Download FREQUENCY INVERTER V4000

FREQUENCY INVERTER
Series
V4000
INSTALLATIONMANUAL
·
USERS MANUAL
Subject to changes without notice.
INSTALLATIONMANUAL AND USERS MANUAL
These two manuals provide you with the general information how to use V 4000 frequency
converters and how to apply, if needed, special applications.
V 4000 Installationmanual provides you with the information necessary to install, startup and operate the V 4000 frequency converters. It is recommended that this manual is
read thoroughly before powering up the frequency converter for the first time.
If you need a different I/O configuration or different operational functions, see chapter
12 from the Installationmanual, Application Package, for a more suitable application. For
more detailed information read attached Users manual.
If any problem occurs, please contact your local distributor. WATT DRIVE Antriebstechnik
GmbH is not responsible of the use of the frequency converters against the instructions.
Monitoring values (MON)
Num.
n1
n2
n3
n4
n5
n6
n7
n8
n9
n 10
n
n
n
n
n
n
n
11
12
13
14
15
16
17
n 18
n 19
n 20
n
n
n
n
n
20
21
22
23
24
Data name
Output frequency
Motor speed
Motor current
Motor torque
Motor power
Motor voltage
DC-link voltage
Temperature
Operating day count.
Operating hours,
"trip counter"
MWh-hours
MWh-hours, "trip c."
Voltage/analogue input
Current/analogue input
Digital input stat.,r.A
Digital input stat.,r. B
Digital and relay
output status
Control program
Unit nominal power
Motor temper. rise
Only in PI-controller
PI-controller ref.
PI-controller actual v.
PI-controller error v.
PI-controller output
Motor temper. rise
Unit
Hz
rpm
A
%
%
V
V
°C
DD.dd
HH.hh
MWh
MWh
V
mA
See
figure
under
RUN
RUN
RUN
READY
READY
READY
RUN
READY
MON
MON
MON
MON
REF
REF
REF
REF
RUN
MON
BTNS
RUN
RUN
RUN
READY
READY
READY
RUN
READY
PAR
PAR
PAR
MON
MON
MON
PAR
FAULT
FAULT
FAULT
REF
RUN
MON
READY
PAR
REF
BTNS
MON
RUN
BTNS
MON
RUN
RUN
MON
MON
MON
READY
REF
BTNS
READY
READY
PAR
RUN
RUN
RUN
PAR
FAULT
REF
BTNS
READY
PAR
FAULT
REF
FAULT
REF
REF
Fault
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
Overcurrent
Overvoltage
Earth fault
Inverter fault
Charging switch
Under voltage
Input line supervision
Output phase supervision
Brake chopper supervision
V 4000 under temperature
V 4000 over temperature
Motor stalled
Motor over temperature
Motor underload
1
2
3
4
5
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
F 26
F 29
F 36
F 41
BTNS
BTNS
REF
Code
BTNS
FAULT
FAULT
READY
PAR
PAR
READY
Programmable
pushbutton page
PG
MON
MON
RUN
PAR
Reference page
FAULT
Digital inputs and output
signals status
FAULT
RUN
PG
1.) DD=full days, dd=desimal part
of a day
2.) HH=full hours, hh=desimal part
of an hour
READY
FAULT
Parameter page
FAULT
REF
BTNS
REF
BTNS
REF
BTNS
PG
%
%
%
Hz
%
READY
BTNS
BTNS
BTNS
RUN
RUN
Monitoring page
FAULT
PAR
PAR
PAR
PAR
FAULT
FAULT
FAULT
PG
MON
kW
%
Faults and warnings
Panel operation
A
A
A
A
Fault page
FAULT
FAULT
READY
FAULT
PAR
PAR
REF
REF
15
16
17
24
BTNS
BTNS
FAULT
MON
PAR
REF
BTNS
UD008K18
PG
MON
PAR
REF
0 = open
input
1 = closed
input
(active)
BTNS
UD008K20
MON
PAR
REF
BTNS
A 28
Example:
DIA1, term. 8
closed
DIA2, term. 9
closed
DIA3, term.10
open
A 30
A 45
A 46
A 47
Programmable push-buttons (BTNS)
Button
number
Microprocessor
watch dog
Panel communication error
Thermistor protection
Analogue input Iin
4-20 mA <4 mA
External fault
Motor stalled
Motor over temperature
Motor underload
The values in the Fault
history, MWh-counters or
operating day/hour
counters might have been
changed in the previous
mains interrupt
The change of a application
has been failed
Onbalance current fault
V 4000 overtemp. warning
Reference warning,
analogue input Iin+ <4 mA
External warning
ENTER-button
Button
name
Function
Feedback information
0
1
b1
Reverse
Changes the direction of
rotation of the motor.
Active only if the panel is
the active control place
Direction
command
forward
b2
Active
control
place
Selects the active control
place between the panel
and I/O terminals
Control via
Control from the
I/O terminals Control Panel
b3
Clear trip
When pressed clears the
operating
trip operating hour counter
hour counter
No clearing
Clearing accepted
b4
clear trip
MWh
counter
No clearing
Clearing accepted
When pressed clears
the MWh trip counter
Option board identification
10 V voltage reference
24 V supply
EEPROM
checksum fault
Warnings
BTNS
READY
READY
Analogue input hardware fault
Direction
command
backward
Feedback information flashes
as long as direction is
different from the command
CONTENTS
INSTALLATIONMANUAL
1
Safety ......................................................... 2
2
EU-directive ................................................ 4
3
Receiving ................................................... 5
4
Technical data ............................................ 7
5
Installation ................................................ 16
6
Wiring ....................................................... 22
7
Control panel ............................................ 54
8
Commissioning ........................................ 63
9
Fault tracing ............................................. 66
10 Basic application ...................................... 68
11
System parameter group 0...................... 75
12 Application package ................................. 77
13 Remote control box ................................. 79
14 External filters .......................................... 79
15 Dynamic braking ...................................... 79
16 I/O-expander board .................................. 79
17 Fieldbuses ................................................ 79
18 Graphical control panel ............................ 79
19 FCDRIVE ................................................. 79
20 Panel door installation serie ..................... 79
21 IP20 cable cover for 55/75—90/110
(case A) V 4000-units .............................. 79
22 Other ........................................................ 79
USERS MANUAL
A
General ................................................... 0-2
B
Application selection .............................. 0-2
C
Restoring default values of application
parameters ............................................. 0-2
D
Language selection ................................ 0-2
1
Standard Control Application ................. 1-1
2
Local/Remonte Control Application ....... 2-1
3
Multi-step Speed Application .................. 3-1
4
PI-control Application ............................. 4-1
5
Multi-purpose Control Application .......... 5-1
6
Pump and Fan Control Application ........ 6-1
Serie V4000 -
Watt Drive Antriebstechnik
frequency converters
Safety and operating instructions for drive converters
(in conformity with the low voltage directive 73/23EEC)
1
General
4
Installation
In operation, drive converters, depending on their degree
of protection, may have live, uninsulated, and possibly also
moving parts, as well as hot surfaces.
The installation and cooling of the appliances shall be in
accordance with the specifications in the pertinent
documentation.
In case of inadmissible removal of the required covers, of
improper use, wrong installation or maloperation, there is
the danger of serious personal injury and damage to
property. For further information, see documentation.
The drive converters shall be protected against excessive
strains. In particular, no components must be bent or
isolating distances altered in the course of transportation
or handling. No contact shall be made with electronic
components and contacts.
All operations serving transport, installation and
commissioning as well as maintenance are to be carried
out by skilled technical personnel (Observe IEC 364 or
CENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN
VDE 0110 and national accident prevention rules!).
For the purposes of these basic safety instructions, „skilled
technical personnel“ means persons who are familiar with
the installation, mounting, commissioning and operation
of the product and have the qualifications needed for the
performance of their functions.
2
Intended use
Drive converters are components designed for inclusion in
electrical installations or machinery.
In case of installation in machinery, commissioning of the
drive converter (i.e. the starting of normal operation) is
prohibited until the machinery has been proved to conform
to the provisions of the directive 89/392/EEC (machinery
safety directive - MSD). Account is to be taken of EN
60204.
Commissioning (i.e. the starting of normal operation) is
admissible only where conformity with the EMC directive
(89/336/EEC) has been established.
The drive converters meet the requirements of the low
voltage directive 73/23/EEC. They are subject to the
harmonized standards of the series prEN 50178/DIN VDE
0160 in conjunction with EN 60439-1 / VDE 0660,
part 500, and EN 60146/VDE 0558.
The technical data as well as information concerning the
supply conditions shall be taken from the rating plate and
from the documentation and shall be strictly observed.
3
Transport, storage
The instructions for transport, storage and proper use shall
be complied with.
The climatic conditions shall be in conformity with prEN
50178.
Drive converters contain electrostatic sensitive components
which are liable to damage through improper use. Electric
components must not be mechanically damaged or
destroyed (potential health risks!).
5
Electrical connection
When working on live drive converters, the applicable
national accident prevention rules (e.g. VGB4) must be
complied with.
The electrical installation shall be carried out in accordance
with the relevant requirements (e.g. cross-sectional areas
of conductors, fusing, PE connection). For further
information, see documentation.
Instructions for the installation in accordance with EMC
requirements, like screening, earthing, location of filters
and wiring, are contained in the drive converter
documentation. They must always be complied with, also
for drive converters bearing a CE marking. Observance of
the limit values required by EMC law is the responsibility
of the manufacturer of the installation or machine.
6
Operation
Installations which include drive converters shall be
equipped with additional control and protective devices in
accordance with the relevant applicable safety
requirements, e.g. Act respecting technical equipment,
accident prevention rules etc. Changes to the drive
converters by means of the operating software are
admissible.
After disconnection of the drive converter from the supply,
live appliance parts and power terminals must not be
touched immediately because of possibly energized
capacitors. In this respect, the corresponding signs and
markings on the drive converter and the safety instructions
in the documentation must be respected.
During operation, all covers and doors shall be kept closed.
7
Maintenance and servicing
The manufacturer‘s documentation shall be follwed.
HOW TO USE THIS MANUAL
This manual provides you with the information
necessary to install, start-up and operate the
V 4000 frequency converter. We recommend
you to read this manual carefully.
At least the following 10 steps of the Start-up
Quick Guide must be done during installation
and commissioning.
If any problem occurs, please contact your
Watt distributor.
Start-up Quick Guide
1. Check the delivery according to your
order, see chapter 3.
7. Read from chapter 7 how to use the
control panel.
2. Before doing any commissioning actions
read carefully safety instructions in
chapter 1.
8. Basic application has only 10 parameters
additional to motor rating plate data,
parameter and application package lock.
All of them have default values. To
ensure proper operation check however
rating plate data parameters:
3. Before mechanical installation, check
the minimum clearances around the unit
and read ambient conditions from
chapter 5.2. and table 4.3-1a.
4. Check the size of the motor cable,
mains cable, mains fuses and check the
cable connections, read chapters 6.1.1,
6.1.2 and 6.1.2.
5. Follow the installation instructions,
see chapter 6.1.4.
6 Control cable sizes and grounding system
are explained in chapter 6.2. The signal
configuration for the Basic application is
in chapter 10.2.
- nominal voltage of the motor
- nominal frequency of the motor
- nominal speed of the motor
- nominal current of the motor
- supply voltage
Parameters are explained in chapter 10.4.
9. Follow commissioning instructions, see
chapter 8.
10. The V 4000 is now ready for use.
Remember to connect the common
terminals of the digital input groups.
If you need a different I/O configuration or different operational functions, see chapter 12,
Application package, for a more suitable
application. For more detailed data read
separate Users manual.
Watt Drive is not responsible of the use of the
frequency converters against the instructions.
Contents
INSTALLATIONMANUAL
CONTENTS
1 Safety
1. 1
1.2
1.3
1.4
................................................ 2
Warnings ........................................ 2
Safety instructions ......................... 2
Earthing and earth fault protection . 3
Running the motor ......................... 3
2 EU-directive ......................................... 4
7.9 Active warning display .................. 61
7.10 Controlling motor from the
front panel ................................... 62
7.10.1 Control source change from I/O
terminals to the front panel ... 62
7.10.2 Control source change from .....
panel to I/O............................ 64
2. 1 CE-label ......................................... 4
2.2 EMC-directive ................................. 4
2.2.1 General ................................... 4
2.2.2 Technical criteria ..................... 4
2.2.3 V 4000 EMC-levels ................. 4
8 Commissioning .................................. 63
3 Receiving ............................................. 5
10 Basic application ............................... 68
3.1 Type designation code ................... 5
3.2 Storing ............................................ 6
3.3 Warranty ......................................... 6
10.1 General ........................................ 68
10.2 Control connections .................... 68
10.3 Control signal logic ...................... 69
10.4 Parameters, group 1 ................... 70
10.4.1 Descriptions .......................... 71
10.5 Motor protection functions
in the Basic Application ............... 74
10.5.1 Motor thermal protection ....... 74
10.5.2 Motor stall warning ................ 74
4 Technical data ..................................... 7
4.1 General ........................................... 7
4.2 Power ratings ................................. 8
4.3 Specifications ............................... 14
5 Installation .......................................... 16
5.1 Ambient conditions ....................... 16
5.2 Cooling ......................................... 16
5.3 Mounting ....................................... 19
6 Wiring
.............................................. 22
6.1 Power connections ...................... 25
6.1.1 Mains cable ........................... 25
6.1.2 Motor cable ........................... 25
6.1.3 Control cable ........................ 25
6.1.4 Installation instructions ......... 28
6.1.4.1 Cable installing according ....
the UL-instructions ............... 30
6.1.5 Cable and motor insulation .......
checks .................................. 51
6.2 Control connections ..................... 51
6.2.1 Control cables ...................... 51
6.2.2 Galvanic isolation barriers .... 51
6.2.3 Digital input function invers. .. 53
7 Control panel ..................................... 54
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
General ......................................... 54
Panel operation ............................ 55
Monitoring page ............................ 56
Parameter page ........................... 58
Reference page ........................... 58
Programmable push-button page 59
Fault history page ......................... 60
Active fault display ........................ 60
8.1 Safety precautions ....................... 63
8.2 Sequence of operation ................. 63
9 Fault tracing ....................................... 66
11 System parameter group 0 ............... 75
11.1 Parameter table ........................... 75
11.2 Description................................... 75
12 Application Package.......................... 77
12.1 Application selection .................... 77
12.2 Standard Application .................... 77
12.3 Local/Remote Application ............ 77
12.4 Multi-step Speed Application ........ 77
12.5 PI-control Application ................... 77
12.6 Multi-purpose Control App. .......... 78
12.7 Pump and Fan Control App. ........ 78
13 Remote control box .......................... 79
14 External filters ................................... 79
15 Dynamic braking ................................ 79
16 I/O-expander board ........................... 79
17 Fieldbuses ......................................... 79
18 Graphical control panel .................... 79
19 FCDRIVE ............................................. 79
20 Panel door installation serie ............ 79
21 IP20 cable cover for 55/75—400/500
(case A) V 4000-units ......................... 79
22 Other
.............................................. 79
Page 1
Safety
1
1 SAFETY
ONLY A COMPETENT ELECTRICIAN SHOULD CARRY
OUT THE ELECTRICAL INSTALLATION
1.1 Warnings
1
Internal components and circuit boards (except the isolated I/O
terminals) are at mains potential when the V 4000 is connected to
the mains. This voltage is extremely dangerous and may cause death
or severe injury if you come in contact with it.
