is
observed. Unit of Measure: Millisecond.
• Actuator: A movable part of a switch which causes a change in
the electrical configurations of the switch.
Example:
Toggle
Plunger
Rocker
Paddle
• Contact Gap: The distance between a stationary contact and a
moveable contact in the open position.
Slider
Shaft
• Alternate Action: See Push-Push.
• Angle of Throw: The angle or arc through which an actuator
passes during actuation. Typically used to refer to the movement
of toggle or rocker actuators. Unit of Measure: Degree.
• Antistatic: An antistatic device will withstand a specified
potential without conducting between the actuator and any
conducting element, usually the terminals or bushing. Unit of
Measure: Typical value 15-20 kilovolts DC.
• Bifurcated Contact: A wiping movable contact consisting of two
spring fingers that grip fixed contacts. Typically found in slide
switches. Self-cleaning action. See Wiping Contact.
• Bobbin Contact: A mvable contact shaped like a thread bobbin
that rolls along the stationary contacts. Found only in slide
switches.
• Contact Resistance: The total resistance of the switch, comprised
of the contact interface and terminals. Unit of Measure:
Milliohms.
• Cycles: The number of times a switch can be actuated from one
extreme position to the opposite extreme position and back to the
original position.
• Detent: A mechanical stop that holds the contacts in a given
position after the actuation force is removed or prevents the
changing of contact position at less than a specified actuation
force.
• Detent Angle: The angle or arc between detent positions in rotary
switches. Unit of Measure: Degree.
• Bounce: See Contact Bounce.
• Break-Before-Make (Non-shorting, Break First): On actuation,
the movable contact breaks contact with one fixed contact before
making contact with another fixed contact. Contrast with makebefore-break. Typical of toggle and pushbutton switches. (BBM)
• Break First: See Break-Before-Make.
• Butt Contact: A contact mechanism in which the movable contact
makes contact with the fixed (stationary) contact without wiping
motion between the surfaces. Typical of toggle and pushbutton
switches. See Wiping Contact.
• Capacitive Load: A load in which the initial current on making
(closing) of the contacts is higher than the steady state current on
breaking (opening) of the contacts, the current is less than steady
state. Current leads voltage in capacitive loads. See Resistive
Load, Inductive Load, Power Factor and Inrush.
• Carrying Current: The maximum current that can be passed
through the already closed contacts of a switch. Contrast with
“Contact Rating.”
M
• Contact Rating (Switching Rating): The capacity to switch (connect
or interrupt) an electrical load. Unit of Measure: Volts, amps, load
characteristic (resistive, inductive, capacitive, power factor).
Contrast with non-switching rating.
• Contact (Contact Area): The metal surfaces that come into
physical contact to complete an electrical circuit. These surfaces
are found on moveable contacts (see) and terminals (see).
• Dielectric Strength (Dielectric Withstanding Voltage, DWV,
Leakage Resistance, Breakdown Voltage): The ability of an
insulator to withstand a voltage without arcing across its surface.
Most often applies to insulator between switch terminals and
metal exposed to operator of switch. Unit of Measure: Volts
RMS, Volts AC.
• Dielectric Withstanding Voltage: See Dielectric Strength.
• DIP or DIL: Dual-in-Line Package (in Europe also, DIL: Dual-inLine) refers to a component with two rows of PC terminals. The
terminals are most commonly on a 0.100" pitch with 0.300"
between rows.
• Double-Break Contacts: A contact mechanism using two sets of
contacts to make or break a given circuit. This provides better
power handling capacity and longer switch life. Typical of high
power industrial switches. See Single-Break Contacts.
• Dry Circuit (Low Energy, Logic Level): An application in which
power levels do not cause arcing, melting or softening of
contacts. Typically requires gold plated contacts for reliable
switch operation. Typical Definition: 0.4VA max. @ 20 VDC or
peak AC.
• DWV: See Dielectric Strength.
M10
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Glossary
• Electrical Life: The number of operations at a given electrical
load that does not result in a degredation of any electrical or
mechanical parameter beyond the standard set by the applicable
end-of-life criteria. Unit of Measure: Cycles (on-off operations)
(rotations).
• Insulation Resistance: The resistance between insulated parts
measured at a specified DC voltage. Unit of Measure: Megohm.
• IP: An industrial specification used in Europe (and worldwide) to
indicate the degree of protection provided by a component
against accidental contact, penetration of solids or liquids into or
through the component. See NEMA.
• End of Life Criteria: Those specifications that a switch must
meet at the end of its specified electrical life. Typically contact
resistance and/or heat rise of contacts at full rated load at end of
life.
• Leakage Barrier: A ridge or web molded into a switch housing
between terminals or contacts to increase the surface distance
between them.
• Environmental Seal: A seal that totally encapsulates the switch or
relay providing a specified level of protection against intrusion
of solids, liquids or gases into the body of the device.
• Leakage Resistance: Dielectric Strength.
• Life: See Electrical Life: Mechanical Life.
• Fixed Contact (Stationary or Statis Contact): The non-moving
contact. Typically integral to the end of the terminal inside the
switch body.
