Download Kinetix Motion Control

Kinetix Motion Control
Sustainable, Scalable Solutions for High Performance Applications
www.klinkmann.com
MOTION CONTROL
Logix Platform
Productivity. Innovation. Globalization. Sustainability.
You consider these things every day, knowing they impact
your bottom line. Rockwell Automation understands the
challenges you face and delivers a motion control solution
with high performance products and powerful software
tools designed to help you meet your goals.
Simplify and optimize your system with one
automation platform
• Scalable automation controllers offer an optimum
combination of price and capability
• One software package, RSLogix 5000, provides
complete support for configuration, programming,
commissioning, diagnostics and maintenance
• True integration simplifies data collection so machine
downtime can be minimized
For more than a decade, Kinetix® Integrated Motion
has provided an easy-to-use, highly efficient motion
offering. Although there are other motion solutions
on the market, Kinetix Integrated Motion continues
to deliver unique value to help you:
• simplify machine development, deployment, use
and maintenance
• implement scalable and cost-effective
plant-wide automation
• improve machine productivity
• gain greater energy efficiency in your machines
• use safety options that not only help protect personnel
and assets but also reduce machine downtime
• provide the right product with the right feature set,
regardless of the size of your application
• achieve high performance automation
Networks
- including motion control - from a
A choice of high performance networks
single supplier
EtherNet/IP
• enable mechanical and control system
• A single network can be used to connect your entire enterprise
collaboration for maximum business
- including motion control - for a simplified system.
performance with Motion
• Integrate a wide variety of business, commercial and industrial
Analyzer software
devices on a single, broadly-adopted network.
• Flexible network topologies help maximize availability
and lower cost.
SERCOS
• A proven motion control network.
2
Servo Actuators
Enabling energy efficient machines with excellent reliability.
• Reduce lifecycle costs with energy efficient solutions
• Improve reliability without the use of components that
wear over time
• Reduce design time without the use
of complex mechanics
Key Technologies
Mechatronics
Control and mechanical system integration
helps enhance innovation while reducing
time to design, develop and deliver.
Safety
Kinetix servo drive safety options help you
improve productivity through reduced
machine downtime.
EtherNet/IP™
Servo Motors
The right motors for a wide variety of environmental,
power and performance needs
Use a single established network for
complete machine control to simplify and
enhance machine design.
Sustainability
• Achieve higher dynamic performance and torque density
• Reduce maintenance with integration into
the Logix platform
• Simplify commissioning with automatic
motor recognition
We can help you reduce energy costs,
machine size and scrap.
Scalability
Optimize your control system cost with
products that deliver the right size and
feature set to handle a wide range
of applications.
Servo Drives
Easy-to-use and energy-efficient solutions help
lower your total system and lifecycle costs
• Safety options help maximize machine
availability and system productivity.
• Improve energy efficiency with a
common bus architecture.
• Single and multi-axis designs cover
a wide power range with versatile
motor support to meet your
complete application needs.
COLLABORATION BETWEEN MECHANICAL, ELECTRICAL AND CONTROL ENGINEERS
REDUCE TIME TO DESIGN, DEVELOP, AND DELIVER
You've always known Rockwell Automation to be known as a trusted source of control products and solutions. Typically, your
mechanical engineering department had little involvement in these control system discussions, and machines were designed with
handoffs between the different engineering
groups. Design, build, and test seemed to
Software
work just fine.
Today, industries demand machines with higher
throughput at lower costs while also
demonstrating energy efficiency and excellent
reliability. This is only possible with a
system-wide, mechatronic approach - where
cross-functional data can be shared between the
controls, electrical and the mechanical engineer.
To enable this interdisciplinary design approach,
Rockwell Automation developed a software
called Motion Analyzer. This software helps
make it faster and easier to analyze, optimize,
simulate, and select motion control systems.
To incorporate the mechanical systems into the
process, Rockwell Automation partnered with
SolidWorks, a premiere mechanical design
package used by many machine designers.
Finally, Rockwell Automation enhanced its
product portfolio to include direct drive
technologies that deliver the highest possible
motion control performance.
Engineers are now able to more effectively
evaluate design alternatives and investigate
machine behavior by creating digital prototypes
of the machines earlier in the process. These
products and software enhancements, combined
with our specialist support services, are key to
how Rockwell Automation can help you build a
world-class motion control system.
