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EC FP 6 projects with UIC participation: some examples Laszlo Tordai Senior Advisor Technology & Research Dept. SIAFI, Paris, 25.04.2007 Total budget in K€ EC funding in K€ EC funding for UIC (k€) UIC costs/budget MODTRAIN 30 385 16 900 600 600 INNOTRACK 18 600 10 000 1 062 750 EURNEX 7 132 6 000 300 100 Rail Energy 14 665 8 000 772 720 InteGRail 20 234 11 000 108 300 GREEN 20 798 11 048 30 30 EUROPAC 4 922 2 600 27 90 RailCom 3 726 2 450 90 90 ModBrake 4 938 2 700 91 110 EU DD plus 2 846 1 800 82 90 SELCAT 1 050 850 124 0 ERRAC SSA 1 450 1 450 328 0 Others 2 902 1 5 27 1 162 1 269 TOTAL 133 648 76 325 4 776 4 149 FP6Projects Title SIAFI, Paris, 25.04.2007 MODTRAIN: Innovative Modular Vehicle Concepts for an Integrated European Railway System • MODTRAIN background: New trains risk independent interpretations of requirements and being built from unproven prototype components. • MODTRAIN objective: Definition and proof of the necessary functional, electrical and mechanical interfaces and validation procedures as reference to deliver the range of interchangeable modules that will make the next generation of intercity trains and universal locomotives possible. • MODTRAIN framework: Fixed formation passenger trains and universal locomotives capable of 200 km/h and more. Hope to embrace other forms of traction as work advances. SIAFI, Paris, 25.04.2007 Facts & Figures • MODTRAIN is the first Integrated Joint Railway Research Project: – Project Coordinator: UNIFE – Association of European Railway Industries – Number of Consortium Partners: 37 from 10 countries – Official starting date: 1 February 2004 – Project duration: 4 years – Total MODTRAIN budget: € 30,2 Million – Total EC Funding: € 16,9 Million SIAFI, Paris, 25.04.2007 Operator benefits: More value for money • Wider choice of supply base to increase competition • Re-use of proven technology; better quality, reliability and cost reduction; • Increased infrastructure capacity by use of more multiple train units • Train crew efficiency • New cross-border operations • Environmental optimisation of design SIAFI, Paris, 25.04.2007 Industry benefits: Reduction of product variety past future • Reduce number of single parts • Concentration on sub-assemblies • Simplify the connections and interfaces 1200 single parts 2000 h 40 days 500 h 10 days • Separate functions in pre-tested subassemblies SIAFI, Paris, 25.04.2007 Structure • The 4 technical elements of MODTRAIN: – The running gear (MODBOGIE); – The train control architecture (MODCONTROL); – The on-board power system (MODPOWER); and – The man-machine and train-to-train interfaces (MODLINK). MODLINK EUCab MODLINK EUCoupler • MODBOGIE MODPOWER MODPOWER MODCONTROL MODLINK Door Portal & Train Crew Interface The 5th element, the MODUSER platform, feeds into the project additional inputs & requirements of operators, infrastructure managers and sub-suppliers. SIAFI, Paris, 25.04.2007 MODTRAIN road map STEP 1 End August 2004 MODTRAIN 1st main output COMMON ARCHITECTURE FBS/PBS and ALLOCATION OF FUNCTIONS REQUIREMENTS ELABORATION (FRS/ORS/SyRS) STEP 2 IDENTIFICATION OF COMPONENTS CANDIDATES FOR STANDARDISATION MODBOGIE FBS/PBS ITEMS MODCONTROL FBS/PBS ITEMS MODPOWER FBS/PBS ITEMS MODLINK FBS/PBS ITEMS HARMONISED REQUIREMENTS DATABASE MODTRAIN 2nd main output IDENTIFICATION OF MAIN MODULES AND COMMON INTERFACES SPECIFICATIONS (FIS) MODTRAIN 3rd main output End December 2005 STEP 3 End February 2007 STEP 4 End January 2008 ELABORATION OF DRAFT STANDARDS AGREED BY THE RAILWAY INDUSTRY (Industry and Operators) MODTRAIN 4th main output: Inputs for future EN standards / TSIs NEW CONCEPTS PROVING FOR MODULES AND INTERFACES BY SIMULATION/ TESTING/MOCK-UP SIAFI, Paris, 25.04.2007 Planned activities until the end of the project • Finalise complete set of ORS documents (Operators / Industry to agree on open points & Operators Group to release the remaining ORS) • EUCAB testing (functional mock-up) in SIMUFER (Lille), early 2007 • Complete the Functional Interface Specifications (FIS) • Specifications for EN standards based on MODTRAIN components standardisation • Complete generic subsystem architectures for onboard electrical energy supply (MODPOWER), with the aim of achieving one standardised architecture per type of train • Carry out simulation activities to ensure the consistency and validity of the defined FIS / FRS • Ensure a close collaboration with MODBRAKE (Official starting date: 1st of June 2006) • Co-ordinate MODTRAIN activities