Download Data Sheet Tornado Integration Module

TECHNICAL DATA SHEET
/// TORNADO INTEGRATION MODULE
Release 1.1 /// February 2013
INTRODUCTION
This datasheet provides key technical parameters for BDT’s Tornado Drive Module (TDM)
and Tornado Slave Module (TSM) assemblies.
The external dimensions of both modules are identical; the Drive (or Primary) Module
includes the Tornado suction generator, an integrated (belt) transport motor, drive electronics
and optional additional features, while the Slave (or Secondary) Module includes only the
Tornado suction generator and the associated transport belts.
Tornado Slave (TSM) and Drive (TDM) modules
BASE PRODUCT DIMENSIONS
Tornado Drive / Slave Module
Length in transport direction:
144 mm
Width (without encoder):
118 mm
Width (with encoder):
128 mm
Height (without adapter plate):
100 mm
Distance between the belts:
16 mm
Width of belt:
14 mm
Diameter of the “active Tornado area”:
54 mm
Adapter Plate
Length:
107 mm
Width:
60 mm
Height:
8 mm
MASS
Tornado Drive Module:
1280 g (1310 g with encoder)
Tornado Slave Module:
690 g
Adapter Plate:
125 g
TRANSPORT SPEED
In current applications (TDM module standalone):
up to 5,0 m/s
Speed is adjustable in a range from:
0,1 – 5,0 m/s
Max. acceleration / deceleration of the belt:
up to 2 m/s²
TRANSPORT POSITION RESOLUTION
Standard TDM module:
~3 mm / step (1/24 revolution/step)
TDM Module with Encoder:
~28 steps / mm. (1/2000 revolution/step)
NOISE LEVEL
Depending on the required speed of the impeller, from approx. 50 dB (A) to 75 dB (A)
SUCTION FORCE CHARACTERISTIC
Max. Suction Force [N]
1,4
1,2
1
0,8
Max. Suction Force
[N]
0,6
0,4
0,2
Distance of media to
0
0
5
10
15
20
25 the belt [mm]
OPERATING CONDITIONS
Temperature range:
10°C – 40°C
Humidity range:
20% - 70% R.H. (no condensation)
The time to attract a media at a distance depends on the media weight and the distance.
System is designed for low dust environments. Special applications / environmental
conditions should be tested and proven by the customer.
MEDIA
 Media sheets should be dry and should not stick together.
 Media weight, from 65g/m² up to 500 g/m² (depending on sheet size and speed)
 Lower and higher density media can be handled in specific configurations; we recommend
a detailed technical review with the BDT experts.
LIFE TIME
Design Lifetime: Module is designed for one year (24/7/365) of nonstop production, or
approx. 8700 operating hours under specified environment (21°C / 50% R.H.) without
maintenance.
MAINTENANCE
After one year of 24/7/365 duty cycle we recommend replacement of the whole unit.
Depending on the transported media and the operating environment, it may be necessary to
clean the transport belts in case of a build-up of dust or dirt on the belts, as this may affect
the maximum transport speed / acceleration.
CERTIFICATES
No standalone certificates at module level.
 RoHS – compliant materials
 CE compliant materials and design
 UL listed and compliant materials
Information about materials safety certificates can be supplied on request.
MECHANICAL INTERFACES
Mounting of the module:
Snap-fit locking plate with locking screw.
Screw Holes / Threads for M4 Screws, see drawings.
Drive Master Module:
Integrated Brushless DC Motor with Belt Drive.
Drive Slave Module:
Drive from Master module - connected by hexagonal rod.
Connection Master/ Slave:
drawn hexagon steel rod, EN10278 – 8h11 /
EN10088-3 - X5CrNi18-10.
ADAPTER PLATE:
With the “Quick snap” mounting adapter plate an angular tolerance of +/- 0.3° vertical and +/0,4° horizontal is possible. To fix the Module with the “Quick snap,” a total lateral movement
of 10 mm is necessary.
The mounting plate includes a spring-loaded “snap” mechanism which can be tightened with
a flat-blade screwdriver.
DRAWING ADAPTER PLATE
Both TDM and TSM Modules can be mounted onto identical “adapter plates” which use a
snap-fit release mechanism to lock the modules, allowing for easy release and replacement
of individual modules during maintenance.
Fix the adapter plate to your chassis using M4 screws.
SAFETY CONSIDERATIONS
A running TDM or TSM module can cause injuries for operators because of the free running
belt and the impeller. Because of this, safety requirements must be taken into account during
the design phase with these modules. Make sure that user access to spinning components is
limited by design, or use additional safety mechanisms such as interlocking doors and
covers.
MECHANICAL INTEGRATION GUIDELINE FOR TDM
OR TSM
Each TDM is able to drive up to four TSM modules, axially coupled. When using two or more
TSM modules, we recommend to place the TDM module centrally and to connect the TSM
modules symmetrically on both sides. The modules shall be coupled with a hexagonal steel
rod, cut to length to suit your layout.
The minimum center to center distance is:
120 mm across media transport direction.
165 mm in media transport direction.
The optimum distance between modules is related to media format and stiffness / weight.