4
Mechanical Design
Help minimize risk with 3D CAD
integration
• Increase component reliability by
determining safety factors and
analyzing cyclic fatigue
• Animate and verify motion profiles
• Analyze machine dynamics
• Optimize geometry or material
Motion Design
Reduce design and development time with
Motion Analyzer
• Design Motion Profiles according to system requirements
• Validate machine performance for varying supply
voltages around the world with supply voltage tolerance
analysis tools
• Select an optimized drive, motor, gearbox combination
• Decrease energy usage with the
energy efficiency analysis tool
• Verify machine controls with
dynamic tuning simulation
Control Design
Save time and money by connecting to RSLogix 5000
Think Innovation
• Import motion profiles directly to RSLogix 5000
to save setup time
• Connect online to your machine for
easy commissioning
• Validate machine
performance
Paper Converting Machine Company (PCMC) used
Rockwell Automation mechatronic design tools to
build an innovative two-bladed, high-speed rotary saw
application to use in their wet wipes converting
machines. PCMC used the simulation and virtual
prototyping capabilities in Motion Analyzer and
SolidWorks to select an optimized system which helped
identify the most efficient servo motors, drives, and
controllers to use in their machine.
•
•
•
•
Doubled the throughput of the wet wipes
Increased speed from 300 to 600 cuts per minute
Reduced the amount of spare parts by 25%
Controlled stop within 400-500 milliseconds of
brownout detection
“We feel mechatronics can help us in the future by
saving test time in assembly, because it will help
eliminate rework of replacing drive and motor
combinations. We’ll also save time by more fully testing
our applications in a simulation environment before
we get to the plant floor.”
Rodney Pennings, Engineering Value Stream Leader
Hardware
A comprehensive group of motion products, including direct drive
motors, linear stages, stacked stages and electric cylinders helps you
deliver excellent machines.
These products either allow you to couple directly to the load,
eliminating transmission components which add backlash and
compliance to the system, or have a larger rotor inertia, which
improves the inertia ratio of the system. System benefits
include reduced mechanical vibration, improved dynamic
performance and lower power consumption.
A SINGLE NETWORK FOR COMPLETE MACHINE CONTROL
For the last decade, machine builders and automation users have counted on
Rockwell Automation Integrated Motion solutions for simplified machine design,
operation and maintenance. Now, those benefits have formed the foundation of a new
generation of Integrated Motion, one that’s available to both servo and VFD drives on
standard EtherNet/IP. Integrated Motion on EtherNet/IP provides the same high level
of servo performance that you’ve come to expect from Allen-Bradley products – but on
a single network for complete machine control
Device Lev
is an ODVA
tolerant conn
When you use EtherNet/IP for your motion control application, you eliminate the need
for a dedicated motion network. And, there’s no proprietary hardware or software.
Just EtherNet/IP – the network used by a large and growing number of devices
– connecting your entire enterprise, including motion control.
EtherNet/IP is an agile, multidiscipline network that can be used to control, configure,
monitor and do peer interlocking for motion, safety, process and discrete applications. It
provides true enterprise-wide integration.
This flexible network can be used to
connect business, commercial and industrial
Allen-Bradley offers a scalable AC and servo drive offerin
devices to help simplify networking,
the benefits of Integrated Motion on EtherNet/IP.
save time and reduce costs.
• EtherNet/IP provides secure, remote
access to information and industrial
devices to help simplify networking,
which helps save time and reduce costs
• Low cost, high performance and easy to
use as compared to a multi-network
architecture
• Integrate high performance drives, I/O,
smart actuators, HMI, and any other
EtherNet/IP device on a common network
• Use the right topology option for your machine
– Support for any topology including ring, star, hybrid and linear topologies
– Mix drives and any other EtherNet/IP device on a common subnet, with full communication between subnets
– Capacity of 255 devices per subnet
• EtherNet/IP enables a wide variety of devices including robots, programmable automation controllers, I/O,
HMI, servo and VFD drives, barcode scanners, and many others
6
Use the right topology option for your machine
– Support for any Ethernet topology including ring,
star, hybrid and linear topologies
vel Ring
stsndard and provides fault
nectivity for high drive availability.
ng with
A hybrid topology
is cost-effective for a broad range of devices with varying connectivity.
As you determine the future of networks for your
machines, consider these features of EtherNet/IP:
• This IT-friendly network boasts more than
3 million installed nodes and support for more
than 1000 devices from over 250 vendors.
Integrated Motion on EtherNet/IP builds on the
time-proven success of EtherNet/IP – the network
offering more devices, more vendors and a larger
installed base than any other industrial Ethernet
• Integrated Motion on EtherNet/IP uses CIP
Motion ™ and CIP Sync™ technology from ODVA,
all built on the Common Industrial Protocol (CIP) ™.
