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Fairchild Power Switch Sep, 2004 Power Conversion The Value Proposition of PoE Before Each end device needs it’s own power supply. External AC/DC Adaptor After Each end device gets it’s own power from the network. Built in DC/DC Converter The Motivation for Power over Ethernet Almost all appliances require both data connectivity and a power supply. In a familiar example, telephones are powered from the telephone exchange through the same twisted pair that carries the voice. Now we can do the same thing with Ethernet devices. So why bother? Here are some reasons: • Only one set of wires to bring to your appliance - simplifies installation and saves space. • There is no need to pay for an expensive electrician, or delay your installation to meet the electrician's schedule - saves time and money. • The appliance can be easily moved, to wherever you can lay a LAN cable - minimal disruption to the workplace. • Safer - no mains voltages anywhere. • A UPS can guarantee power to the appliance even during mains power failure. • As well as the data transfer to and from the appliance, you can use SNMP network management infrastructure to monitor and control the appliances. • Appliances can be shut down or reset remotely - no need for a reset button or power switch. • In wireless LAN systems it simplifies the RF survey task, as the access point can easily be moved and wired in. Some Possible Uses of the Technology Already manufacturers have products on the market. Many of these are described in the Products section of the www.PowerOverEthernet.com website. There is no shortage of the Power Sourcing Equipment Midspan Hubs, so you can start playing with the technology now. The big market players are using it for these applications: • VoIP (Voice over Internet Protocol) telephones. • IEEE802.11 Wireless LAN Access Points. • Bluetooth Access Points. • Web cameras. But Power Over Ethernet will enable many more appliances. Here's a list - but you can imagine others! • Smart signs/web signs. • Vending machines. • Gaming machines. • Audio and video juke boxes. • Retail point of information systems. • EPOS systems. • Building access control systems. • Time and attendance systems. • Battery chargers for mobile phones and PDAs. • Electronic musical instruments. Power-over-Ethernet(PoE) LAN switches The user would merely have to plug the devices into a traditional Category-5, Ethernet-cable wall socket. How PoE is done The power for Power-over-Ethernet devices can be supplied through the spare wires of a typical CAT-5 cable. This is supported by the standard. Cat5 cable RG-45 RG-45 RG-45 RG-45 Switch End DTE end Switch End DTE end Normal legacy network Power Supplied over the Spare Pins FS6X1220R Description • The FS6X1220R is a high voltage power switching regulator that combines the required converter functions with allowing a simple power system solution for DC-DC converters Features • Optimized for Off-line type DC to DC Converter • High switching frequency for good efficiency (300KHz) • Line UVLO monitoring and Sleep on/off • Various protection functions (OVP, OLP, TSD) • Auto restart mode • TO-220F-5L / D2-PAK-5L • Over 80% Efficiency Low Rds(on) QFET minimizes conduction losses Low capacitance QFET cuts switching losses Start-up • During start up, the power is supplied to Vcc pin from DC link through startup resistor. • When Vcc reaches the UVLO upper threshold, the power is supplied from auxiliary transformer winding. VDC Vds Rstart Vc Vcc Vcc 3 15V Vref 9V/15V Vcc good Internal Bias 9V Feedback for off-line DC/DC converters Vcc Idelay VFB Vref IFB 4 FB 28R OSC PWM Vx R S Q R Q Gate driver LEB Vx 2 GND Optimized Feedback for off-line DC/DC converters Current Mode PWM IC Features: Over Load Protection Vck Secondary Side 5uA Vo 1mA FPSTM OSC. FB V Shutdown 7.5V 2.8R Cfb S Vfb* R R Q 3V Voffset LEB 0 7.5V Reset Thermal Shutdown t1 R S Q t t2 Shutdown •Time Constant : 5uA = Cfb * 4.5V / t2 • Consider the load current increasing significantly • FPSTM increases its duty cycle within the limits of its pulse-by-pulse current limit • Output voltage falls and the feedback voltage rises • If just a momentary surge then the output will rise after the surge and the feedback voltage will resume its steady state • However, if output is shorted to ground, then feedback voltage continues to rise • At 3V, feedback voltage is pulled up with a small internal 5µA current allowing for adjusting the delay as shown above • When feedback voltage crosses the over-load shutdown (VSD) threshold, the FPS stops switching • With FPSTM not switching, no bias current is supplied and supply Vcc will fall • When the Vcc voltage reaches its “Under Voltage Lock Out” threshold, the FPSTM is automatically restarted • The cycle will repeat until the fault condition is removed. Over Voltage Protection FS6X1220RT 5uA 1mA Vck OSC. 2.5R S Vfb* Q R R Reset R Shutdown Q S 7.5V Vcc Vcc Thermal Shutdown Vovp Protection for over voltage Auto restart mode Auto Restart Vds Power on Fault occurs Fault removed Vcc 3 9V/15V Vcc good Vref Vcc Internal Bias OLP 9V OVP Line UVLO 15V S Q R Q Stop switching OTP Icc 10mA 60uA t Normal operation Fault situation Normal operation Auto-restart : protection latch is automatically reset when Vcc < 9V Sleep mode and Line UVLO Vin Vcc 3 Vcc good 9V/15V R1 VSL (1.8v) Sleep ON OFF Enable Vref Line Sense 5 R2 VLU (2.5V) Line UVLO Internal Bias Line UVLO mode (VLS<2.5V): operating current = 10mA Sleep mode (VLS<1.8V): operating current = 300uA Startup current : 60 uA Measured Efficiency Input = 36V Io Vo Po Pin Efficiency Input =60V Io Vo Pin Po Efficiency 1A 3.362V 3.36W 4.14W 81.13% 1A 3.378V 3.38W 4.80W 70.33% 2A 3.357V 6.71W 7.64W 87.91% 2A 3.373V 6.75W 8.57W 78.73% 3A 3.351V 10.05W 11.31W 88.92% 3A 3.365V 10.10W 12.22W 82.62% 4A 3.345V 13.38W 15.02W 89.08% 4A 3.357V 13.43W 16.01W 83.86% 5A 3.338V 16.69W 18.66W 89.45% 5A 3.346V 16.73W 19.87W 84.21% 6A 3.362V 20.17W 22.78W 88.55% 6A 3.334V 20.00W 23.84W 83.91% Input =48V Io Vo Pin Po Input =72V Efficiency Io Vo Pin Po Efficiency 1A 3.374V 3.37W 4.58W 73.72% 1A 3.381V 3.38W 5.09W 66.41% 2A 3.369V 6.74W 8.20W 82.20% 2A 3.375V 6.75W 8.97W 75.28% 3A 3.363V 10.09W 11.89W 84.88% 3A 3.368V 10.10W 12.67W 79.73% 4A 3.355V 13.42W 15.67W 85.67% 4A 3.359V 13.44W 16.45W 81.70% 5A 3.345V 16.73W 19.53W 85.63% 5A 3.346V 16.73W 20.31W 82.37% 6A 3.334V 20.00W 23.57W 84.87% 6A 3.335V 20.01W 24.25W 82.52% Measured Efficiency FS6X1220R Efficiency 95.00% 90.00% 85.00% Efficiency 80.00% 75.00% 70.00% 65.00% Input Input Input Input 60.00% 55.00% = = = = 50.00% 1A 2A 3A 4A Output Current 5A 6A 36V 48V 60V 72V