The “active Tornado area” should be fully covered by the media sheet across the media
stream direction; if the media edge falls inside the suction area (between the belts), the
media can be damaged if the Tornado is running at very high power and/or the media is very
thin.
Media edge safe
Media edge may be damaged
CROSS-SECTION
of a Tornado module with approximate suction force distribution:
Ambient pressure
The force of the low-pressure zone is related primarily to impeller speed.
The “down-winds” of the Tornado create a small “high pressure” zone at the edges of the
Tornado. This can cause some side-effects with very light media; for such critical
applications we recommend a detailed technical review with the BDT experts.
MECHANICAL INFORMATION – BELT DRIVE
Gear ratio:
1:1
Belt travel per revolution of the motor:
nominal 72.9 mm, +/- 1.5mm.
Depending on the suction force, on the characteristic of the attracted medium (friction
coefficient) and the acceleration / deceleration applied to the belt, you may encounter, and
need to compensate for, slippage between the transport belt versus the transported medium,
and of transport belt versus transport motor. Therefore you will need to experiment
empirically with the distance travelled by the transport motor and belts, compared to the
resulting distance travelled by the paper / transported media.
ELECTRICAL INTERFACES
TORNADO DRIVE MODULE (TDM)
Connector on module (male):
Connector on cable (female):
Connector manufacturer:
ODU Mini-Snap 22p male G53L0C-P22PFG0-0000
(Series L)
ODU Mini-Snap 22p female Series L 90° connector:
W23L0C-P22NFG0-120S
ODU (www.odu.de)
Pin
1
2
3
Signal
+48V BLDC
+48V BLDC
GND BLDC
ODU Mini-Snap 22p connector layout
Codification
Supply voltage for Belt Motor
2A max.
14
1
GND for Belt Motor.
4
5
GND BLDC
+24V Tornado
6
7
8
9
10
11
12
GND Tornado
+24V miControl
GND miControl
+24V Sensor
GND Sensor
Sensor Out
Speed In Tornado
13
14
15
CAN Low in
CAN High in
DIR IN Tornado
Supply Voltage
Tornado.
+24 V 1.3A max
GND for Tornado.
Supply for motor controller.
GND for motor controller.
Supply for optional sensor
GND for optional sensor.
Optical Sensor output
Fan speed control
(input) (0…10V)
CAN bus low signal input
CAN bus high signal input
Fan direction control (input)
16
17
DI1 miControl
DI0 miControl
Digital input 1
Digital input 0
Low:
<3.5V
High:
4-36V
18
AI0 miControl
Analog input 0
0…10V
19
20
21
22
Tornado Error
CAN High out
CAN Low out
CAN GND
Error output
CAN bus high signal output
CAN bus low signal output
CAN Bus ground return
15
22
ML100 Sensor available as
retrofit option – fitted at
leading edge or trailing edge.
0V min. speed
10V max. speed
CCW: <3,8V. CW: >9,9V.
Belt Motor Control
Mode
DI0
DI1
CW
1
0
CCW
0
1
STOP
1
1
OFF
0
0
Belt Speed control
0V min. speed
10V max. speed
Error = low level
ELECTRICAL INTERFACES
TORNADO SLAVE MODULE (TSM)
Connector on module (male):
ODU Mini-Snap 8p male G51L0C-P08PFG0-0000 (Series L)
Connector on cable (female):
ODU Mini-Snap 8p female Series L 90° connector: W21L0CP08NFG0-720S
Connector manufacturer:
ODU (www.odu.de)
Pin
Signal
ODU Mini-Snap 8p Connector Layout
1
+24V Tornado
Supply Voltage
+24 V
(1.3A max)
2
Speed In Tornado
Fan speed control (0-10V)
0V = min, 10V = max. speed
3
Tornado Error
Error output
Error = low level
4
DIR IN Tornado
Fan direction control (input)
CCW: <3,8V. CW: >9,9V.
5
GND Tornado
Supply ground
6
NC
Not used
7
NC
Not used
8
NC
Not used
Codification
1
8
7
BDT PART NUMBERS
TIM Modules:
Part Nr.
Description
Comment
950 015 002-02
KIT, TORNADO MASTER PACKED
Integrated belt drive motor
950 015 003-02
KIT, TORNADO SLAVE PACKED
950 015 004-02
KIT, TORNADO MASTER ENCODER PACKED
No drive motor
Integrated belt drive motor +
encoder
Accessories:
Part Nr.
Description
Comment
376 099 303-01
KIT, SENSOR, ML100
Photosensor for TDM module
258 139 323-03
CABLE TORNADO DRIVE MODULE
5m cable for TDM module (22p)
258 139 343-03
CABLE TORNADO SLAVE MODULE
5m cable for TSM module (8p)
BDT MEDIA AUTOMATION GMBH
Saline 29 /// 78628 Rottweil /// Germany
Phone: +49 (0) 741 / 248-01 /// Fax: +49 (0) 741 / 248 224
www.bdt.de /// eMail: [email protected]
The information contained herein is subject to change without notice. BDT shall not be liable for technical or editorial errors or
omissions contained herein. As of: February 2013.