The robust global standards established by ODVA
help ensure multi-vendor interoperability
• EtherNet/IP is an established network which has
been used since 2001
• Three of the five largest control vendors use
EtherNet/IP as their core network
• Nearly every type of automation device has
EtherNet/IP connectivity
FINDING THE RIGHT SIZED SYSTEM TO MEET YOUR NEEDS
SAVE YOU TIME AND MONEY WITH ONE DESIGN APPROACH FOR ENTIRE SYSTEM
With the effects of technology and the global expansion of products, the need for developing an efficient system has
increased. Now more than ever, it is important to find the right size products that can operate your machines around the world.
The Rockwell Automation Motion Control system offers a portfolio of products with a variety of sizes and features designed to
handle a wide range of applications. This
scalability offering provides a platform
that will work on all of your machines from complex to simple.
To provide you with the most efficient
Integrated Motion system, Rockwell
Automation offers a wide range of
products to meet your needs, including:
• Controllers
• Centralized and Distributed I/O
• Linear and Rotary Servo Motors
• Direct Drive Motors and Actuators
• Servo Drives with Active and Passive
Power Supplies
• Cables and Accessories
Standard Machine
Component
Machine
Whether you are developing a simple or
complex machine, an optimized design is
critical for your global competitiveness.
Using Rockwell Automation Motion
Analyzer software, you can analyze
multiple design alternatives to determine
the right-sized, most efficient products for
the machine.
This scalability helps reduce total cost to
design, develop and deliver and your total
cost of ownership, , because you purchase only what you need while protecting and leveraging the
investment made during the design stages. With a scalable motion control offering, you can:
Save Time and Money
Scale Machine Platform for Regional Needs
The ability to use one development package for simple and
complex machines helps improve integration. Reusing code,
control, and best practices helps you optimize your
productivity and achieve faster startups.
Various regions around the world require unique requirements
for their machines. It might require more or less output to meet
demands of the industry or specific safety requirements in
that region. With the ability to scale your system using the
Rockwell Automation motion control products, you can reuse
code and controls across multiple regions – improving
integration and decreasing support costs.
In today’s world, machine builders deploy globally.
Standardizing products and systems for both simple and
complex machines will help reduce training and
global support.
8
Think Innovation
• Scalable Architecture
• Scalable Product Offerings
• Scalable to meet your machine's safety requirements
Large Advanced Machine
JANDA Company, Inc. used the Allen-Bradley servo
drives along with the Kinetix Integrated Motion
portfolio to help streamline motion control in their
welding machinery to improve customer yield and
product quality.
Using the scalable Logix Control Platform helped
them reduce programming, design, commissioning
and installation time. In addition, they used Rockwell
Automation Ethernet/IP connectivity to help them
allow remote global troubleshooting for customers
worldwide.
By using the scalable products from Rockwell
Automation, JANDA Company, Inc. was able to:
•
•
•
•
Reduce design time by 25%
Reduce commissioning time by 25%
Improve installation time by 30%
Improve tolerances from one-eighth inch to
one-ten thousandth inch
• Reduced size of control panels by 50%
• Reduce maintenance time
Reduce Maintenance Costs and Downtime
Increase your uptime by updating your machine on
common system components. This helps to reduce your
maintenance costs by decreasing training and support
time, spare part inventory, and Mean Time to Repair
(MTTR).
“With the scalable control platform, we’re able to
match the control requirements of each customer
and automate the entire welding process. Because the
controllers are equipped with EtherNet/IP™ for
connectivity, we’re able to repair any programming
glitches on installed machines from anywhere in
the world.”
Bob White Jr., President, JANDA
IMPROVE PRODUCTIVITY WITH LESS DOWNTIME AND FASTER MACHINE RESTART
Safety on the manufacturing floor is an important concern. Safeguarding personnel not only prevents injuries, it can also lower
insurance, maintenance and other related costs. But machine productivity is crucial, too. You’re facing constant pressure to produce
more and produce it faster. In the past, bringing safety and
productivity together was a challenge. Safety precautions
were often cumbersome, expensive and resulted in a great
deal of downtime. But with Kinetix servo drives with
embedded safety, you can take advantage of high
performance servo drives that not only increase safety
for personnel but also enable machine productivity
enhancements. The benefits are:
• Faster production recovery by allowing safe motion
during machine setup and maintenance
• Embedded safety monitoring technology reduces
wiring, troubleshooting and cost
• Complete system offering and support from one
supplier with Rockwell Automation's broad
safety offering
Kinetix Safety Options
Safe Speed Monitoring(S1) — When necessary, monitor
the speed of your application. If in excess of the safe speed
you have defined, initiate Safe Stop. This functionality
helps provide improved access to guarded areas while a
machine or process is allowed to continue operation
under limited conditions.
