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Data Acquisition and LabVIEW Prof. R.G. Longoria Department of Mechanical Engineering The University of Texas at Austin June 2015 ME 144L Dynamic Systems and Controls Lab (Longoria) Lab Objectives 1 Become familiar with the National Instruments myDAQ data acquisition hardware 2 Begin/continue learning to program in LabVIEW, especially for data acquisition 3 Develop a LabVIEW program to measure sensor signals using myDAQ 4 Calibrate rotational potentiometer for angle measurement 5 Write LabVIEW programs that analyze signals to generate useful data 6 Run experiments with the compound pendulum and save angular position measurements over time as the pendulum comes to rest after being released. 7 Use measured data to answer questions about the system (e.g., estimate system parameters, system energy stored or dissipated, etc.) ME 144L Dynamic Systems and Controls Lab (Longoria) Most modern voltage measurements are made using A/D converters Most basic electrical measurements rely on an analog-to-digital (A/D) converter, which are even included as part of modern microcontrollers. ME 144L Dynamic Systems and Controls Lab (Longoria) In a DMM, signal conditioners infer other electrical quantities from a measurement of voltage. Note the signal conditioners needed to allow measurement of current and resistance. For more general purpose measurement and instrumentation applications, data acquisition devices offer more functionality Analog Output (AO) I I Generate DC Voltages General waveforms (Function Generator) Digital I/O I I General low (0V) and high (5V) pulses Read digital pulses Timing I/O I I Generate pulse trains (square waves) Read frequency, time values Always critically evaluate DAQ specifications to determine if your needs can be met by a particular DAQ device. ME 144L Dynamic Systems and Controls Lab (Longoria) The NI myDAQ connects via USB Form factor: ME 144L Dynamic Systems and Controls Lab (Longoria) Connections: What should you know about A/D conversion? General concepts: Resolution and range How fast to sample How many times to sample Hardware specific: Device and configuration (using NI MAX) Connecting signals the right way What channels to sample How to deal with the data There are many different types of software and hardware commercial products for DAQ. National Instruments products have seen increased application and adoption in industry, research, etc., including areas that were once considered the domain of very ‘high-end’ systems. ME 144L Dynamic Systems and Controls Lab (Longoria) Analog-to-Digital (A/D) Conversion The A/D converter (ADC) converts an analog voltage into a binary number through the process of quantization. The ADC will have a full-scale voltage range (VF S ) over which it can operate. Example: For the NI myDAQ device, there are two analog inputs with different FS range. What is difference between DC and AC coupled? The number of bits dictates how many discrete levels will be used to represent measured voltages. Example: An 8-bit converter with a VF S = 10 V gives a resolution of 10V/256 = 39.1 mV. ME 144L Dynamic Systems and Controls Lab (Longoria) A/D Conversion: Quantization A signal entering a computer must be discretized in amplitude and time (sampling). Amplitude quantization depends on the number of bits in the A/D converter. Comparing A/D resolution for n = 3 vs 16: ∆n=3 = VF S /23 = 1.25 V compared to ∆n=16 = VF S /216 = 0.15 mV ME 144L Dynamic Systems and Controls Lab (Longoria) Choosing a sampling or scan rate (scans/sec, or Hz) The ADC samples according to a scan rate. How fast you sample should minimally satisfy the Nyquist sampling theorem. Nyquist: the sampling rate should be at least two times the highest frequency present in the signal. Satisfying the Nyquist criterion helps ensure the signal can be reconstructed properly. You need to balance how fast you sample, how many samples you store, etc. ME 144L Dynamic Systems and Controls Lab (Longoria) In selecting a sample rate, think about time resolution also Depending on your objective, you might choose scan rate to satisfy Nyquist criterion, but remember accuracy in time measurements. ME 144L Dynamic Systems and Controls Lab (Longoria) “All grounds are not the same the world ’round.” Understanding grounds is important in making proper signal connections. Can you connect them? Circuit or signal common Earth ground Chassis ground ME 144L Dynamic Systems and Controls Lab (Longoria) Ground symbols: Types of signal sources Grounded source: Referenced to system ground (e.g., earth, building) Share a common ground with a DAQ board, oscilloscope, etc. Floating source: Isolated from absolute reference such as earth or building ground Neither terminal is connected to a ground Some signal generators, power supplies Batteries and battery-powered sources, many sensors such as thermocouples, etc. ME 144L Dynamic Systems and Controls Lab (Longoria) Types of Measurement Systems You may see these connection options on DAQ hardware. 