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DEVELOPING AND IMPLEMENTING HACCP-BASED RETAIL FOOD OPERATIONS (1901) Table of Contents Inadequate Cleaning of Equipment and Cross-Contamination HACCP Clean, Sanitized, and Sterilized – Critical Procedures Chemical Sanitizer Concentrations and Hot Water Sanitizing Critical Procedures in Making and Using Sanitizing Solutions The Critical Controls for the Four-Step Surface Sanitizing Process Manual Warewashing – HACCP Principles Mechanical Dishwashing – HACCP Principles Warewashing HACCP – Manual (3-Compartment Sink) and Machine Chapter 1: Retail Food HACCP What is Retail Food HACCP? The Raw Food Contamination Problem Due Diligence (Self Control) Potential Hazards in the Food System Recipe Hazard Analysis HACCP Recipe Flow Chart USDA Hazard Analysis Worksheet and Plan Quality-Assured HACCP Recipe Procedures Chapter 2: Food Hazard Analysis Reports of Foodborne Illness Outbreaks in the United States Foodborne Illness Factors Sources of Pathogens Factors That Contribute to Outbreaks of Foodborne Disease The Hazards of Preparing Food Ahead of Service and Inadequate Food Holding Inadequate Heating, Reheating, and Leftovers HACCP Raw Ingredient and Unsafe Source HACCP Chemical HACCP – Intentional and Incidental Additives Chemical HACCP Summary Physical (Hard Foreign Object) Hazards Physical Hazards from Animals and Other Sources Hazardous Food What Makes a Food Safe? The Customer as a Source of Microbiological Hazards Chapter 4: Food Microbiology Food Microorganisms The Spore Cycle Food Microorganisms – Spoilers, Process Organisms, and Pathogens Spoilage Microorganisms – The Real Problem Food Safety Microbiology Bacteria Yeasts Mold Viruses Parasites Fish and Shellfish Toxins The Multiplication of Pathogenic Bacteria and Factors Controlling Multiplication Microbiological Multiplication Calculator Destruction of Disease Bacteria Types of Foodborne Illness – Infection, Intoxication, and Poisoning Human Foodborne Illness – Sites, Incubation, and Symptoms Illnesses Attributed to Foods: A Classification by Symptoms, Incubating Periods, and Types of Agents Grouping Pathogens by Severity of the Hazard Salmonella spp. – Characteristics Salmonella spp. – Process Hazard Analysis Salmonella spp. – Process Critical Controls Campylobacter jejuni – Characteristics5 Campylobacter jejuni – Process Hazard Analysis and Critical Controls Yersinia enterocolitica – Characteristics Yersinia enterocolitica – Process Hazard Analysis and Critical Controls Escherichia coli – Characteristics Escherichia coli – Process Hazard Analysis and Critical Controls Streptococcus – Characteristics Listeria monocytogenes – Characteristics Listeria monocytogenes – Process Hazard Analysis and Critical Controls Shigella spp. – Characteristics Shigella spp. – Process Hazard Analysis and Critical Controls Vibrio spp. – Characteristics Vibrio spp. – Process Hazard Analysis and Critical Controls Trichinae – Characteristics Trichinae – Process Hazard Analysis and Critical Controls Chapter 3: Facility and Equipment Standards How Employees Should Prepare to Work with Food Infected Persons and Poor Personal Hygiene The Eight-Step Hand Washing Procedure after Using the Restroom Requirements for New Construction and Facility Modification Kitchen Design Principles Kitchen Design for Progressive Preparation and Service Fresh Fruit and Vegetable HACCP Bakery HACCP – Materials, Ingredients, and Equipment Facility Construction, Fixtures, Lighting, and Cleanliness Air Gaps and Backflow Prevention Toxic Containers and Cooking Utensil HACCP Wooden Equipment Temporary Foodservice Mobile Foodservice Units Operating Away from a Commissary