• Logic Level: Refers to power levels typical of solid state electronic circuits (TTL, CMOS, etc.). For switch selection see Dry
Circuit.
• Flux: A material added during soldering to the metal surfaces
which on heating prevents oxidation and aids the flowing of the
solder.
• Low Energy: See Dry Circuit.
• Maintained: A position (throw) of a switch which remains
unchanged when actuation force is removed from switch
actuator. Contrast with Momentary.
• Gas-Tight Contact: A contact interface (movable to fixed
contacts) in which the forces holding the contacts together are
high enough to prevent gases from migrating between the
members. This prevents static oxidation of the contact and
subsequent intermittencies of high contact resistance. Typical
forces are 280,000 PSI and higher.
• Make-Before-Break (Shorting Contact, Make First): Movable
contact makes the next circuit before breaking the first circuit.
Typically found in slide switches. Contrast with Break-BeforeMake (MBB).
• Make First: See Make-Before-Break.
• Gold Flash: A plating of gold typically less than 10 microinches
(millionths) thick. Used only as a barrier to oxidation or
corrosion of terminals to maintain solderability.
• Heat Rise: An indirect measurement of contact resistance used by
rating agencies. The temperature rise over ambient of a contact
set carrying a prescribed current is measured to determine
whether it falls within safe limits.
• Inductive Load: A load in which the initial current on making
(closing) of the contacts is lower than the steady state. On
breaking (opening) of the contacts, the current is greater than the
steady state. Current lags voltage in inductive loads. Motors are
the most common inductive load. See Resistive Load, Capacitive
Load, Power Factor.
• Inrush: A transitory high-level of current through a contact set on
making (closing). A characteristic of capacitive and some
resistive loads. The inrush currents can be large and long enough
to cause severe degredation of the contacts. See Resistive Load,
Capacitive Load, Power Factor.
• Insert Molding: In switches and relays used to refer to terminations that are placed in the mold so that plastic is molded around
the terminations. The chief benefit is an inherent seal against the
intrusion of flux into the body of the device. Therefore no epoxy
terminal seal is required.
Need more technical information?
Contact your local ABE office or
http://www.AboveBoardElectronics.com.
• Mechanical Life: The number of operations of a switch without
electrical load that does not result in a degredation of parameters
beyond the standard set by the applicable end-of-life criteria.
• Momentary (Spring Return): A momentary switch position
(throw) is held only for duration of force applied to the switch
actuator.
• Movable Contact (Dynamic Contact): The contact moved by the
switch actuator into and away from contact with a fixed contact
thus forming the electrical circuits possible for a given device.
• N.C.: See Normally Closed.
• NEMA: National Electrical Manufacturers Association. A US
Standards setting group for switch products most often applied to
switches mounted in various enclosures offering specified
degrees of protection against intrusion of liquids, dust, corrosive
elements, etc. NEMA ratings are common in industrial or
outdoor applications. See IP.
• NO: See Normally Open.
• Non-shorting: See Break-Before-Make.
M11
M
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Glossary
• Non-switching Rating: The power carrying capacity of a switch
after contact closure and end of contact bounce. Typically far
higher than the contact rating (switching rating) of a switch. Unit
of Measure: Volts and Amps.
• Normally Closed (NC): Normally closed contacts are closed
when switch actuator is in its unactuated position (e.g., the
plunger is in the resting position in the case of a pushbutton
switch).
• Oil-tight: A generic term for a panel seal (see) commonly used in
industrial settings. Defined by NEMA (see) and IP (see)
standards.
• Operating Force: See Actuation Force.
• Operating Temperature: The range of temperature within which
the device may be used. Unit of Measure: Degrees celsius or
fahrenheit (C or F).
• Operator: A panel mounted mechanical device (pushbutton,
selector, keylock, etc.) without contacts to which one or more
contact blocks (see) may be added to make a complete switch.
• Overtravel: The distance the actuator may move between initial
contact position and the extreme mechanical position of the
actuator without damage to the switch. See travel. Pretravel. Unit
of Measure: Inch. Degree.
• Panel Seal: A panel seal provides a defined level of protection
against penetration of liquids through which the switch and
switch-to-panel interface to the rear of a panel. Unit of Measure:
Inches/ft. of water.
• Pole: The number of separate circuits that can be active through a
switch at any one time. A single pole switch allows one closed
circuit at a time. A double pole switch allows two closed circuits,
etc.
• Power Factor (PF): A measure of the inductive or capacitive
character of an electrical load. Unit of Measure: 0 to 1 (e.g. 0.75)
• Process Seal: A seal that prevents damage to or contamination of
the switch during the specified mechanical process. See wave
solderable. Surface Moutable.
• Splashproof: See panel Seal.
• Spring Return: See Momentary.
• Storage Temperature: The range of temperature within which the
device may be stored. Typically this is a wider range than
operating temperature. Unit of Measure: Degrees celsius or
fahrenheit (C or F).
• Surface Mount Devices: Components that are compatible with
surface mount PC board technology. Holes are not used for
component mounting.
