Download 108-2324 Product Specification QSL RF Connectors

Product
Specification
108-2324
04Feb09 Rev A
QSL RF Connectors
1.
SCOPE
1.1.
Content
This specification covers perform ance, tests and quality requirem ents for the Tyco Electronics QSL RF
Connectors which includes cable applied plugs and printed circuit board applied jacks.
1.2.
Qualification
W hen tests are perform ed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be perform ed using the applicable inspection plan and product drawing.
1.3.
Successful qualification testing on the subject product line was com pleted on 13Jan09. The
Qualification Test Report num ber for this testing is 501-697. This docum entation is on file at and
available from Engineering Practices and Standards (EPS).
2.
APPLICABLE DOCUM ENTS
The following docum ents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the docum ent applies. In the event of conflict between the
requirem ents of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirem ents of this specification and the referenced docum ents,
this specification shall take precedence.
2.1.
Tyco Electronics Docum ents
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2.2.
114-5397: Application Specification (3 Port Stripline RF Connector)
114-5398: Application Specification (3 Port Stripline RF Connector)
408-10212: Instruction Sheet (QSL Connector Mated Pair VSW R Test Set-Up Procedure)
501-697: Qualification Test Report (QSL RF Connectors)
Industry Docum ent
EIA-364: Electrical Connector/Socket Test Procedures Including Environm ental Classifications
2.3.
Reference Docum ent
109-197: Test Specification (AMP Test Specifications vs EIA and IEC Test Methods)
3.
REQUIREM ENTS
3.1.
Design and Construction
Product shall be of the design, construction and physical dim ensions specified on the applicable product
drawing.
3.2.
Materials
Materials used in the construction of this product shall be as specified on the applicable product
drawing.
©2009 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
* Trademark
| Indicates change
For latest revision, visit our website at www.tycoelectronics.com\documents.
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For Regional Customer Service, visit our website at www.tycoelectronics.com
LOC B
108-2324
3.3.
Ratings
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3.4.
Voltage: 270 volts AC rm s m axim um
Tem perature: -20 to 80/C
Characteristic Im pedance: 50 ohm s
Frequency Range: DC to 6 GHz
Perform ance and Test Description
Product is designed to m eet the electrical, m echanical and environm ental perform ance requirem ents
specified in Figure 1. Unless otherwise specified, all tests shall be perform ed at am bient environm ental
conditions.
3.5.
Test Requirem ents and Procedures Sum m ary
Test Description
Requirem ent
Procedure
Initial exam ination of product.
Meets requirem ents of product
drawing and Application
Specifications 114-5397 and 1145398.
EIA-364-18.
Visual and dim ensional (C of C)
inspection per product drawing.
Final exam ination of product.
Meets visual requirem ents.
EIA-364-18.
Visual inspection.
ELECTRICAL
Low Level Contact Resistance
(LLCR).
20 m illiohm s m axim um .
)R 8 m illiohm s m axim um for
contacts.
)R 5 m illiohm s m axim um for
shields.
EIA-364-23.
Subject specim ens to 100
m illiam peres m axim um and 20
m illivolts m axim um open circuit
voltage.
See Figure 3.
Voltage Standing W ave Ratio
(VSW R).
1.30 m axim um DC to 3 GHz.
1.45 m axim um 3 to 6 GHz.
EIA-364-108.
Measure VSW R between 100 MHz
and 6 GHz, connectors only per
Instruction Sheet 408-10212.
Insulation resistance.
100 m egohm s m inim um .
EIA-364-21.
500 volts DC, 2 m inute hold.
Test between adjacent contacts of
m ated specim ens.
W ithstanding voltage.
One m inute hold with no
breakdown or flashover.
EIA-364-20, Condition I.
800 volts AC at sea level.
Test between adjacent contacts of
m ated specim ens.
Contact-to-contact isolation.
35 dB m inim um .
Measure contact-to-contact
isolation between 100 MHz and 6
GHz. All unused ports shall be
term inated in 50 ohm s.
Figure 1 (continued)
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108-2324
Test Description
Requirem ent
Procedure
MECHANICAL
Random vibration.
No discontinuities of 1 m icrosecond EIA-364-28, Test Condition VII,
or longer duration.
Condition Letter D.
See Note.
Subject m ated specim ens to 3.10
G's rm s between 20 to 500 Hz.
