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LECTURE NOTES 3 EC 403 BUSINESS AND ECONOMIC FORECASTING A. DEMAND CONCEPTS FOR DECISION MAKING Introduction Firms are in business to make profits. When cost of production is increasing the firm may want to pass the incremental cost on to the consumer by raising the price. Whether raising the price following the rise in cost or otherwise- will prove beneficial or not depends on: (a) the price elasticity of demand for the products. (b) price elasticity of its substitutes, because when the price of a product increases, its substitutes become automatically cheaper even if their prices remain unchanged. Raising price will be beneficial only if (i) demand for a product is less elastic and (ii) demand for its substitute is much less elastic. Similarly, a firm not finding it feasible to increase the price during a period of growth in consumers’ income would like to increase the production. The additional production can be determined only through the income elasticity of demand for the product, other factors held constant. Elasticities of demand The responsiveness of the quantity demanded to changes in own price (Own price elasticity), prices of other goods (cross price elasticity), income (income elasticity), advertising (advertising elasticity). The concepts of demand elasticities used in business decisions are: (i) Price elasticity. (ii) Cross elasticity. (iii) Income elasticity (iv) Advertising or promotional elasticity. Price Elasticity Determinants of price elasticity of demand. (1) Availability of its (product’s) close substitutes. The higher the degree of closeness of the substitutes, the greater the elasticity of demand for the commodity, If there are many good substitutes for a product customers would tend to buy the substitutes even if the price of the product rises only slightly. Conversely if it is only product in the market, no matter the change they will still buy it. (2) Nature of the commodity- luxuries, comforts and necessities. Demand for luxuries is more elastic than demand for others in that their consumption can be dispensed with or postponed. Demand for necessities is inelastic, their consumption cannot be postponed. Demand for durable goods is more elastic than that of non-durable goods. (3) Proportion of income spent on a commodity. If proportion of income spent on a commodity is large, its demand will be more elastic and vice versa e.g. a small proportion of income is spent on matches, salt. Demand for these goods is generally inelastic because increase in the price of such goods does not substantially affect consumers’ consumption pattern. People continue to purchase almost the same quantity when their prices increase. Goods that are low in price tend to be unresponsive to price change. Conversely the purchase of expensive items tends to be very sensitive to price changes. (4) Time consumers take to adjust to a new price- the longer the time taken the greater the elasticity, because over a period of time consumers are able to adjust their expenditure pattern to price changes. For example if the price of TV sets is decreased demand will not immediately increase unless people possess excess purchasing power. Over time the demand for the demand for an item tends to become more elastic. (5) Range of uses of a commodity- the wider the range of uses of a product, the higher the elasticity of demand. As the price of a multi use commodity decreases, people extend their consumption to its other uses, e.g. milk and electricity. (6) Proportion of the market supplied at the ruling price. If at the ruling price, less than half of the market is supplied, price –elasticity of demand will be higher than if the ruling price supplies more than half the market. 1 (Own) Price Elasticity of Demand Is the proportionate change in Qd divided by proportionate change in price. ED dQx / Qx dQx Px = . dPx Qx dPx / Px We use point elasticity when changes in price is infinitesimal. For more substantial price changes we use arc elasticity. D P A (point elasticity) D Point price elasticity is the elasticity of demand at a finite point on a linear demand curve or demand line or the elasticity at any one spot of the demand curve. Point elasticity is thus the product of price quantity ratio at a particular point and the slope of the demand line. Point elasticity = ED dQx Px dPx Qx Arc elasticity (Own price elasticity) - Arc price elasticity of demand is the measure of elasticity of demand between two finite points on a demand curve. D A B D The problem in using arc elasticity is that the arc elasticity coefficients differ between the same two finite points on a demand curve if direction of change in price is reversed. To avoid this we use the arithmetic mean of the two prices and the average of the two quantities in the calculations. The formula is expressed as ED Q ( P2 P1 ) / 2 Q2 Q1 P2 P1 . The value lies between the two values of the P (Q2 Q1 ) / 2 P2 P1 Q2 Q1 point elasticities In general, price elasticity of the demand curve that a firm faces is larger than the