2
When V 4000 is connected to the mains, the motor connections
U, V, W and DC-link / brake resistor connections -,+ are live even if
the motor is not running.
3
The control I/O terminals are isolated from the mains potential
but the relay outputs and other I/O:s (if jumper X4 is in OFF position
see figure 6.2.2-1) may have dangerous voltage connected even if
the power is disconnected from the V 4000.
4
5
6
V 4000 has large capacitive leakage current.
If a frequency converter is used as a part of the machine, the
machine manufacture is obliged to take care that the frequency
converter has a main switch in the machine (EN60204-1).
Only spare parts delivered by V 4000 can be used.
1.2 Safety instructions
1
!
Page 2
Frequency converter is meant only for fixed installation. Do not make
any connections or measurements when the V 4000 is connected to
the mains.
2
After disconnecting the mains, wait until the unit cooling fan stops
and the indicators in the panel are extinguished (if no panel check
the indicators in the cover). Wait a further 5 minutes before doing
any work on V 4000 connections. Do not open even the cover before
this time has run out.
3
4
5
6
7
Do not make any voltage withstand tests on any part of the
device.
Disconnect motor cables before making any measurements on
the motor cables.
Do not touch the IC-circuits on the circuit boards. Static voltage
discharge may destroy the components.
Before connecting the mains make sure that the cover of the
V 4000 is closed
Make sure that no power factor correction capacitors are connected
to the motor cable.
Receiving
1.3 Earthing and earth fault protection
Warning Symbols
The V 4000 must always be earthed with an
earthing conductor connected to the earthing
terminal .
For your own safety, please pay special
attention to the instructions marked with these
warning symbols:
The frequency converter's earth fault protection
protects only the frequency converter itself
against earth faults occurring in the motor or
in the motor cable.
Fault current protective switches do not
necessarily operate correctly with frequency
converters. When using this type of device its
function should be tested with the possible
earth fault currents arising in a fault situation.
= Dangerous voltage
!
= General warning
1.4 Running the motor
!
1
2
3
Before running the motor, make sure that the motor is mounted
properly.
Maximum motor speed (frequency) should always be set according
to motor and machine connected to the motor.
Before reversing the rotation of the motor shaft, make sure that this
can be done safely.
Page 3
1
EU-directive
2
EU-DIRECTIVE
2.1 CE-label
2
The CE-label on the product, guarantees the
free movement of the product in the EU-area.
According to the EU-rules this guarantees that
the product is manufactured in accordance
with different directives concerning the
product.
V 4000 -frequency converters are equipped
with the CE-label in accordance of "Low
Voltage Directive" (LVD) and EMC directive.
FIMKO has acted as the "Competent Body".
2.2 EMC-directive
2.2.1 General
The transition period of the EMC directive
(Electro Magnetic Compatibility) ended
1.1.1996 and practically all electrical equipment
is covered by this directive. The directive states
that the electrical equipment must not disturb
the environment and must be immune to other
Electro Magnetic Disturbances in the
environment.
A Technical Construction File (TFC) checked
and approved by FIMKO (Competent Body) is
proof that V 4000 frequency converters fulfill
the requirements of the EMC directive. A
Technical Construction File has been used as
a statement of conformity with the EMC
directive as it is not possible to test all
combinations of installation.
2.2.2 Technical criteria
The design intent was to develop a frequency
converter family, which is user friendly and cost
effective, whilst fulfilling the customer needs.
EMC compliance was a major consideration
from the outset of the design.
The V 4000 series is targeted at the world
market. To ensure maximum flexibility yet
meet the EMC needs of different regions,
immunity levels meet the highest levels of all
frequency converters, whilst emmission levels
are left to the customers choice.
The code "N" V 4000 inverters are designed
for use outside the EU or for use within the EU
where the end user takes personel
responsibility for EMC compliance.
Page 4
2.2.3 V 4000 EMC-levels
For EMC purposes, the frequency converters
are divided into three different levels. All the
products are the same regarding the functions
and control electronics, but their EMC
properties vary as follows:
V 4000 -level N (case A or B)
The frequency converters (level N) do not fulfill any
EMC emmission requirements without a separate
RFI-filter. With an external RFI-filter, the product
fulfills the EMC emmissions requirements in the
heavy industrial environment (EN50081-2, EN618003).
V 4000 -level C (cases B and K)
The frequency converters (level C) fulfills the EMC
emmissions requirements in the heavy industrial
environment (EN50081-2, EN61800-3).
V 4000 -level H (cases B and K)
The frequency converters (level H) fulfills the EMC
emmission requirements in the commercial,
residential and light industrial environment (500811,-2, EN61800-3 widest range of use)
All products (level N, C, H) fulfill all EMC immunity
requirements (EN50082-1,-2 and EN61800-3).
Receiving
3 RECEIVING
This V 4000 frequency converter has gone
through demanding factory tests before
shipment. After unpacking, check that the
device does not show any signs of damage
and that the delivery is complete (refer to the
type designation code in figure 3-1).
If the delivery is not in compliance with the
order, please contact the supplier immediately.
Note! Do not destroy the export packing. The
template printed on the protective cardboard
can be used for marking the fixing points of the
V 4000 on the wall.
In the event of damage, please contact the
insurance company involved or the supplier.
3.1 Type designation code
FUWVG 0030 N
2 B 4 A 1
A
Case
(A = Standard B = long housing K = short housing)
Brake unit
(0 = without brakechopper,
1 = built in brakechopper)
Software Version
Rated voltage
Keypad
(2 = 230 V, 4 = 400 V, 5 = 500 V, 6 = 690 V)
A = 7-segment, LED display
B = LCD graphic display
C = without keypad,
D = special
Enclosure 0 = IP00, 2 = IP20, 3 = IP30,
5 = IP54 (NEMA 12/12K), 7 = IP21 (NEMA 1)
EMC
(N = with built-in AC reactor, EN61800-3 standard)
C = CE-version according "industry" EN50081-2,
EN61800-3 standard
H = CE-version according "commercial" EN50081,
EN61800-3 standard
Rated power at constant load torque
(e.g. 0030 = V 4000 - 3,0/4,0 = 3 kW at constant
load torque/ 4 kW at squared torque)
WATT-tronic frequency inverter V 4000 series
Figure 3-1 Type designation code.
Page 5
3
Receiving
3.2 Storing
If the device must be stored before
commissioning, check that the ambient
conditions in the storage room are acceptable
(temperature -40°C—+60°C; relative humidity
<95%, no condensation allowed).
3
3.3 Warranty
The warranty covers defects in manufacture.
The manufacturer carries no responsibility for
damage occurred during transport or
unpacking.
In no event and under no circumstances shall
the manufacturer be liable for damages and
failures due to misuse, abuse, improper
installation or abnormal conditions of
temperature, dust or corrosives or failures due
to operation or storage outside rated
specifications.
Page 6
The manufacturer shall never be liable for
consequential damages.
The period of manufacturer's warranty is 18
months from the date of delivery, ex. works,
and 12 months from commissioning,
whichever occures first (General Conditions
NL92/Orgalime S92).
Local distributors may have a different
warranty period, which is specified in their
sales terms and conditions and warranty
terms.
If any queries arise concerning the warranty,
please contact your distributor.
Technical data
4 TECHNICAL DATA
4.1 General
user can set parameter values, read status
data and give control commands. The panel
is removable and can be mounted externally
and connected via a cable to the frequency
converter. A personal computer can be
connected using the control panel cable to the
frequency converter.
Figure 4-1 shows a block diagram of the
V 4000 frequency converter.
The three phase AC-Choke with the DC-link
capacitor produces an LC filter which together
with Diode Bridge produce the DC voltage for
the IGBT Inverter Bridge block. The AC-Choke
smooths the HF-disturbances from the mains
to the frequency converter and HFdisturbances caused by the frequency
converter to the mains. It also improves the
waveform of the input current to the frequency
converter.
The Control I/O block is isolated from the mains
potential and it is connected to earth via a 1 MΩ
resistor and 4,7 nF capacitor. If needed, the
Control I/O block can be earthed without a
resistor by changing the position of the jumper
X4 (GND ON/OFF) on the control board.
The IGBT bridge produces a symmetrical three
phase PWM modulated AC voltage to the
motor. The power drawn from the supply is
almost entirely active power.
The basic Control interface and parameters
(Basic application) make the inverter easy to
operate. If a more versatile interface or
parameter settings are needed, an optional
application can be selected with one
parameter from a separate application
package. The application package manual
describes these in more detail.
The Motor and Application Control block is
based on microprocessor software. The
microprocessor controls the motor according
to measurement signals, parameter value
settings and commands from the Control I/O
block and the Control Panel. The Motor and
Application Control block gives commands to
the Motor Control ASIC which calculates the
IGBT switching positions. Gate Drivers amplify
these signals for driving the IGBT inverter
bridge.
An optional Brake Chopper can be mounted
in the unit at the factory by order or added in
the field. Optional I/O-expander boards are also
available.
Input and Output EMC-filters do not participate
in the functionality of the frequency converter,
they are needed for compliance with the EMCdirective.
The Control Panel is a link between the user
and the frequency converter. With the panel the
Brake resistor,
if optional brake
chopper is installed
L1
L2
L3
Optional
Brake
Chopper **
IGBT
Inverter Current
Sensors
=
3~
Input EMCfilter *
Mains
Rectifier
3~
=
Motor
Output EMCfilter *
AC-choke
U
V
W
Fan
Power
Supply
Measurements
PE
Gate
Drivers
Control
Panel
RUN
MON
READY
PAR
REF
FAULT
BTNS
RST
PG
RS 232
Galvanic
Isolator
* Case B and K
** standard in Case K
Motor and
Application
Control
Control
I/O
Motor
Control
ASIC
Option
Card
K4_1
Figure 4-1 V 4000 block diagram.
Page 7
4
Technical data
4.2 Power ratings
ICT
= rated input and output current (constant torque load, max 50°C ambient)
ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient)
IVT
= rated input and output current (varible torque load, max 40°C ambient)
* = IP20 with option, ** = cabinet version available, ask the details from the factory
Mains voltage 380 V—440 V, 50/60 Hz, 3~
Frequency converter
Type
4
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
2.2/3
3 /4
4/5.5
5.5 /7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
75/90
90/110
110/132
132/160
160/200
200/250
250/315
315/400
400/500
500/630
630/710
710/800
800/900
900
1000
Case A
Motor shaft power and current
Constant torque
Variable torque
P (kW) ICT
ICTmax
P (kW)
IVT
Size/
max. prot.
class
Dimensions
WxHxD
(mm)
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
315
400
500
630
710
800
900
1000
M4/IP20
M4/IP20
M4/IP20
M4/IP20
M5/IP20
M5/IP20
M5/IP20
M6/IP20
M6/IP20
M6/IP20
M6/IP20
M6/IP20
M7/IP00*
M7/IP00*
M7/IP00*
M8/IP00*
M8/IP00*
M8/IP00*
M9/IP00*
M9/IP00*
M10/IP00*
M10/IP00*
M11/IP00**
M12/IP00**
M12/IP00**
M12/IP00**
M12/IP00**
M12/IP00**
120 x 323 x 215
120 x 323 x 215
120 x 323 x 215
120 x 323 x 215
157 x 452 x 238
157 x 452 x 238
157 x 452 x 238
220 x 575 x 290
220 x 575 x 290
220 x 575 x 290
220 x 575 x 290
220 x 575 x 290
250 x 854 x 315
250 x 854 x 315
250 x 854 x 315
496 x 950 x 353
496 x 950 x 353
496 x 950 x 353
700 x1045 x 390
700 x1045 x 390
989 x1045 x 390
989 x1045 x 390
2x(700x1045x390)
2x(989x1045x390)
2x(989x1045x390)
2x(989x1045x390)
2x(989x1045x390)
2x(989x1045x390)
6.5
8
10
13
18
24
32
42
48
60
75
90
110
150
180
210
270
325
410
510
600
750
840
1050
1270
1330
1480
1000
10
12
15
20
27
36
48
63
72
90
113
135
165
225
270
315
405
488
615
765
900
1125
1200
1400
1500
1600
1700
1600
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
315
400
500
630
710
800
900
—
—
8
10
13
18
24
32
42
48
60
75
90
110
150
180
210
270
325
410
510
580
750
840
1050
1160
1330
1480
—
—
Table 4.2-1 Power ratings and dimensions of V 4000-series (case A) 380V—440V unit.