Safe Torque Off (-S) — Drive output is safely disabled
without removing power from the entire machine.
The result is faster machine restart and less
machine downtime.
See charts in the back of brochure for servo drive
safety ratings.
10
Safety
Systems Integrator Quigg International worked with
Rockwell Automation to help a customer upgrade
automation on its existing machine .
Quigg International met customer goals to:
• improve its employee safety
• meet compliance demands
• integrate three disparate control disciplines
(safety, motion and automation/discrete) into a
single integrated system
The machine upgrade also went one step further, by
helping the customer increase overall productivity to
the tune of about $2 million in one year.
“Safety and production can go hand in hand,” Quigg
says. “We’re proving it here. I’m proud of our ability to
engineer a solution that helps meet and exceed our
customers’ expectations. With the help of Rockwell
Automation, we were able to provide our customers
with a safer place to work, increased production and
reduced equipment costs.”
Joe Quigg, Vice President, Quigg International
SAVE TIME AND MONEY WITH ENERGY-EFFICIENT MOTION SYSTEMS
MAKE YOUR OPERATIONS CLEANER AND MORE EFFICIENT WHILE
IMPROVING PERFORMANCE AND THE BOTTOM LINE
In today's manufacturing world, machine builders are facing increasing pressure to maximize
output while minimizing environmental impact. Now, more than ever, it is critical to
understand how you can design, build and
maintain sustainable machines that optimize
energy consumption.
Incorporating new tools and technologies from
Rockwell Automation into your design will help
drive and support overall sustainability goals
while saving money and improving machine
performance and reliability.
The latest tools and technologies from
Rockwell Automation can help you:
• Gain awareness of energy usage early in the
design cycle
• Optimize machine design for efficiency
while meeting performance goals
• Reduce mechanical losses and energy consumption
• Replace fluid power with more efficient
electric cylinders
Develop an energy-efficient design with
virtual prototyping
Motion Analyzer software allows you to model machines
in a virtual environment and predict energy consumption
and cost for the system. Using the built-in system efficiency
tool, you can quickly identify where power from the motor
is being consumed and compare different design alternatives
to help choose the most energy efficient solution.
12
Increase machine performance
Direct drive servo motors mount directly to the
load therefore there is no need need for additional
mechanical transmission components. Backlash
and compliance are minimized, as are the inherent
mechanical inefficiencies, providing a significant
improvement in overall system performance while
reducing energy consumption.
Think Efficiency
Reduce Material Use and Waste
By decreasing the amount of packaging materials
used, Kinetix motion control products are able to
help improve performance and provide sustainability,
while also:
• Creating smoother automation controls
• Establishing a gentler manufacturing
• Reducing amount of waste
• Being environmentally responsible
Kliklok-Woodman used mechatronic design tools and
products to build an improved endload packaging
machine that fills cartons with packaged foods, and
then seals them. To package the products properly into
the carton, the machine uses a flap kicker, a finger-like
device that deflects the flaps of each carton outward at
the right time.
Kliklok-Woodman used Motion Analyzer Software
with SolidWorks to help size, select and simulate a new
design for the flap kicker to improve accuracy and
reliability at speeds of up to 325 cartons per minute.
Based on the requirements of their system, the
software identified the most efficient motors and
drives to optimize their system.
Using the Motion Analyzer software allowed them to:
• Reduce design time by approximately 1/3 compared
to using manual calculations
• Identify the amount of energy used in the system
and where it can be reduced
• Achieve the specified speed and throughput needed
• Minimize the amount of material waste by
not testing multiple prototypes
Reduce energy consumption
With electric cylinders, you are now able to select
the right power solution to meet your application
needs. By reducing the demand for compressed
utilities, such as air and oil, you are often able to
reduce leakage, maintenance of equipment and
energy usage running compressors - during normal
and unforeseen pauses in production.
"It made complete sense to use Motion Analyzer to do
the initial motor sizing because the motion of the flap
kicker is solely dependent upon the size of the
particular carton and the size of its flaps. I could plug
in the specific end-user requirements and quickly test
different servo motor sizes to find the right one,
avoiding the need to test each option on a physical
machine.”
