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Download BDTIC www.BDTIC.com/infineon Solutions for Industrial Drives Electronic speed-control systems save energy and
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BDTIC Solutions for Industrial Drives Electronic speed-control systems save energy and increase performance www.infineon.com/drives www.BDTIC.com/infineon BDTIC Introduction Visit us on www.infineon.com whenever you need best in class active power switches. Electrical drive systems play a key role in energy savings. They account for two-thirds of electrical energy consumed in industry and they are a central component of automation systems. There are two distinct groups in the industrial drive technology. The first group includes electrically driven machines requiring position control. This group includes, for example, machine tools, measuring machines and packaging machines where precision in movement is required. The second group covers all applications where a fluid is moved by pumps and fans. Here variable speed drives allow adjusting the flow to the needs of the process. Compared to classic methods of flow control like throttling and bypassing, electronic speed control significantly increases the overall efficiency. Furthermore the use of an inverter enables the application of more efficient motor technology like permanent magnet synchronous motors and reluctance motors. Today such kind of drives can be implemented in a power range from Watts up to Megawatts. Nearly all static converters for electrical drives used today employ a combination of Input rectifier, DC-link and Output inverter. If no regeneration system is required for the electrical drive, the most competitive semiconductor components for the input rectifier are bipolar thyristors and/or diodes offered in various topologies, such as complete six pack modules, half bridge modules or single modules. In high power electrical drives the input rectifier consists of thyristors and/or diodes in press pack housings. If regeneration is required, an active front end can be designed using IGBT modules. In low power range, where power factor correction is mandatory in some applications, PFC (Power factor correction) circuits can be designed using disccrete IGBTs and diodes or dedicated modules. 2 www.BDTIC.com/infineon BDTIC Our contribution to your success Infineon Technologies AG provides the latest chip technology embedded into innovative mechanical module designs. This enables our customers to develop highly reliable and efficient solutions. Based on our leading industrial technology, the highest quality, and manufacturing know-how, we offer: A variety of innovative power components Reliable and highest-quality products We shorten customer development cycle time and cost by providing design-in support with: A worldwide application engineering team Evaluation boards for fast prototyping and testing In-depth technical and system support from a dedicated regional team By the effective combination of customer know-how and Infineon’s in-depth technical support, our customers achieve cost-competitive and innovative s olutions. www.BDTIC.com/infineon 3 BDTIC Power-converter solution Application examples Fans Pumps Compressors Air-conditioning systems Washing machines General-purpose drives Motor-control solution AC to DC Rectifier DCLink Circuit DC to AC IGBT Inverter = = Interface Motor M 3~ Driver Controller High-performance motor-control solution AC to DC Rectifier DCLink Circuit = DC to AC IGBT Inverter = Interface Motor Current Sensor Application examples Servo drives CNC machines Process controls Robotics High-precision drives Driver Controller 4 www.BDTIC.com/infineon M 3~ BDTIC Application examples Discretes IGBT Low-power Modules Medium-power Modules 50 W High-power Modules Inverter Output Power 2MW Examples of module configurations 1ph-PIM + NTC 3ph-PIM + NTC 3ph full-bridge + shunt bridge + NTC chopper (FD) + chopper (DF) 3ph full-bridge fourpack half-bridge 1ph-PIM + PFC + NTC ϑ Input Rectifier TT TT TT TD TD TD DD TZ TZ T T ND ND DZ DZ D D DD www.BDTIC.com/infineon DD 5 BDTIC Features Optimized Eon, Eoff and Qrr for up to 20 % lower switching losses Operating range of DC to 30kHz RC-Drives – RC-Drives Fast High efficiency for comfortable quietness Max junction temperature 175°C 5μs short circuit capability Very tight parameter distribution Best in class current versus package size performance Smooth switching performance leading RC-Drives IGBT technology has been developed by Infineon as a