Page 8
Weight
kg
7
7
7
7
14.5
14.5
14.5
27
27
35
35
35
61
61
61
136
136
136
211
211
273
273
430
550
550
550
550
550
ICT
= rated input and output current (constant torque load, max 50°C ambient)
ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient)
IVT
= rated input and output current (varible torque load, max 40°C ambient)
* = IP20 with option, ** = cabinet version available, ask the details from the factory
Mains voltage 440 V—500 V, 50/60 Hz, 3~
Frequency converter
Type
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
75/90
90/110
110/132
132/160
160/200
200/250
250/315
315/400
400/500
500/630
630/710
710/800
800/900
900
1000
Motor shaft power and current
Constant torque
Variable
P (kW) ICT
ICTmax
P (kW)
2.2
5
8
3
3
6
9
4
4
8
12
5,5
5.5
11
17
7.5
7.5
15
23
11
11
21
32
15
15
27
41
18.5
18.5
34
51
22
22
40
60
30
30
52
78
37
37
65
98
45
45
77
116
55
55
96
144
75
75
125
188
90
90
160
240
110
110
180
270
132
132
220
330
160
160
260
390
200
200
320
480
250
250
400
600
315
315
480
720
400
400
600
900
500
500
700
960
630
630
880
1120
710
710
1020 1200
800
800
1070 1300
900
900
1200 1400
—
1000
1300 —
—
Case A
torque
IVT
6
8
11
15
21
27
34
40
52
65
77
96
125
160
180
220
260
320
400
460
600
672
880
1020
1070
1200
—
—
Size/
max. prot.
class
M4/IP20
M4/IP20
M4/IP20
M4/IP20
M5/IP20
M5/IP20
M5/IP20
M6/IP20
M6/IP20
M6/IP20
M6/IP20
M6/IP20
M7/IP00*
M7/IP00*
M7/IP00*
M8/IP00*
M8/IP00*
M8/IP00*
M9/IP00*
M9/IP00*
M10/IP00*
M10/IP00*
M11/IP00**
M12/IP00**
M12/IP00**
M12/IP00**
M12/IP00**
M12/IP00**
Dimensions
Weight
WxHxD
(mm)
kg
120 x 323 x 215
7
120 x 323 x 215
7
120 x 323 x 215
7
120 x 323 x 215
7
157 x 452 x 238
14.5
157 x 452 x 238
14.5
157 x 452 x 238
14.5
220 x 575 x 290
27
220 x 575 x 290
27
220 x 575 x 290
35
220 x 575 x 290
35
220 x 575 x 290
35
250 x 854 x 315
61
250 x 854 x 315
61
250 x 854 x 315
61
496 x 950 x 353
136
496 x 950 x 353
136
496 x 950 x 353
136
700 x1045 x 390
211
700 x1045 x 390
211
989 x1045 x 390
273
989 x1045 x 390
273
2x(700x1045x390) 430
2x(989x1045x390) 550
2x(989x1045x390) 550
2x(989x1045x390) 550
2x(989x1045x390) 550
2x(989x1045x390) 550
Table 4.2-2 Power ratings and dimensions of V 4000-series (case A) 440V—500V unit.
Page 9
4
Technical data
ICT
ICTmax
IVT
* IP54
= rated input and output current (constant torque load, max 50°C ambient)
= short term overload current 1min/10min (constant torque load, max 50°C ambient)
= rated input and output current (varible torque load, max 40°C ambient)
available,** = Ask the details from the factory
Mains voltage 380—440 V, 50/60 Hz, 3~
Frequency converter
Type
4
Case B
Motor shaft power and current
Constant torque
Variable torque
P (kW) ICT
ICTmax
P (kW) IVT
Size/
max. prot.
class
Dimensions
WxHxD
(mm)
Weight
kg
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
75/90
90/110
110/132
132/160
160/200
200/250
250/315
315/400
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
315
6.5
8
10
13
18
24
32
42
48
60
75
90
110
150
180
210
270
325
410
510
600
10
12
15
20
27
36
48
63
72
90
113
135
165
225
270
315
405
488
615
765
900
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
315
400
8
10
13
18
24
32
42
48
60
75
90
110
150
180
210
270
325
410
510
580
750
M4/IP21*
M4/IP21*
M4/IP21*
M4/IP21*
M5/IP21*
M5/IP21*
M5/IP21*
M6/IP21*
M6/IP21*
M6/IP21*
M6/IP21*
M6/IP21*
M7/IP21*
M7/IP21*
M7/IP21*
M8/IP21*
M8/IP21*
M8/IP21*
M9/IP21*
M9/IP21*
M10/IP**
120 x 423 x 215
120 x 423 x 215
120 x 423 x 215
120 x 423 x 215
157 x 562 x 238
157 x 562 x 238
157 x 562 x 238
220 x 700 x 290
220 x 700 x 290
220 x 700 x 290
220 x 700 x 290
220 x 700 x 290
374 x 1050 x 330
374 x 1050 x 330
374 x 1050 x 330
496 x 1350 x 353
496 x 1350 x 353
496 x 1350 x 353
700 x 1470 x 390
700 x 1470 x 390
989 x 1470 x 390
8
8
8
8
16
16
16
32
32
38
38
38
82
82
82
153
153
153
230
230
305
V 4000
400/500
400
750
1125
500
840
M10/IP**
989 x 1470 x 390
305
Mains voltage 440 V—500 V, 50/60 Hz, 3~
Case B
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
75/90
90/110
110/132
132/160
160/200
200/250
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
5
6
8
11
15
21
27
34
40
52
65
77
96
125
160
180
220
260
320
8
9
12
17
23
32
41
51
60
78
98
116
144
188
210
270
330
390
480
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
6
8
11
15
21
27
34
40
52
65
77
96
125
160
180
220
260
320
400
M4/IP21*
M4/IP21*
M4/IP21*
M4/IP21*
M5/IP21*
M5/IP21*
M5/IP21*
M6/IP21*
M6/IP21*
M6/IP21*
M6/IP21*
M6/IP21*
M7/IP21*
M7/IP21*
M7/IP21*
M8/IP21*
M8/IP21*
M8/IP21*
M9/IP21*
120 x 423 x 215
120 x 423 x 215
120 x 423 x 215
120 x 423 x 215
157 x 562 x 238
157 x 562 x 238
157 x 562 x 238
220 x 700 x 290
220 x 700 x 290
220 x 700 x 290
220 x 700 x 290
220 x 700 x 290
374 x 1050 x 330
374 x 1050 x 330
374 x 1050 x 330
496 x 1350 x 353
496 x 1350 x 353
496 x 1350 x 353
700 x 1470 x 390
8
8
8
8
16
16
16
32
32
38
38
38
82
82
82
153
153
153
230
V 4000
V 4000
V 4000
250/315
315/400
400/500
250
315
400
400
480
600
571
720
900
315
400
500
460
600
672
M9/IP21*
M10/IP**
M10/IP**
700 x 1470 x 390
989 x 1470 x 390
989 x 1470 x 390
230
305
305
Table 4.2-3 Power ratings and dimensions of V 4000-series (case B) 380V—500V unit.
Page 10
Technical data
ICT
= rated input and output current (constant torque load, max 50°C ambient)
ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient)
IVT
= rated input and output current (varible torque load, max 40°C ambient)
* = cabinet version available, ask the details from the factory
Mains voltage 525 V—690 V, 50/60 Hz, 3~
Frequency converter
Type
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
2,2/3
3/4
4/5,5
5,5/7,5
7,5/11
11/15
15/18,5
18,5/22
22/30
30/37
37/45
45/55
55/75
75/90
90/110
110/132
132/160
160/200
200/250
250/315
315/400
400/500
500/630
630/710
710
800
Motor shaft power and current
Constant torque
Variable torque
ICTmax
P (kW)
IVT
P (kW)
ICT
2,2
3,5
5,5
3
4,5
3
4,5
7
4
5,5
4
5,5
8,5
5,5
7,5
5,5
7,5
11
7,5
10
7,5
10
15
11
14
11
14
21
15
19
15
19
29
18,5
23
18,5
23
34
22
26
22
26
40
30
35
30
35
53
37
42
37
42
63
45
52
45
52
78
55
62
55
62
93
75
85
75
85
127
90
100
90
100
150
110
122
110
122
183
132
145
132
145
218
160
185
160
185
277
200
222
200
222
333
250
287
250
287
430
315
325
315
325
487
400
390
400
400
560
500
490
500
490
680
630
620
630
620
780
710
700
710
700
870
—
—
800
780
—
—
—
Case A
Size/
max. prot.
class
M5/IP20
M5/IP20
M5/IP20
M5/IP20
M5/IP20
M5/IP20
M5/IP20
M5/IP20
M5/IP20
M6/IP20
M6/IP20
M6/IP20
M6/IP20
M6/IP20
M8/IP00
M8/IP00
M8/IP00
M9/IP00
M9/IP00
M10/IP00
M10/IP00
M11/IP00*
M12/IP00*
M12/IP00*
M12/IP00*
M12/IP00*
Dimensions
WxHxD
(mm)
157 x 486 x 265
157 x 486 x 265
157 x 486 x 265
157 x 486 x 265
157 x 486 x 265
157 x 486 x 265
157 x 486 x 265
157 x 486 x 265
157 x 486 x 265
220 x 668 x 290
220 x 668 x 290
220 x 668 x 290
220 x 668 x 290
220 x 668 x 290
496 x 950 x 353
496 x 950 x 353
496 x 950 x 353
700 x1045 x 390
700 x1045 x 390
989 x1045 x 390
989 x1045 x 390
2x(700x1045x390)
2x(989x1045x390)
2x(989x1045x390)
2x(989x1045x390)
2x(989x1045x390)
Weight
kg
16
16
16
16
16
16
16
16
16
38
38
38
38
38
136
136
136
211
211
273
273
430
550
550
550
550
Table 4.2-4 Power ratings and dimensions of V 4000-series (case A) 525V—690V unit.
Page 11
4
ICT
= rated input and output current (constant torque load, max 50°C ambient)
ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient)
IVT
= rated input and output current (varible torque load, max 40°C ambient)
4
Mains voltage 380 V—440 V, 50/60 Hz, 3~
Case K
Frequency converter
Type
Size
max. prot.
class
M3/IP20
M3/IP20
M3/IP20
M3/IP20
M3/IP20
M4B/IP20
M4B/IP20
M4B/IP20
M4B/IP20
M5B/IP20
M5B/IP20
M5B/IP20
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
0.75/1.1
1.1/1.5
1.5/2.2
2.2/3
3/4
4/5.5
5.5/7.5
7.5./11
11/15
15/18.5
18.5./22
22/30
Motor shaft power and current
Constant torque
Variable torque
ICTmax P (kW)
IVT
P (kW) ICT
0.75
2.5
3.8
1.1
3.5
1.1
3.5
5.3
1.5
4.5
1.5
4.5
6.8
2.2
6.5
2.2
6.5
10
3
8
3
8
12
4
10
4
10
15
5.5
13
5.5
13
20
7.5
18
7.5
18
27
11
24
11
24
36
15
32
15
32
48
18.5
42
18.5
42
63
22
48
22
48
72
30
60
Dimensions Weight
WxHxD
(mm) kg
120 x 343 x 150
4.5
120 x 343 x 150
4.5
120 x 343 x 150
4.5
120 x 343 x 150
4.5
120 x 343 x 150
4.5
135 x 430 x 205
7
135 x 430 x 205
7
135 x 430 x 205
7
135 x 430 x 205
7
135 x 595 x 205
21
135 x 595 x 205
21
135 x 595 x 205
21
Mains voltage 440 V—500 V, 50/60 Hz, 3~
Case K
Frequency converter
Type
Motor shaft power and current
Constant torque
Variable torque
P (kW) ICT
ICTmax P (kW)
IVT
Size/
max. prot.
class
Dimensions
WxHxD
(mm)
Weight
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
M3/IP20
M3/IP20
M3/IP20
M3/IP20
M3/IP20
M4B/IP20
M4B/IP20
M4B/IP20
M4B/IP20
M5B/IP20
M5B/IP20
M5B/IP20
120 x 343 x 150
120 x 343 x 150
120 x 343 x 150
120 x 343 x 150
120 x 343 x 150
135 x 430 x 205
135 x 430 x 205
135 x 430 x 205
135 x 430 x 205
135 x 595 x 205
135 x 595 x 205
135 x 595 x 205
4.5
4.5
4.5
4.5
4.5
7
7
7
7
21
21
21
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
0.75/1.1
1.1/1.5
1.5/2.2
2.2/3
3/4
4/5.5
5.5/.5
7.5/11
11/15
15/18.5
18.5/22
22/30
2.5
3
3.5
5
6
8
11
15
21
27
34
40
3.8
4.5
5.3
8
9
12
17
23
32
41
51
60
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
3
3.5
5
6
8
11
15
21
27
34
40
52
kg
Table 4.2-5 Power ratings and dimensions of V 4000-series (case K) 380V—500V unit.
Mains voltage 230 V, 50/60 Hz, 3~
Case K
Frequency converter
Type
Motor shaft power and current
Constant torque
Variable torque
ICTmax P (kW)
IVT
P (kW) ICT
Size/
max. prot.
class
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
M3/IP20
M3/IP20
M3/IP20
M3/IP20
M4B/IP20
M4B/IP20
M4B/IP20
M4B/IP20
M5B/IP20
M5B/IP20
M5B/IP20
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
0.55/0.75
0.75/1.1
1.1/1.5
1.5/2.2
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/22
3.6
4.7
5.6
7
10
13
16
22
30
43
57
5.4
7.1
8.4
11
15
20
24
33
45
64
85
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
4.7
5.6
7
10
13
16
22
30
43
57
60
Dimensions
WxHxD
(mm)
120 x 343 x 150
120 x 343 x 150
120 x 343 x 150
120 x 343 x 150
135 x 430 x 205
135 x 430 x 205
135 x 430 x 205
135 x 430 x 205
185 x 595 x 215
185 x 595 x 215
185 x 595 x 215
Table 4.2-6 Power ratings and dimensions of V 4000-series (case K) 230V unit.