Florin Bruda,
Mechanical Engineer, Kliklok-Woodman
Servo Drives At-A-Glance
Key Features
Continuous Output
Current (A rms)
Continuous Power
Output
Input Volts
Network
Controllers
Safety Function
Support (built-in)
Servo Motor/Actuator
compatibility
14
Kinetix® 2000
Kinetix® 6000 and 6200
Kinetix® 6500
• Multi-axis servo drive ideal for low-power motion
control applications
• Simple modular design lowers wiring
costs by greatly reducing the total number of connections
• Smaller frame options for integrated axis modules
• Overload capacity allows greater dynamic performance for
existing applications
• Safe off Series B version will deliver up to 250% of rated
continuous torque at limited duty cycles
• Provide safer access to guarded areas while a machine is
allowed to continue operation under limited conditions
• Integrated Motion on EtherNet/IP uses CIP Motion™ and
CIP Sync™ technology from ODVA -built on the Common
Industrial Protocol (CIP)
• Manage real-time control and information flow for
improved plant-wide optimization
• Advanced commissioning tools for faster system startup.
Powerful diagnostics to identify and resolve
problems quickly
• Increased motion performance when paired with
ControlLogix L7x. PAC
• 1.0-9.5
• 3.7-34 (Kinetix 6000)
• 4-49 (Kinetix 6200)
• 4-49
• 0.3 kW-3 kW
• 1.2 kW- 22 kW
• 1.8 kW- 22 kW
• 230 V AC single and 3 phase
• 195-265 V AC 3 phase
• 324-528 V AC 3 phase
• 324-528 V AC 3 phase
• SERCOS Interface
• SERCOS Interface
• EtherNet/IP with CIP Motion
• L4x, L6x, L7x
• L4x, L6x, L7x
• L2, L36ERM, L4x, L6x, L7x
N/A
• Kinetix 6000: EN-954-1 Category 3 (ISO 13849 PL d)
• Kinetix 6000: IEC61508 SIL3 safe-off and prevention
against unexpected restart
• Kinetix 6200: S0 version: ISO 13849 PLe, IEC61508 SIL3
safe-off
• Kinetix 6200: S1 version: ISO 13849 PLe, IEC61508 SIL3
• Kinetix 6200: Advanced Safety features: safe door monitor,
enable switching, safe speed monitor
• S0 version: ISO 13849 PLe, IEC61508
SIL3 safe-off
• S1 version: ISO 13849 PLe, IEC61508 SIL3
• Advanced Safety features: safe door
monitor, enable switching, safe speed
monitor
• MP-Series Low and Medium Inertia
Motors
• Food Grade, Stainless Steel Motors
• MP-Series Linear Stages
and Linear Actuators
• LDL and LDC-Series Linear Motors
• TL-Series Motors and Linear Actuators
• MP-Series Low and Medium Inertia Motors
• Food Grade, Stainless Steel Motors
• MP-Series Linear Stages and Linear Actuators
• LDL and LDC-Series Linear Motors
• TL-Series Motors and TLAR-Series Linear Actuators
• RDD-Series Direct Drive Motors
• MP-Series Low and Medium Inertia
Motors
• Food Grade, Stainless Steel Motors
• MP-Series Linear Stages
and MPAR-Series Linear Actuators
• LDL and LDC-Series Linear Motors
• RDD-Series Direct Drive Motors
Servo Drives At-A-Glance
Key Features
Continuous Output
Current (A rms)
Continuous Power
Output
Input Volts
Network
Controllers
Safety Function
Support (built-in)
Servo Motor/Actuator
compatibility
Kinetix® 350
Kinetix® 300
Kinetix® 3
Kinetix® 7000
• Single-axis EtherNet/IP network solution
• Provides motion scalability – simplifying
integration of the entire control system on
one network
• Ability to support standard RSLogix 5000
motion instruction set including
Kinematics
• Convenient compact size makes it easy
to connect
• Equipped with embedded safe torque off
• Single axis EtherNet/IP network solution
• Integrated Safe Torque Off
• Analog input control and Step and
direction control
• Five different indexing types
• Seamless integration of Rockwell
Automation MP-Series™ and TL-Series™
servo motors and actuators
• Cost-effective solution for smaller, low-axis • One drive solution for permanent magnet
count applications
(synchronous) and induction
• Performs indexing on up to 64 points
(asynchronous) motors
• Flexible command interfaces including
• Uses Allen-Bradley Logix platforms to
digital I/O, analog, pulse train, and
provide true integration of motion,
Modbus-RTU
