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Transcript
CPGAN #021
Determination of ash content in plastics
©Cambridge Polymer Group, Inc.(2014). All rights reserved
Summary
This application note describes the method to determine the amount of net ash for a range of plastics using
ISO 3451-1 and ASTM F648 -10a.
Background
An ash test is used to determine inorganic residues in materials. Inorganic residues found in plastics may be
in the form of antiblock agents, fillers, reinforcements, catalyst residues, and pigments. An ash test is used
only to quantify the total inorganic residual in the plastics and cannot be used to identify the individual
chemical components of the ash without additional test procedures being performed, such as FTIR analysis
or TGA. When FTIR is combined with TGA, the individual components of the ash residual can be
identified.
Procedure
The calcination method is used to determine the ash residual in two forms of plastics; powder and
fabricated parts. The direct calcination method involves taking a known amount of sample into a preconditioned and pre-weighed porcelain crucible, burning the organic matter in an air atmosphere at
temperatures around 600ºC (pre-burn), heating the remaining residue at 800ºC, and weighing the crucible
after it has been cooled to room temperature in a desiccator. The procedure is repeated until a constant mass
is reached .
The ash test result is expressed as % ash, calculated from the mass of the ash (mash) and the initial mass of
the sample (msample). The net ash can also be reported in parts per million (ppm) or equivalently mg/kg.
% ๐‘›๐‘’๐‘ก ๐‘Ž๐‘ โ„Ž =
๐‘š๐‘Ž๐‘ โ„Ž
× 100
๐‘š๐‘ ๐‘Ž๐‘š๐‘๐‘™๐‘’
In one test, ultra high molecular weight polyethylene (GUR 1050 UHMWPE) in both powder and
consolidated form was ashed per ISO 3451-1. The net ash for the powder and the consolidated resin was
49.9 ppm and 57.7 ppm, respectively.
Figure 1: Crucible undergoing pre-burn with a propane torch to burn off the bulk of the sample
(left), followed by incineration in the muffle furnace at 800ºC for the complete ashing.
56 Roland Street, Suite 310 โˆ™ Boston, MA 02129 โˆ™ Office (617) 629-4400 โˆ™ Fax (617) 629-9100 โˆ™ [email protected] โˆ™
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