Page 12
Weight
kg
4.5
4.5
4.5
4.5
7
7
7
7
21
21
21
ICT
= rated input and output current (constant torque load, max 50°C ambient)
ICTmax = short term overload current 1min/10min (constant torque load, max 50°C ambient)
IVT
= rated input and output current (varible torque load, max 40°C ambient)
* = IP20 with option, ** = IP54 available
Mains voltage 230 V, 50/60 Hz, 3~
Frequency converter
Type
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
1.5/2.2
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
Motor shaft power and current
Constant torque
Squared torque
ICTmax P (kW)
IVT
P (kW) ICT
1.5
7
11
2.2
10
2.2
10
15
3
13
3
13
20
4
16
4
16
24
5.5
22
5.5
22
33
7.5
30
7.5
30
45
11
43
11
43
64
15
57
15
57
85
18.5
70
18.5
70
105
22
83
22
83
124
30
113
30
113
169
37
139
37
139
208
45
165
45
165
247
55
200
55
200
300
75
264
Case A
Size/
max. prot.
class
M4/IP20
M4/IP20
M4/IP20
M5/IP20
M5/IP20
M5/IP20
M6/IP20
M6/IP20
M6/IP20
M6/IP20
M7/IP00*
M7/IP00*
M7/IP00*
M8/IP00*
Dimensions
WxHxD
(mm)
120 x 323 x 215
120 x 323 x 215
120 x 323 x 215
157 x 452 x 238
157 x 452 x 238
157 x 452 x 238
220 x 575 x 290
220 x 575 x 290
220 x 575 x 290
220 x 575 x 290
250 x 854 x 315
250 x 854 x 315
250 x 854 x 315
496 x 950 x 353
Weight
kg
7
7
7
15
15
15
35
35
35
35
61
61
61
136
Table 4.2-7 Power ratings and dimensions of V 4000-series (case A) 230V unit.
Mains voltage 230 V, 50/60 Hz, 3~
Frequency converter
Type
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
V 4000
1.5/2.2
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
Motor shaft power and current
Constant torque
Squared torque
ICTmax P (kW)
IVT
P (kW) ICT
1.5
7
11
2.2
10
2.2
10
15
3
13
3
13
20
4
16
4
16
24
5.5
22
5.5
22
33
7.5
30
7.5
30
45
11
43
11
43
64
15
57
15
57
85
18.5
70
18.5
70
105
22
83
22
83
124
30
113
30
113
169
37
139
37
139
208
45
165
45
165
247
55
200
55
200
300
75
264
Case B
Size/
max. prot.
class
M4/IP21**
M4/IP21**
M4/IP21**
M5/IP21**
M5/IP21**
M5/IP21**
M6/IP21**
M6/IP21**
M6/IP21**
M6/IP21**
M7/IP21**
M7/IP21**
M7/IP21**
M8/IP21**
Dimensions
WxHxD
(mm)
120 x 423 x 215
120 x 423 x 215
120 x 423 x 215
157 x 562 x 238
157 x 562 x 238
157 x 562 x 238
220 x 700 x 290
220 x 700 x 290
220 x 700 x 290
220 x 700 x 290
374 x 1050 x 330
374 x 1050 x 330
374 x 1050 x 330
496 x 1350 x 353
Weight
kg
7
7
7
15
15
15
35
35
35
35
82
82
82
153
Table 4.2-8 Power ratings and dimensions of V 4000-series (case K) 230V unit.
Page 13
4
Technical data
4.3 Specifications
Mains
Input voltage Uin
208—240V, 380—440V, 460—500V, 525—690V ; -15%—+10%
connection
Input frequency
45—66 Hz
Connection to the mains
once per minute or less (normally)
Motor
Output voltage
0 — Uin
Connection
Continuous output
current
ICT: ambient max +50°C,
overload 1.5 x ICT (1min/10 min)
IVT: ambient max +40°C, no overloading
Starting torque
200%
Starting current
2.5 x ICT: 2 s every 20 s if output frequency <30 Hz
and if the heatsink temperature <+60°
Output frequency
0—500 Hz
Frequency resolution
0.01 Hz
Control method
Frequency Control (U/f)
Open Loop Sensorless Vector Control
Closed Loop Vector Control
Switching frequency
1—16 kHz (depending on capacity)
Frequency Analog I/P
reference Panel refer.
Resolution 12 bit, accuracy ±1%
Resolution 0.01 Hz
Field weakening point
30—500 Hz
Acceleration time
0.1—3000 s
Deceleration time
0.1—3000 s
Braking torque
DC brake: 30%*TN (without brake option)
Environmental
Ambient operating
temperature
-10 (no frost) ...+50°C at ICT, (1.5 x ICT max 1min/10min)
-10 (no frost) ...+40°C at IVT, no overloading
limits
Storage temperature
-40°C...+60°C
Relative humidity
<95%, no condensation allowed
Air quality
- chemical vapours
- mechanical particles
IEC 721-3-3, unit in operation, class 3C2
IEC 721-3-3, unit in operation, class 3S2
4
Control
characteristics
Altitude
Max 1000 m at continuous ICT specification
Over 1000 m reduce ICT by 1% per each 100 m
Absolute maximum altitude 3000 m
Vibration
(IEC 721-3-3)
Operation: max displacement amplitude 3 mm
at 2—9 Hz,
Max acceleration amplitude 0.5 G at 9—200 Hz
Shock
(IEC 68-2-27)
Operation: max 8 G, 11 ms
Storage and shipping: max 15 G, 11 ms (in the package)
Table 4.3-1a Specifications (continues on the next page...).
Page 14
Technical data
Environmental
Enclosure
EMC
Noise immunity
Fulfils EN 50082-1,-2, EN61800-3
Emissions
FUWVG .N......A -series equipped with external RFI-Filter
fulfils EN50081-2, EN61800-3
FUWVG .C......B -series fulfils EN50081-2. EN61800-3
FUWVG .H......B -series fulfils EN50081-1,-2, EN61800-3
FUWVG .C......K -series fulfils EN50081-2, EN61800-3
FUWVG .H......K -series fulfils EN50081-1,-2, EN61800-3
(* option IP20)
limits
Safety
Control
connections
IP20
2.2-45 Case A (400/500V), 110-250 Case B (400/500V),
0.75-22 Case K (400/500V), 7.5-75 Case A (690V)
1.5-22 Case A (230V), 0.55-15 Hardware K (230V)
IP00
55—400 Case A (400/500V)*, 500—1000 Case A (400/
500V), 90—800 Case A (690V), 30-55 Case A (230V)
IP21—54 2.2-250 Case B (400/500V), 1.5-55 Case B (230V)
Fulfils EN 50178, EN60204-1, CE, UL, C-UL, FI, GOST R
(check from the unit nameplate specified approvals for each unit)
Analogue voltage
0— +10 V, Ri = 200 kΩ, single ended
(-10 — +10V , joystick control), resolution 12 bit, accur. ±1%
Analogue current
0 (4) — 20 mA, Ri = 250 Ω, differential
Digital inputs (6)
Positive or negative logic
Aux. voltage
+24 V ±20%, max 100 mA
Pot. meter reference
+10 V -0% — +3%, max 10 mA
Analogue output
0 (4) — 20 mA, RL <500 Ω, resolution 10 bit, accur. ±3%
Digital output
Open collector output, 50 mA/48 V
Relay outputs
Max switching voltage:
Max switching load:
Max continuous load:
300 V DC, 250 V AC
8A / 24 V
0.4 A / 250 V DC
2 kVA / 250 V AC
2 A rms
Protective
Over current protection
Trip limit 4 x ICT
functions
Overvoltage protection
Mains voltage: 220 V, 230 V, 240 V, 380 V, 400 V
Trip limit:
1.47x Un, 1.41x Un, 1.35x Un, 1.47x Un, 1.40x Un
Mains voltage: 415 V, 440 V, 460 V, 480 V, 500 V
Trip limit:
1.35x Un ,1.27x Un, 1.47x Un, 1.41x Un, 1.35x Un
Mains voltage: 525 V, 575 V, 600 V, 660 V, 690 V
Trip limit:
1.77x Un, 1.62x Un, 1.55x Un, 1.41x Un, 1.35x Un
Undervoltage protection
Trip limit 0.65 x Un
Earth-fault protection
Protects the inverter from an earth-fault in the output
(motor or motor cable)
Mains supervision
Trip if any of the input phases is missing
Motor phase supervision
Trip if any of the output phases is missing
Unit over temperature
protection
Yes
Motor overload protection
Yes
Stall protection
Yes
Motor underload protection
Yes
Short-circuit protection of
+24V and +10V reference
voltages
Yes
Table 4.3-1b Specifications.
Page 15
4
Installation
5 INSTALLATION
5.1 Ambient conditions
b
The environmental limits mentioned in the
table 4.3-1 must not be exceeded.
5.2 Cooling
The specified space around the frequency
converter unit ensures proper cooling air
circulation. See table 5.2-1 for dimensions. If
multiple units are to be installed above each
other, the dimensions must be b+c and air
from the outlet of the lower unit must be directed
away from the inlet of the upper unit.
5
With high switching frequencies and high
ambient temperatures the maximum
continuous output current has to be derated
according to figure 5.2-3.
V 4000
Dimensions [mm]
a
a
c
Figure 5.2-1 Installation space.
a2 = distance from the frequency converter
unit to other the frequency converter unit
* = no space for fan change
** = space for fan change, the space has to be
on either side of the frequency converter
*** = ask the details from the factory
a
a2
b
c
2.2/3—5.5/7.5 (400/500V)
case A/B
0.75/1.1—3/4 (400/500V) case K
1.5/2.2—3/4 (230V) case A/B
0.55/0.75—1.5/2.2 (230V) case K
20
10
100
50
V 4000
70
IP21 enlcosure for case B
20
20
100
50
7.5/11—15/18.5 (400/500V)
case A/B
2.2/3—22/30 (690V) case A
4/5.5—22/30 (400/500V) case K
4/5.5—7.5/11 (230V) case A/B
2.2/3—15/18.5 (230V) case K
20
10
120
60
2.2/3—7.5/11 (400/500V) case A/B
2.2/3—15/18.5 (690V) case A
0.75/1.1—5.5/7.5 (400/500V) case K
1.5/2.2—3/4 (230V) case A/B
0.55/0.75—1.5/2.2 (230V) case K
170
IP21 enclosure for case B
20
20
120
60
11/15—30/37 (400/500V) case A/B
18.5/22—55/75 (690V) case A
7.5/11—18.5/22(400/500V) case K
4/5.5—7.5/11 (230V) case A/B
2.2/3—11/15 (230V) case K
18.5/22—45/55 (400/500V)
case A/B
30/37—75/90 (690V) case A
11/15—22/30 (230V) case A/B
30
10
160
80
370
IP21 enclosure for case B
30
30
160
80
37/45—45/55 (400/500V) case A/B
75/90 (690V) case A
22/30 (400/500V) case K
11/15—22/30 (230V) case A/B
15/18.5 (230V) case K
55/75—90/110 (400/500V)
case A/B
30/37—45/55 (230V) case A/B
75
75 300 100
(35*) (60*)
55/75—90/110 (400/500V) case A/B
30/37—45/55 (230V) case A/B
650
110/132—160/200 (400/500V)
case A/B
55/75 (230V) case A/B
90/110—132/160 (690V) case A
250** 75
110/132—132/160 (400/500V) case A/B
55/75 (230V) case A/B
90/110—110/132 (690V) case A
800
200/250—250/315 (400/500V)
case A/B
160/200—200/250 (690V) case A
200** 75
300
—
300
—
(75**)
75
315/400—400/500 (400/500V)
case A/B
200/250—315/400 (690V) case A
200** 75
500/630 (400/500V) case A
400/500 (690V) case A
***
630/710-1000 (400/500V) case A
500/630-800 (690V) case A
***
160/200 (400/500V) case A/B
132/160 (690V) case A
1300
200/250—250/315 (400/500V) case A/B
160/200—200/250 (690V) case A
1950
315/400—400/500 (400/500V) case A/B
200/250—315/400 (690V) case A
2950
300
—
***
***
***
500/630 (400/500V) case A
400/500 (690V) case A
3900
***
***
***
630/710—1000 (400/500V) case A
500/630—800 (690V) case A
5900
(75*)
Table 5.2-1 Installation space dimensions.
Page 16
Required cooling
cooling air (m3/h)
Table 5.2-2 Required cooling air.
Installation
W
W
1200
15 / 18,5
6000
90 / 110
1000
11 / 15
800
5000
75 / 90
4000
55 / 75
45 / 55
3000
37 / 45
7.5 / 11
600
5.5 / 7,5
4 / 5,5
3/4
2.2 / 3
400
200
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
fsw [kHz]
30 / 37
2000
22 / 30
18.5 / 22
1000
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
fsw [kHz]
V 4000 - 18,5 / 22—90 / 110
V 4000 - 2,2 / 3 — 15 / 18,5
Figure 5.2-2a
5
W
16 000
250 / 315
14 000
200 / 250
12 000
10 000
160 / 200
132 / 160
8 000
110 / 132
6 000
4 000
fsw [kHz]
1 2
3
4
5
6
7
8
9 10 11 12 13 14 15 16
V 4000 - 110 / 132—250 / 315
Figure 5.2-2b
Figures 5.2-2a—b Power dissipation (IVT, variable torque) as a function of the switching frequency for
400V and 500V.
W
W
1 200
4 000
55/75
15 /18.5
1 000
11/15
45/55
3 000
800
37/45
7.5/11
600
30/37
2 000
22/30
5.5/7.5
400
4/5.5
3/4
2.2/3
1.5/2.2
200
18.5/22
1 000
fsw [kHz]
1
2
3
4
5
6
fsw [kHz]
1
2
4
5
6
18.5—55 kW
1.5—15 kW
Figure 5.2-2c
3
Figure 5.2-2d
Figures 5.2-2c—d Power dissipation as a function of the switching frequency for 230 V
(IVT,variable torque).
Page 17
Installation
Type
(kW)
Curve
3.6 kHz
10 kHz
16 kHz
no derating
no derating
no derating
no derating
no derating
no derating
no derating
no derating
no derating
no derating
no derating .
7
no derating
no derating
11
no derating
no derating
15
no derating
18
*
*
*
*
*
*
*
*
1
no derating
no derating
no derating
no derating
no derating
5
6
8
9
10
12
13
14
16
17
19
*
*
*
*
*
*
*
*
2
no derating
no derating
3
no derating
4
not allowed
not allowed
not allowed
not allowed
not allowed
not allowed
not allowed
not allowed
not allowed
not allowed
not allowed
*
*
*
*
*
*
*
*
IVT (A)
45
5
0.75/1.14/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
75/90
90/110
110/132
132/160
160/200
200/250
250/315
315/400
400/500
500/630
630/715
715/800
800/900
900
1000
40
3
35
15 / 18.5
IVT 16 kHz
30
25
1
20
15
10
5.5 / 7.5
IVT 16 kHz
2
5
0
0
10
20
30
40
°C
50
Figure 5.2.3 a
IVT (A)
120
7
I
100
I
6
45 / 55
10 kHz
37 / 45
10 kH
VT
30 / 37
10 kHz
I
VT
5
40
4
20
0
VT
45 / 55
3.6 kHz
I
60
* = Ask the details from the factory
VT
8
80
Table 5.2-3 Constant output current derating
curves for IVT (variable torque).