1 Differential measurement system 2 Referenced single-ended (RSE) 3 Non-referenced single-ended (NRSE) Example: myDAQ analog input ME 144L Dynamic Systems and Controls Lab (Longoria) Experimenting in the lab Before closing, consider the what can be found out by use of the pendulum setup, the sensor(s) provided, and DAQ measurement. Here are some suggestions: estimate pendulum moment of inertia show that for large oscillations, the pendulum period depends on amplitude of oscillation - it is known that as amplitude increases, then so must period estimate stored energy, and how energy decreases after each cycle estimate the total energy over time - this requires that you estimate the potential energy as well as the kinetic energy. Estimating kinetic energy requires estimating the velocity from the measured position. Any one of these motivates the need to analyze the signals and the data in a certain way. ME 144L Dynamic Systems and Controls Lab (Longoria) Suggestions for lab practice Make notes on how to connect power, sensors, and measured signals properly. Simple circuit knowledge is all that is needed, and it can help you make sure you collect the signals correctly and don’t damage equipment. Keep separate issues of software from hardware, but understand they work together. LabVIEW does not measure signals – instruments do that. LabVIEW is software that controls hardware. The hardware does the actual data collection. Similarly, we’ll use LabVIEW to numerically solve equations, but LabVIEW does not “model a physical system”– you do that! ME 144L Dynamic Systems and Controls Lab (Longoria) Summary Use this lab to build experience using simple sensors Use this known physical problem for purposeful learning of DAQ usage, signal processing, etc. Take opportunity to experiment with very basic LabVIEW VI for data collection. Experiment with myDAQ for quick data acquisition, testing, and model improvement Data collected in this week’s experiments will be used in the following week and compared to results from simulation of the model ME 144L Dynamic Systems and Controls Lab (Longoria) Appendix: NI myDAQ Specifications Two Differential Analog Input and Analog Output Channels (200 kS/s, 16 bit, +/- 10 Volts) Access matched analog input and output channels in a +/- 10 volt range through the screw terminal connectors or +/- 2 volt range through the 3.5mm audio jacks. +5 , +15, and -15 Volt Power Supply Outputs (up to 500m Watts of Power) USB powered for maximum mobility, myDAQ supplies enough power for simple circuits and sensors. Eight Digital Input and Digital Output Lines (3.3 Volt TTL-Compatible) Use software-timed digital lines for interfacing both Low Voltage TTL (LVTTL) and 5 volt TTL digital circuits. Each line is individually selectable for input or output. 60 Volt Digital Multimeter (DMM) for Measuring Voltage, Current, and Resistance The isolated DMM includes the capability to measure both AC and DC voltage and current as well as resistance, diode voltage, and continuity. ME 144L Dynamic Systems and Controls Lab (Longoria) Appendix: NI myDAQ block diagram ME 144L Dynamic Systems and Controls Lab (Longoria) Side bar – learning more about LabVIEW DAQ Read about how data acquisition is accomplished using LabVIEW in Getting Started with LabVIEW tutorial. Create a NI-DAQmx Simulated Device. When deciding on a type of device to simulate, choose E series (e.g., PCI-6025E). Refer to and/or follow the following instructions: 1 Refer to online note that explains how: http://zone.ni.com/devzone/cda/tut/p/id/3698 2 If you did not install NI-DAQmx device drivers on your own computer, or you prefer not to, then you need to use the METER lab for this purpose. The NI-DAQmx drivers are required if you will use LabVIEW to control DAQ hardware. 3 Using a NI-DAQmx Simulated Device: study from page 4-1 to 4-6 of Chapter 4 in the Getting Started with LabVIEW tutorial. This example should simulate collection of 2 channels of data; when the “while” loop is stopped the data should be saved to a LabVIEW measurement file. Here is what the menu sequence might look like. ME 144L Dynamic Systems and Controls Lab (Longoria)