cost optimized solution for sensitive consumer drives market. This basic technology provides outstanding performance for permanent magnet synchronous and brushless DC motor drives. to low EMI levels Complete product portfolio and PSpice Models on the internet Applications Compressors Pumps Fans Variable frequency drives A new version of the RC-Drives Fast IGBT was developed specifically for low power motor drive consumer market: the IGBT and diode losses are optimized to reduce the inverter losses at switching frequencies of 18~30 kHz. RC-Drives Fast enables high efficiency designs for inverters above 16 kHz to reduce the audible noise to absolutely silent level. The world famous TRENCHSTOP™ technology reduces saturation voltages to intrinsically very low level, well below the values offered by competing standard NPT IGBTs. The technology progress lowers down the voltage drop of IGBT chip giving higher device efficiency, whilst Infineon’s HighSpeed 3 family provides the best compromise between switching and conduction losses. Block commutation PWM inverters RC-D DC/0Hz 6 RC-DF 4kHz www.BDTIC.com/infineon 30kHz BDTIC Benefits Excellent performance ratio for hard switching applications Motivation and needs of Variable Frequency Drives: Control ability: Speed and Torque control Jolt free in start and stop Avoiding repetitive start/stop in pumps/compressors/valves Energy saving due to reduced consumption Increasing Efficiency Extremely stable temperature behavior Outstanding EMI behavior Up to 60 % space saving on the PCB Higher lifetime due to monolithically integrated IGBT & diode leading to reduced power cycling stress Availability of high current class devices in small outlines (DPak) TO-247 TO-220 FullPAK TO-220 D2PAK I2PAK DPAK [A] 4 6 8 n 600V TRENCHSTOP™ n 600V RC-Drives 10 15 20 n 600V HS3 family n 1200V TRENCHSTOP™ 25 30 40 50 60 75 n 1200V HS3 family n 650V TRENCHSTOP™ 5 www.BDTIC.com/infineon 7 BDTIC Features EiceDRIVER™ Board up to 1 700 V EiceDRIVER™ ICs up to 1 200 V Matching requirements of recent IGBT technology Drivers and IGBT modules as one-stop solution Applications General-purpose Drives Servo Drives Decentralized Drives Direct Drives Active Front Ends Solar Inverters The EiceDRIVER™ family EiceDRIVER™ solutions from Infineon are the expert’s choice. With its HV Gate Driver Boards and HV Gate Driver ICs Infineon provides a broad spectrum of solutions for reliable and efficient control of Infineon’s IGBT and MOSFET products. EiceDRIVER™ ICs offer an alternative solution to optocouplers and level-shifters by using Coreless Transformer Technology. These drivers will provide exceptional performance with respect to speed and temperature range. EiceDRIVER™ Boards are suitable for all IGBT modules up to 1 700 V. Outstanding protection measures and integrated fault management provide safe operation, even if used within noise-intense industrial environments. Furthermore, these boards support an attractive solution for parallel connection of IGBT modules. Evaluation Boards with EiceDRIVER™ solutions are offered as an application support tool. These boards are accompanied by comprehensive application notes containing all information needed to test, modify and qualify a design for production. 8 www.BDTIC.com/infineon BDTIC MIPAQ™ Applications General-purpose Drives MIPAQ™ is a functional product family that is dedicated to useful integration of electronics into power modules. Servo Drives Air-conditioning systems P ower Supplies The MIPAQ™ family was developed in order to offer Modules Integrating Power, Application and Quality. It is a functional product family within Infineon‘s IGBT modules portfolio. The combination of an IGBT module and the integration of sensing and driving electronics is an optimized solution for mastering the challenge of designing powerful and compact inverters for low and medium power. These products reduce costs, contribute to energy savings, improve profitability, and protect our environment at the same time. The MIPAQ™ family includes two products that offer significant board space savings along with reduced development times and costs: MIPAQ™ base MIPAQ™ serve The MIPAQ™ base module features integrated shunts.The MIPAQ™ serve module includes driver electronics and a digital temperature measurement, both with galvanic isolation. www.BDTIC.com/infineon 9 BDTIC Summary Great opportunities Best energy efficiency Innovative module housings and interfaces Well-known high quality Broad product portfolio by voltage and current range Popular