5.5 / 7.5
IVT 10 kHz
0
10
20
30
40
I
VT
50
22 / 30
16 kHz
°C
Figure 5.2.3 b
250
IVT (A)
600
11
200
VT
I
10
I
VT
9
50
I
0
VT
0
10
Figure 5.2.3 c
Figure 5.2-3a—d
Page 18
20
30
40
50
VT
I
19
90 / 110
3.6 kHz
12
100
18
500
I
150
IVT (A)
I
17
75 / 90
10 kHz
55 / 75
10 kHz
°C
15
300
200
0
0
10
20
30
40
50
I
200 / 250
10 kHz
VT
160 / 200
3.6 kHz
VT
16
I
14
I
13
100
250 / 315
10 kHz
VT
I
400
90/ 110
10 kHz
250 / 315
3. 6kHz
VT
160 / 200
10 kHz
VT
132 / 160
10 kHz
VT
I
110 / 132
10 kHz
VT
°C
Figure 5.2-3 d
Constant output current (IVT, variable torque) derating curves as a function of
ambient temperature and switching frequency.
Installation
5.3 Mounting
D1
W1
The inverter should be mounted in a vertical
position on the wall or on the back plane of a
cubicle. Follow the requirement for cooling, see
table 5.2-1 and figure 5.2-1 for dimensions.
W2
R2
R1
To ensure a safe installation, make sure that
the mounting surface is relatively flat. Fixing
holes can be marked on the wall using the
template on the cover of the cardboard
package.
H1 H2
H3
Fixing is done with four screws or bolts
depending on the size of the unit, see tables
5.3-1 and 5.3-2, and figure 5.3-1 for
dimensions. Units, from 18.5 kW to 400/500
kW, have special lifting "eyes" which must be
used, see figures 5.3-2 and 5.3-3.
R2
1)
The mounting instructions for 500/630—1000
(500/400V) and 400/500—800 (690V) units are
explained in the separate manual for M11/M12
units. Ask more information from the factory
when needed.
V 4000
H4
1)
Cable cover for IP 20 surface mounting
Figure 5.3-1 Mounting dimensions.
Dimensions [mm]
B1
B2
H1
H2
H3
H4
T1
R1
R2
120
95
323
312
290
40
215
7
3.5
7.5/11-15/18.5 (400/500V) 157
4/5.5-7.5/11 (230V)
2.2/3-22/30 (690V)
157
127
452
434
405
45
238
9
4.5
127
486
470
440
45
265
9
4.5
18.5/22-45/55 (400/500V) 220
11/15-22/30 (230V)
30/37-75/90 (690V)
220
180
575
558
525
100
290
9
4.5
180
668
650
618
100
290
9
4.5
55/75-90/110 (400/500V)
30/37-45/55 (230V)
250
220
854
835
800
*
315
9
4.5
110/132-160/200
496
456
950
926
890
353
11.5
6
700
660
1045
1021
1000
390
11.5
6
989
948
1045
1021
1000
390
11.5
6
500/630 (400/500V)
400/500 (690V)
**
**
**
**
**
**
**
**
**
630/710-1000 (400/500V)
500/630-800 (690V)
**
**
**
**
**
**
**
**
**
2.2/3-5.5/7.5 (400/500V)
1.5/2.2-3/4 (230V)
(400/500V)
55/75 (230V)
90/110-132/160 (690V)
200/250-250/315
(400/500V)
160/200-200/250 (690V)
315/400-400/500
(400/500V)
250/315-315/400 (690V)
Table 5.3-1 Dimensions for V 4000-series (case A).
* = IP20 cable cover is on the bottom- (256mm)
and on the top of the unit (228mm)
** = Ask the details from the factory
Page 19
5
V 4000
5
Dimensions [mm]
W1
W2
H1
H2
H3
H4
D1
R1
R2
2.2/3—5.5/7.5 (400/500V)
1.5/2.2-3/4 (230V)
120
95
423
412
390
—
215
7
3.5
7.5/11—15 /18.5 (400/500V)
4/5.5-7.5/11 (230V)
157
127
562
545
515
—
238
9
4.5
18.5/22—45/55 (400/500V)
11/15-22/30 (230V)
220
180
700
683
650
—
290
9
4.5
55/75—90/110 (400/500V)
30/37-45/55 (230V)
374
345
1050
1031
1000
—
330
9
4.5
110/132—160/200
(400/500V)
55/75 (230V)
496
456
1350
926
1290
353
11.5
6
200/250—250/315
(400/500V)
700
660
1470
1021
1425
390
11.5
6
315/400—400/500
(400/500V)
989
948
1470
1021
1425
390
11.5
6
R1
R2
Table 5.3-2 Dimensions for V 4000-series (case B).
(* = Ask the details from the factory)
V 4000
Dimensions [mm]
W1
W2
H1
H2
H3
H4
D1
0.75/1.1—3/4 (400/500V)
0.55/0.75—1.5/2.2 (230V)
120
95
343
333
305
—
150
4/5.5—11/15 (400/500V)
2.2/3—5.5/7.5 (230V)
135
95
430
420
390
—
205
7
3.5
15/22—22/30 (400/500V)
7.5/11—15/18.5 (230V)
185
140
595
580
550
—
215
9
4.5
Table 5.3-3 Dimensions for V 4000-series (case K).
Page 20
7
3.5
Installation
5
Figure 5.3-2 Lifting of 18.5/22—90/110 kW units.
CORRECT
WRONG
RUN
RUN
READY
PAR
REF
READY
FAULT
FAULT
MON
MON
PAR
REF
BTNS
BTNS
RST
RST
PG
PG
UD008K17
UD008K17
L1
L2
L3
U
V
W
-
+
+
+
L1
L2
L3
U
V
W
-
+
+
+
NOTE!
Unit sizes 110 — 400 kW - do not lift without a rod through the lifting holes in
the unit - see above.
M9NOSTO
Figure 5.3-3 Lifting of 110/132—400/500 V units.
Page 21
Wiring
6 WIRING
The general wiring diagrams for 500/630—
1000 (500/400V) and 400/500—800 (690V)
units are explained in the separate manual for
M11/M12 units. Ask more information from the
factory when needed.
A general wiring diagram are shown in figures
6-1—6-3. The following chapters have more
detailed instructions about wiring and cable
connections.
Reference
(voltage)
Reference
(current)
24 V
GND
x)
6
24 V
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
+10 Vref.
I out + 18
I out - 19
Uin +
GND
0(4)/20mA
RL<500Ω
20
Iin +
DO1
Iin GND
RO1/1 21
1/2 22
DIA1
RO1/3 23
2 4 Vo u t
DIA2
DIA3
RO2/1 24
CMA
2/2 25
RO2/3 26
2 4 Vo u t
GND
DIB4
DIB5
DIB6
+
U<+48V
I<50mA
RL
ac/dc
Switching:
<8A/24Vdc,
<0.4A/300Vdc,
<2kVA/250Vac
Continuously:
<2Arms
1) Brake
Chopper
(Optional)
CMB
x)
x) dotted line
indicates the
connection
with inverted
signal levels
1)
L1 L2 L3
-
+
U
V
W
Brake Resistor
(Optional)
RFI-filter (optional)
L1 L2
L3
M
3~
k6_1
Figure 6-1 General wiring diagram, V 4000 -series (case A for unit sizes M4—M6).
Page 22
Wiring
Reference
(voltage)
Reference
(current)
24 V
GND
x)
24 V
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
+10 Vref.
I out + 18
I out - 19
Uin +
GND
0(4)/20mA
RL<500Ω
20
Iin +
DO1
Iin GND
RO1/1 21
1/2 22
DIA1
RO1/3 23
2 4 Vo u t
DIA2
DIA3
RO2/1 24
CMA
2/2 25
RO2/3 26
2 4 Vo u t
GND
DIB4
DIB5
DIB6
+
U<+48V
I<50mA
RL
ac/dc
Switching:
<8A/24Vdc,
<0.4A/300Vdc,
<2kVA/250Vac
Continuously:
<2Arms
1) Brake
Chopper
(Optional)
CMB
x)
x) dotted line
indicates the
connection
with inverted
signal levels
6
1)
L1 L2 L3
-
+
U
V
W
M
3~
Brake Resistor
(Optional)
RFI-filter (optional)
L1 L2
L3
k6_2
Figure 6-2 General wiring diagram, V 4000 -series (case A for unit sizes > M7 and case B for unit
sizes > M8).
Page 23
Wiring
Reference
(voltage)
Reference
(current)
24 V
GND
x)
24 V
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
+10 Vref.
I out + 18
I out - 19
Uin +
GND
0(4)/20mA
RL<500Ω
20
Iin +
DO1
Iin GND
RO1/1 21
1/2 22
DIA1
RO1/3 23
2 4 Vo u t
DIA2
RO2/1 24
DIA3
2/2 25
CMA
2 4 Vo u t
RO2/3 26
GND
DIB4
+
U<+48V
I<50mA
RL
ac/dc
Switching:
<8A/24Vdc,
<0.4A/300Vdc,
<2kVA/250Vac
Continuously:
<2Arms
1) Brake
Chopper
(Optional)
DIB5
DIB6
CMB
x)
x) dotted line
indicates the
connection
with inverted
signal levels
6
L1 L2 L3
Internal RFI-filter
1)
L1 L2 L3
+
U
V
W
M
3~
Brake Resistor
(Optional)
k6_3
Figure 6-3 General wiring diagram, V 4000-series (case B for unit sizes M4—M7 and case K).
Page 24
Wiring
6.1 Power connections
Use heat-resistant of the cables, +60°C or
higher. The cable (and the fuses) have to be
dimensioned in accordance with the rated
output current of the unit. Cable installing
according the UL-instructions is explained in
the chapter 6.1.4.1.
The minimum dimensions for the Cu-cables
and corresponding fuses are given in the tables
6.1-2 — 6.1-5. The fuses are GG/GL-fuses.
The fuses have been selected so that they will
also function as a overload protection of the
cables.
These instructions concern the cases were
you have one motor and one cable connection
from frequency converter to the motor. In
other cases ask for more information from the
factory.
Always pay attention to the local authority
regulations and installation conditions.
6.1.1 Mains cable
Mains cables to the different EMC levels has
been defined in the table 6.1-1.
According the UL-instructions for maximum
protection of frequency converter UL
recognized fuses type H or K should be used.
On the current ratings of the fuses refer to the
tables 6.1-2 — 6.1-5.
6.1.2 Motor cable
If the motor temperature protection (i t) is used
as overload protection the cables may be
selected according to that. If the 3 or more
cables are used in parallel (with the bigger
units) note that every cable must have it's own
overload protection.
Control cables has been defined in chapter
6.2.1.
2
Cable
level N
Motor cables to the different EMC levels has
been defined in the table 6.1-1.motor drives.
6.1.3 Control cable
level C
level H
Mains cable
1
1
1
Motor cable
2
2
3
Control cable
4
4
4
Table 6.1-1 Cable types for the different EMC levels.
1 = The power cable which is suitable for the fixed installation, specific for the used voltage.
Shielded cable is not compulsory (recommendation NOKIA/MCMK or similar cable)
2 = The power cable equipped with concentric protection wire, specific for the used voltage.
(recommendation NOKIA/MCMK or similar cable)
3 = The power cable equipped with compact low-impedance shield, specific for the used voltage.
(recommendation NOKIA/MCCMK, SAB/ÖZCUY-J or similar cable)
4 = The control cable equipped with compact low-impedance shield, screened cable.
(recommendation NOKIA/jamak, SAB/ÖZCuY-O or similar cable)
Page 25
6
Wiring
* = Ask the details from the factory
6
V 4000
400V
ICT
[A]
Fuse Cu-cable
[A] [mm2]
0.75/1.1
1.1/1.5
1.5/2.2
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/90
55/75
75/90
90/110
110/132
132/160
160/200
200/250
250/315
315/400
—1000
2.5
3.5
4.5
6.5
8.0
10
13
18
24
32
42
48
60
75
90
110
150
180
210
270
325
410
510
*
10
10
10
10
10
10
16
20
25
35
50
50
63
80
100
125
160
200
250
315
400
500
630
*
IVT Fuse Cu-cable
[A] [A] [mm2]
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*2.5+2.5
3*4+4
3*6+6
3*10+10
3*10+10
3*10+10
3*16+16
3*25+16
3*35+16
3*50+25
3*70+35
3*95+50
3*150+70
3*185+95
3.5
4.5
6.5
8
10
13
18
24
32
42
48
60
75
90
110
150
180
210
270
325
2*(3*120+70) 410
2*(3*185+95) 510
2*(3*240+120) 580
*
*
10
10
10
10
10
16
20
25
35
50
50
63
80
100
125
160
200
250
315
400
500
630
630
*
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*2.5+2.5
3*4+4
3*6+6
3*10+10
3*10+10
3*10+10
3*16+16
3*25+16
3*35+16
3*50+25
3*70+35
3*95+50
3*120+70
3*185+95
2*(3*120+70)
2*(3*185+95)
2*(3*240+120)
2*(3*240+120)
*
Table 6.1-2 Mains, motor cables and fuse recommendations according to output currents ICT and
IVT, 400V range (case A/B/K).