Determining Food Temperature – Accurate and Inaccurate Methods Inadequate Cooling Bacterial Growth of E. coli in Different Pot and Pan Sizes Effect of Containers on Cooling Rates Effect of Air Flow and Evaporation on Cooling Food in a 2-Inch Pan Cooling a 5-gallon Pot in a Refrigerator and in a Sink of Slush Ice Effect of Blast Chilling vs. Blast Freezing and Cooling Rates Cooling HACCP NSF Standards for Cooling and Food Cooling Calculations F:web-hitm:Documents:1901tofc rev 5/17/05 print 6/20/17 1 Hepatitis A Virus – Characteristics Hepatitis A Virus – Process Hazard Analysis and Critical Controls Noroviruses (Norwalk-Like Viruses) – Characteristics Noroviruses – Process Hazard Analysis and Critical Controls Staphylococcus aureus – Characteristics Staphylococcus aureus – Process Hazard Analysis Staphylococcus aureus – Process Critical Controls Clostridium perfringens – Characteristics Clostridium perfringens – Process Hazard Analysis Clostridium perfringens – Process Critical Controls Bacillus cereus – Characteristics Bacillus cereus – Process Hazard Analysis and Critical Controls Clostridium botulinum – Characteristics2 Clostridium botulinum – Process Hazard Analysis and Critical Controls Pathogen HACCP Summary - Infective, Spore-forming, and Exotoxic Foodborne Pathogens Summary of Critical Temperatures for Control Chicken Cacciatore QA Recipe Flow Hot Combination Items (Portioned Method) – HACCP for Food Safety Cold Combination Items – HACCP for Food Safety Food Safety and Quality for Display, Transport, and Leftovers Maintaining Safety and Quality During Buffets Carryout Foods – Controlling the Hazard Dispensing Condiments Dispensing Milk and Cream Preventing Contamination from Money, Soiled Tableware, and Raw Food Kitchen and Customer Leftover HACCP Foodborne Illness Prevention Summary Chapter 7: Retail Food Operations: Policies, Procedures, and Standards Manual Organization AMC-HACCP Food Production Operations Manual HACCP Summary Chapter 5: Purchasing and Storage Inspecting Purveyors to Assure Quality Food System Quality Assurance (QA) Certification Criteria Quality Control in Receiving, Inspecting, and Storing Ingredients Receiving – HACCP Principles Inspecting Packages Storage HACCP – Temperature, Air Flow, and Cleaning Requirements Meat Purchasing HACCP Meat – Quality Attributes and Quality Control Storage Poultry, Fish, and Seafood – Quality Attributes and Quality Control Storage Spoilage of Meat, Poultry, and Fish Dairy Products – Quality Attributes and Quality Control Storage Eggs – Quality Attributes and Quality Control Storage Leafy and Flower Vegetables – Quality Attributes and Quality Control Storage Tubers, Vine, and Root Vegetables – Quality Attributes and Quality Control Storage Fruits and Soft-Skinned Vegetables – Quality Attributes and Quality Control Storage Dry Storage Items – Salad Oil, Canned Foods, Herbs, Spices Chapter 6: Production and Service The Food Production Process – Design, Specifications, and Control Recipe Engineering for Food Safety, Value, and Facility Recipe Engineering – Retarding Bacterial Multiplication in Food Safe Thawing Methods – Avoiding Spoilage The Seven Quality – Assured Recipe Processes Multiportion, Solid, Thick Items – Meat, Poultry, and Fish – HACCP for Food Safety Single Portion, Thin Items – HACCP for Food Safety Broth, Brew, Soup, Filling, and Sauce Items – HACCP for Food Safety Vegetable, Fruit, Pasta, and Cereal Items – HACCP for Food Safety Baked Products – HACCP for Food Safety Hot Combination Items (Bulk Method) – HACCP for Food Safety Quality Assured HACCP Recipe Procedures – Chicken Cacciatore F:web-hitm:Documents:1901tofc rev 5/17/05 print 6/20/17 2