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NZQA registered unit standard
28604 version 1
Page 1 of 3
Title
Operate an ethanol process in a dairy processing operation
Level
4
Purpose
Credits
5
This unit standard is for people carrying out milk product
processing in a dairy processing operation.
People credited with unit standard are able to: prepare ethanol
processing equipment for operation; and operate and monitor
an ethanol process, in a dairy processing operation.
Classification
Dairy Processing > Milk Products
Available grade
Achieved
Explanatory notes
1
Legislation and standards relevant to this unit standard include but are not limited to
the Animal Products Act 1999, Health and Safety in Employment Act 1992, and
Animal Products (Dairy) Regulations 2005, Land Transport Rule: Dangerous Goods
2005 available at www.nzta.govt.nz, NZS 5433:1:2012, Transport of dangerous
goods on land available at www.standards.co.nz.
2
Definitions
Ethanol processing equipment – silos, pipe work, pumps, heating and cooling plant,
monitoring and control equipment.
Control points – key points in a work process which must be monitored and
controlled. This includes food safety (critical) quality and regulatory control points as
well as inspection points.
Materials – crude dairy products such as whey.
Monitoring – the use of production data such as performance control charts.
Organisational requirements – instructions to staff on policies and procedures which
are documented in memo, electronic or manual format and are available in the
workplace. These requirements include but are not limited to – site specific
requirements, manufacturer’s specifications and legislative requirements.
Processes – batch or continuous and apply to single or multiple product
specifications or types.
3
This unit standard must be assessed in a realistic workplace environment. The
candidate must be under realistic time pressures and use relevant commercial
equipment.
Primary Industry Training Organisation
SSB Code 101558
 New Zealand Qualifications Authority 2017
NZQA registered unit standard
28604 version 1
Page 2 of 3
Outcomes and evidence requirements
Outcome 1
Prepare ethanol processing equipment for operation in a dairy processing operation.
Evidence requirements
1.1
Workplace information is accessed to identify production requirements for
operating the ethanol process.
1.2
Materials and services necessary to the ethanol process are confirmed and
available to meet production requirements.
1.3
Equipment is checked to confirm status, condition and readiness for use.
Outcome 2
Operate and monitor an ethanol process in a dairy processing operation.
Evidence requirements
2.1
Ethanol process is started up in accordance with organisational requirements.
2.2
Ethanol equipment, product and control points are monitored to confirm that
they meet production requirements.
Range
monitoring may include but is not limited to – monitoring control
points and parameters, adjusting operating parameters, plant
checks, identifying sampling and testing requirements, taking
samples, handling samples, dispatching samples, conducting
tests.
2.3
Any out-of-specification product and/or process outcomes are identified and
rectified or reported to maintain the process within specification in accordance
with organisational requirements.
2.4
Ethanol equipment is cleaned and sanitised in accordance with organisational
requirements.
2.5
Waste is monitored and cleared in accordance with organisational
requirements.
2.6
Workplace information is recorded in accordance with organisational
requirements.
2.7
Ethanol process is shut-down in accordance with organisational requirements.
Range
shutdown includes but is not limited to – putting plant on standby,
routine, emergency situation.
Primary Industry Training Organisation
SSB Code 101558
 New Zealand Qualifications Authority 2017
NZQA registered unit standard
Replacement information
Planned review date
28604 version 1
Page 3 of 3
This unit standard replaced unit standard 17618 and unit
standard 23830.
31 December 2020
Status information and last date for assessment for superseded versions
Process
Version Date
Last Date for Assessment
Registration
1
18 June 2015
N/A
Consent and Moderation Requirements (CMR) reference
0022
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA,
before they can report credits from assessment against unit standards or deliver courses
of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Providers and Industry Training Organisations, which have been granted consent and
which are assessing against unit standards must engage with the moderation system that
applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies
to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing
to develop education and training programmes, such as minimum qualifications for tutors
and assessors, and special resource requirements.
Comments on this unit standard
Please contact the Primary Industry Training Organisation [email protected] if
you wish to suggest changes to the content of this unit standard.
Primary Industry Training Organisation
SSB Code 101558
 New Zealand Qualifications Authority 2017