V 4000
500V
ICT Fuse Cu-cable
[A] [A] [mm2]
IVT Fuse Cu-cable
[A] [A]
[mm2]
0.75/1.1
1.1/1.5
1.5/2.2
2.2/3
3/4
4/5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
75/90
90/110
110/132
132/160
160/200
200/250
250/315
315/400
—1000
2.5
3
3.5
5
6
8
11
15
21
27
34
40
52
65
77
96
125
160
180
220
260
320
400
*
3
3.5
5
6
8
11
15
21
27
34
40
52
65
77
96
125
160
180
220
260
320
400
460
*
ICT
[A]
Fuse Cu-cable
[A]
[mm2]
IVT
[A]
Fuse Cu-cable
[A]
[mm2]
V 4000
230V
ICT
[A]
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
75/90
90/110
110/132
132/160
160/200
200/250
250/315
—800
3.5
4.5
5.5
7.5
10
14
19
23
26
35
42
52
62
85
100
122
145
185
222
*
10
10
10
10
10
16
20
25
35
35
50
63
63
100
100
125
160
200
250
*
4.5
5.5
7.5
10
14
19
23
26
35
42
52
62
85
100
122
145
185
222
287
*
10
10
10
10
16
20
25
25
35
50
63
63
100
100
125
160
200
250
315
*
0.55/0.75
0.75/1.1
1.1/1.5
1.5/2.2
2.2/3
3/4
4/5.5
5.5/7.5
7.5/11
11/15
15/18.5
18.5/22
22/30
30/37
37/45
45/55
55/75
3.6
4.7
5.6
7
10
13
16
22
30
43
57
70
83
113
139
165
200
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*2.5+2.5
3*4+4
3*6+6
3*6+6
3*10+10
3*10+10
3*16+16
3*16+16
3*35+16
3*35+16
3*50+25
3*70+35
3*95+50
3*150+70
3*185+95
*
Table 6.1-4 Mains, motor cables and fuse recommendations according to output currents ICT and
IVT, 690V range (case A).
Page 26
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*2.5+2.5
3*4+4
3*6+6
3*10+10
3*10+10
3*10+10
3*16+16
3*25+16
3*35+16
3*50+25
3*70+35
3*95+50
3*95+50
3*150+70
3*185+95
2*(3*120+70)
2*(3*185+95)
*
10
10
10
10
10
16
20
25
35
50
50
63
80
100
125
160
200
200
250
315
400
500
630
*
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*2.5+2.5
3*4+4
3*6+6
3*10+10
3*10+10
3*10+10
3*16+16
3*25+16
3*35+16
3*50+25
3*70+35
3*95+50
3*95+50
3*150+70
3*185+95
2*(3*120+70)
2*(3*185+95)
2*(3*240+120)
*
Table 6.1-3 Mains, motor cables and fuse recommendations according to output currents ICT and
IVT, 500V range (case A/B/K).
V 4000
690V
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*2.5+2.5
3*4+4
3*6+6
3*10+10
3*10+10
3*10+10
3*16+16
3*16+16
3*35+16
3*35+16
3*50+25
3*70+35
3*95+50
3*150+70
*
10
10
10
10
10
10
16
20
25
35
50
50
63
80
100
125
160
200
200
250
315
400
500
*
Fuse
[A]
10
10
10
10
10
16
16
25
35
50
63
80
100
125
160
200
200
Cu-cable
[mm2]
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*2.5+2.5
3*2.5+2.5
3*6+6
3*10+10
3*10+10
3*16+16
3*25+16
3*35+16
3*50+25
3*70+35
3*95+50
3*95+50
IVT Fuse
[A]
[A]
4.7
5.6
7
10
13
16
22
30
43
57
70
83
113
139
165
200
264
10
10
10
10
16
16
25
35
50
63
80
100
125
160
200
200
315
Cu-cable
[mm2]
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*1.5+1.5
3*2.5+2.5
3*2.5+2.5
3*6+6
3*10+10
3*10+10
3*16+16
3*25+16
3*35+16
3*50+25
3*70+35
3*95+50
3*95+50
3*185+95
Table 6.1-5 Mains, motor cables and fuse
recommendations according to output currents ICT
and IVT, 230V range (case A/B/K).
Wiring
Type
Cable [mm2]
main terminals earthterrminal
0.75/1.1—3/4 (400/500V) case K
0.55/0.75—1.5/2.2 (230V) case K
2.5
2.5
2.2/3—5.5/7.5 (400/500V) case A/B
1.5/2.2—3/4 (230V) case A/B
6
6
7.5/11—15/18.5 (400/500V ) case A/B
2.2/3—22/30 (690V) case A
4/5.5—11/15 (400/500V) case K
2.2/3—5.5/7.5 (230V) case K
4/5.5—7.5/11 (230V) case A/B
16
16
18.5/22—22/30 (400/500V) case A/B
30/37—45/55 (690V) case A
15/18.5—22/30 (400/500V) case K
7.5/11—15/18.5 (230V) case K
11/15—15/18.5 (230V) case A/B
35
70
30/37—45/55 (400/500V) case A/B
55/75—75/90 (690V) case A
18.5/22—22/30 (230V) case A/B
50 Cu,
70 Al
70
55/75—90/110 (400/500V) case A/B
30/37—45/55 (230V) case A/B
185
Cu and Al
95
110/132—160/200 (400/500V) case A/B
55/75 (230V) case A/B
90/110—132/160 (690V) case A
2*185 Cu (1
2 * 240 Al
2 * 240 Cu
200/250—250/315 (400/500V) case A/B
160/200—200/250 (690V) case A
2*300 (1
Cu and Al
2 * 240 Cu
315/400—400/500 (400/500V) case A/B
250/315—315/400 (690V) case A
4*240 (1
Cu and Al
2 * 240 Cu
(1
Mounting bolt size M12 *
(2
In the V 4000 versions max. 3 parallel
connected cables can be used
6
(2
500/630 (400/500V) case A
400/500 (690V) case A
*
*
630/710—1000 (400/500V) case A
500/630—800/1000 (690V) case A
*
*
Table 6.1-6 Maximum cable sizes of the power terminals.
Page 27
Wiring
6.1.4 Installation instructions
1
If the V 4000 frequency converter is to be installed outside a switchgear,
separate cubicle or electrical room a protective IP20 cover should be installed
for the cable connections, see figure 6.1.4-3. The protective cover may not be
needed if the unit is mounted inside a switchgear, separate cubicle or electrical
room.
All IP00 class of frequency converters should always be mounted inside a
switchgear, separate cubicle or electrical room.
2
Locate the motor cable away from the other cables:
- Avoid long parallel runs with other cables.
- If the motor cable runs in parallel with the other cables, the minimum
distances given in table 6.1.4-1 between the motor cable and control cables
should be followed.
- These minimum distances apply also between the motor cable and signal
cables of other systems.
- The maximum length of a motor cable can be 200 m.
(except 0.75/1.1—1.1/1.5 (case K) max. length 50 m and 1.5/2.2 (case K)
max. length 100 m).
- The power cables should cross other cables at an angle of 90° degrees.
6
Distance
between cables
[m]
3
4
Page 28
Screened
cable length
[m]
0.3
<50
1.0
<200
Table 6.1.4-1 Minimum cable distances.
See chapter 6.1.5 for cable insulation checks.
Connecting cables:
- Motor and mains cables should be stripped according to the figure
6.1.4-2 and table 6.1.4-2.
- Open the cover of the V 4000 according to figure 6.1.4-3.
- Remove sufficient plugs from the cable cover or from the bottom of the
unit.
- Pass cables through the holes in the cable cover.
- Connect the main, motor and control cables to the correct terminals
(EMC level N: see figures 6.1.4-3—13, 6.1.4-17, 6.1.4-19
EMC levels C and H: see figure 6.1.4-14—16, 6.1.4-18, 6.1.4-20—21
EMC level N + external RFI-filter: see external filter manual)
The installation instructions for 500/630—1000 (400/500V) und 400/500—
800 (690V) units are explained in the separate manual for M11/M12 units.
Ask more information from the factory when needed.
Cable installing according the UL-instructions is explained in the
chapter 6.1.4.1.
- Check that control cable wires do not make contact with electrical
components in the device.
- Connect optional brake resistor cable (if required).
- Ensure the earth cable is connected to the -terminal of the frequency
converter and motor.
Wiring
- For types 110/132—400/500 (case A), connect the isolator plates of the
protective cover and terminals according to the figure 6.1.4-11.
- Connect the separate shield for the power cables to the protective earth
of the frequency converter, motor and supply panel.
- Mount the cable cover (case A) and the unit cover.
- Ensure the control cables and internal wiring are not trapped between
the cover and the body of the unit.
5
NOTE:
The connection of the transformer inside the unit in mechanical constructions
M7—M12 has to be changed if other than the default supply voltage of the
drive is used. Ask for more information from the factory when needed.
Typecode
Default supply voltage
FUWVG x x x x 2 x x A
FUWVG x x x x 2 x x B
230V
FUWVG x x x x 4 x x A
FUWVG x x x x 4 x x B
400V
FUWVG x x x x 5 x x A
FUWVG x x x x 5 x x B
500V
FUWVG x x x x 6 x x A
690V
6
Page 29
Wiring
6.1.4.1 Cable installing according the ULinstructions
For Installation and cable connections the
following must be noted. Use only with copper
wire temperature permanence of at least 60/
75°C.
Units are suitable for use on a circuit capable
of delivering not more than the rms
symmetrical amperes mentioned in the table
6.1.4.1-1, 480V maximum.
Type
6
According the NEMA enclosure classification
Case B -models are either Type 1 or Type 12
(see chapter 3.1, Type designation code).
Case A and Case K -models are Open Type
Equipment.
In addition to the connecting information the
tightening torque of the terminals are defined
in the table 6.1.4.1-2.
Maximum symmetrical amperes
on connecting circuitry, rms value
2.2/3—15/18.5
(400/500V)
5000
18.5/22—90/110
(400/500V)
10 000
110/160—250/315
(400/500V)
18 000
Table 6.1.4.1-1 Maximum symmetrical supply current (case A/B).
Type
Size
Tightening
torque in
in-lbs.
Tightening
torque in
Nm
2.2/3—5.5/7.5
(400/500V)
M4
7
0,8
7.5/11—15/18.5
(400/500V)
M5
20
2,25
18.5/22—22/30
(400/500V)
M6
35
4
30/37—45/55
(400/500V)
M6
44
5
55/75—90/110
(400/500V)
M7
44
5
110/160—160/200
(400/500V)
M8
610 *)
70 *)
200/250—250/315
(400/500V)
M9
610 *)
70 *)
Table 6.1.4.1-2 Tightening torque of the terminals (case A/B).
Page 30
*) Use a wrench to give the counter
torque when tightening. The isolated
stand off of the bussbar does not
widthstand the whole tightening torque.
Wiring
L4
L1
L3
L2
Earth
conductor
Mains
cables
Figure 6.1.4-1 Stripping motor and mains
cables.
Typ
s1
s2 s3
s4
0.75/1.1 — 11/15 (400/500V) case K
0.55/0.75—5.5/7.5 (230V) Hardware K
12
55
55
12
2.2/3 — 5.5/7.5 (400/500V) case A/B
1.5/2.2—3/4 (230V) Hardware A/B
6
35
60
15
7.5/11 — 15/18.5 (400/500V) case A/B
2.2/3 — 22/30 (690V) case A
4/5.5 —7.5/11 (230V) Hardware A/B
9
40 100 15
18.5/22 — 22/30 (400/500V) case A/B
30/37 — 45/55 (690V) case A
15/18.5— 22/30 (400/500V) case K
7.5/11—15/18.5 (230V) Hardware K
11/15—15/18.5 (230V) Hardware A/B
14
90 100 15
30/37 — 45/55 (400/500V) case A/B
55/75 — 75/90 (690V) case A
18.5/22—22/30 (230V) Hardware A/B
25
90 100 15
55/75 — 90/110 (400/500V) case A/B
30/37—45/55 (230V) Hardware A/B
50
-
110/132 — 160/200 (400/500V) case A/B
45/55 (230V) Hardware A/B
90/110 — 132/160 (690V) case A
*
*
*
*
200/250 — 250/315 (400/500V) case A/B
160/200 — 200/250 (690V) case A
*
*
*
*
315/400 — 400/500 (400/500V) case A/B
250/315 — 315/400 (690V) case A
*
*
*
*
500/630 (400/500V) case A
400/500 (690V) case A
*
*
*
*
630/710 — 1000 (400/500V) case A
500/630— 800 (690V) case A
*
*
*
*
-
25
Table 6.1.4-2 Stripping lengths of the cables (mm).
(* = Ask the details from the factory)
1 Loosen screws (2 pcs)
2 Pull cover bottom outwards
3 Push cover upwards
3
3
2
2
1
1
IP54KANS
Figure 6.1.4-2 Opening the cover of the V 4000 unit.
Page 31
6
Wiring
Power card
Control card
Control I/O
terminals
Connect the screen
to the terminal
6
Fix the control cable
with a tie wrap
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
DC-link/Brake
resistor
terminals (-,+)
Mains cable
terminals
(L1,L2,L3)
Earth
terminals
(PE)
Fixing screw
L1 L2 L3 -
+ U V W
Motor cable
terminals
(U,V,W)
Fixing screw
Cable cover
Control cable
Mains cable
Motor cable
Brake resistor cable
Figure 6.1.4-3 Cable assembly for 2.2/3—15 /18.5 (400/500V) case A and 1.5/22—7.5/11 (230V)
case A (EMC level N) types.
Page 32
Wiring
Control card
I/O terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
6
Connect the
screen to
the terminal
Mains cable
terminals
Fix the control
cable with a tie
wrap
DC-link/brake
resistor terminals
L1 L2 L3 -
Earth terminal (PE)
+ U V W
Motor cable
terminals
Earth terminal (PE)
Rubber grommets
Motor cable
Brake resistor cable
Mains cable
Control cable
m4IP21
Figure 6.1.4-4 Cable assembly for 2.2/3—5.5/7.5 (400/500V) case B and 1.5/2.2—3/4 (230V) case B
(EMC level N) types.
Page 33
Wiring
Control card
I/O terminals
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Connect the
screen to
the terminal
Fix the control
cable with a tie
wrap
Mains cable
terminals
DC-link/brake
resistor terminals
L1 L2 L3 Earth terminal (PE)
+ U V W
Motor cable
terminals
Earth terminal (PE)
Rubber grommets
Motor cable
Brake resistor cable
Control cable
Mains cable
m5IP21
Figure 6.1.4-5 Cable assembly for 7.5/11—15/18.5 (400/500V) case B and 4/5.5—7.5/11 (230V)
case B (IP21 enclosure, EMC level N) types.