price elasticity of the corresponding market demand curve because the firm faces competition from similar commodities from rival firms. Price elasticity of demand and total revenue A businessman trying to maximise his total revenue or the total sale proceeds would like to know whether raising or decreasing the price of a product will increase the revenue. The concept of price elasticity of demand provides the answer to this query if the numerical value of the elasticity (its magnitude)is known. If ED = 0 an increase in price raises TR 2 ED<1 an increase in price raises TR ED=1 increase in price maintains TR (no change). ED >1 increase in price decreases TR. ED=infinity. Increase in price decreases TR to Zero Price Elasticity and Marginal Revenue The relationship between price-elasticity and the total revenue (TR) can be more precisely known through the relationship between price elasticity and the marginal revenue (MR).Price elasticity affects the MR which affects the TR. TR = PQ, MR = TR . and MR P(1 1 ) . Given this ED Q relationship between MR and price elasticity of demand, the decision-makers can easily know whether it is worthwhile to change price. Derivation of the relationship between MR and e ( MR P(1 1 ED )) TRx = Px .Qx……………………………………………………..(1) Px a bQx ……………………………………………………..(2) Demand curve. TRx (a bQx )Qx ….…………………………………………...(3) aQx bQx ………………………………………………...(3a) dTRx MR x a 2bQx ………………………………………..(4) dQx 2 Equations (2) and (4) have the same Y intercept indicating both curves emanate from the same point on the vertical axis of the graph and the slope of the MR is twice that of the demand curve expression (2). TRx Px .Qx ………………………………………………………(5) MRx is the first derivative and can be found using the function of a function rule (since P x is a function of Qx). MR x Px Qx dPx ……………………………………………...(6) dQx Multiply and divide the last term by Px. Qx dP Q dP Px x Px (1 x x ) ………………………(7) Px dQx Px dQx dQx Px 1 ) but ED and therefore (7)becomes MRx Px (1 dPx Qx ED MR x Px This relationship serves to specify the relationship that exists between MR, price and price elasticity of demand at any particular price level on a given demand curve. Assignment NBA Corporation which had a monthly basketball shoe sale of 10 000 pairs (at $100/pair) before a price cut by its major competitor. After this competitive price reduction, NBA’s sales declined to 8000 pairs per month. From the past experience NBA has estimated the price elasticity of demand too be about –2.0 in this price-quantity range. If the NBA wishes to restore its sales to 10 000 pairs a month determine the price that must be charged. Cross Elasticity of Demand Is the measure of responsiveness of a commodity X to the changes in the price of (its substitutes and complementary goods). If cross elasticities between two goods are positive the two may be considered as substitutes for each other. The greater the cross elasticity the closer the substitute. Similarly if cross elasticity of demand for two related goods is negative, the two may be considered as complementary of each other; the higher the negative cross elasticity the higher the degree of complementarity. As with price and income elasticities we have point and arc cross price elasticity. E X ,Y % in.demand of X % in Pr ice of Y 3 Point cross price elasticity of demand = E X ,Y Qx / QX QX PY QX PY . PY / PY PY QX PY QX Arc cross price elasticity of demand % in.demand of X gives different results depending on whether P Y rises % in Pr ice of Y ( PY2 PY1 ) / 2 QX QX 1 PY PY1 QX or falls, hence the need for formula E X ,Y 2 2 PY (QX 2 QX 1 ) / 2 PY2 PY1 QX 2 QX 1 The formula E X ,Y - If accurate measures of cross elasticities are available, the firm can forecast the demand for its product and can adopt necessary safeguards against fluctuating price of substitutes and complements. - Firms often use this concept to measure the effect of changing the price of the product they sell on the demand of other related products that the firm also sells, e.g. a manufacturer of both razors and razor blades can use cross price elasticity of demand to measure the increase in the demand for razor blades that would result if the firm reduced the price of razors. - A high positive cross price elasticity of demand is often used to define an industry since it indicates that the various commodities are very similar. - The value of the cross elasticity between two products allows us to specify the relationship between the products as of either substitutability or complementarity. - Concept of cross elasticity is of vital importance in changing price of products having substitutes and complementary goods. If cross- elasticity in response to the price of substitutes is greater than 1 it would be inadvisable to increase the price; rather, reducing price may prove beneficial. In case of complementary goods, also reducing price may be helpful in maintaining the demand in case the price of one of the complementary goods is rising. Income –Elasticity of Demand Is the responsiveness of demand to changes in incomes. NB income