• Surface Mount Devices (cont.): Component leads are soldered to
pads on the surface of the PC boards. For switches typically
defined by surface mount terminations (e.g., J-bend, L-bend,
butt, etc.) and compatibility with surface mount soldering (e.g.,
vapor phase reflow, infrared, etc.) and cleaning processes.
• Tactile Feel (Feedback): A mechanical signal (typically a “snap”
or “click”) that indicates contact closure to the operator.
• Terminal: The metal portion of the switch, exterior to the body,
that is used to connect the switch to an electrical circuit.
Examples: PC, wire lug, Turrett, quick-connect, wire-wrap, etc.
• Throws: Number of circuits that can be controlled by any one
pole of a switch. Example: In a single pole — double throw
(SPDT) switch, only one circuit may be completed at a time.
However, there are two possible circuits (throws) that can be
made.
• Travel: The total distance the actuator moves to change electrical
position. See Pretravel. Overtravel. Unit of Measure: Inches,
degrees.
• Washable: Applied to PC board mounted devices indicating
compatibility with cleaning processes used after soldering. No
degredation of electrical or mechanical parameters occurs.
• Push-On/Push-Off: See Push-Push.
• Push-Push (Alternative Action, Push-On/Push-Off): A
pushbutton switch style in which the electrical state of the switch
is maintained between actuations of the plunger.
M
• Shorting Contact: See Make-Before-Break.
• Single Break Contacts: A contact mechanism using one set of
contacts to make or break a given circuit. Typical of electronic
or low power switches. See Double-Break Contacts.
• Normally Open (NO): Normally open contacts are open when the
switch actuator is in its unactuated or resting position.
• Quick-Connect Terminals: Flat tab or blade style terminals
designed to accept push-on female wire connectors (instead of
soldering). The most popular sizes are: 0.250”, 0.110” wide.
• Resistive load: A load in which the current and voltage are in
phase. See Capacitive Load, Inductive Load, Power Factor,
Inrush.
• Wave Solderable: Indicates the device is suitable for the wave
soldering and cleaning processes as supplied. See Process Seal.
• Wiping Contact: A contact mechanism in which the movable
contact with the fixed contact with a wiping motion. Typical to
slide and rotary switches.
M12
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
Worksheet
Name: ______________________________________________________
Tel: ______________________________________
Electrical Considerations:
Voltage of Applications: ____________________________________________________________________________________
Current of Application: ____________________________________________________________________________________
Circuitry Configuration:
Number of Poles: ______________________ Number of Throws: _________________________
Contact Resistance Requirements:
Initial: __________________________ After Life Cycles: _________________________
Number of Operations anticipated: ___________________________________________________________________________
Electrostatic Discharge:
(E.S.D) Requirements: _______________________________________________________________
Agency Approvals or Listings Desired: ________________________________________________________________________
Other Electrical Considerations: _____________________________________________________________________________
Mechanical Considerations
❑ Toggle
Type of Switch (Actuator Type):
❑ Pushbutton
❑ Rotary
❑ Other
Actuation Force Requirements: ______________________________________________________________________________
Actuator Travel Distance or Degrees of Throw: _________________________________________________________________
Actuator Action: Maintained: ________________________________
Momentary: _________________________________
❑ Shorting (Make-Before-Break)
❑ Non Shorting (Break-Before-Make)
Termination: ❑ Thru-Hole (PC) ❑ Surface Mount ❑ Wire Lug ❑ Quick Connect ❑ Other
Contact Timing:
Special Plating Requirements:
Flammability Rating: ________________
Oxygen Index: ___________________
Special Material Requirements:
95% Solder Coverage: _______________
Minimum Thickness: ______________
Markings Required: _______________________________________________________________________________________
Desired Product Color Options: ______________________________________________________________________________
Other Mechanical Considerations: ____________________________________________________________________________
Environmental Considerations: ______________________________________________________________________________
Operating Temperature Range: ______________________________________________________________________________
Storage Temperature Range: ________________________________________________________________________________
Sealing Requirements: _____________________________________________________________________________________
Chemical Resistance Requirements: __________________________________________________________________________
Other Environmental Considerations: _________________________________________________________________________
Product Processing Considerations
Anticipated Soldering Process:
Soldering Parameters:
❑ Hand ❑ Wave ❑ Infrared ❑ Vapor Phase ❑ Dip ❑ Other
Preheat Temperatures and Dwell Times: ________________________________________
Soldering Temperatures and Dwell Times: ______________________________________
Anticipated Cleaning Process:
❑ Aqueous Spray
❑ Solvent Immersion
❑ Aqueous Immersion
❑ Vapor Degreasing
❑ Solvent Spray
❑ Other
Other Processing Considerations: (i.e. Conformal Coating): _______________________________________________________
Need more technical information?
Contact your local ABE office or
http://www.AboveBoardElectronics.com.
M13
Above Board Electronics
1918 Junction Avenue
San Jose, CA 95131
(800)453-1692 FAX (408)573-4343
M