Page 34
Wiring
Control card
I/O terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
6
Internal
cooling fan
Connect the
screen to
the terminal
Mains cable
terminals
DC-link/brake
resistor terminals
L1 L2 L3 Earth terminal (PE)
+ U V W
Motor cable
terminals
Earth terminal (PE)
Rubber grommets
Motor cable
Brake resistor cable
Control cable
Mains cable
m5IP54
Figure 6.1.4-6 Cable assembly for 7.5/11—15/18.5 (400/500V) case B and 4/5.5—7.5/11 (230V)
case B (IP54 enclosure, EMC level N) types.
Page 35
Wiring
Power card
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Control card
Control I/O
terminals
6
Connect the
screen to the
terminal
Fix the control
cable with a tie
wrap
Mains cable
terminals
(L1,L2,L3)
Earth
terminals
(PE)
Fixing screw
L1
L2
L3
-
+
U
V
W
DC-link/Brake
resistor
terminals (-,+)
Motor cable
terminals
Fixing screw
Cable cover
Mains cable
Control cable
Motor cable
Brake resistor cable
Figure 6.1.4-7 Cable assembly for 18.5/22—45/55 (400/500V) case A and 11/15—22/30 (230V)
case A (EMC level N) types.
Page 36
Wiring
Control card
I/O terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
6
Connect the
screen to
the terminal
Fix the control
cable with a tie
wrap
Mains cable
terminals
DC-link/brake
resistor terminals
Motor cable
terminals
L1 L2 L3 -
Earth terminal (PE)
+ U V W
Earth terminals (PE)
Rubber grommets
Motor cable
Control cable
Brake resistor cable
Mains cable
M6IP21, M6IP54
Figure 6.1.4-8 Cable assembly for 18.5/22—45/55 (400/500V) case B and 11/15—22/30 (230V) case B
(EMC level N) types.
Page 37
Wiring
Mains cable
Earth
terminal
(PE)
Mains cable
terminals
(L1,L2,L3)
L1
L2
Power card
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Control card
6
L3
Control I/O
terminals
Connect the screen
to the terminal
Fix the control cable
with a tie wrap
-
Earth
terminals
(PE)
+
U
V
W
DC-link/Brake
resistor
terminals (-,+)
Motor cable
terminals
Brake resistor
cable
Control cable
Motor cable
Figure 6.1.4-9 Cable assembly for 55/75—90/110 (400/500V) case A and 30/37—45/55 (230V) case A
(EMC level N) types.
Page 38
Wiring
Control I/O
terminals
Control cable
earthing
Control cable
fixing
L1
L2
L3
U
V
W
-
+
+
+
6
PE terminal
for mains and
motor cables
DC-link/brake
resistor
terminals
Insulated
(yellow-green)
earthing conductor
twisted of cable
shield
Terminal
isolator
plates
Mains
cable
Control
cable
Motor
cable
M9KYTK2
Figure 6.1.4-10 Cable assembly for 110/132—400/500 (400/500V) case A, 110/132—400/500
(400/500V) case B, 90/110—315/400 (690V) case A, 55/75 (230V) case A and 55/75
(230V) case B (EMC level N) types.
Page 39
Wiring
Fixing screws of
protective covers
L1
6
B
L2
U
L3
V
C
W
-
+
+
A
+
D
After cable connections before switching on the mains supply, ensure:
1. Insert all 10 terminal isolator plates (A) in the slots between the terminals,
see figure below
2. Insert and fix three plastic protective covers (B, C, and D) over the
terminals
Fixing the terminal isolation plates:
Bend the plate to
fit it into a slot.
Release to lock it
in correct position
Insert plate
into the slots
Terminal isolation plates
M9SUOJAT
Figure 6.1.4-11 Cable cover and terminals assembly for 110/132—400/500 (400/500V) case A,
110/132—400/500 (400/500V) case B, 90/110—315/400 (690V) case A, 55/75 (230V)
case A and 55/75 (230V) case B (EMC level N) types.
Page 40
Wiring
Control card
I/O terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
6
Connect the
screen to
the terminal
Mains cable
terminals
DC-link/brake
resistor terminals
L1 L2 L3 - + U V W
Earth terminal (PE)
Motor cable
terminals
Earth terminal (PE)
M5CX6
Control cable
Mains cable
Motor cable
Brake resistor cable
Figure 6.1.4-12 Cable assembly for 2.2/3—22/30 (690V) case A (EMC level N) types.
Page 41
Wiring
Control card
I/O terminals
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Connect the
screen to
the terminal
Mains cable
terminals
DC-link/brake
resistor terminals
L1 L2 L3 - + U V W
Earth terminal (PE)
Motor cable
terminals
Earth terminal (PE)
M6CX6
Control cable
Mains cable
Motor cable
Brake resistor cable
Figure 6.1.4-13 Cable assembly for 30/37—75/90 (690V) case A (EMC level N) types.
Page 42
Wiring
Mains cable
terminals
(L1,L2,L3)
DC-link/brake
resistor terminals
(-,+)
Motor cable
terminals
(U,V,W)
Uncover the
screen of the
cable, pass it
through the
earth clamp
and tighten
up carefully
6
Earth
terminal
Earth
terminal
Mains cable
Control cable
Connect the bunched
Motor cable concentric protection
wire as short as possible
to the terminal (max. 2
cm)
Figure 6.1.4-14 Cable assembly principle for 2.2/3—45/55 (400/500V) case B (EMC level C) types.
Page 43
Wiring
FREQUENCY CONVERTER
Control card
6
Control I/O
terminals
Mains cable
terminals
(L1,L2,L3)
Connect the
screen to the
terminal
DC-link/brake
resistor terminals
(-,+)
Uncover the
screen of the
cable, pass it
through the earth
clamp and
tighten up
carefully
Motor cable
terminals
(U,V,W)
Earth terminal
Connect the
bunched screen
as short as
possible to the
terminal
Earth
terminals
Mains cable
(max. 2 cm)
Control cable
Yellow-green
protective cable
Use special EMC
cable gland, which
earths the screen
by 360° contact
MOTOR
or connect the
bunched screen
using cable lug as
short as possible
to the terminal
(max. 2 cm)
Motor cable
terminals
yellow-green
protective cable
Earth terminal
Figure 6.1.4-15 Cable assembly principle in the frequency converter and in the motor for
2.2/3—45/55 (400/500V) case B (EMC levels C and H) types.
Page 44
Wiring
Connect the
screen to the
terminal
6
Earth
terminals
(PE)
Mains cable
Uncover the screen of the cable,
pass it through the earth clamp
and tighten up carefully
Control cable
Motor cable
Metal plate to
fulfill EMClevels. Metal
plate can be
lifted up while
connecting the
wires.
Figure 6.1.4-16 Cable assembly principle for 55/75—90/110 (400/500V) case B (EMC level C and H)
types.
Page 45
Wiring
Mains cable
terminals
(L1, L2, L3)
6
DC-link/brake
resistor
terminals (-,+)
Motor cable
terminals
(U,V,W)
Yellow
green
protective
cable
Yellowgreen
protective
Earth
terminal
Earth
terminal
Mains cable
Earth terminal for
the control cable
Motor cable
Figure 6.1.4-17 Cable assembly principle for 0.75/1.1—3/4 (500V) case K (EMC level N) types.
Page 46
Wiring
DC-link/brake
resistor
terminals (-,+)
Mains cable
terminals
(L1,L2,L3)
Motor cable
terminals
(U,V,W)
Earth terminal
Earth terminal
Connect the
bunched screen
as short as
possible to the
terminal (max. 2
Connect the
bunched screen
as short as
possible to the
terminal (max. 2
cm)
cm)
Yellow-green
protective cable
Mains cable
Control cable
Control cable (relay outputs)
(other)
Motor cable
Yellow-green
protective cable
Figure 6.1.4-18 Cable assembly principle for 0.75/1.1—3/4 (400V) case K (EMC level C and H),
0.75/1.1—3/4 (500V) case K (EMC level C) and 0.55/0.75—1.5/2.2 (230V) case K
(EMC level C and H) types.
Page 47
6
Wiring
DC-link/
brake
resistor
terminals
(-, +)
6
Motor cable
terminals
(U, V, W)
Mains cable
terminals
(L1, L2, L3)
Yellowgreen
protective
cable
Yellowgreen
protective
cable
Earth
terminal
Earth
terminals
Motor cable
Mains cable
Control cable
(other)
Control cable
(relay outputs)
Figure 6.1.4-19 Cable assembly principle for 4/5.5—11/15 (500V) case K (EMC level N) types.
Page 48
Wiring
DC-link/brake
resistor
terminals (-,+)
Motor cable
terminals
(U,V,W)
Mains cable
terminals
(L1, L2, L3)
Yellow-green
protective
cable
Connect the
bunched
screen as
short as
possible to
the terminal
Yellow-green
protective
cable
(max. 2 cm)
Earth
terminals
Earth terminal
Mains cable
Control cable
(other)
Control cable
(relay outputs)
Motor cable
Figure 6.1.4-20 Cable assembly principle for 4/5.5—11/15 (400V) case K (EMC level C and H),
4/5.5—11/15 (500V) case K (EMC level C) and 2.2/3—5.5/7.5 (230V) case K
(EMC level C and H) types.
Page 49
6
Wiring
DC-link/brake
resistor
terminals (-,+)
Mains cable
terminals
(L1, L2, L3)
6
Motor cable
terminals
(U,V,W)
Use special
EMC cable
gland, which
earths the
screen by 360°
contact
Connect the
bunched
screen as short
as possible to
the terminal
Earth
terminals
Earth
terminal
Mains cable
(max. 2 cm)
Control cable
(relay outputs)
Control cable
(other)
Motor cable
Figure 6.1.4-21 Cable assembly principle for 15/18.5—22/30 (400V) case K (EMC level C and H),
15/18.5—22/30 (500V) case K (EMC level C) and 7.5/11—15/18.5 (230V) case K
(EMC level C and H) types.
Page 50
Wiring
6.1.5 Cable and motor insulation checks
6.2 Control connections
1 Motor cable insulation checks
Basic connection diagram is shown in the
figure 6.2-1.
Disconnect the motor cable from the terminals U, V and W of the V 4000 unit and
from motor.
Measure the insulation resistance of the
motor cable between each phase conductor
and between each phase conductor and
the protective ground conductor.
The insulation resistance must be >1MΩ.
2 Mains cable insulation checks
Disconnect the mains cable from the terminals L1,L2 and L3 of the V 4000 unit and
from mains.
Measure the insulation resistance of the
mains cable between each phase conductor
and between each phase conductor and
the protective ground conductor.
The insulation resistance must be >1MΩ.
3 Motor insulation checks
Disconnect the motor cable from the motor
and open the bridging connections in
the motor connection box.
The functionality of the terminals for the Basic
application is explained in chapter 10.2. If one
of the Five in One applications is selected,
check the application manual for the
functionality of the terminals for that application.
6.2.1 Control cables
The control cables should be minimum 0.5
mm2 screened multicore cables, see table 6.11. The maximum wire size fitting in the
terminals is 2.5 mm2.
6.2.2 Galvanic isolation barriers
The control connections are isolated from the
mains potential and the I/O ground is
connected to the frame of the device via a 1
MΩ resistor and 4,7 nF capacitor. The control
I/O ground can also be connected directly to
the frame, by changing the position of the
jumper X4 to ON-position, see figure 6.2.2-1.
Digital inputs and relay outputs are isolated
from the I/O ground.
Measure insulation resistance of each
motor winding. The measurement voltage
has to be at least equal to the mains voltage
but not exceeding 1000V.
The insulation resistance must be >1MΩ.
Page 51
6
Wiring
Terminal
6
Function
Specification
1
+10Vref
Reference voltage output
Burden max 10 mA *
2
Uin+
Analogue signal input
Signal range -10 V— +10 V DC
3
GND
I/O ground
4
Iin+
Analogue signal (+input)
5
Iin-
Analogue signal (-input)
6
24V out
24V supply voltage
7
GND
I/O ground
8
DIA1
Digital input 1
9
DIA2
Digital input 2
10
DIA3
Digital input 3
11
CMA
Common for DIA1—DIA3
Must be connected to GND or 24V of
I/O- terminal or to external 24V or GND
12
24V out
24V supply voltage
Same as # 6
13
GND
I/O ground
Same as # 7
14
DIB4
Digital input 4
Ri = min. 5 kΩ
15
DIB5
Digital input 5
16
DIB6
Digital input 6
17
CMB
Common for DIB4 — DIB6
Must be connected to GND or 24V of
I/O- terminal or to external 24V or GND
18
Iout+
Analogue signal (+output)
Signal range 0(4)—20 mA,
19
Iout-
Analogue ground (-output)
RL max. 500 Ω
20
DO1
Open collector output
Transistor output, max. Uin = 48 VDC
max. current 50 mA
21
RO1/1
22
RO1/2
Max switch. current
23
RO1/3
0.4 A / 250 VDC
24
RO2/1
25
RO2/2
26
RO2/3
Relay output 1
Relay output 2
Signal range 0(4)—20 mA
±20%, load max. 100 mA
Ri = min. 5 kΩ
Max. switch. voltage 250 VAC, 300 VDC
Max. switch. power
<2 kVA / 250 VAC
Max. cont. current
<2 A rms
Figure 6.2-1 Control I/O-terminal signals.
* If the potentiometer reference is used, potentiometer R = 1—10 kΩ
Page 52
8 A / 24 VDC,
Wiring
Mains
X4
10 V ref.
GND
L1 L2 L3
1 MΩ
+24 V
GND
Control I/O
ground
Uin
Iin +
Iin DIA1
...
DIA3
CMA
DIB4
...
DIB6
CMB
Digital input
group A
Digital input
group B
Iout +
Iout -
Main
circuits
Analog
output
DO1
Digital
output
6
RO1.1
RO1.2
RO1.3
RO2.1
RO2.2
RO2.3
U V
W
Motor
Figure 6.2.2-1 Isolation barriers.
6.2.3 Digital input function inversion
The active signal level at the digital input logic
depends on how the common input (CMA,
CMB) of the input group has been connected.
The connection can be either to +24 V or to
ground. See figure 6.2.3-1.
Ground (-)
+24 V
Ground (-)
The +24V or ground for the digital inputs and
common terminals (CMA, CMB) can be either
external or internal (terminals 6 and 12 of the
frequency converter).