topologies often implemented into one module housing Easy modularity and scalability Reliability proven by best connection techniques The technology of energy conversion systems for VSDs (Variable Speed Drives) is often driven by innovations in power electronic switches. Improvements on Infineon’s semiconductor technology and packaging enable our customers to meet the most demanding technical and commercial requirements. Chip technologies and packaging Infineon’s new IGBT chip technologies with trench structures and field stop concept together with innovative packaging guarantee robust and reliable devices with the highest power integration and the lowest power losses. Infineon satisfies various customers by offering a broad range of IGBT modules from EasyPIM™ / EasyPACK for low-power applications up to 6.5 kV IHV devices enabling systems rated at megawatts. Over the years, Infineon has set the module packaging standards. Our leading position is historically proven by standardisation of products that were introduced early. Most of them such as EconoPACK™, EconoPIM™, IHM and IHV are widely in use. Recently introduced PrimePACK™ IGBT modules housing have again become a worldwide industry standard. We believe our competence in implementing the latest technologies in power electronic switches has revolutionized the industrial drive market. We provide high-quality products and meet the most challenging customer requirements. 10 www.BDTIC.com/infineon BDTIC Our business philosophy is “our customers first” We always strive to have an open dialogue with our customers. Our customers benefit from innovative technologies and services and we support them as far as successful marketing of their products is concerned. Many product innovations have been developed on this basis. We have an experienced team of regional application engineers supporting our customers in designing our products into their solutions. We create evaluation boards to enable fast and reliable solutions for the integration of our modules and devices in variable-speed drives. Regular quality certification audits of our company operated together with our customers strengthen our confidence and make our highly reliable production processes more transparent. Outstanding customer satisfaction verifies the success of our work. Customers are satisfied with having excellent connections to their suppliers. An open and intensive cooperation in all areas is the basis for long-term partnerships. We work together. Visit www.infineon.com and find the right product. www.BDTIC.com/infineon 11 Ask Infineon. Get connected with the answers. Infineon offers its toll-free 0800/4001 service hotline as one central number, available 24/7 in English, Mandarin and German. Our global connection service goes way beyond standard switchboard services by offering qualified support on the phone. Call us! Germany ................. 0800 951 951 951 (German/English) China, mainland ..... 4001 200 951 (Mandarin/English) India ...................... 000 800 4402 951 (English) USA ........................ 1-866 951 9519 (English/German) Other countries ....... 00* 800 951 951 951 (English/German) Direct access .......... +49 89 234-0 (interconnection fee, German/English) * Please note: Some countries may require you to dial a code other than “00” to access this international number, please visit www.infineon.com/service for your country! BDTIC Where to Buy Stay connected Infineon Distribution Partners and Sales Offices: www.infineon.com/WhereToBuy www.facebook.com/infineon Mobile Product Catalog Mobile app for iOS and Android. www.google.com/+infineon www.twitter.com/infineon www.infineon.com/linkedin www.infineon.com/xing www.youtube.com/infineon Infineon Technologies – innovative semiconductor solutions for energy efficiency, mobility and security. Attention please! The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics (“Beschaffenheitsgarantie”). With respect to any examples or hints given herein, any typical values stated herein and/ or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation warranties of non-infringement of intellectual property rights of any third party. Published by Infineon Technologies AG 85579 Neubiberg, Germany © 2014 Infineon Technologies AG. All Rights Reserved. Visit us: www.infineon.com Order Number: B133-H9039-G7-X-7600 Date: 05 / 2013 Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may only be used in life-support devices or systems with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. www.BDTIC.com/infineon