with EUDD+ project SIAFI, Paris, 25.04.2007 INNOTRACK - Innovative Track Systems • 35 participants with commitments of several leading infrastructure managers as e.g. DB AG, NR, RFF, BV, supply industry (e.g. VAS, Corus, Alstom), constructors (e.g. Balfour Beatty), universities and others expertise • Total budget € 18,6 mi with EC funding of € 10,0 mi. Duration 2006-2010. • Unique opportunity to concentrate on the research issues that will contribute to the reduction of rail infrastructure Life Cycle Cost (LCC), increase of track performance and RAMS improvement. SIAFI, Paris, 25.04.2007 Objectives of INNOTRACK • First European project with comprehensive cooperation between Infrastructure Managers and Industry regarding the complete track construction • Most innovative project to deliver new products, processes and methodologies in order to achieve the ERRAC objectives • Significant LCC reductions and RAMS improvements in order to strengthen the competitiveness of railway sector in a persistent manner • Reduction of time to market of innovative solutions European wide (market driven interoperability) SIAFI, Paris, 25.04.2007 The INNOTRACK cooperation SIAFI, Paris, 25.04.2007 Innovation the translation of research and development into added value, reduced LCC and improved RAMS PRODUCTS PROCESSES – new rail steel materials – logistics processes (construction, inspection, maintenance) – optimised track components (sleepers, resilient elements etc.) – sensor technologies & signal processing – innovative switch designs – soil improvement methods – improved driving and locking – innovative grinding methods devices (DLDs) – improved welding techniques – new subgrade treatments – preventive and planned – new rail steel materials maintenance – new cost effective track – inspection techniques forms METHODOLOGIES INNOVATION – classification methods for track and vehicle characteristics – defining duty conditions from vehicle track interaction – assessment of technical and economical problems – Europe-wide accepted LCC and RAMS evaluations SIAFI, Paris, 25.04.2007 SIAFI, Paris, 25.04.2007 INNOTRACK innovations • All INNOTRACK deliverables shall have a commercial effect to reduce the costs for Infrastructure Managers regarding construction of new lines, renewals and maintenance • Therefore the most modern technique is used in INNOTRACK including RAMS and LCC • The target is to achieve 30% decrease reduction of costs over the lifecycle in a systematic and sustainable way • After INNOTRACK the industry and the Infrastructure Managers have a common accepted European methodology SIAFI, Paris, 25.04.2007 Railenergy Project Mission Statement • The overall objective of Railenergy is to cut the energy consumption in the railway system thus contributing to the reduction of life cycle costs of railway operation and of CO2 emission. • The project target is to achieve a 6% reduction of the specific energy consumption of the rail system by 2020. • This is done by addressing the energy efficiency of the integrated railway system and to investigate and validate solutions ranging from the introduction of innovative traction technologies, components and layouts to the development of rolling stock, operation and infrastructure management strategies. SIAFI, Paris, 25.04.2007 An Integrated Approach • Background: The 3 largest European networks are spending €1.75 Billion on energy (20% increase last year!) • Inter-relationship of railway sub-systems is highly complex, especially with regard to assessing their consumption of energy • Therefore, a fully integrated approach is the only way to achieve true energy savings • Generate new validation standards for the energy performance of products and services and contribute to the European harmonisation process SIAFI, Paris, 25.04.2007 Identification of the Target SIAFI, Paris, 25.04.2007 Railenergy Concept User Inputs Input Data Needs & Requirements Existing Indicator selection political & economic framework Trends Railenergy Management System Structure: Railenergy Global Model: “Plug & Play” principle Standardised Language: Terminology and metrics System Configuration Tree Topologies Trackside Element X Element Y Traction Components Subsystem Z Subsystem W Energy Management: Decision support tool Model outputs Optimal Energy Efficiency Strategies Cost benefit assessments “what if” scenario building SIAFI, Paris, 25.04.2007 SIAFI, Paris, 25.04.2007 Railenergy IP – Facts & Figures • Integrated Project co-funded by the EU under the 6th Framework Programme (Coordinator: UNIFE with UIC as operator’s coordinator) • 27 partners across the EU – RFI, BV, Trenitalia, RCA, Eurolum, UIC • Project start: 01 September 2006 • Duration: 4 years • Total budget: 14.0 Million € (8 Million € EC grant) • UIC share: 1.4 Million € (0.8Million € EC grant) SIAFI, Paris, 25.04.2007 Railenergy Project outputs (1/2) • Relevant baseline figures and scenarios for selected reference systems • A system-based concept for modelling energy consumption • A common and standardised methodology to determine energy consumption by rail sub-systems and components in the development and procurement phases • An integrated simulation tool for energy consumption and LCC • An integrated railway energy efficiency management approach & decision support tool SIAFI, Paris, 25.04.2007 Railenergy Project outputs (2/2) • Strategic energy efficiency targets for rolling stock, infrastructure and traffic management • An Energy Management Module which could provide the operator with a diagnostic of their complete installation (main energy flows, and their distribution, power peaks and mean, links with energy contract subscription, real time and statistics…) • New validated energy efficiency-oriented railway technologies for trackside and on-board sub-systems and equipment, developed in compliance with the new integrated approach • Refined best practices for Railway Operators and Infrastructure Managers SIAFI, Paris, 25.04.2007 InteGRail: INTElligent inteGration of RAILway systems • The InteGRail concept: INFORMATION and KNOWLEDGE engine: to improve the RU and IM performance via authenticated access to information • The InteGRail data model: to provide harmonised data contents, context and quality • The InteGRail intelligent interfaces: to enable the link of companies’ legacy IT in a chain of controllable data and knowledge exchange • The InteGRail improved monitoring & diagnostic tools and intelligent support to build knowledge • The InteGRail management layer and tools: to enable the system control based on consensus agreement of actors SIAFI, Paris, 25.04.2007 InteGRail Facts and Figures • Partners: 39 from 10 EU Countries + Chile • Budget: about € 20 million • Labour Effort: more than 1500 Person Months • EC Contribution: about € 11 million • Commencement Date: January 1st, 2005 • Duration: 48 Months SIAFI, Paris, 25.04.2007 InteGRail Key Drivers • The project was and is considered as a project on INTEGRATION. • This integration must facilitate the operations between the different domains represented by OPERATION, TRAFFIC MANAGEMENT, ROLLING STOCK, INFRASTRUCTURE and OVERALL PERFORMANCE. • Competitiveness of the business process today is to be able to make the best use of the RIGHT INFORMATION at the RIGHT MOMENT at the RIGHT LEVEL: – – – – – To distribute and share information To assist in taking preventive or reactive decision To improve automation To reduce cost of engineering or cost of use To develop added value services for RU/IM and passengers SIAFI, Paris, 25.04.2007 InteGRail approach Overall performance Performance subsystem Fleet Performance subsystem Operations Performance subsystem Traffic Management Performance subsystem Infrastructure Key Performance Indicator examples: Reliability Availability Maintainability Safety .... Punctuality Timetable Realisation Safety .... Punctuality Timetable Realisation .... Reliability Availability Maintainability Safety .... SIAFI, Paris, 25.04.2007 Business Processes InteGRail Scope: The Business Process Model SIAFI, Paris, 25.04.2007 Project Structure SIAFI, Paris, 25.04.2007 InteGRail remit • InteGRail will enable – information to be shared between railway stakeholders to enable optimisation of decision making for improved performance. • It will identify – information that is needed to be shared (SP2) – ways of using the information more effectively for maintenance optimisation (SP3B) – ways of combining and using information effectively for management requirements (SP3C) • It will ensure – that the right information can be obtained (SP3A) – that the information can be transmitted effectively to the decision makers. (SP3D) • It will demonstrate – that creating the right information and sharing will lead to performance improvement (SP4) • InteGRail will not replace existing systems. SIAFI, Paris, 25.04.2007 European Rail Research Network of Excellence – EURNEX-Strategic Objectives to integrate the fragmented European Rail research landscape to provide European leadership => towards the European Rail Research Area to promote the