DIA1
DIA1
DIA2
DIA2
DIA3
DIA3
CMA
Positive logic (+24 V active signal) = input is active
when the switch is closed.
+24 V
CMA
Negative logic (0 V active signal) = input is active
when the switch is closed.
Figure 6.2.3-1 Positive/negative logic.
Page 53
Control panel
7. CONTROL PANEL
7.1 General
The standard control panel of the Vacon
frequency converter has a six digit LED display,
three drive status indicators, four active menu
page indicators and eight push-buttons.
The panel is removable and it has full galvanic
isolation from mains potential. The same panel
can be used in all Vacon frequency converters.
DRIVE STATUS INDICATORS
lights when the motor is running
READY =
lights when the mains voltage has
been applied and the drive is
ready to operate
FAULT =
lights if a fault occurs
DISPLAY
Displays parameter values, monitoring data, etc., six digits
V 4000
RUN
MON
RUN =
READY AUL
FT
AR
P
REF
BTNS
ACTIVE MENU PAGE INDICATORS
7
RST
PG
BTNS =
Programmable push-button
(menu page)
REF
=
Reference values (menu page)
PAR
=
Parameters (menu page)
MON =
Monitoring values (menu page)
(none) =
Fault history (menu page)
Figure 7-1 Control panel with LED display.
PUSH-BUTTONS
= Tab button:
Toggles between display item indication
and item data
RST
PG
= Arrow up/down buttons:
Changes item or data value
= Enter button:
Confirms the parameter value setting.
Acts as the push-button on the
programmable push-button page.
On the PAR-page the parameter
number on the display will be changed
into a higher parameter group.
Page 54
= Reset button:
Resets faults
= Page button:
Changes active menu page
= Start button:
Starts the motor if the panel is the
active control source
= Stop button:
Stops the motor if the panel is the
active control source
Control panel
7.2 Panel Operation
The panel operation is clear and it is organised
in page type menus. There are different menu
pages for monitoring, parameter settings,
references, programmable push-button
functions and fault history.
The active menu page LED as well as the
leftmost character in the six digit read-out
indicate which of the pages is active. See the
panel menu chart below.
RUN
RUN
RUN
RUN
Monitoring page
READY
MON
MON
MON
MON
READY
READY
READY
FAULT
PAR
PAR
PAR
PAR
FAULT
FAULT
FAULT
REF
REF
REF
REF
RUN
READY
FAULT
BTNS
BTNS
BTNS
MON
BTNS
PAR
REF
BTNS
PG
RUN
RUN
RUN
RUN
Parameter page
MON
MON
MON
MON
READY
READY
READY
READY
PAR
PAR
PAR
PAR
FAULT
FAULT
FAULT
FAULT
REF
BTNS
REF
BTNS
REF
BTNS
REF
RUN
BTNS
MON
READY
PAR
FAULT
REF
7
BTNS
PG
RUN
READY
FAULT
RUN
BTNS
MON
READY
FAULT
Reference page
MON
PAR
REF
PAR
REF
BTNS
PG
RUN
RUN
RUN
Programmable
push-button page
MON
MON
MON
READY
READY
READY
PAR
PAR
PAR
FAULT
FAULT
FAULT
REF
REF
BTNS
BTNS
REF
BTNS
PG
RUN
RUN
RUN
Fault page
MON
MON
MON
READY
READY
FAULT
FAULT
READY
FAULT
PAR
PAR
REF
REF
PAR
REF
BTNS
BTNS
BTNS
PG
Figure 7.2-1 Panel operation.
Page 55
Control panel
7.3 Monitoring page
monitored data values can be selected for
display with the tab push-button.
The MON indicator is lit when the monitoring
page is active. In the item display the symbol
for monitoring is "n" and the next digit is the
item number. Figure 7.3-1 shows how
RUN
MON
READY
PAR
RUN
REF
READY
Table 7.3-1 lists all the possible monitored
items. All values are updated every 200 ms.
FAULT
RUN
BTNS
MON
PAR
PAR
REF
FAULT
BTNS
FAULT
PG
MON
READY
REF
Next page
BTNS
Figure 7.3-1 Monitoring page.
Number
7
Data name
Unit
n1
Output frequency
Hz
Frequency to the motor
n2
Motor speed
rpm
Calculated motor speed
n3
Motor current
A
Measured motor current
n4
Motor torque
%
Calculated actual torque/nominal torque of the unit
n5
Motor power
%
Calculated actual power/nominal power of the unit
n6
Motor voltage
V
Calculated motor voltage
n7
DC-link voltage
V
Measured DC-link voltage
n8
Temperature
°C
Temperature of the heat sink
n9
Operating day counter
DD.dd
Operating days 1), not resetable
n 10
Operating hours, "trip
counter"
HH.hh
Operating hours 2), can be reset with programmable button #3
n 11
MW-hours
MWh
Total MW-hours, not resetable
n 12
MW-hours, "trip
counter"
MWh
MW-hours, can be reset with programmable
button #4
n 13
Voltage/analogue input
V
n 14
Current/analogue input
mA
n 15
Digital input status, gr. A
See figure 7.3-2
n 16
Digital input status, gr. B
See figure 7.3-3
n 17
Digital and relay output
status
See figure 7.3-4
n 18
Control program
Version number of the control software
n 19
Unit nominal power
n 20
Motor temperature rise
Table 7.3-1 Monitored items.
kW
%
Description
Voltage of the terminal Uin+ (term. #2)
Current of terminals Iin+ and Iin- (term. #4, #5)
Shows the power size of the unit
100%= temperature of motor has risen to nominal value
1)
2)
Page 56
DD = full days, dd = decimal part of a day
HH = full hours, hh = decimal part of an hour
Control panel
Digital input
Status indication
RUN
READY
FAULT
RUN
READY
FAULT
0 = open input
1 = closed input (active)
MON
PAR
REF
BTNS
MON
PAR
REF
BTNS
Example:
Input
Terminal
DIA1
closed
8
DIA2
closed
9
DIA3
open
10
Figure 7.3-2 Digital inputs, Group A status.
RUN
MON
READY
PAR
REF
FAULT
RUN
BTNS
MON
READY
PAR
FAULT
REF
BTNS
Example:
Input
Terminal
DIB4
closed
14
DIB5
open
15
DIB6
closed
16
Figure 7.3-3 Digital inputs, Group B status.
RUN
MON
READY
PAR
REF
FAULT
RUN
BTNS
MON
READY
PAR
FAULT
REF
BTNS
Example:
Input
Terminal
Digital output
closed (sinking current)
20
Relay output 1
open
21
Relay output 2
open
24
Figure 7.3-4 Output signal status.
Page 57
7
Control panel
7.4 Parameter page
The PAR indicator is lit when the Parameter
page is active. Figure 7.4-1 shows how the
parameter values can be changed.
The enter button
confirms the change of
the parameter value. When the new value is
confirmed the PAR indicator blinks once.
If the enter button is not pressed the parameter
value will not be changed.
In the Basic application (default setting) there
is only parameter Group 1 which has all
RUN
Parameter
page
READY
FAULT
necessary parameters for the basic use of the
device and System parameter Group 0. Group
0 comes visible only when the Application
package lock is opened. See chapter 11.
Other applications have more parameter
groups. Parameters of the groups follow each
other and changing from the last parameter of
one group to the first parameter of the next
group or vice versa is done simply by pushing
arrow up/arrow down buttons. Alternatively,
pressing
selects the next group.
RUN
READY
FAULT
Increment value
Decrement value
Parameter
group
MON
PAR
RUN
REF
READY
BTNS
MON
PG
MON
PAR
REF
BTNS
Confirm value
Parameter
number
7
PAR
FAULT
REF
Next page
Parameter value
BTNS
Figure 7.4-1 Parameter page.
7.5 Reference page
The reference page is active when the REF
indicator is lit.
If the Control panel is the active control source,
the frequency reference can be changed by
changing the value on the display with arrow
up/arrow down push-buttons, see figure 7.51.
RUN
READY
FAULT
RUN
The reference change is valid immediately. The
motor speed changes as fast as the reference
is changing or the load inertia allows the motor
to accelerate/decelerate.
The active control source can be selected with
programmable button 2, see chapter 7.6.
READY
FAULT
Reference
page
Increment
reference value
Decrement
reference value
MON
PAR
REF
PG
RUN
MON
Next page
READY
PAR
MON
BTNS
PG
FAULT
REF
BTNS
Figure 7.5-1 Control panel reference value setting.
Page 58
PAR
REF
BTNS
Reference value
Control panel
7.6 Programmable push-button page
The BTNS indicator is lit when the
programmable push button page is active. The
function of the enter button can be selected on
this page. The selected function is valid only
on this page and on other pages the enter
button has it’s original function. The feedback
information tells the state of the button
function. When the button is pressed, the
feedback information is shown small.
Push down
RUN
READY
RUN
FAULT
READY
FAULT
Button-page
Button no.
MON
RUN
MON
RUN
PAR
REF
READY
PAR
BTNS
Feedback
information
FAULT
REF
READY
The feedback information
is shown small when the
button is pushed
MON
RUN
BTNS
MON
FAULT
PAR
REF
READY
PAR
BTNS
FAULT
REF
BTNS
The feedback information
changes its state as soon
as "push down" has been
recognized
Release
The feedback information
is shown big when
the button is released
MON
PAR
REF
7
BTNS
Figure 7.6-1 Programmable push button page.
Button
number
Button
name
Function
Feedback information
0
1
Note
b1
Reverse
Changes the direction
of rotation of the motor .
Active only if the panel is
the active control source
Direction
command
forward
Direction
command
reverse
b2
Active
control
source
Selects the active control
source between the
panel and I/O terminals
Control via
I/O terminals
Control from the
Control Panel
b3
Clear trip
operating
hour
counter
When pressed clears
the trip operating hour
counter
No clearing
Clearing accepted
b4
Clear trip
MWh
counter
When pressed clears
the MWh trip counter
No clearing
Clearing accepted
Feedback information
flashes as long as
direction is different
from the command
Table 7.6-1 Programmable push-buttons.
Page 59
Control panel
7.7 Fault history page
has always number 1, the previous 2 and so
on. If 9 faults are in the memory, the next
coming fault pushes the oldest fault record out
of the memory.
When none of the indicators is lit, the fault
history page is active, see figure 7.7-1. The
Vacon frequency converter stores maximum
9 faults in the order they appear. The latest fault
Fault code
RUN
READY
Clears the whole
fault history, push
until "FI " goes to "0 "
FAULT
PG
PG
MON
PAR
REF
Next fault record
BTNS
Fault page code Fault number
Previous fault record
Figure 7.7-1 Fault history page.
7.8 Active fault display
7
When a fault trip occurs, the fault indicator is
lit and the blinking symbol F appears on the
display together with a blinking fault code. The
fault codes are explained in chapter 9.
The fault remains active until it is cleared with
the Reset button (RST) or with the reset
signal from the I/O terminal.
See figure 7.8-1.
The display can be cleared with the Page
button (PG). The read-out returns to the same
display it had before the trip.
Note! Remove external Start signal before
resetting a fault.
RUN
MON
RUN
READY
PAR
If multiple fault trips occur
at the same time, the
other fault codes can be
checked with arrow up/
down buttons
FAULT
REF
READY
BTNS
RUN
FAULT
READY
FAULT
PG
MON
PAR
REF
BTNS
MON
RST
RUN
MON
READY
PAR
REF
Figure 7.8-1 Active fault display.
Page 60
PAR
REF
BTNS
Fault code
blinks
FAULT
BTNS
RST
Control panel
7.9 Active warning display
When a warning occurs a symbol "A " appears
on the display together with a blinking warning
code. See figure 7.9-1. Warning codes are
explained in table 7.9-1.
button and the display returns to the state
before the warning* appeared. If the cause of
the warning stays active, a new warning is not
given for 1 minute.
The display can be cleared with the PG (Page)
Warning codes:
* The warning will be automatically cleared after 1
minute.
Code
Warning
Checking
A 15
Motor stalled (Motor stall protection)
Check motor
A 16
Motor over temperature (Motor thermal protection)
Decrease motor loading
A 17
Motor underload
(Warning can be activated with a parameter)
Check motor loading
A 24
The values in the Fault history, MWh-counters or
operating day/hour counters might have been
changed in a previous mains interruption.
Does not need any actions
Take a critical attitude to these
values
A 28
The change of an application has failed
Choose the application again and
Push Enter-button
A 30
Onbalance current fault, the load of the segments is
not equal.
Contact nearest Watt distributor
A 45
V 4000 frequency converter overtemperature warning,
temperature >70°C
Check the cooling air flow and
the ambient temperature
A 46
Reference warning, the current of input Iin+ <4 mA
(Warning can be activated with a parameter)
Check the current loop
circuitry
A 47
External warning
(Warning can be activated with a parameter)
Check the external fault circuit or
device
Table 7.9-1 Warning codes.
RUN
MON
READY
PAR
REF
FAULT
BTNS
RUN
MON
PG
RUN
MON
READY
PAR
REF
READY
PAR
REF
FAULT
BTNS
Warning
code blinks
FAULT
BTNS
Figure 7.9-1 Warning code display.
Page 61
7
Control panel
7.10 Controlling the motor from the front
panel
7.10.2 Control source change from panel
to I/O
V 4000 can have controls from the I/O terminals or from the front panel. The active control
source can be changed with the programmable push button b2 (see chapter 7.6).
The motor can be started, stopped and
direction of rotation can be changed from the
active control source.
After changing the control source, the I/O
terminals determine the run-state, direction of
rotation and reference value.
7.10.1 Control source change from I/O
terminals to the front panel
After changing the control source the motor is
stopped. The direction of rotation remains the
same as with I/O control.
If the Start button is pushed at the same time
with the programmable push button b2, the
Run-state, direction of rotation and reference
value will be copied from the I/O terminals to
the front panel.
7
Page 62
If motor potentiometer is used in the
application, the panel reference value can be
copied for a value of motor potentiometer
reference by pushing start button at the same
time with the programmable push button b2.
Motor potentiometer function mode must be
"resetting at stop state" (Local/Remote
Application: param. 1. 5 =4, Multi-purpose
Application : param. 1. 5 = 9).