Download BDTIC www.BDTIC.com/infineon Solutions for Industrial Drives Electronic speed-control systems save energy and

BDTIC
Solutions for Industrial Drives
Electronic speed-control systems save energy and
increase performance
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Introduction
Visit us on www.infineon.com
whenever you need best in class active
power switches.
Electrical drive systems play a key role in energy savings. They account for
two-thirds of electrical energy consumed in industry and they are a central
component of automation systems. There are two distinct groups in the
industrial drive technology. The first group includes electrically driven machines
requiring position control. This group includes, for example, machine tools,
measuring machines and packaging machines where precision in movement is
required. The second group covers all applications where a fluid is moved by
pumps and fans. Here variable speed drives allow adjusting the flow to
the needs of the process. Compared to classic methods of flow control like
throttling and bypassing, electronic speed control significantly increases the
overall efficiency. Furthermore the use of an inverter enables the application of
more efficient motor technology like permanent magnet synchronous motors
and reluctance motors. Today such kind of drives can be implemented in a
power range from Watts up to Megawatts.
Nearly all static converters for electrical drives used today employ a combination
of Input rectifier, DC-link and Output inverter. If no regeneration system is required
for the electrical drive, the most competitive semiconductor components for the
input rectifier are bipolar thyristors and/or diodes offered in various topologies,
such as complete six pack modules, half bridge modules or single modules. In
high power electrical drives the input rectifier consists of thyristors and/or diodes
in press pack housings. If regeneration is required, an active front end can be
designed using IGBT modules. In low power range, where power factor correction
is mandatory in some applications, PFC (Power factor correction) circuits can be
designed using disccrete IGBTs and diodes or dedicated modules.
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BDTIC
Our contribution to your success
Infineon Technologies AG provides the latest chip technology embedded
into innovative mechanical module designs. This enables our customers
to develop highly reliable and efficient solutions. Based on our leading
industrial techno­logy, the highest quality, and manufacturing know-how,
we offer:
„„ A variety of innovative power components
„„ Reliable and highest-quality products
We shorten customer development cycle time and cost by providing
design-in support with:
„„ A worldwide application engineering team
„„ Evaluation boards for fast prototyping and testing
„„ In-depth technical and system support from a
dedicated regional team
By the effective combination of customer know-how and Infineon’s in-depth
technical support, our customers achieve cost-competitive and innovative
s­ olutions.
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BDTIC
Power-converter solution
Application examples
„„ Fans
„„ Pumps
„„ Compressors
„„ Air-conditioning systems
„„ Washing machines
„„ General-purpose drives
Motor-control solution
AC to DC
Rectifier
DCLink Circuit
DC to AC IGBT
Inverter
=
=
Interface
Motor
M
3~
Driver
Controller
High-performance motor-control solution
AC to DC
Rectifier
DCLink Circuit
=
DC to AC IGBT
Inverter
=
Interface
Motor
Current
Sensor
Application examples
„„ Servo drives
„„ CNC machines
„„ Process controls
„„ Robotics
„„ High-precision drives
Driver
Controller
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M
3~
BDTIC
Application examples
Discretes IGBT
Low-power Modules
Medium-power Modules
50 W
High-power Modules
Inverter Output Power
2MW
Examples of module configurations
1ph-PIM + NTC
3ph-PIM + NTC
3ph full-bridge + shunt
bridge + NTC
chopper (FD) + chopper (DF)
3ph full-bridge
fourpack
half-bridge
1ph-PIM + PFC + NTC
ϑ
Input Rectifier
TT
TT
TT
TD
TD
TD
DD
TZ
TZ
T
T
ND ND
DZ DZ
D
D
DD
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DD
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BDTIC
Features
„„ Optimized Eon, Eoff and Qrr for up to 20 %
lower switching losses
„„ Operating range of DC to 30kHz
RC-Drives – RC-Drives Fast
High efficiency for comfortable quietness
„„ Max junction temperature 175°C
„„ 5μs short circuit capability
„„ Very tight parameter distribution
„„ Best in class current versus package
size performance
„„ Smooth switching performance leading
RC-Drives IGBT technology has been developed by Infineon as a cost
optimized solution for sensitive consumer drives market. This basic
technology provides outstanding performance for permanent magnet
synchronous and brushless DC motor drives.
to low EMI levels
„„ Complete product portfolio and PSpice
Models on the internet
Applications
„„ Compressors
„„ Pumps
„„ Fans
„„ Variable frequency drives
A new version of the RC-Drives Fast IGBT was developed specifically for low
power motor drive consumer market: the IGBT and diode losses are optimized
to reduce the inverter losses at switching frequencies of 18~30 kHz. RC-Drives
Fast enables high efficiency designs for inverters above 16 kHz to reduce the
audible noise to absolutely silent level.