Fifteen m inutes in each of 3
m utually perpendicular planes.
See Figure 4.
Mechanical shock.
No discontinuities of 1 m icrosecond EIA-364-27, Condition H.
or longer duration.
Subject m ated specim ens to 30 G's
See Note.
half-sine shock pulses of 11
m illiseconds duration. Three
shocks in each direction applied
along 3 m utually perpendicular
planes, 18 total shocks.
See Figure 4.
Durability.
See Note.
EIA-364-9.
Mate and unm ate specim ens for
500 cycles at a m axim um rate of
500 cycles per hour.
Mating force.
30 N m axim um for 3 port
connector.
20 N m axim um for 1 port
connector.
EIA-364-13.
Measure force necessary to
engage coupling m echanism at a
m axim um rate of 12.7 m m per
m inute.
Unm ating force.
30 N m axim um .
8 N m inim um .
EIA-364-13.
Measure force necessary to
disengage coupling m echanism at
a m axim um rate of 12.7 m m per
m inute.
Shear force.
60 N m inim um .
EIA-364-8.
Apply specified load from the front
of the specim en at a rate of 25 ± 6
m m per m inute.
Angled pull test.
No physical dam age before
Direction of pull shall be 45 degrees
disengagem ent for cable plugs
at 8 reference directions (N, S, E,
without screw m ounting hardware.
W , NW , NE, SW and SE).
No discontinuities of 1 m icrosecond
or longer duration with 20 N
m axim um pull force for cable plugs
with screw m ounting hardware.
ENVIRONMENTAL
Therm al shock.
See Note.
EIA-364-32.
Subject unm ated specim ens to 5
cycles between -20 and 80/C with
30 m inute dwells at tem perature
extrem es and 1 m inute transition
between tem peratures.
Figure 1 (continued)
Rev A
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108-2324
Test Description
Requirem ent
Procedure
Hum idity, steady state.
See Note.
EIA-364-31, Method II, Test
Condition C.
Subject unm ated specim ens to
40/C and 90 to 95% RH for 504
hours.
Tem perature life.
See Note.
EIA-364-17, Method A, Test
Condition 3, Test Tim e Condition D.
Subject m ated specim ens to 85/C
for 1000 hours.
Mixed flowing gas.
See Note.
EIA-364-65, Class IIA (4 gas).
Subject m ated specim ens to
environm ental Class IIA for 7 days.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Rev A
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108-2324
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Exam ination
1
2
3
4
5
6
7
8
9
1
1
1
Test Sequence (b)
Initial exam ination of product
LLCR
1
1,5
3,5
2,4,7
1,7
1,5
1
1
2,4,7
2,4
2,4
VSW R
2,4
2
Insulation resistance
2,5,9
W ithstanding voltage
3,6,10
Contact-to-contact isolation
3
Random vibration
3
Mechanical shock
6
Durability
4
Mating force
2
Unm ating force
6
Shear force
2
Angled pull test
3
Therm al shock
4
3
Hum idity, steady state
8
6
Tem perature life
3
Mixed flowing gas
3(c)
Final exam ination of product
NOTE
(a)
(b)
(c)
7
8
11
8
5
5
4
3
5
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Precondition specimens with 10 durability cycles.
Figure 2
Rev A
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108-2324
4.
QUALITY ASSURANCE PROVISIONS
4.1.
Qualification Testing
A.
Specim en Selection
Specim ens shall be prepared in accordance with Instruction Sheet 408-10212 and shall be
selected at random from current production. All test groups shall each consist of 5 specim ens.
B.
Test Sequence
Qualification inspection shall be verified by testing specim ens as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form , fit or function are m ade to the product or m anufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determ ined by developm ent/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product m eets the requirem ents of Figure 1. Failures
attributed to equipm ent, test setup or operator deficiencies shall not disqualify the product. If product
failure occurs, corrective action shall be taken and specim ens resubm itted for qualification. Testing to
confirm corrective action is required before resubm ittal.
4.4.
Quality Conform ance Inspection
The applicable quality inspection plan shall specify the sam pling acceptable quality level to be used.
Dim ensional and functional requirem ents shall be in accordance with the applicable product drawing
and this specification.
Rev A
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108-2324
Figure 3
LLCR Measurem ent Points
Figure 4
Vibration and Mechanical Shock Mounting Fixture
Rev A
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