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Final Presentation April 20, 2010 Team Members Read Caver Albert Shannon •Hardware Design •Microcontrollers •Wireless Communication •Technical Documentation •Hardware Implementation •Energy Metering •Microcontrollers •GUI Design •Technical Documentation Steven Price James Evans •Software Development •LCD Interfacing •Energy Metering •Hardware Implementation •Software Design •Hardware Implementation •LCD Interfacing •Website Maintenance Overview Introduction Problems Statement Solution Constraints Technical Practical Prototype Design Subsystem Testing System Testing Design II Goals Introduction SmartStat is a wireless thermostat with energy computation abilities Used in both residential and commercial settings Sets temperature for heat/AC to run, provides power monitoring capabilities Thermostat module communicates wirelessly with 2 power consumption modules NASA Sponsorship Team SmartStat is sponsored by NASA. The team investigated the application of wireless technologies for sensor communication. Specifically, the IEEE 802.15.4 Standard for wireless communication was implemented. ○ Emphasis on low power, low speed wireless communications. The network can also be monitored via Ethernet. Problem Currently, there is no practical way to monitor the power consumption of specific high powered systems such as AC/heating units Solution Use low power wireless technology Send power consumption information to control unit (thermostat) Send information to RJ45 port Technical Design Constraints Constraint Description Temperature Reading Range and Accuracy SmartStat must be able to read temperatures in the range of 50°F to 100°F, with an accuracy of 98% in the comfort range of 65°F to 75°F Energy Reading The energy monitoring modules must Range and Accuracy measure a voltage of 240Vac, maximum current of 60A, with an accuracy of 98%. Supply Voltage The control unit must use 24Vac for supply voltage. Energy monitoring modules must use 120Vac for supply voltage. Ethernet Interfacing A RJ45 module must be used to allow for energy monitoring via an Ethernet connection. Transmission Distance The wireless modules must have a range equal to or greater than 500ft (unobstructed line-of-sight). Practical Constraints SmartStat must be compatible with the different types of HVAC systems. [1] Conventional [2] Water and ground source heat exchangers [3] Air source heat exchanger Health and Safety [4] The control module must not allow the user to come into contact with hazardous voltages; energy monitoring modules must be sealed. [5] Prototyping Design Power Monitor (compressor) Thermostat Ethernet (RJ45) Power Monitor (air handler) Thermostat – Main Unit Energy Monitoring Modules RJ45 Module Subsystem Testing Main unit Basic thermostat controls Synapse wireless module communication ○ Energy data (covered in system test) ○ Number of wireless nodes connected (covered in system test) Energy Monitoring Modules Energy metering Synapse wireless communication RJ-45 Module Lantronix module and GUI Synapse wireless communication Synapse Wireless Modules Power Supplies Main Unit Basic Thermostat Controls Four LEDs to the right of breadboard represent the EM heat, Valve, Compressor, and blower controls of the HVAC system, respectively Design Constraint – Satisfied Range of 50°F to 100°F, with an accuracy of 98% in the comfort range of 65°F to 75°F Energy Monitoring Modules % Error Calculations Output Pulses from ADE5577 Energy Metering IC 100W Bulb Measured (ms) Calculated (ms) % Error 45 45.31 -0.68889 46 45.31 1.5 40W Bulb Measured (ms) Calculated (ms) % Error 116 114.65 1.19469 113 114.65 -1.42241 Design Constraint – Satisfied Energy Metering with 98% Accuracy (prior to calibration) Lantronix Module and GUI Serial communication from a TCP/IP socket to serial pin of Lantronix module Graphical User Interface used to communicate with Lantronix XPort module via TCP/IP socket Wireless to Ethernet Design Constrain – Satisfied A RJ45 module must be used to allow for energy monitoring via an Ethernet connection Synapse Module to XPort communication Synapse Modules Distance vs Signal Strength of Synapse RFET Engine Design Constraint – Satisfied 100 The wireless modules must have a range equal to or greater than 500ft (unobstructed line-of-sight). 90 80 Signal Strength 70 60 50 40 30 20 10 0 <3m (~9.84ft) 100m (~328ft) Unobstructed Separation Distance 200m (~656ft) Power Supplies • Each of the energy monitoring modules must operate from 120Vac, and require two voltage rails, 3.3Vdc and 5Vdc. Design Constrain – Satisfied Voltage in (AC) Voltage out (DC) 5V rail 3.3V rail Module 1 113.7 11.41 4.97 3.28 Module 2 113.8 11.29 4.96 3.28 System Testing Wireless energy data received and displayed Wireless node count (if !=2), some nodes are missing Fulfilled Design Constraints Constraint Satisfied Temperature Reading Range and Accuracy Yes Energy Reading Range and Accuracy Yes Supply Voltage Yes Ethernet Interfacing Yes Transmission Distance Yes Design II Goals PCB Design Enclosures Wall-mountable main unit Sealed energy monitoring modules Increase the amount of displayed energy information Decimal representation of consumed energy Cost of used energy References [1] “Why Choose Us,” Broward Factor Service. [Online] Available: http://www.browardfactory.com/why-choose-us.htm [Accessed: Feb. 22, 2010]. [2] “You Can Save 80% per month on Your Electric Bill,” Energy Trio. [Online] Available: http://energytrio.com/energytrio.html [Accessed: Feb. 22, 2010]. [3] “Air Handlers,” Amana. [Online] Available: http://www.amana-hac.com/Home/Products/AirHandlers/tabid/292/Default.aspx [Accessed: Feb. 22, 2010]. [4] “Danger High Voltage,” Speedysigns. [Online] Available: http://www.speedysigns.com/images/osha/large/DANGER50.gif[Accessed: Feb. 22, 2010]. [5] “Sign High Voltage clip art,” Clker.com. [Online] Available: http://www.clker.com/clipart-9328.html [Accessed: Feb. 22, 2010]. Questions?