railway contribution to sustainable transport policy to improve the competitiveness and economic stability of the Railway sector and industry Incl. UNIFE, UIC, UITP 600 Researchers / 66 Institutes 6 Mio. € grant for integration Durable business case Coordinator FAV Berlin SIAFI, Paris, 25.04.2007 Expected Outcome The establishment of a virtual centre of knowledge, based on virtual centres concept enabling verifying the engineering process and interfaces; agreed test and validation methods, procedures and infrastructure for ‘interoperable product solutions’ and optimal system performance. SIAFI, Paris, 25.04.2007 Duration and costs • • • • • Start of the project: 01 January 2004 End of the project: 31 December 2007 Total project costs: 6,5 million € UIC participation: 300 k€ EU covered by contract: 300 k€ SIAFI, Paris, 25.04.2007 EURNEX Organisation towards sustainability The first stage: Establish one network of regions => January 2004 13* German/Austrian Network 10* French Network 9* The second stage: UK Network UIC Nordic Network Iberian Network UNIFE UITP Italian Network Advisory Board Scientific Board * : number of members 9* CEEC Network 8* 6* 8* Establish poles of excellence according to top-down and bottom-up approach => March 2005 The third stage, lean management, monitoring and improvement of organisation after two years and with the final business plan => 2007 SIAFI, Paris, 25.04.2007 EURNEX – Poles of Excellence driven by customer needs in a top down and bottom up approach Poles of Excellence establishment used four tracks as a integration of top-down and bottom-up approach: ERRAC SRRA 2020 research priorities (guideline) Customer requirements, Advisory Board Recommendations of EURNEX work package 3 “Research poles definition“ Self-evaluation of member capabilities EURNEX members organise research to create the “European Rail Research Area“ EURNEX provides research products, activities and services according to stakeholder / customer requirements in schedule, costs and quality SIAFI, Paris, 25.04.2007 Partnership triangle Clear task assignment and trusting cooperation OPERATORS: - define operational requirement and operate the system - concentration on customer - integrated logistic provider - to improve business to increase market share R & D – ERRAC/EURNEX ORS - customer oriented research - industry driven research - priorities and consensus - from generic to applied Research, from research to innovation and standards R&TD FRS INDUSTRY -to develop and design the rail products - competition and cooperation - Risk and revenue partnership - LCC & RAMS optimisation SYRS TSI implementation – European/World standards SIAFI, Paris, 25.04.2007 EURNEX provides corporate services in a de-centralised structure EURNEX de-centralised corporate services EURNEX Brussels office, e.g. at UNIFE Direct access client/EURNEX excellencies Partner in accession process Corporate services supporting EURNEX Business with rail-sector wide added value (de-centralised) EURNEX EURail, the virtual rail university, first step: post graduate training Rail knowledge library within the KMS to preserve and to improve the integrated knowledge on the rail system Neutral support for product qualification methods (e.g. for the ERA), railway testing and simulation Gender equality promoting activities to skill women for leading positions in rail research Corporate Network Services for business development SIAFI, Paris, 25.04.2007 UIC task in the project • The basic structure of EURNEX is to integrate the key sources of excellence as represented by the regional networks identified above, link with UIC, UNIFE and UITP. • UIC represents railway owners and operators. UIC activity: Dissemination activity, Knowledge Management System (KMS) hosted at UIC, representative of Executive Committee, Advisory Board and Council and representatives in each pole. SIAFI, Paris, 25.04.2007 Why do we need Knowledge Management ? - Objectives • Collect, share and consolidate Rail Research Knowledge • Provide easy access to Knowledge to Scientists • Facilitate communication between core experts of Poles • Act as an incentive system for further research contracts • Provide showcase of RR excellencies in Europe • Provide selected RR Knowledge to Customers (Library) SIAFI, Paris, 25.04.2007 The knowledge workflow with the KMS SIAFI, Paris, 25.04.2007 The Various Path to search & find out the Knowledge : SIAFI, Paris, 25.04.2007 Knowledge=Power! SIAFI, Paris, 25.04.2007 Thank you for your attention!!! SIAFI, Paris, 25.04.2007