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Topics Basic fabrication steps Transistor structures Basic transistor behavior Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Fabrication services Educational services: – – – – U.S.: MOSIS EC: EuroPractice Taiwan: CIC Japan: VDEC Foundry = fabrication line for hire. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR -based design is the size of a minimum feature. Specifying particularizes the scalable rules. Parasitics are generally not specified in units. In our 0.5 micron process, =0.25 microns. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Fabrication processes IC built on silicon substrate: – – some structures diffused into substrate; other structures built on top of substrate. Substrate regions are doped with n-type and p-type impurities. (n+ = heavily doped) Wires made of polycrystalline silicon (poly), multiple layers of aluminum (metal). Silicon dioxide (SiO2) is insulator. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Photolithography Mask patterns are put on wafer using photosensitive material: Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Process steps First place tubs to provide properly-doped substrate for n-type, p-type transistors: p-tub p-tub substrate Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Process steps, cont Pattern polysilicon before diffusion regions: poly p-tub Modern VLSI Design 2e: Chapter 2 gate oxide poly p-tub Copyright 1998 Prentice Hall PTR Process steps, cont Add diffusions, performing self-masking: poly n+ p-tub Modern VLSI Design 2e: Chapter 2 poly n+ p+ p-tub p+ Copyright 1998 Prentice Hall PTR Process steps, cont Start adding metal layers: metal 1 metal 1 vias poly n+ p-tub Modern VLSI Design 2e: Chapter 2 n+ poly p+ p-tub p+ Copyright 1998 Prentice Hall PTR Transistor structure n-type transistor: Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR 0.25 micron transistor (Bell Labs) gate oxide silicide source/drain poly Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Transistor layout n-type (tubs may vary): L w Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Drain current characteristics Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR 0.5 m transconductances From a 0.5 micron process: n-type: – – kn?= 73 A/V2 Vtn = 0.7 V p-type: – – kp?= 21 A/V2 Vtp = -0.8 V Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Current through a transistor Use 0.5 m parameters. Let W/L = 3/2. Measure at boundary between linear and saturation regions. Vgs = 2V: Id 0.5k?W/L)(Vgs-Vt)2= 93 A Vgs = 5V: Id = 1 mA Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Basic transistor parasitics Gate to substrate, also gate to source/drain. Source/drain capacitance, resistance. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Basic transistor parasitics, cont Gate capacitance Cg. Determined by active area. Source/drain overlap capacitances Cgs, Cgd. Determined by source/gate and drain/gate overlaps. Independent of transistor L. – Cgs = Col W Gate/bulk overlap capacitance. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Latch-up CMOS ICs have parastic silicon-controlled rectifiers (SCRs). When powered up, SCRs can turn on, creating low-resistance path from power to ground. Current can destroy chip. Early CMOS problem. Can be solved with proper circuit/layout structures. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Parasitic SCR circuit Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Parasitic SCR structure I-V behavior Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Solution to latch-up Use tub ties to connect tub to power rail. Use enough to create low-voltage connection. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Tub tie layout p+ metal (VDD) p-tub Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Body effect Reorganize threshold voltage equation: Vt = Vt0 + Vt Threshold voltage is a function of source/substrate voltage Vsb. Body effect is the coefficienct for the Vsb dependence factor. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR The modern MOSFET Features of deep submicron MOSFETs: – epitaxial layer for heavily-doped channel; – reduced area source/drain contacts for lower capacitance; – lightly-doped drains to reduce hot electron effects; – silicided poly, diffusion to reduce resistance. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Circuit simulation Circuit simulators like Spice numerically solve device models and Kirchoff laws to determine time-domain circuit behavior. Numerical solution allows more sophisticated models, non-functional (tabledriven) models, etc. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Spice MOSFET models Level 1: basic transistor equations of Section 2.2; not very accurate. Level 2: more accurate model (effective channel length, etc.). Level 3: empirical model. Level 4 (BSIM): efficient empirical model. New models: level 28 (BSIM2), level 47 (BSIM3). Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Some (by no means all) Spice model parameters L, W: transistor length width. KP: transconductance. GAMMA: body bias factor. AS, AD: source/drain areas. CJSW: zero-bias sidewall capacitance. CGBO: zero-bias gate/bulk overlap capacitance. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Topics Wire and via structures Wire parasitics Transistor parasitics Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Wires and vias metal 3 metal 2 vias metal 1 poly n+ p-tub Modern VLSI Design 2e: Chapter 2 poly n+ Copyright 1998 Prentice Hall PTR Metal migration Current-carrying capacity of metal wire depends on cross-section. Height is fixed, so width determines current limit. Metal migration: when current is too high, electron flow pushes around metal grains. Higher resistance increases metal migration, leading to destruction of wire. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Metal migration problems and solutions Marginal wires will fail after a small operating period : infant mortality. Normal wires must be sized to accomodate maximum current flow: Imax = 1.5 mA/m of metal width. Mainly applies to VDD/VSS lines. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Diffusion wire capacitance Capacitances formed by p-n junctions: sidewall capacitances depletion region n+ (ND) substrate (NA) Modern VLSI Design 2e: Chapter 2 bottomwall capacitance Copyright 1998 Prentice Hall PTR Poly/metal wire capacitance Two components: – parallel plate; – fringe. fringe plate Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Metal coupling capacitances Can couple to adjacent wires on same layer, wires on above/below layers: metal 2 metal 1 Modern VLSI Design 2e: Chapter 2 metal 1 Copyright 1998 Prentice Hall PTR Example: parasitic capacitance measurement n-diffusion: bottomwall=2 fF, sidewall=2 fF. metal: plate=0.15 fF, fringe=0.72 fF. 1.5 m 3 m 0.75 m Modern VLSI Design 2e: Chapter 2 1 m 2.5 m Copyright 1998 Prentice Hall PTR Wire resistance Resistance of any size square is constant: Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Transistor gate parasitics Gate-source/drain overlap capacitance: gate source drain overlap Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR Transistor source/drain parasitics Source/drain have significant capacitance, resistance. Measured same way as for wires. Source/drain R, C may be included in Spice model rather than as separate parasitics. Modern VLSI Design 2e: Chapter 2 Copyright 1998 Prentice Hall PTR