refers to the disposable income, i.e. net of taxes. Income elasticity is always positive because of a positive relationship between income and quantity of a product consumer buys. An exception is income elasticity of demand for an inferior good is negative because of the income substitution effect. Income Elasticity of demand As with price elasticity we have point and arc elasticity. EY dQx / Qx dQx Y for point elasticity and infinitesimally small changes. dY / Y dY Q When changes in income are discrete we use arc elasticity which deals with average income and average quantity demanded. As with arc price elasticity of demand, arc income elasticity of demand gives different results depending on whether income rises or falls. To avoid this we usually measure arc income elasticity of demand EY Q (Y2 Y1 ) / 2 Q2 Q1 Y2 Y1 = Arc elasticity Y (Q2 Q1 ) / 2 Y2 Y1 Q2 Q For all consumer goods, income elasticity is positive though the degree of elasticity varies in accordance with the nature of goods. Consumer goods are generally grouped under categories, namely necessities, comforts and luxuries. Use of income elasticity in business decisions - Income elasticity of a product is of greater significance in production planning and management in the long run, particularly during the period of business cycles. - Concept can be used in estimating future demand provided the rate of increase in income and income- elasticity of demand for the products is known. The knowledge of income elasticity can thus be useful in forecasting demand for a commodity that a firm sells under different economic conditions when changes in personal incomes are expected other things remaining the same. - It helps also in avoiding over production or underproduction. 4 - - - - - Demand for a commodity with low income elasticity will not be greatly affected as a result of boom conditions or recession in the economy. Firms selling necessities may want to upgrade their product to share in the rise of incomes in the economy over time. Knowledge of elasticity is important for a firm in identifying more precisely the market for its product and in determining the most suitable media for its promotional campaign to reach the targeted audience. If the income elasticity is very low for the firm’s product, management knows that the firm will not benefit much from rising incomes and may want to upgrade the quality of its product or move into new product lines with more income elastic demand. In forecasting demands however, only the relevant concept of income and data should be used. While it is generally believed that the demand for goods and services increases with increase in GNP depending on the MPC, it is quite likely that increase in GNP flows to a section of consumers, which does not or is not in a position to consume the product in which a businessman is interested, e.g. if the major proportion of incremental GNP goes to those who can afford a car, growth rates in GNP should not be used to calculate income elasticity of demand for bicycles. Therefore, the income of only a relevant class or income group should be used. Similarly, where product is of regional nature, or if there is a regional division of market between the producers, the income –elasticity of only the relevant region should be used in forecasting the demand. Concept of income elasticity may also be used to define the normal ‘normal’ and ‘inferior’ goods. Advertisement or promotional Elasticity of sales The expenditure on advertisement and on other sales- promotion activities do help in promoting sales but not in the same degree at all levels of total sales. The concept of advertisement elasticity is useful in determining the optimum level of advertisement cost. Reasons for Advertising (1) Increasing shares and maximizing profits. (2) Increasing the price if firm has market power. D1 D2 (3) Strategic reasons-firms may advertise to discourage entry or retaliate against entry. (4) Signal of product quality even if demand curve does not shift. (5) As an investment- assumes impact is tied to long run as well. Advertising Elasticity Measures the responsiveness of the change in quantity demanded to a change in advertising budget expanded for product X. We expect a positive relationship. (Own) Point elasticity of advertising=E A dQx / Qx dQx Ax dAx / Ax dAx Qx Q ( A2 A1 ) / 2 Q2 Q1 A2 A1 . A (Q2 Q1 ) / 2 A2 A1 Q2 Q1 Advertising elasticity varies between EA = 0 to EA= . When EA = 0, sales do not respond to (Own) Arc elasticity of advertising= EA advertisement. When EA = 1 sales increase in proportion to the increase in expenditure on advertisement. When EA>1 sales increase at higher rate than the rate of increase in advertisement 5 expenditure. A low advertising elasticity means that a firm will have to spend substantial sums to shift demand for its product through advertising. Determinants of advertising elasticity (i) Level of total sales – in the initial stages of sales of a product, particularly of one newly introduced in the market, the advertising elasticity is greater than unity. As