sequential and process control
• Automatic motor recognition simplifies
• Safe-off capability to provide safety and
start-up
machine availability
• Easily configurable with UltraWare
• 2-12
• 2-12
• 0.6-9.9
• 40-248
• 0.4 kW- 0.8 kW (120V), 0.4-1.7kW (240V)
Single Phase
• 0.5-3kW (240V), 1-3kW (480V) 3 Phase
• 0.4 kW- 0.8 kW (115 V), 0.4-1.7kW (230V)
Single Phase
• 0.5-3kW (230V), 1-3kW (460V) 3 Phase
• 0.05kW - 1.5 kW
• 112kW- 150 kW
• 120-240 V AC single phase
• 240-480 V AC 3 phase
• 115-240 V AC single phase
• 230-480 V AC 3 phase
• 170-264 V AC single and 3 phase
• 380-480 V AC 3 phase
• Common bus configurations from
450-750 V DC with a regenerative
power supply
• EtherNet/IP with CIP motion
• EtherNet/IP
• Modbus-RTU or Standalone
• SERCOS Interface
• L1y, L2y, L3y, L6y, L7
• L1x, L2x, L3x, L4x, L6x, L7x
• MicroLogix 1100, 1400 and Micro830,
• 3rd party controllers,
• Stand-alone applications
• L4x, L6x, L7x
• ISO 13849-1 Safety Performance Level d
• IEC 61508 SIL 2
• Category 3 safe-off
N/A
• Safe-off capability
• MP-Series Low and Medium Inertia Motors
• MP-Series Food Grade and Stainless Steel
Motors
• TL-Series (TLY) Motors
• MP-Series Heavy Duty Electric Cylinders
• MP-Series and TL-Series Electric Cylinders
• MP-Series Integrated Linear Stages
• MP-Series Low and Medium Inertia
Motors
• MP-Series Food Grade and Stainless Steel
Motors
• MP-Series Linear Stages
and MP-Series Linear Actuators
• TL-Series Motors
• TL-Series Linear Actuators
• TL-Series Motors
• TL-Series Linear Actuators
• LDL and LDC-Series Linear Motors
• Synchronous permanent magnet and
asynchronous motors including
HPK-Series
• MP-Series Low Inertia and Medium
Inertia Motors
• RDD-Series Direct Drive Motors
Kinetix® Servo Motors and Actuators At-A-Glance
MP-Series™
Low Inertia
Motors
MP-Series™
Medium Inertia
Motors
MP-Series™
Food Grade
Motors
MP-Series™
Stainless Steel
Motors
TL-Series™
Low Inertia
Motors
Key Features
• Low inertia motor with
high dynamic performance
in a compact size
• Offers the widest range of
frame sizes, torque points
and options
• Improved winding
insulation material for
enhanced thermal
management and
heat transfer, resulting in
higher performance
• DIN connector versions of
motors allow flexible
orientation of connectors
and use of a single cable
family with all MP-Series
Motors
• Medium inertia for
inertia matching
between load and
motor
• Compact, power dense
motors for smooth
performance
• IP67 environmental
protection with
optional shaft seal
• Multiple winding speed
options allow for
optimal drive sizing
• Low inertia motor for use
in light duty food and
beverage applications
• Compact motor with
high torque
• Durable two-part food
grade epoxy
• Stainless steel fasteners
and shaft
• Ships with a shaft seal
• IP66 and IP67 rated
to prevent liquid
contamination
• Designed for high
pressure, highly caustic
conditions
• Simple to install with
factory sealed cable exit
• 300 series stainless steel
enclosure resists
corrosion and is easy
to clean
• IP66 and IP67 rated, as
well as IP69K for
1200 psi washdown
requirements
• Compact, low inertia
product family optimized
for cost-sensitive
applications
• JIS or NEMA mount
options
Applications
• Form, fill and seal machines
• High-speed packaging
machines
• Material handling
• Manufacturing & Assembly
• Print
• Converting,
• Web handling
• Automotive
• Form, fill and seal
machines
• Secondary food packaging
and handling
• Bottle filling
• Food and Beverage
packaging and handling
• Life sciences and
consumer products
• Packaging
• Semi-Con
• Winders
• Pick and Place
• 230 and 460 V windings
• up to 8000 RPM
• 230 and 460 V windings
• Up to 6000 RPM
• 230 and 460 V windings
• up to 5000 RPM
• 230 and 460 V windings
• up to 5000 RPM
• 230 V windings
• up to 6000 RPM
• Absolute high-resolution
feedback with multi-turn
option
• Incremental and resolver
limited frame sizes
• Absolute high-resolution
feedback with multi-turn