The world famous TRENCHSTOP™ technology reduces saturation voltages
to intrinsically very low level, well below the values offered by competing
standard NPT IGBTs. The technology progress lowers down the voltage drop of
IGBT chip giving higher device efficiency, whilst Infineon’s HighSpeed 3 family
provides the best compromise between switching and conduction losses.
Block commutation
PWM inverters
RC-D
DC/0Hz
6
RC-DF
4kHz
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30kHz
BDTIC
Benefits
„„ Excellent performance ratio for hard
switching applications
Motivation and needs of Variable Frequency Drives:
„„ Control ability: Speed and Torque control
„„ Jolt free in start and stop
„„ Avoiding repetitive start/stop in pumps/compressors/valves
„„ Energy saving due to reduced consumption
„„ Increasing Efficiency
„„ Extremely stable temperature behavior
„„ Outstanding EMI behavior
„„ Up to 60 % space saving on the PCB
„„ Higher lifetime due to monolithically
integrated IGBT & diode leading to
reduced power cycling stress
„„ Availability of high current class devices
in small outlines (DPak)
TO-247
TO-220
FullPAK
TO-220
D2PAK
I2PAK
DPAK
[A]
4
6
8
n 600V TRENCHSTOP™
n 600V RC-Drives
10
15
20
n 600V HS3 family
n 1200V TRENCHSTOP™ 25
30
40
50
60
75
n 1200V HS3 family
n 650V TRENCHSTOP™ 5
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BDTIC
Features
„„ EiceDRIVER™ Board up to 1 700 V
„„ EiceDRIVER™ ICs up to 1 200 V
„„ Matching requirements of recent IGBT
technology
„„ Drivers and IGBT modules as one-stop
solution
Applications
„„ General-purpose Drives
„„ Servo Drives
„„ Decentralized Drives
„„ Direct Drives
„„ Active Front Ends
„„ Solar Inverters
The EiceDRIVER™ family
EiceDRIVER™ solutions from Infineon are the expert’s choice. With its HV
Gate Driver Boards and HV Gate Driver ICs Infineon provides a broad spectrum
of solutions for reliable and efficient control of Infineon’s IGBT and MOSFET
products.
EiceDRIVER™ ICs offer an alternative solution to optocouplers and
level-shifters by using Coreless Transformer Technology. These drivers
will provide exceptional performance with respect to speed and
temperature range.
EiceDRIVER™ Boards are suitable for all IGBT modules up to 1 700 V.
Outstanding protection measures and integrated fault management provide
safe operation, even if used within noise-intense industrial environments.
Furthermore, these boards support an attractive solution for parallel
connection of IGBT modules.
Evaluation Boards with EiceDRIVER™ solutions are offered as an application
support tool. These boards are accompanied by comprehensive application
notes containing all information needed to test, modify and qualify a design
for production.
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MIPAQ™
Applications
„„ General-purpose Drives
MIPAQ™ is a functional product family that is dedicated to useful integration
of electronics into power modules.
„„ Servo Drives
„„ Air-conditioning systems
„„ P
ower Supplies
The MIPAQ™ family was developed in order to offer Modules Integrating
Power, Application and Quality. It is a functional product family within
Infineon‘s IGBT modules portfolio. The combination of an IGBT module and
the integration of sensing and driving electronics is an optimized solution
for mastering the challenge of designing powerful and compact inverters for
low and medium power. These products reduce costs, contribute to energy
savings, improve profitability, and protect our environment at the same time.
The MIPAQ™ family includes two products that offer significant board space
savings along with reduced development times and costs:
„„ MIPAQ™ base
„„ MIPAQ™ serve
The MIPAQ™ base module features integrated shunts.The MIPAQ™ serve
module includes driver electronics and a digital temperature measurement,
both with galvanic isolation.