sales increase, the elasticity decreases. This is because after the potential market is supplied the function of advertisement is to create additional demand by inducing people to consume the product, particularly those who are slow in adjusting their consumption expenditure to provide for new commodities. Therefore demand increases at a rate lower than the rate of increase in advertisement expenditure. (ii) Degree of competition- in a competitive market, the effectiveness of advertisement is also determined by the relative effectiveness of advertisement by the competing firms. (iii) Cumulative effect of past advertisement- in case expenditure incurred on advertisement in the initial stages is not adequate, enough to be effective, elasticity may be very low. But over time continuing doses of advertisement expenditure may have cumulative effect on promotion of sales and advertising elasticity may considerably increase. (iv) Advertising elasticity is also affected by other factors affecting demand for a product e.g. change in product’s price, consumers’ income, growth of substitute and their prices. Cross Advertising Elasticities Measures the responsiveness of the quantity demanded (sales) of Product X, to a change in advertising efforts directed at another product Y. We expect this to be negative between substitutes and positive between complementary products. E AX , Y dQx / Qx dQx Ay = point cross advertising elasticity. dAy / Ay dAy Qx Arc elasticity is a better concept for measuring the average elasticity over an extended range. It is appropriate for incremental analysis. E AX ,Y Q X ( AY 2 AY 1 ) / 2 QX 2 Q X 1 AY 2 AY 1 . AY (Q X 2 Q X 1 ) / 2 AY 2 AY 1 Q X 2 Q X 1 Dorfman Steiner Conditions for profit maximisation For profit maximisation the ratio of advertising expenditures to sales revenue should be equal to the ratio of advertising elasticity of demand to price elasticity of demand. The model illustrates the importance of advertising elasticity as a determinant of the profit maximising advertising budget. E A A PQ E D Given that Quantity sold is a function of the price and Advertising expenditure and also that cost is a function of quantity. P Q CQ A P Q( P, A) C[Q( P, A)] A d dQ dC dQ First FOC : .. P 1 0............................(i)( a) dA dA dQ dA dQ dQ P( ) MC 1 dA dA dQ ( P MC ) 1................................................................(ii )( a ) dA A Multiply both sides of (ii) by PQ dQ A A ( P MC ) dA PQ PQ 6 dQ A P MC A { } dA Q P PQ P MC A EA ( ) ..........................................................(iii )( a) P PQ P MC A 1 ( )..........................................................(iv )( a) P PQ E A Second FOC d dQ dC dQ P Q . 0...............(i)(b) dP dP dQ dP dQ dQ P Q MC 0.............................................(ii )(b) dP dP Rearranging dQ dQ P MC Q. dP dP divide both sides by P dQ P MC Q ( ) ...............................................(iii )(b) dP P P P MC Q dP 1 ........................................(iv )(b) P P dQ EP P MC A 1 ( )..........................................................(iv )( a) But P PQ E A P MC Q dP 1 A 1 . ( ).....................................(iv )(b) P P dQ E P PQ E A P MC Q dP 1 A 1 From this.... ( ) P P dQ E P PQ E A FOC : ........ E A A .................... PQ E D B. COST CONCEPTS FOR DECISION MAKING Information with regard to costs is required for 3 purposes: (a) Financial reporting mainly for the benefit of the owners. (b) Managerial control of current operations. (c) Decision making on the part of managers with regard to future operations. Costs vary with the circumstances in which they occur. The most common source of cost information is historical accounting data. This however is of limited use for decision making because present decision can only affect and be affected by future costs. Past costs can be a very uncertain guide to the future due to inflation. Costing data involves both variable and fixed costs and these may not be readily separable. Most decisions however have to be taken on the basis of costs which are variable. Business managers must acquire knowledge of the way in which costs behave in their firms with changes of output. The total output is among other factors affecting costs per unit of output. Others are prices paid for factors of production employed, efficiency of management, scale of plant constructed, level of technology attained and size of orders. Costs may be controllable or uncontrollable. The degree to which any cost is controllable by a manager depends on his position in the organization. Controllability of costs is related to a specific centre of responsibility. All costs can be said to be controllable, in the sense that somewhere in the organization there will be someone who is responsible for them. 7 Total, Average and Marginal Cost Total cost- the value of the total resource requirements for the total outlays of money expenditure, both- explicit and implicit on the resources used to produce a given level of output. The total cost for a given output level. The total cost for a given output