option
• Resolver
• Absolute high-resolution
feedback with multi-turn
option
• Absolute high-resolution
feedback with multi-turn
option
• High-resolution serial
feedback with multi-turn
capability
(requires battery back-up)
• 2000 line incremental
encoder
• 0.26 – 163 Nm
(2.3 – 1442 lb-in)
• 2.2 – 62.8 Nm
(19.5 – 555 lb-in)
• 1.58 – 19.4 Nm
(14 – 172 lb-in)
• 3.6 – 21.5 Nm
(32 – 190 lb-in)
• 0.096 – 5.42 Nm
(0.85 – 48 lb-in)
Additional Options
• Optional Shaft Seal for IP 66
environmental rating
• Integral 24 volt holding
brake
• Shaft Seal for IP67
environmental protection
• Integral 24 volt holding
brake
• Integral 24 volt holding
brake
• Positive air pressure kit
• Integral 24 volt holding
brake
• Positive air pressure kit
• Shaft Seal for IP 65
environmental protection
• Integral 24 volt holding
brake
Cable Options
• Non Flex Cables with Circular
Plastic Connectors
• Non Flex and Continuous Flex
Cables with SpeedTEC
DIN Connectors
• Non Flex and Continuous Flex
Cables with SpeedTEC
DIN Connectors
• Non Flex and Continuous Flex
Cables with DIN Connectors
• Non Flex and Continuous Flex
Cables with SpeedTEC
DIN Connectors
Voltage / Travel
& Speed
Feedback Options
Continuous Stall
Torque/Force
16
Kinetix® Servo Motors and Actuators At-A-Glance
HPK-Series™
High Power
Motors
RDD-Series™
MP-Series™/
Rotary Direct Drive TL-Series™
Motors
Electric Cylinders
Key Features
• The precision of a servo
motor combined with the
high power and cost
effectiveness of an
induction motor
• Motor winding optimized
to provide constant torque
over a wide speed range.
• Low rotor inertia for
higher acceleration rates.
• Equipped with shaft seal,
automatic T-drains,
corrosion resistant
hardware, and gasketed
junction box for improved
environmental
protection
• Bearingless, blind bore
design for mounting
directly to load which
reduces energy
consumption and system
compliance.
• Eliminating mechanical
transmission components
helps improve system
performance
• Simplified tuning helps
reduce commissioning time
Applications
• High power packaging
• Converting
• Material handling
• Flying Knife
• Metal forming
• Injection molding
Voltage / Travel
& Speed
Feedback Options
Continuous Stall
Torque/Force
Additional Options
Cables
MP-Series™
Integrated Linear
Stages
MP-Series™
Multi-Axis
Linear Stages
LDL-Series™ /
LDC-Series™
Linear Motors
• Flexible, efficient servo
controlled rod actuation
• Clean, energy efficient
alternative to fluid power
• Fully assembled, ready
to install
• Flexible positioning for
parts, tools, set works, etc.
• Dynamic, precise response
for a wide range of linear
motion applications
• Available in 5 frame sizes
and numerous
configurations for easier
mechanical integration
• Fully integrated with
RSLogix 5000 for fast and
easy set up
• Three frame sizes for
varying degrees of payload
• Bolt thru, toe clamp and
T-slot mounting options for
ease of installation
• Ballscrew versions for high
thrust force applications
• Linear Motor Driven
versions for high speed or
high precision applications
• Pre-assembled and
pre-aligned 2-axis
combinations simplifies
installation
• X/Y and X/Z-axis
configurations to satisfy
a variety of application
needs
• Ball screw and linear
motor combinations for
a variety of application
needs
• Customizable
combinations also
available such as
MPAS-Series Linear
Stages and MPAR-Series
Electric Actuators"
• High levels of acceleration
and servo responsiveness
to increase throughput
• No mechanical wear items
results in highly reliable
motion
• Optional encoder
resolution to suite a wide
variety of applications
• Connect directly to the
payload, eliminating any
need for inertia matching
• Print
• Converting
• Automotive
• Press Feed
• Robotics & Indexing
• Automotive,
• Medical and Life Sciences
• Food & Beverage
• Assembly & Test
• Material Handling
• Packaging
• Flying Shears
• Cartoning
• Dispensing
• Medical Assembly
* Non-contact cutting such
as laser.
