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Wire Arc Spray Technology 2012 Equipment and Material Solutions For Your Applications Arc Spray Systems System BP-400 8830 8835 8830 CoArc 9935 CoArc Type Push Pull Pull Pull Pull/Push-Pull Wire Size 1.6, 2.0, 2.3 or 3.2 mm 1.6, 2.0 or 2.3 mm 1.6, 2.0 or 2.3 mm 1.6, 2.0 or 2.3 mm 1.6, 2.0 or 2.3 mm 1.6 mm = 1/16” 2.3 mm = 11 ga. 3.2 mm = 1/8” BP-400 Features: • Light-weight, push type gun – Simple Construction – Designed for Hand-held or machine mounting • Reliable, robust control console and push drive • 400 Amp power supply BP-400 • Application versatility with a low weight gun – less than 1.4 kg. (3 lb.) • Able to spray 3.2 mm wire • “Line tracker” optional for tube mill applications Model 8830MHU “The System Which Defined TAFA” Features: • Proven, pull type gun – Air operated wire drive motor – Amperage control (spray rate) at the gun • “Unbundled” Functionality • Simple operation • 400 Amp power supply – Gun rated to 350 Amps 8830MHU • • • • Reliable in all applications Over 3000 units sold Optional ID gun Hand held or machine mount capability • Able to withstand extremely harsh environments Model 8835MHU Features: • Pull type gun – DC Electric wire drive motor • PLC controlled console • 400 Amp power supply • Gun rated to 350 Amps • Designed for automated setups • Robust construction Reliable in all applications 8835MHU • Integratable in most automated setups • Outstanding coating quality – ArcJet® is standard feature • A favorite in dimensional restoration of: – Aviation components – General Repair ArcJet Spray Attachment • Introduced in 1992 (Aircraft) • Retrofit for our 8830 & 8835 spray guns. • Increases particle velocity • Narrower spray pattern • Microstructures meet aircraft quality standards. – Approvals at major OEM engine mfgs. (Bulletin 2.1.0.1) “CoArc™” 9935 Spray System Features: • Pull or push-pull type guns – Operates 8830, and Advanced 9935 Arc Spray guns • PLC controlled • Touch-screen operator interface • DC servo-motor drive • Designed for hand-held or automated set-ups • Stand alone or unbundled capability • Integrates to robot and safety interlock systems • Closed-Loop Control • Spray head pressure • Spray head voltage • NEW 400 Amp power supply Features Rugged “touch screen” OIT and PLC Detachable front OIT panel can operate up to 100’ away (optional) Controlled gun “head pressure” – ensures repeatable coatings regardless of supply pressure Controlled gun voltage -- ensures optimum voltage setting regardless of power cable length NEW TAFAGlide Wire Delivery System TCV 400 Power Supply heavy duty transformer, lower operating voltage and less fume and dust Recipe storage Programmable security levels Maintenance scheduling Wire usage counter CoArc Options Optional features include: “Unbundled Capability Additional OIT cable lengths up to 100’ (30 meters) Data collection package for continuous process monitoring and improvement 9935 Advanced Arc Spray Gun Operates exclusively with CoArc console Combines rugged 8835 reliability with high-flow capability of 9000 gun Various air caps for fine to coarse atomization Machine mount or hand spray capable Capable of spraying 1.6 mm or 2.0 mm wire Monitored “head pressure” to ensure repeatable coating quality High atomizing gas flow capability (up to 80 cfm [38 l/sec]) for extremely dense coatings TAFAGlide Wire Delivery System • State of the Art Technology – Significantly reduces resistance – Increases wire feed stability – Eliminates the need for expensive “Push-Pull” technology TAFAGlide Wire Delivery System • Proven Reliability – Onsite Boiler Panel repair using TAFA 45CT – 10,000 lb (4,536 kg) of material sprayed without interruption – Suitable for any work environment TAFAGlide Wire Delivery System Application Field Test Power Supply Amps • Wire sprayed – TAFA 73MXC (NiCrAl) Standard Conduit Run Chart 160 150 140 130 0 20 40 60 80 100 120 Time Seconds • TAFAGlide wire delivery system installed Power Supply Amps • Benefits – Elimination of push drive – Highly stable wire feed – Increased coating consistency TAFAGlide Run Chart 170 160 150 140 130 0 20 40 60 Time Seconds 80 100 120 Accessories • Model 839 & 989 ID Sprayer • Model 839S & 989S Straight Ahead Extension • Remote Wire Reel Holder • ID Gun for BP-400 – Straight ahead – Angled • Line Tracker for Tube Mill Applications Equipment Is Important But… The Wire Is Critical • We are the world leader in the development of wire coatings to solve customer problems. • We stock over 40 standard wires and we can react quickly to customer requests for special alloys.