is given output is given by the cost function. The costs include all payments and contractual obligations made by the firm together with the book cost of depreciation on plant and equipment. These costs are used in calculating the profits and losses in the business, in filing returns for income tax and for other legal purposes. They include payment for labour, materials, plant, building, machinery, equipments, traveling and transport etc. Average Cost- is of a statistical nature rather than being an actual cost. It is obtained simply by dividing the total cost (TC), by the total output (Q), i.e. TC average cost. Q Marginal Cost- is the addition to the total cost on account of producing an additional unit of the product or can be defined as the cost of the marginal unit produced. In reality an increment of 1 unit is often too small to have any operational significance. MC TC TVC Q Q -measurement of marginal cost is simplified when the firm/plant produces a single homogeneous product by the use of facilities which are devoted solely to that product. In practice products require the use of both specialist and multipurpose machinery and share use of the latter with other products. This shows that it is difficult (or near impossible to calculate marginal cost. (NB. Marginal costs are different from incremental costs.). Variable and Fixed Costs Fixed Costs Fixed costs do not vary with the variation in output between zero and a certain level of output and include (1) cost of managerial and administrative staff. (2) Depreciation of machinery, building and other fixed assets and (3) maintenance of land, etc. Concept of fixed cost is associated with the short run. Some costs may be fixed in the short period but can be varied. Over longer periods of all costs can be varied since the business can be discontinued. In the long run even fixed costs become variable costs as the size of the firm or scale of production increasers. Long run costs are by implication the same as fixed costs. Variable Costs- are those costs which vary with the variation of output. They include cost of raw materials, running cost of fixed capital such as fuel, ordinary repairs, routine maintenance expenditure, direct labour charge associated with the level of output and the costs of all other inputs that vary with output. Short run costs vary with the variation of output, size of the firm remaining the same. They are the same as variable costs. Variable costs are subject to different patterns of variations. In some cases a variation is direct such as doubling of activity leading to doubling of cost. In other cases the relationship is more complex e.g. the costs of machine maintenance in the factory, may consist of a fixed element-preventive maintenance and a variable element arising from use. Cost concepts-the cost concepts which are relevant to business operations and decisions can roughly be grouped on the basis of their purpose under two categories: (i) concepts used in economic analysis of the business activities and (ii) concepts used for accounting purposes. Actual Costs- are those which are actually incurred by the firm in payment for labour, material, plant, building, machinery, equipment, traveling and transport, etc. The total money expenses recorded in the books of accounts are, for practical purposes, the actual costs. The actual cost comes under the accounting concept. Explicit Costs (also called out of pocket cost or expenses). –these fall under actual or business costs entered in the books of accounts. They are items of expenditure which involve cash payments or cash transfers, both recurring and non-recurring. They include wages, rent, interest, transport expenditure, utility expenses, payments for materials, licence fees and insurance premium. The explicit costs are clearly reflected in the normal accounting practices. Implicit Costs-these are costs which do not take the form of cash outlays and they do not appear in the accounting system. They refer to the value of the inputs owned and used by the firm in its own production activity Implicit costs include the highest salary that the entrepreneur could earn in his or her best alternative employment (say in managing another firm for somebody else). Thus implicit wages or salary, implicit rent, implicit interests are the highest wages/ salary, rents and interest which 8 labour building and capital can respectively earn from their next best use. Implicit costs are not taken into account while calculating the loss or gains of the business, but they form an important consideration in business decisions. In assessing the alternative costs, both explicit and implicit costs are taken into account. Direct and Indirect Costs Direct Costs- These costs are called direct costs or prime costs. These are costs incurred and can be directly attributed to the production of a particular unit of a given product. The use of raw materials, labour inputs, and machine time involved in the production of each unit can usually be determined. The costs include direct materials e.g. wood in furniture and