• Pick & Place
• Dispensing
• Inspection
• Cutting
• Material Handling
• Form, fill and seal
• Shape cutting
• Solar panel scribing
• Dispensing machines
• Case Packing
• 460 V windings
• base speed options of
1500 and 3000 RPM
• 460 V windings
• up to 6000 RPM
• 230 and 460 V
• stroke lengths up
to 800 mm
• Speeds up to 1m/sec
• 230 and 460 V
• Velocities up to 5 m/s
(197 in/s) with direct drive
models
• 230 and 460VAC
• Speeds vary by payload
• 230 and 460 V
• Up to 10 m/s and 10 gs
• Absolute high-resolution
feedback with multi-turn
option
• Absolute high-resolution
feedback with multi-turn
option
• Absolute high-resolution
multi-turn feedback
• Direct drive model with
incremental 5 micron
resolution
• Ballscrew driven model
with absolute
high-resolution
multi-turn
• Ballscrew/servo motor
driven with high
resolution multi-turn
absolute
• User supplied
• 96 – 607 Nm
(849 – 8452 lb-in)
• 8.2 – 426 Nm
(72.5 – 3770 lb-in)
• 240 -7784 N
(54 - 1750 lb.f)
• Peak thrusts to 14500 N
(3300lb.s)
• Peak thrust to 2500 N
• Direct drive model with
peak forces to 601 N (135 lb)
• Ballscrew model with peak
forces to 1212 N (273 lb)
• Integral 24 volt holding
brake
• Numerous rod end
attachments and
mounting bracket
options
• Integral 24 volt holding
brake
• Non Flex and Continuous
Flex Cables with SpeedTEC
DIN Connectors
• MPAR: Non Flex and
Continuous Flex Cables
with SpeedTEC DIN
Connectors
• TLAR: Non Flex Cables with
Circular Plastic Connectors
• Integral 24 volt holding
brake
• Non Flex and Continuous
Flex Cables with
DIN Connectors
• Non Flex and Continuous
Flex Cables with SpeedTEC
DIN Connectors
• Non Flex and Continuous
Flex Cables with SpeedTEC
DIN Connectors
• Peak thrust to 5446 N
• Non Flex and Continuous
Flex Cables with SpeedTEC
DIN Connectors
Drives and Motion Accelerator Toolkit
This collection of design tools can help you significantly reduce the time and cost of developing a new application using
Rockwell Automation equipment, especially PowerFlex® AC Drives and Kinetix® Servo Drives
Toolkit provides sets of modules that are combined to produce:
• An initial Bill of Material
• A beginning set of CAD drawings for wiring diagrams and panel layouts
• An initial logic program written around the specific products used by
the application
• Initial HMI screens designed around the specific products used by
the application
Information is delivered in a modular format.
• Module provides control and information for individual product or function
• Selecting specific modules allows you to tailor the application
• Modules are designed to interact in standard understandable and usable ways
• Selects the specific modules needed for the application
• Selected modules are combined, using standard design tools, to build
starting BOM, CAD, Logic and HMI application files
RSLogix™ 5000 Software
Motion Instructions are integrated into RSLogix 5000 Software
for Fast, Convenient Programming
• One software package, RSLogix 5000, provides complete support for drive
configuration, programming, commissioning, diagnostics and maintenance.
• Extensive library of 41 motion instructions provides a broad range of basic
and advanced motion functionality including time and position camming
(TCAM, PCAM), linear and circular interpolation, kinematics and high speed
event handling support
Integrated Motion Configuration and Commissioning Makes Drive Control Easy
• Drive, motor and actuator selection and configuration is simplified by use of catalog numbers. This out-of-the-box “connect and run”
support eliminates the need for complex drive/motor/actuator configuration and tuning.
• Create tags once and use enterprise-wide
Powerful Diagnostics to Identify and Resolve Problems
• Time stamped faults and alarms log provides precise drive speed and position regulation
• With remote diagnostics, detailed drive and motor status information is available anywhere in the Logix system, allowing you to
remotely manage applications where needed.
18
Motion Analyzer Software At-a-Glance
Enhanced workflow and graphical user interfaces make it easier to enter and validate application data
Load Type Selector
Multiple ways to enter application load information:
• Basic linear and rotary loads
• Templates to help model standard applications
• Complex rotary loads
• Loads modeled in SolidWorks®
Profile Editor
• Graphical profile editor allows you to create industry-standard motion profiles
• Export profiles to RSLogix™ 5000 for ControlLogix® processors as time or position-based CAM or add-on instructions (AOIs)
• Design profiles based on distance, velocity, or acceleration
Motor and Drive Selection
• View which products will meet application needs based on load and profile data
• Select a linear actuator to include in the system analysis
• Select several motor families and one drive family to include in system analysis
• Compatible motor/drive combinations will be displayed
Solution List
• Select solutions from the entire catalogue or specify which products you typically purchase and stock
• Prioritize results based on over a dozen categories, including price, temperature or power consumption
Bill of Materials
• Finalize your design with a shunt analysis
• Quickly create a Bill of Materials to order a complete Kinetix® motion system
Rockwell_Power_Motion_Control_Motion_Family_Brochure_en_0812.pdf
Helsinki
St. Petersburg
Moscow
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Samara
Кiev
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Tallinn
Мinsk
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[email protected]
tel. +372 668 4500
[email protected]
tel. +375 17 200 0876
[email protected]
www.klinkmann.com