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BDTIC
Summary
Great opportunities
„„ Best energy efficiency
„„ Innovative module housings and
interfaces
„„ Well-known high quality
„„ Broad product portfolio by voltage and
current range
„„ Popular topologies often implemented
into one module housing
„„ Easy modularity and ­scalability
„„ Reliability proven by best connection
techniques
The technology of energy conversion systems for VSDs (Variable Speed Drives)
is often driven by innovations in power electronic switches. Improvements on
Infineon’s semiconductor technology and packaging enable our customers to
meet the most demanding technical and commercial requirements.
Chip technologies and packaging
Infineon’s new IGBT chip technologies with trench structures and field stop
­concept together with innovative packaging guarantee robust and reliable
devices with the highest power integration and the lowest power losses.
Infineon satisfies various customers by offering a broad range of IGBT
modules from EasyPIM™ / EasyPACK for low-power applications up to 6.5 kV
IHV devices enabling systems rated at megawatts.
Over the years, Infineon has set the module packaging standards. Our
leading position is historically proven by standardisation of products that
were introduced early. Most of them such as EconoPACK™, EconoPIM™, IHM
and IHV are widely in use. Recently introduced PrimePACK™ IGBT modules
housing have again become a worldwide industry standard.
We believe our competence in implementing the latest technologies in power
electronic switches has revolutionized the industrial drive market. We provide
high-quality products and meet the most challenging customer requirements.
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BDTIC
Our business philosophy is
“our customers first”
We always strive to have an open dialogue with our customers. Our customers
benefit from innovative technologies and services and we support them as
far as successful marketing of their products is concerned. Many product
innovations have been developed on this basis.
We have an experienced team of regional application engineers supporting
our customers in designing our products into their solutions. We create
evaluation boards to enable fast and reliable solutions for the integration
of our modules and devices in variable-speed drives.
Regular quality certification audits of our company operated together with our
customers strengthen our confidence and make our highly reliable production
processes more transparent.
Outstanding customer satisfaction verifies the success of our work.
Customers are satisfied with having excellent connections to their suppliers.
An open and intensive cooperation in all areas is the basis for long-term
partnerships.
We work together. Visit www.infineon.com and find the right product.
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Ask Infineon. Get connected with the answers.
Infineon offers its toll-free 0800/4001 service hotline as one central number,
available 24/7 in English, Mandarin and German.
Our global connection service goes way beyond standard switchboard
services by offering qualified support on the phone. Call us!
„„ Germany .................
0800 951 951 951 (German/English)
„„ China, mainland ..... 4001 200 951 (Mandarin/English)
„„ India ...................... 000 800 4402 951 (English)
„„ USA ........................ 1-866 951 9519 (English/German)
„„ Other countries ....... 00* 800 951 951 951 (English/German)
„„ Direct access .......... +49 89 234-0 (interconnection fee, German/English)
* Please note: Some countries may require you to dial a code other than “00” to access this international number,
please visit www.infineon.com/service for your country!
BDTIC
Where to Buy
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Infineon Technologies – innovative semiconductor solutions for energy efficiency, mobility and security.
Attention please!
The information given in this document shall in no event
be regarded as a guarantee of conditions or characteristics
(“Beschaffenheitsgarantie”). With respect to any examples
or hints given herein, any typical values stated herein and/
or any information regarding the application of the device,
Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation
warranties of non-infringement of intellectual property
rights of any third party.
Published by
Infineon Technologies AG
85579 Neubiberg, Germany
© 2014 Infineon Technologies AG.
All Rights Reserved.
Visit us:
www.infineon.com
Order Number: B133-H9039-G7-X-7600
Date: 05 / 2013
Information
For further information on technology, delivery terms and
conditions and prices please contact your nearest Infineon
Technologies Office (www.infineon.com).
Warnings
Due to technical requirements components may contain
dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may only
be used in life-support devices or systems with the express
written approval of Infineon Technologies, if a failure of
such components can reasonably be expected to cause
the failure of that life-support device or system, or to affect
the safety or effectiveness of that device or system. Life
support devices or systems are intended to be implanted
in the human body, or to support and/or maintain and
sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons
may be endangered.
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