direct labour that is labour that is physically traceable to the finished goods in an economically feasible way. Indirect Costs- The costs are also called overheads costs or factory burden. These are costs which cannot easily and accurately be separated and attributed to individual units of production except on an arbitrary basis.. The factory overheads have a variable element e.g. power supplies and most indirect labour and a fixed element e.g. supervisors salaries, property taxes, rent, insurance and depreciation of plant and buildings. RELEVANT AND IRRELEVANT COSTS Relevant costs These are costs that will be incurred as a result of a decision and are relevant costs for decision making. When a manager would like to make a decision, and as a result of that decision, costs may or may not be earned. Relevant costs are those that will be incurred as a result of a decision. Sunk costs are those costs which cannot be altered, increased or decreased by varying the rate of output. For example, once it is decided to make incremental investment expenditure and the funds are allocated and spent, all the preceding costs are considered to be sunk since they accord to the prior commitment and cannot be revised following the change in the market conditions. Sunk costs should therefore not be included in the decision. Irrelevant Costs Costs that have been incurred already or which will be incurred in any case are irrelevant costs as far as current decision making is concerned. INCREMENTAL COSTS Also called differential costs or avoidable costs. They refer to the change in total costs from implementing a particular management decision, such as the introduction of a new product line, the undertaking of a new advertising campaign, or the production of a previously purchased component. Although closely related to the concept of marginal cost, this concept has a relatively wider connotation. The costs are the increases or decreases in total costs or the changes in specific elements of cost that result from some variations in operations or the aggregate change in costs that result from a decision.Incremental costs may therefore be either fixed or variable, since a new decision may require purchase or additional capital facilities plus extra labour and materials. The concept of incremental cost is based on the fact that, in the real world, it is not practicable for lack of perfect divisibility of inputs to employ factors for each unit separately hence incremental cost refers to the total additional cost associated with the marginal batch of output. In the long run firms expand their production; hire more men, materials, machinery and equipment. The expenditure on these is incremental cost. The incremental costs arise also owing to the change in product lines, addition of new product or introduction of a new product., replacement of worn out plant and machinery, replacement of old technique with a new one or opening of a new channel of distribution. If for example a new channel of distribution is opened up, many elements of cost will remain unaffected. The sales manager may not get any increase in salary and most of costs of operating the sales department will remain unaffected. On the other hand it may be necessary to engage additional salesmen and management will need to compute the additions to costs which will result from the decision, in order to compare these with the additions to revenue which are expected to accrue. 9 INCREMENTAL REVENUES This is the change in total revenue that occurs as a result of a decision. When incremental costs are compared with incremental revenues, it is possible to see whether a proposed decision is likely to be profitable or not. If incremental revenues exceed incremental costs, then the proposed decision will add to total profits. Contribution Analysis This is the analysis of incremental revenue and incremental cost of a business decision or business activity. The contribution of a decision is defined as the incremental revenues of that decision less the incremental costs of that decision. Breakeven charts can also be used in measuring the contribution made by the business activity towards covering the fixed costs. For this purpose variable costs are plotted below the fixed costs. In this context, the contribution is the difference between total revenue and variable costs. At the breakeven level of output Q, there is a contribution towards profits. Only decisions that have a positive contribution should be undertaken; and where decisions are mutually exclusive, the one with the larger expected contribution is to be preferred. Costs TR and Breakeven point revenue contribution Profit FC Loss O VC Q Output Common types of decision Problems (a) Mutually Exclusive Projects. Project A promises sales of 10 000 units at $2 each with materials, labour, variable overheads and allocated overhead costs as shown below. Project B promises sales revenues of $18 000 with materials, direct labour, variable and allocated overheads as also shown below: Project A Project B 10 Revenue $10000@ $2 Cost Materials $2 000 Direct labour $6 000 Variable O/head $4 000 Allocated O/head $6 000 Profit $20 000 Revenue $6000@$3 Cost Materials Direct labour Variable O/head Allocated O/head $18 000 $ 2 000 $18 000 $5 000 $3 000 $3 000 $3 000 $14 000 $ 4 000 The apparent profit from B is $4 000 and it would seem that B is preferable to A by virtue of its higher profitability but when contribution analysis is applied to the above decision problem a different result is obtained. Project A is selected using contribution analysis (see table below) In the table below incremental costs are subtracted from the incremental revenues to find the contribution of each project. Since the allocated overheads were not a cost incurred as a result of this particular decision they are excluded from the contribution analysis, and it can be seen that A contributes more to overheads and profits than does B. Project A Revenue $10000@ $2 Incremental Costs Materials $2 000 Direct labour $6 000 Variable O/head $4 000 Contribution $20 000 $12 000 $ 8 000 Project B Revenue $6000@$3 Incremental Costs Materials Direct labour Variable O/head $18 000 $5 000 $3 000 $3 000 $11 000 $ 7 000 (b) Make or Buy Decisions Company X manufactures high quality power tools. All these tools require the same roller bearing units, which the company manufactures in its own bearing department. Pertinent cost data for the past year of operations in that department are shown below: X Tool Company: Bearing Department Costs Total $ 38 640 $126 390 $252 780 $417 810 Direct Materials Direct labour Allocated overhead Total Cost The company could produce these in its bearing department but is considering having the additional units supplied by a specialist bearing firm. Company X anticipates that it will require an increase of 15% in total direct labour costs and 12% in total materials costs, to produce these additional units inhouse. No additional capital expenditure will be necessary, since some machines currently have idle capacity. A specialist bearing producer has been approached, and after considering the specifications has offered to supply the 7500 bearing units at a total cost of $30 000 or $4 per unit. Should company X make or buy the additional bearing units? The answer to the above question, compare the incremental costs of the two alternatives facing X. The incremental costs of buying them from the specialist come to $30 000, since this is the dollar amount that X must outlay to obtain the additional units. To calculate the incremental costs of making the units in-house, we calculate the increases in materials and direct labour costs that would be occasioned by the manufacture of those units. The 12% increase in the total material cost would imply an incremental material cost of $4 637 and a 15% increase in total direct labour costs would imply a $$18 959 increase in that cost category. The total cost of these figures is $23 596 is less than the $30 000 outlay by $6 404 (company X saves by making the units itself) (see table below). Incremental Cost of making the bearing units 11 Direct Materials Direct labour Total Incremental Cost Total $ 4 637 $ 18 959 $ 23 596 The total of $23 596 is less than the $30 000 outlay by $6 404 (company X saves by making the units itself). NB. The above analysis however does not consider the possibility that some part of overhead expenses may vary with the level of production of the bearing units. It is conceivable that some overhead cost components expense and cafeteria expense might vary to some degree as a result of producing these units in-house. If however overheads vary more than $6 404, as a result of this decision would have been to buy the product from the outside supplier. A number of other considerations should also enter the decision: (a) The issue of long term supplier relations. X may need a specialist producer some time in the future when it may be unable to produce the bearings from within due to capacity limitations by giving this contract it could establish itself as a customer of the supplier. (b) The issue of quality of the bearing units supplied by the outside firm as compared with those produced in-house. Decision maker would have to be assured that the quality matches that standard desired, at least. (c) Issue of labour relations – the decision to make the units involves an increase in labour force, which may lead to crowded working conditions and overtaxed washroom and cafeteria facilities. It is conceivable that the hiring of additional labour units and the resultant increased congestion and reduced efficiency could cause a lowering of employee morale with subsequent longer term disadvantage to the profitability of company X. (d) Accuracy of the estimations that are involved in the decision making. If the demand for tools does not increase as predicted and company X purchased the roller bearing units from outside, this would be an irreversible commitment involving considerable expense whereas the decision to make the units in-house could soon be suspended. (e) Whether the quoted price is in fact the lowest 12